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EAPIC CAMPAIGN, SERIAL 14 WATER SENSITIVITY TEST

WAtEr sEnsItIvIty tEst - IDRRIM...dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an

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Page 1: WAtEr sEnsItIvIty tEst - IDRRIM...dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an

EAPIC CAmPAIgn, sErIAl 14 WAtEr sEnsItIvIty tEst

Page 2: WAtEr sEnsItIvIty tEst - IDRRIM...dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an

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EAPIC CAmPAIgn, sErIAl 14WAtEr sEnsItIvIty tEstThis inter-comparison campaign assessed, under real-life conditions, the performance of 37 laboratories to evaluate the water sensitivity of asphalt mixes according to Method B (Duriez i/C) and/or A (ITSR) of the Standard NF EN 12697-12. It allowed to check consistency in the performance of measurements of maximum and bulk density of asphalt mixes.

Water is the enemy of pavements.“1 Its effect on asphalt mixes is cha-racterised by progressive deterio-ration of the bitumen-aggregate bonding and a decrease in the

asphalt mix cohesion, resulting in a decline in per-formance and reduce the durability of pavements. To assess the water sensitivity of asphalt mixes, standard NF EN 12697-122 proposes 3 methods: • Method A, the Indirect Tensile Strength Ratio (ITSR), uses the indirect tensile strength of cylindri-cal specimens.• Method B, the i/C ratio, uses the simple compres-sive strength of cylindrical specimens. • Method C assesses adhesive properties by filtra-tion one hour after mixing. According to the French methodology of formula-tion of bituminous mixtures, assessing the water sensitivity using a Gyratory Compactor (GC) repre-sents the first level of mix design. It is therefore an essential test performed by most laboratories in mix design, in particular for CE marking. In this campaign, the objective of the EAPIC (inter-comparison proficiency testing) working group is threefold: • To evaluate, by inter-comparison, the ability of laboratories to perform this test; • To compare the results obtained according to Methods A and B of Standard NF EN 12697-12;

AUTHORS

Ciryle SoméStandardisation and Pavement Materials Research ManagerEAPIC Dedicated GroupEcoMatériaux LaboratoryCEREMA Île-de-France

Michel SaubotProject ManagerCorbas Central LaboratoryEiffage Infrastructures

• To evaluate, as necessary, the laboratories consistency of performance measurements of the maximum and bulk densities of asphalt mixes. This campaign involved 37 laboratories, 22 of which for Method B alone and 15 for both methods A and B. The objective of this article is to analyse the possible causes of the variability of results both in the preparation of specimens, and in the perfor-mance of tests.

Composition of the mixture

The formulation selected for this campaign was asphalt concrete AC 10 Surf 50/70 with an i/C close to the specification limit (70%) defined in the French foreword to NF EN 13108-13. The used aggregate consisted of three granular fractions (0/4, 4/6.3 and 6.3/10) from the Marcigny-sous-Thil quarry (21). The grading curves of each of these fractions and of the recomposed formulation are shown in Figure 1. The water absorption rates, measured according to Standard NF EN 1097-64 for each of these f r a c t i o n s , w e r e 0 . 8 % , 0 . 7 % a n d 0 . 7 % , respectively. The binder was a 50/70 class bitumen from the Lavéra refinery (13).

Page 3: WAtEr sEnsItIvIty tEst - IDRRIM...dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an

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The mix formula, shown in Table 1, was selected following a preliminary water sensitivity and GC compaction capacity study. GC compaction showed that the air void content at 60 gyrations was 10.1% (Figure 2) . The results of the preliminary water sensitivity study led to an i/C ratio of 72%, which is an appropriate value for a water sensitivity study.

–Figure 1–Grading curve of the granular skeleton.

–Figure 2–Air void content assessed with the GC.

–Figure 3–Maximum density of asphalt mixes.

–Table 1–Composition of the mixture.

–Table 2–Data of the reliability of rmv of this campaign compared to a campaign from 2006.

