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OwnersManual
FOR POTABLEWATERHEATING ONLY
NOT SUITABLE FORSPACEHEATING
Model No.
153.312161 30 Gal. Short153.312261 40 Gal. Short153.312362 30 Gal.153.312462 40 Gal.153.312562 50 Gal.
Caution:
Read and Follow
All Safety Rules and
Operating InstructionsBefore First Use of
This Product.
Save this Manual for Future Reference.
THE ECONOMIZER TM 6LECTRIC
WATER HEATER
• Safety Instructions• Installation• Operation
• Care and Maintenance• Troubleshooting• Parts List
GAMA certificationappliesto all residential electric water heaters withcapacitiesof 20 to 120 Gallons. Input rating of 12 Kw or lessat a voltageno greater than250
r AWARNING ]READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVERAND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT-NG TH S WATER HEATER.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Safety PrecautionsAWARNING I
Improper installation, adjustment, alteration, service ormaintenancecan causeDEATH, SERIOUS BODILY INJUI_,OR PROPERTY DAMAGE. Refer to this manual for assis-[tance or consultyour local SearsServiceCenter for furthernformation.
A, WARNINGAt the time ofmanu_cturethiswater heaterwasprovidedwitha combinationtemperature-pressuresrelief valvecertifiedby anationallyrecognizedtestinglaboratory that maintainsperiodicinspectionof productionof listedequipmentor materials,asmeetingthe requirements fur ReliefValvesandAutomaticGasShutoffDevicesfur Hot Water SupplySystems,and the latestedition of ANSI Z21.22and the coderequirementsof ASME. Ireplaced,_e valvemustmeet the requirementsof localcodesbutnot lessthana combinationtemperature and pressurerelievalvecertifiedasmeetingthe requirementsfur ReliefValvesandAutomaticGasShutoffDevicesfur Hot Water SupplySystems,ANSI Z2h22 by a nationallyrecognizedtestinglaboratorythatmaintains periodicinspec_onof productionof listedequipmentor materials.The valvemust be markedwith a maximum setpressurenotto exceed the marked hydrostaticworking pressureof thewater heater (150 Ibedsq.in.) and a dischargecapacitynotlessthan the water heater input rate as shownonthe modelrating plate. (Electric heaters- watts dividedby 1000x 3415equal BTU/Hr. rate.)Yourlocaljurisdictionalauthorit_whilemandating t_e useof atemperature-pressurereliefvalvecomplyingwith ANSI Z2h22andASME,mayrequirea valvemodeldifferentfromthe onefur-nishedwith the waterheaterCompliancewith suchlocalrequirements must be satlsliedbythe installeror enduserof the water heaterwitha locallypre-scribedtemperature-pressurerelief valveinstalledin the desig-natedopeningin the water heater in placeof the factoryfur-nishedvalve.For safeoperationofthe water heater,the reliefvalvemustnotberemoved fromit'sdesignatedopeningor plugged.The temperature-pressurereliefvalvemustbe installeddi_.'tlyintothe fittingof the water heaterdesignatedfur the reliefvalve.Positionthe valvedownwardand providetubingso that anydis-chargewill exit onlywithin6 inchesabove,or at any distancebelow the structuralfloor Be certain that no contactis madewith anyliveelectricalpart. The dischargeopeningmust not beblockedor reduced in sizeunder anycircumstances.Excessivelength,over30feet, or useof more than fourelbowscancauserestriction andreducethe dischargecapacityofthe valve.No valveor other obstructionisto be placedbetweenthe reliefvalveand the tank.Do nut connecttubing directlyto dischargedrainunlessa 6" air gapisprovided.Topreventbodilyinjury,haz-ardto life,or propertydamage,the reliefvalvemustbe allowedto dischargewater in quantitiesshouldcircumstancesdemand.If the dischargepipe is not connectedto a drain or othersuitable means, the water flow may cause propertydamage.The DischargePipe:
Mustnot be smallerin sizethan the outlet pipesizeofthevalve, or have any reducing couplings or otherrestrictions.Mustnotbe pluggedor Mocked.Mustbe of material listedforhot water distribution.Must be installed so as to allow complete drainage ofboth the temperature-pressurerelief valve,and the dis-chargepipe.Mustterminate at an adequatedrain.Mustnot haveanyvalvebetweenthe reliefvalveandtank
AWARNING JHAZARD OF ELECTRICAL SHOCK! Before removingany access panels or servicing the water heater, make Isure the electrical supply to the water heater is turned"OFF". Failure to do this could result in DEATH, SERI-OUS BOD LY NJURY,OR PROPERTY DAMAGE.