Several batches of samples were formed, each containing 3 granular fractions (0/4, 4/6.3 and 6.3/10). Ten of these batches were randomly selec-ted for verification of homogeneity before sending the materials to the various laboratories. The homogeneity criterion was checked on the pre-dried density of the aggregates in accordance with Standard NF ISO 135285. In addition, homogeneity was also checked using colorimetric measurements carried out on 10 randomly-selected batches of fraction 6.3/10.

maximum density of the prepared asphalt mix

The maximum densities (rmv) of each of the four replicates were determined according to NF EN 12697-5 Method A (in water)6. The results obtained from each laboratory for each replicate are shown in Figure 3. Four laboratories were dis-carded based on the Cochran and Grubbs statistical tests (NF ISO 5725-27). Precision data (Table 2) show that the repeatability (r) and the reproducibility (R) of the corrected data are lower than those obtained during the EAPIC campaign no. 2-1-0038. This reflects the improved laboratory practice in this test.

Materials Mass percentage

Sand 0/4 44.8%

Fine aggregate 4/6.3 13.3%

Fine aggregate 6.3/10 37.1%

Bitumen 50/70 4.8%

0

10

20

30

40

50

60

70

80

90

100

0.01 0.1 1 10 100

Pass

ing

(%)

Sieve size (mm)

0/4

4/6.3

6.3/10

Mix formula

0

5

10

15

20

25

30

35

1 10 100 1 000

Air

vo

id c

on

ten

t (%

)

Number of gyrations

60

2.10

2.20

2.30

2.40

2.50

2.60

W22

W

14

W18

W

33

W36

W

19

W32

W

07

W35

W

34

W01

W

12

W04

W

27

W06

W

21

W11

W

13

W31

W

16

W25

W

05

W28

W

17

W09

W

26

W20

W

03

W24

W

30

W15

W

29

W23

Max

imu

m d

ensi

ty (M

g/m

3 )

Laboratories

EAPIC campaign no. 10 – Session 1 Determination of maximum density

(according to NF EN 12697-5 Method A – in water)

Replica 1 Replica 2 Replica 3 Replica 4

Gross average: 2.448 Mg/m3 Corrected average: 2.460 Mg/m3

rmv (Mg/m3)

EAPIC no. 10-1-014 (2015)9

rmv (Mg/m3)

EAPIC no. 2-1-003 (2006)8

Number of laboratories

29 26

r 0.016 0.020

R 0.034 0.044

Page 4: WAtEr sEnsItIvIty tEst - IDRRIM...dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an

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water sensitivity aCCording to method B (duriez test)

DEsCrIPtIon of thE tEst ProtoCol

Water sensitivity (i/C) of asphalt mixes was deter-mined in accordance with Method B of Standard NF EN 12697-12 and the additional instructions of its national foreward: • Diameter: 80 (± 2) mm; • Number of test specimens per batch: ≥ 5; • Mass of the specimens: 1,000 (± 2) g;• Compaction: at 60 kN/300 s by double-effect compression, half an hour to two hours after filling the moulds;

• Determination of the geometric bulk density (rbdim) of specimens in accordance with standard NF EN 12697-6 procedure D10; • Validation of the complete series of fabricated specimens: rbdim constant at ± 1%. The test specimens were divided into two batches with very close bulk density, one batch being stored in water at 18°C for 7 days (wet batch), and the other stored in air for 7 days at 18°C and 50% relative humidity (RH) (dry batch). The specimens are then subjected to compression test to break at a controlled rate between 45 and 65 mm/min. The i/C ratio expressed as a percentage was then calculated, as the ratio of the average compressive strength of the batch of wet specimens to simple compression to the strength of the batch of dry specimens.

Bulk DEnsIty of thE PrEPArED sPECIMEns

The results of the average geometric bulk density obtained for each batch are shown in Figures 4 (dry batch) and 5 (wet batch) (rbdim values measured according to Standard NF EN 12697-6 method D). Two laboratories were discarded based on the Cochran and Grubbs statistical tests8. The corrected precision data r and R are presented in Table 3.

They are identical for the dry and wet batches. To our knowledge, there are no comparison data for repeatability and reproducibility of this test. Based on the maximum (rmv) and bulk (rbdim) densities of each replicate, we can determine the percentage of voids using the following equation (Equation 1):

% void = 100 x 1 – r

mv

rbdim

rEsults AnD IntErPrEtAtIon

The results obtained for each replica are presented in Figure 6. The obtained i/C water sensitivity values vary from 62% to 91%, around an average value of 77%. They are highly scattered, but no laboratory was statistically discarted. The obtained precision values were higher than those in Stan-dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an average value of 13.3% (corrected values after eliminating 4 laboratories based on the results of actual density, which is included in the calcula-tion of the of voids content).

–Figure 4–rbdim values of specimen batches intended for dry storage.

–Table 3–rbdim reliability data of the batches of this campaign.

–Figure 5–r

bdim values of specimen batches intended for storage in water.

Replica 1 Replica 2 Replica 3 Replica 4

Gross average: 2.129 Mg/m3

Corrected average: 2.127 Mg/m3

ρ bd

im (M

g/m

3 )

2.05

2.07

2.09

2.11

2.13

2.15

2.17

2.19

2.21

2.23

W29

W

22

W33

W

01

W20

W

03

W31

W

02

W32

W

12

W11

W

25

W16

W

23

W36

W

06

W04

W

09

W18

W

27

W34

W

05

W19

W

35

W14

W

21

W28

W

24

W07

W

30

W26

W

15

W13

W

17

Laboratories

EAPIC campaign no. 10 - Session 1Determination of the geometric bulk density

of specimens intended for the wet batch(according to NF EN 12697-6 – Procedure D)

Replica 1 Replica 2 Replica 3 Replica 4

2.05

2.07

2.09

2.11

2.13

2.15

2.17

2.19

2.21

2.23

W29

W

01

W20

W

33

W03

W

02

W32

W

31

W22

W

12

W11

W

16

W36

W

06

W23

W

25

W04

W

09

W18

W

27

W34

W

05

W19

W

21

W35

W

14

W28

W

07

W24

W

26

W30

W

15

W13

W

17

ρ bd

im (M

g/m

3 )

Laboratories

EAPIC campaign no. 10 - Session 1Determination of the geometric bulk density

of specimens intended for the dry batch(according to NF EN 12697-6 – Procedure D)

Gross average: 2.129 Mg/m3

Corrected average: 2.127 Mg/m3

rbdim (Mg/m3)EAPIC no. 10-1-014 (2015)9

Number of laboratories 32

r 0.025

R 0.048

Page 5: WAtEr sEnsItIvIty tEst - IDRRIM...dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an

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Their moderate scatter (standard deviation 1.0%) should be linked to the unique method of prepara-tion of the specimens. However, there is no appa-rent connection between the percentage of air void content and the i/C test of water sensitivity.

water sensitivity aCCording to method a (itsr)

DEsCrIPtIon of thE tEst ProtoCol

The water sensitivity ITSR of asphalt mixes was determined according to Method A of Standard NF EN 12697-12. The choice of specimen preparation method was left to the participating laboratories, among the following three methods proposed by the standard: • Gyratory compaction;• Roller compaction using a plate compactor fol-lowed by coring;• Impact compaction (Marshall). During this campaign, 7 laboratories prepared the specimens by GC, 6 by impact compacting and 2 by plate coring. After demoulding, the geometric bulk density (rbdim) of specimens was determined according to standard NF EN 12697-6 procedure D10. The prepared specimens were divided into two batches of very close bulk density. The test specimens intended for the wet batch were stored in water at 40°C for 72 hours, while those

intended for the dry batch were stored in ambient temperature between 15°C and 25°C. After the storage stage, followed by conditio-ning at 15°C for at least 2 hours, the indirect tensile strength of the specimens in each batch was measured. The ITSR ratio was then calcu-lated, as the ratio of indirect tensile strength of the batch of wet specimens and that of the batch of dry specimens.