AWARNINGHOTTER WATER CAN SCALD: Water heaters areintended to produce hot water. Water heated to a tem-)erature which will satisfyspaceheating, clotheswashing,dish washing, and other sanitizing needs can scald andpermanently injure you upon contact. Some people aremore likely to be permanently injured by hot water thanothers. These include the elderly, children, the infirm, orphysically/mentally handicapped. If anyone using hotwater in your home fits into one of these groups or ifthere is a local code or state law requiring a certain tem-perature water at the hot water tap, then you must takespecial precautions. In addition to usingthe lowest possi-ble temperature setting that satisfies your hot waterneeds, a means suchas a mixing valve, shall be used atthe hot water taps used by these people or at the waterheater. Mixing valves are available at plumbing supplyorhardware stores. Follow manufacturers instructions forinstallation of the valves.Before changingthe factory set-ting on the thermostat, read the "TemperatureRegulation"section in this manual.
AW_RN|NGWATER HEATERS EQUIPPED FOR ONE VOLTAGEONLY: This water beat_r is_quipped for one type voltageonly.Check the rating i_ateineal; the bottom accesspanelfor the correct voltage_ D_ NOT use this water heaterwith any voltage other"_han_theione shownon the modelrating plate. Failure to bse _he _'orrect voltage can causeproblems which can res_llt ih DEATH, SERIOUS BODILYINJURY,OR PROPERT_ DAMA,GE. If you haveany ques-
tions or doubtsconsult]_our_ele_triccompany.
_,_S ..,!,RNINGINSULATING JACKE Nhen installing an externalwater heater insulation acket on an electric waterheater: :.a. DO NOT coverthe temperature-pressure relief valve.b. DO NOT put insulation over the accesscoversor anyaccess areas.
c. DO NOT cover or remove operating instructions,andsafety related warning labels and materials affixed to thewater heater.
_,WARNINGDo not usethis appliance if any part of it has been underwater, An electrical short or malfunction couldoccur.Thewater heater should be rep aced.
2
_, CAUTIONWATER HEATERS EVENTUALLY LEAK: Installation ofthe water heater must be accomplishedin sucha mannerthat if the tank or any connectionsshouldleak, the flow ofwater will not causedamage to the structure. When suchlocations cannot be avoided, a suitable drain pan shouldbe installed under the water heater. Drain pansare avail-able at your local Sears Store. Such a drain pan must bepiped to an adequate drain. Under no circumstancesis
i the manufacturer or Sears to be held liable for any water
damagein connectionwith this water heater.