Bulk DEnsIty of thE PrEPArED sPECIMEns

The average results obtained for each batch are shown in Figures 7 and 8 for the dry batch and wet batch, respectively. One laboratory was discarded based on Cochran and Grubbs statistical tests7, 11. The obtained repeatability and repro ducibility are indicated in Table 5.

rEsults AnD IntErPrEtAtIon

The results obtained for each replica are presented in Figure 9. The obtained ITSR values varied from 27% to 84%, around an average value of 58%. They were very highly scattered, but no laboratory was discarted by the statistical tests. The repeatability of the obtained results was slightly lower than the value given in Standard EN 12697-12 for Method A (Table 6).Reproducibility was much higher. This degradation may be partly attributed to the different prepara-tion methods used.

–Table 4–Precision data of the i/C test of water sensitivity in this campaign versus Standard 12697-12.

i/C (%)EAPIC no. 10-1-014 (2015)9

i/C (%)NF EN 12697-122

Number of laboratories 34 14

r 9.4 7.8

R 19 13.4

–Figure 6–i/C water sensitivity and voids content for each replica.

0

4

8

12

16

20

24

28

32

36

40

44

48

0

20

40

60

80

100 W

33

W14

W

28

W24

W

22

W04

W

16

W20

W

25

W12

W

35

W29

W

31

W01

W

23

W03

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W06

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32

W02

W

21

W05

W

30

W18

W

15

W11

W

13

W19

W

36

W07

W

17

W26

W

27

W34

Air

vo

id c

on

ten

t (%

)

Wat

er s

ensi

tivi

ty i/

C (%

)

Laboratories

I/C replica 1 I/C replica 2 I/C replica 3 I/C replica 4

% void replica 1 % void replica 2 % void replica 3 % void replica 4

I/C corrected average: 77%

% void corrected average: 13.3%

Page 6: WAtEr sEnsItIvIty tEst - IDRRIM...dard NF EN 12697-12 for Method B (Table 4). The percentages of average voids content calcu-lated using Equation 1 vary from 10% to 16%, around an

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–Figure 7–r

bdim values of specimen batches intended for dry storage.

–Figure 8–r

bdim values of specimen batches intended for storage in water.

2.00

2.05

2.10

2.15

2.20

2.25

W07

W02

W25

W09

W31

W33

W01

W29

W05

W32

W30

W03

W06

W04

W23

Laboratories

EAPIC campaign no. 10 - Session 1Determination of the geometric density of specimens intended for the dry batch

(according to NF EN 12697-6 - Procedure D)

Gross average: 2.149 Mg/m3

Corrected average: 2.151 Mg/m3

Replica 1 Replica 2 Replica 3 Replica 4

ρ bd

im (M

g/m

3 )

Gross average: 2.149 Mg/m3

Corrected average: 2.152 Mg/m3

Replica 1 Replica 2 Replica 3 Replica 4

ρ bd

im (M

g/m

3 )

2.00

2.05

2.10

2.15

2.20

2.25

W07

W02

W25

W09

W31

W33

W01

W29

W05

W32

W30

W03

W06

W04

W23

Laboratories

EAPIC campaign no. 10 - Session 1Determination of the geometric density of specimens intended for the wet batch

(according to NF EN 12697-6 - Procedure D)

–Table 5–Reliability data of the rbdim values of this campaign.

Reliabilityrbdim (Mg/m3)

EAPIC no. 10-1-014 (2015)9

Number of laboratories

14

Dry batchr 0.045

R 0.172

Wet batchr 0.046

R 0.168

–Table 6–Reliability data of ITSR water sensitivity in this campaign versus Standard 12697-12.

ITSR (%)EAPIC no. 10-01-14 (2015)9

ITSR (%)NF EN 12697-122

Number of laboratories

15 -

r 13.2 15

R 33.8 23

The average voids content based on Equation 1 varied from 9% to 17.4% around an average value of 12.5% and a standard deviation of 2.2% (Figure 9). However, no apparent relationship was noticeable between the voids content and the water sensitivity according to ITSR.

interpretation of the results oBtained aCCording to methods a and B

CoMPArIson of thE wAtEr sEnsItIvIty rEsults

The average of the i/C results (77%) was conside-rably higher than the ITSR results (58%). It follows that Method A is significantly more severe than Method B under the conditions of this experiment and at this value level. However, the results scattering is very high, as evidenced by the precision values: • The repeatability values (r = 9.4 and 13.2) are fairly close to the values indicated in the test standard (r = 7.8 and 15). • The reproducibility values (R = 19 and 33.8) are markedly higher that the values indicated in the test standard (R = 13.4 and 23).Thus, under this campaign conditions, we note that Method A is approximately 1.4 times more scatte-red than Method B with regard to repeatability and 1.8 times more scattered in terms of reproducibility. While repeatability shows acceptable control of this test by the various laboratories, the high reprodu-cibility raises a problem, in particular for the approval of products within the scope of mix design and CE marking. This may be partly due to the method and, for Method A, to flexibility given in the specimen preparation.

–Figure 9–ITSR water sensitivity and air void content for each replica.

0

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0

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W04 W30 W25 W01 W05 W29 W33 W09 W02 W32 W06 W23 W31 W07 W03

Air

vo

id c

on

ten

t (%

)

ITSR

wat

er s

ensi

tivi

ty (%

)

Laboratories

ITSR replica 1 ITSR replica 2 ITSR replica 3 ITSR replica 4

% void replica 1 % void replica 2 % void replica 3 % void replica 4

GSC preparation

Marshall preparation

Plate preparation

ITSR corrected average: 58%

% average corrected void content: 12.5%

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ConClusion and reCommendations

This campaign enabled assessing: • The performance of laboratories to carry out the i/C (Duriez) and ITSR water sensitivity tests;• The performance consistency of all the laborato-ries concerning the measurements of maximum and bulk densities of the asphalt mixes.

–Figures 11–The strength values measured during the crushing tests (Method A and Method B for determining water sensitivity).

–Figure 10–Impact of the specimen

preparation method on the tests of water sensitivity by the ITSR

method and the voids content of asphalt mixes.

0

5

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30

35

40

45

50

0

10

20

30

40

50

60

70

80

GSC Marshall Plate

Vo

id p

erce

nta

ge

(%)

ITSR

(%)

Preparation method

ITSR % void

Replica 1

Replica 2

Replica 3

Replica 4

3,500

4,000

4,500

5,000

5,500

6,000

6,500

7,000

7,500

8,000

8,500

9,000

W33

W

12

W29

W

19

W28

W

04

W03

W

25

W05

W

01

W32

W

09

W17

W

24

W20

W

06

W18

W

35

W11

W

22

W34

W

07

W27

W

02

W15

W

26

W30

W

13

W31

W

23

W21

W

14

W16

W

36

CD

(kP

a)

Laboratories

Gross average: 6.748 kPa

C (k

Pa)

3,800

4,200

4,600

5,000

5,400

5,800

6,200

6,600

7,000

7,400

7,800

W12

W

28

W04

W

29

W25

W

24

W03

W

20

W22

W

01

W05

W

09

W32

W

35

W06

W

19

W31

W

02

W23

W

18

W30

W

14

W15

W

17

W11

W

16

W07

W

21

W13

W

27

W26

W

34

W33

W

36

Laboratories

Gorss average: 5.336 kPa

Replica 1

Replica 2

Replica 3

Replica 4

ITS D

(kP

a)

200

600

1,000

1,400

1,800

W33

W25

W04

W29

W30

W02

W06

W05

W31

W01

W09

W32

W23

W03

W07

Laboratories

Average: 1.256 kPa

ITS w

(kP

a)

200

600

1,000

1,400

W04

W25

W29

W30

W07

W02

W05

W01

W33

W09

W06

W31

W32

W23

W03

Laboratories

Average: 798 kPa

a) Compaction resistance of dry batches – Method B. b) Compaction resistance of wet batches – Method B.

c) Indirect traction resistance of dry batches – Method A. d) Indirect traction resistance of wet batches – Method A.

Accordingly, an improvement in this method is pos-sible from the outset by imposing the method of specimen preparation. The ITSR analysis according to preparation method (Figure 10) shows that specimen preparation by GC caused increased scatter compared to the Marshall and plate compaction method. The lowest scatter was obtained using the roller compaction method; however, this method was used by only two laboratories.