Table of Contents
Safety Precautions ............................................................................................................................................2Table of Contents .............................................................................................................................................3Customer Responsibilities ...................................................................................................................4Product Specifications ...............................................................................................................................4Materials and Basic Tools Needed .........................................................................................._
Materials Needed ...................................................................................................................................................................... 5Basic Tools ................................................................................................................................................................................ 5
Installation Instructions ....................................................................................................................6-12Removing the Old Water Heater ............................................................................................................................................... 6Facts to Consider About the Location ....................................................................................................................................... 7
Water Piping ............................................................................................................................................................................. 8Temperature-Pressure Relief Valve............................................................................................................................................. 9Filling the Water Heater .......................................................................................................................................................... 10Wiring Diagram ..................................................................................................................................................................... 10Wiring ............................................................................................................................................................................... 10-11Installation Checklist .............................................................................................................................................................. 12
Service and Adjustment ................................................................................................................... 13-17Temperature Regulation .......................................................................................................................................................... 13Thermostats ............................................................................................................................................................................ 13Temperature Settings .............................................................................................................................................................. 13Thermostat Adjustment .......................................................................................................................................................... 13Temperature-Pressure Relief Valve Operation .......................................................................................................................... 14Draining ................................................................................................................................................................................. 14Hement Cleaning/Replacement ......................................................................................................................................... 15-17Drain Valve Washer Replacement ........................................................................................................................................... 17Service .................................................................................................................................................................................... 17
Troubleshooting Guide .................................................................................................................... 18-21Start Up Conditions ............................................................................................................................................................... 18
Thermal Expansion ............................................................................................................................................................... 18Strange Sounds ..................................................................................................................................................................... 18
Operational Conditions ..................................................................................................................................................... 19-20Smelly Water ......................................................................................................................................................................... 19"Air" In Hot Water Faucets ................................................................................................................................................... 19Rumbling Noise .................................................................................................................................................................... 19High Temperature Shut Off System ...................................................................................................................................... 19Not Enough or No Hot Water .............................................................................................................................................. 20Water Is Too Hot .................................................................................................................................................................. 20
Leakage Checkpoints .............................................................................................................................................................. 2t
Parts Order List ............................................................................................................................................ 22-23
Warranty .......................................................................................................................................................................24
Customer ResponsibilitiesThank You for purchasing a Sears water heater.Properly installed and maintained, it should give you years oftrouble free service. If you should decide that you want the newwater heater professionally installed by Sears call the local SearsService Center or any Sears store. They will arrange for prompt,quality installation by Sears authorized contractors.
• The installation must conform with the instructions in thismanual; electric company rules; and Local Codes, or in theabsence of Local Codes, with the latest edition of theNational Electrical Code. This publication is available fromyour local government or public library or electric companyor by writing Underwriters Laboratories, 333 Pfingsten Road,Northbrook, IL 60062.
Abbreviations Found In This Instruction Manual
U.L.-Underwriters Laboratories, 333 Pfingsten Rd.,Northbrook, IL 60062National Electrical Code-This publication is available from yourlocal government or public library or electric company or bywriting to U.L. above.A.N.S.1.-American National Standards Institute
• Read the =Safety Precautions" section, page 2 of this manualfirst and then the entire manual carefully. If you don't followthe safety rules, the water heater will not operate properly.It could cause DEATH, SERIOUS BODILY INJURYAND/OR PROPERTY DAMAGE.This manual contains instructions for the installation, operation,and maintenance of this electric water heater. It also containswarnings throughout the manual that you must read andbe aware of. Allwarnings and all instructions are essentialto the proper operation of the water heater and your safety.Since we cannot put everything on the first few pages,READ THIS ENTIRE MANUAL BEFOREATTEMPTING TO INSTALL OR OPERATE THEWATER HEATER.
• If after reading this manual you have any questions or do notunderstand any portion of the instructions, call Sears ServiceCenter.
• Carefully plan the place where you are going to put the waterheater. Correct electrical wiring and connections are veryimportant in preventing death from possible electrical shockann fires.
Examine the location to ensure the water heater complies withthe "Facts to Consider About the Location" section.
• For California installation this water heater must be braced,anchored, or strapped to avoid falling or moving during anearthquake. See instructions for correct installationprocedures. Instructions may be obtained fromyour localdealer, wholesaler, public utilities or California office of theState Architect, 400 P Street, Sacramento, CA 95814.