CoMPArIson of CrushIng strEngth vAluEs

On average, the compressive strength values obtained using Method B are 5 times higher than those obtained by indirect traction according to Method A. These results are displayed in Figures 11 for each batch of specimens. The obtained r and R scatter values for both methods are provided in Table 7.The variation coefficients CV (CV = standard devia-tion/average, in %) for repeatability (CVr) and repro-ducibility CVR) were evaluated. These results show very high scatter in terms of the reproducibility of the strength values obtained for Method A, which could partly explain the high scatter obtained for the water sensitivity according to ITSR.

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With regard to the measurement of maximum den-sity, we have noted a clear decrease of the scatte-ring compared to the previous EAPIC campaign no. 2-1-003. This study may serve as basis for pro-posing steps for collective improvement to reduce the scatter of Method A (ITSR): • Selecting a unique compacting process for method A and/or targeting percentages of voids for Method A; • Defining the storage time of expanded asphalt mixes under controlled temperature before moulding the specimens. n

The average of the results obtained in the i/C test, under these conditions, is 1.4 times higher than the average obtained in the ITSR test. Moreover, the results of the water sensitivity test are highly scattered, irrespective of the method used. We also note a scatter value in terms of reproducibility that is higher than the one provided in the standard for i/C and for ITSR. The reproducibi l i ty value may raise problems, in particular for the approval of products within the scope of mix design and CE marking.

rEfErEnCEs

–Table 7–Comparison of the precision data for the strength values of this campaign.

Precision Method B Method A

Strength in kPa CV Strength in kPa CV

Dry batchr 856 5% 224 6%

R 2,103 11% 1,232 35%

Wet batchr 975 7% 210 9%

R 2,034 14% 926 42%

the eapiC working group The EAPIC dedicated group is a component of the Operational Committee for Inter-Laboratory Comparison

Qualification (COQC) of IDRRIM. Currently, it has 7 members coming from administrative and professional

positions. Its main activity is organising inter-comparison tests in which laboratories can demonstrate their

performance levels in carrying out routine pavement tests under real-life conditions.

1. M. Duriez, Traité des matériaux de construction, Dunod, 1950, tomes I et II. 2. NF EN 12697-12 « Détermination de la sensibilité à l’eau des enrobés bitumineux », septembre 2008.3. NF EN 13108-1 « Mélanges bitumineux - Spécifications des matériaux - Partie 1 : enrobés bitumineux », février 2007.4. NF EN 1097-6 « Essais pour déterminer les caractéristiques mécaniques et physiques des granulats -

Partie 6 : détermination de la masse volumique réelle et du coefficient d’absorption d’eau », janvier 2014.5. NF ISO 13528 « Méthodes statistiques utilisées dans les essais d’aptitude par comparaisons inter-laboratoires », décembre 2005.6. NF EN 12697-5 « Mélanges bitumineux - Méthodes d’essai pour mélange hydrocarbonés à chaud -

Partie 5 : masse volumique réelle (MVR) des matériaux bitumineux », mars 2010.7. NF ISO 5725-2 « Application de la statistique - Exactitude (justesse et fidélité) des résultats et méthodes de mesure -

Partie 2 : méthode de base pour la détermination de la répétabilité et de la reproductibilité d’une méthode de mesure normalisée », décembre 1994.8. EAPIC, 2e campagne - 1re session - Série n° 3, Détermination de la masse volumique maximale (MVR) et Détermination du pourcentage de vides

d’un mélange hydrocarboné par essai de compactage à la presse à cisaillement giratoire (PCG) Rapport n° 2-1-003, février 2006.9. EAPIC, 10e campagne - 1re session - Série n° 14, Détermination de la sensibilité à l’eau d’un enrobé hydrocarboné,

Détermination de la masse volumique réelle MVR, Détermination de la masse volumique apparente géométrique, Rapport n° 10-1-014, juin 2015. 10. NF EN 12697-6 « Mélanges bitumineux - Méthodes d’essai pour mélange hydrocarbonés à chaud –

Partie 6 : détermination de la masse volumique apparente des éprouvettes bitumineuses », août 2012. 11. Afnor, Les essais inter-laboratoires, 2005.