Product Specifications
MODEL
NUMBER
153.312161
153.312261
153.312362
153.312462
153.312562
TANK
CAPACITY
IN GALLONS
30
40
30
40
50
DIMENSIONS IN INCHES
DIAMETER HEIGHT
22 30
24 31_
17_ 45_
17½ 59¼
19_ 56¼
RECOVERYRATEGALS. PER HOUR :
@90°E RISE
17.3
17.3
17.3
17.3
17.3
ELEMENT
WATTAGE
AT 24O VOLTS
3800
3800
3800
3800
3800
MINIMUM
WIRE SIZE*
(GAUGE)
12
12
12
12
12
MAXIMUM FUSE
OR CIRCUITBREAKER
SIZE (AMPS)
2O
20
2O
20
20
*Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local electricalcode.
Materials and Basic Tools NeededMaterials Needed
To simplify the installation Sears has available the installationparts shown below. You may or may not need all of these materi-als, depending on your type of installation.
_f
ElectricWater HeaterInstallationKit
[1"o
_b
WATER HEATER HEAT TRAPSHELP REDUCE HEAT LOSS DUE TOTHERMAL SYPHONING
WATER HEATER INSTALLA.TION KIT WITH FLEXIBLECONNECTORS FOR 314" ORI/2" THREADED OR COPPERPLUMBING
,r,,
rEXPANSION TANKS FOR THERMALEXPANSION CONDITIONS AVAILABLE IN2 GALLON AND $ GALLON CAPACITYTHROUGH LOCAL SEARS SERVICE CENTERS
20" DIAMETER DRAIN PANFOR WATER HEATERS 18" INDIAMETER AND UNDER
28" DIAMETER DRAIN PAN FORWATER HEATERS 26" INDIAMETER AND UNDER
Basic ToolsYou may or may not need all of these tools, depending on ycourtype of installation. These tools can be purchased at your localSears store.
• Pipe Wrench (2)• Screwdriver• 6 Foot Tape or Folding Rule• Garden Hose• Drill• Pipe Dope or Teflon Tape
6 FOOT TAPEGARDEN HOSE
SLOT-HEAD SCREW DRIVER
PHILLIPS SCREWDRIVER
!iWRENCH
PIPE DOPE(SQUEEZE TUBE)
ROLL OF TEFLON TAPE DRILL(Use only on water connections)
ADDITIONAL TOOLS NEEDEDWHEN SWEAT SOLDERING•Tubing Cutters or Hacksaw•Propane Torch•Soft Solder•Solder Flux•Emery Cloth•Wire Brushes
BRUSH
1/2" WIRE BRUSH
_'_ PROPANE TORCHROLL OF LEAD FREE
SOFT SOLDER
ROLL OF EMERY SOLDER TUBINGCLOTH FLUX CUTTER
Installation InstructionsRemoving the Old WaterHeater
OTurn "OFF" electrical supply to the water heater.
1Q Turn "OFF" the water supply to the
water heater at the water shutoffvalve orwater meter.
Attach a hose to the water heater drainvalve and put the other end in a floordrain or outdoors. Open the water heaterdrain valve. Open a nearby hot waterfaucet which will relieve pressure in thewater heater and speed draining.
a.
Qb.
If you have copper piping to the waterheater, the two copper water pipes can becut with a hacksaw approximately 4" awayfrom where they connect to the waterheater. This will avoid cutting off the pipestoo short. Additional cuts can be made
later if necessary. Disconnect the tempera-ture-pressure relief valve drain line. Whenthe water heater is drained, disconnect thehose from the drain valve. Close the drain
valve. The water heater is now completelydisconnected and ready to be removed.
If you have galvanized pipe to the waterheater, loosen the two galvanized pipeswith a pipe wrench at the union in eachline. Also disconnect the piping remainingto the water heater. These pieces should besaved since they may be needed whenreconnecting the new water heater.Disconnect the temperature-pressure reliefvalve drain line. When the water heater isdrained, disconnect the hose from thedrain valve. Close the drain valve. Thewater heater is now completely disconnect-ed and ready to be removed.
l A, WARNIN G ]The water passing out of the drain valve may be extreme-|ly hot. To avoid being scalded, make sure all connections|are tight and that the water flow is directed away from |
any person.
Q Check again to sure supply ismake the electricalturned "OFF" to the water heater. Then disconnect
the electrical supply connection from the waterheater junction box.
A, CAUTION IMineral buildup or sediment may haveaccumulated in the Jold water heater. This causes the water heater to be Imuch heavier th.annormal and this residue, if spilled outcou d causestaining.
Installation Instructions (cont'd)Facts to Consider Aboutthe Location
You should carefully choose an indoor location for the newwater heater, because the placement is a very important consid-eration for the safety of the occupants in the building and forthe most economical use of the appliance. This water heater isnot intended for outdoor installation.
Whether replacing an old water heater or putting the waterheater in a new location, the following critical points must beobserved.
• The location selected should be indoors as close to and ascentralized with the water piping system as possible. Thiswater heater, as well as all water heaters, will eventually leak.Do not install without adequate drainage provisions wherewater flow will cause damage.
ACAUTIONWATER HEATERS EVENTUALLY LEAK: Installation ofthe water heater must be accomplishedin sucha mannerthat if the tank or any connectionsshould leak, the flow ofwater will not causedamage to the structure. When suchlocations cannot be avoided, a suitable drain pan shouldbe installed under the water heater. Drain pans are avail-able at your local Sears stores. Such a drain pan must bepiped to an adequate drain. Under no circumstances isthe manufacturer or Sears to be held liable for any waterdamage in connection with this water heater.
_,CAUTIONINSTALLATION IN RESIDENTIAL GARAGES: The Iwater heater must be located and/or protected so it isnot subject to physicaldamage by a mov ng veh € e.
• The location selection must provide adequate clearances forservicing and proper operation of the water heater.
Installation Instructions (cont'd)Water Piping
AWARNINGHOTTER WATER CAN SCALD: Water heaters areintended to produce hot water. Water heated to a tem-perature which will satisfy spaceheating, clothes washing,dish washing, and other sanitizing needs can scald andpermanently injure you upon contact. Some people aremore likely to be permanently injured by hot water thanothers. These include the elderly, children, the infirm, orphysicallylmentally handicapped. If anyone using hotwater In your home fits into one of these groups or ifthere is a local code or state law requiring a certain tem-perature water at the hot water tap, then you must takespecialprecautions. In addition to usingthe lowest possi-ble temperature setting that satisfies your hot waterneeds, a means suchas a mixing valve, shall be used atthe hot water taps used by these people or at the waterheater. Mixing valves are available at plumbing supplyorhardware stores. Follow manufacturers instructions forinstallation of the valves.Before changingthe factory set-
iting on the thermostat, read the "TemperatureiRegu ation" section in this manual.
The illustration shows the attachment of the water _iping to thewater heater. The water heater is equipped with ¾ water con-nections.
If a water heater is installed in a closed water supply system;such as one having a back-flow preventer, check valve, watermeter with a check valve, etc. in the cold water supply; meansshall be provided to controt thermal expansion. Contact thelocal utility or Sears Service Center on how to control thissituation.
NOTE: If using copper tubing, solder tubing to an adapterbefore attaching the adapter to the cold water inlet connec-tion. Do not solder the cold water supply line directly to thecold water inlet. It will harm the dip tube and damage thetank.
• Look at the top cover of the water heater. The hot water out-let is marked hot. Put two or three turns of teflon tape aroundthe threaded end of the threaded-to-sweat coupling andaround both ends of the _" threaded nipple. Using flexibleconnectors, connect the hot water pipe to the hot water outletof the water heater.
• Look at the top cover of the water heater. The cold water inletis marked cold. Put two or three turns of teflon tape aroundthe threaded end of the threaded-to-sweat coupling andaround both ends of the ¾" threaded nipple. Using flexibleconnectors, connect the cold water pipe to the cold waterinlet of the water heater.
Installation completed using SearsInstallation Kit
FLEXIBLE SHUT-OFFWATER
CONNECTORS VALVE
HOT OUTLET COLD INLETTO HOUSE WATER LINE
THREADED TO THREADED TOSWEAT COUPLING SWEAT COUPLING
314" THREADEDNIPPLE
/ TEMPERATURE-PRESSURE
k_ RELIEF VALVE
-- DISCHARGE PIPE(Do not cap or plus)
--_" AIR GAP
FLOOR DRAIN
NOTE: Your water heater is insulated to minimize heat lossfrom the tank. Further reduction in heat loss can be accom-
plished by insulating the hot water lines from the watereatl_
Installation Instructions (cont'd)Temperature-PressureRelief Valve
AWARNING IAt the time of manufacture thiswater heater wasprovidedwith a combinationtemperature-pressures relief valve cer-tified by a nationally recognized testing laboratory thatmaintainsperiodicinspectionof productionof listedequip-ment or materials, as meeting the requirements for ReliefValves and Automatic Gas Shutoff Devicesfor Hot WaterSupplySystems,and the latest edition of ANSI Z21.22 andthe code requirements of ASME. If replaced, the valvemust meet the requirements of local codes, but not lessthan a combination temperature and pressurerelief valvecertified as meeting the requirements for Relief ValvesandAutomatic Gas Shutoff Devices for Hot Water SupplySystems, ANSI Z21.22 by a nationally recognized testinglaboratory that maintainsperiodicinspectionof productionof listedequipment or materials.The valve must be marked with a maximum set pressurenot to exceed the marked hydrostaticworking pressureofthe water heater (150 Ibs./sq.in.) and a dischargecapacitynot lessthan the water heater input rate as shownon themodel rating plate. (Electric heaters - watts divided by1000x 3415 equal BTU/Hr. rate.)Your localjurisdictionalauthority, while mandatingthe useof a temperature-pressure relief valve complying withANSI Z21.22 andASME, may require a valve model differ-ent from the one furnishedwith the water heater.Compliancewith suchlocal requirements must be satisfiedby the installer or end user of the water heater with alocally prescribed temperature-pressure relief valveinstalled in the designatedopeningin the water heater inplaceof the factory furnishedvalve.For safe operation of the water heater, the relief valvemust not be removed from it's designated opening orplugged.The temperature-pressure relief valve must be installeddirectly into the fitting of the water heater designatedforthe relief valve. Positionthe valve downward and providetubing so that any dischargewill exit only within 6 inchesabove,or at any distancebelow the structural floor. Be cer-tain that no contact is made with any live electrical part.The dischargeopening must not be blockedor reduced insize under any circumstances. Excessivelength, over 30feet, or useof more than four elbowscan causerestrictionand reducethe dischargecapacityof the valve.No valve or other obstruction is to be placed between therelief valve and the tank. Do not connecttubing directly todischargedrain unlessa 6" air gap is provided.To preventbodily injury, hazard to life, or property damage,the reliefvalve must be allowed to discharge water in quantitiesshould circumstancesdemand. If the dischargepipe is notconnected to a drain or other suitable means, the waterflow may causeproperty damage.The DischargePipe:
Must not be smaller in size than the outlet pipe size ofthe valve, or have any reducing couplings or otherrestriction.Must not be pluggedor blocked.Must be of material listedfor hot water distribution.Must be installed so as to allow complete drainage ofboth the temperature-pressure relief valve, and the dis-chargepipe.Mustterminate at an adequatedrain.Mustnot haveany valvebetweenthe raliefvalveandtank.
AWARNING
The temperature-pressure relief valve must be manuallyoperated at least once a year. Caution should be taken toensure that (I) no one is in front of or around the outletof the temperature-pressure relief valve discharge line,and (2) the water manually dischargedwill not cause anybodily injury or property damage becausethe water maybe extremely hot.If after manuallyoperating the valve, it failsto completelyreset and continues to release water, immediately, closethe cold water inlet to the water heater, follow the drain-ing instructions, and replace the temperature-pressurerelief valve with a new one.
SHUTOFFVALVE
PRESSURERELIEF VALVE
PIPE(Do not cap or plug)
6" AIR GAP
WARNING "RELIEF VALVE OPENING"_*ls w_er I'_ater=sprov_edwr_haco_'_na'_ Terrgeheure.PressureRe_ Valvelisted_ w_hIhe star_ardforRal_ Valvesa.':dAUfo_bC GasShuto_[_,_es forHotWalerSupply_sC,_l _
Ycurkx:aJju'unsdc'Joralaulhe_, v_le rnar_0ng Iheuseof aTer'_perature.Ppz_sureRdaefVahe comingwithANSZ2122 andASME,r_layrequirea valvemcdeldilterentIrom theoPefomishedwr_thewate_heater
a lOCallypreservedTemperatare.Pr_ssureRel_ Valve inste_edinthe deS<jnatedopeninginItm water
TANK _._C_ET
TANK BRASSCOUP1JNG
T&P RELIEFVALVE PROBE
INTO TANK
l TEMPERATURE-PRESSURE
I RELIEF VALVE
T&PBRASS _ SHANKNIPPLE ' ' LENGTH
• If a short shank(tess tr_ul2") temper`Eture-prsssurerelief valve is to be installed(as shown), a nip_ and couplingmust be used¸
• If a longshank(2"or longer) is tobe instalfod, do not use thenipp_ and co_pling
• nslallTen',peraturePressulepro_ect_veeq_prr_ rec_redby localcodes,butnotlesstl'ana cor_0Pa.IO, Tempera ur_.PressurQ Re ef Vah/e ¢ert I ed as meel ng the requ remenls or Re e Vllves ,End
Autor_at=:GasShutoff_ces forHo_-wa_er,%pplySystems,ANSZ2122 bya nalfoflallyrecognizedlesl-inglabomtc_tha_ma_m_ peno_ inspec_ of pmdu¢zono/kstedequipmentor matenalsThe val'_muslbeo_e_led,pr0_Kted_th tub_, Orotherwiseinstalledso thatdm_zrgec_ exitonlyw_ 6 _che$above,or al _ distancebelowlie aln_ci_r_lfloor,andcannc_contactanyire electnodpad.'Forsateop_atlc_ C_thewaterheater,theRelle{V_lve_ riotberemov_ or pfo_gedSee manualheading- "Temperat_re-Pressure ReliefValve"forinstallationand rnainlenanceof _elie_Valve,d_;t,arge rapea_ ot_ersatelypreca_c_s
9
Installation Instructions (cont'd)Filling the Water Heater
A CAUTION .JNever use this water heater unlessit is completely full of JJwater. To prevent damage to the tank and heating ele- JJment, the tank must be filled with water. Water mustJJflow from the hot water faucet before turning "ON"[j power. [
To fill the water heater with water:
Wiring
A CAUTION ]Never use this wat_ss it is completelyJfull of water. To prevent damage to the tank andJheating element, the tank must he filled with water. JWater must flow from the hot water faucet beforeJ
turning "ON" power. J
• Close the water heater drain valve by turning the handle tothe tight (clockwise). The drain valve is on the lower front ofthe water heater.
• Open the cold water supply valve to the water heater.NOTE: The cold water supply valve must be left openwhen the water heater is in use.
• To insure complete filling of the tank, allow air to exit byopening the nearest hot water faucet. Allow water to run untila constant flow is obtained. This will let air out of the water
heater and the piping.• Check all new water piping for leaks. Repair as needed.
Wiring Diagram
STANDARD WIRING FOR2 WIRE LEAD WATER HEATERS240 VOLT SINGLE ELEMENT
TO ELECTRICPOWER SUPPLY
-__HE LOWER
ATING ELEMENT
You must provide all wiring of the proper size outside of thewater hearer. You must obey local codes and electric companyrequirements when you install this wiring.
lfyou are not familiar with electric codes and practices, or if youhave any doubt, even the slightest doubt, in your ability to con-nect the wiring to this water heater, obtain the service of a com-petent electrician. Contact your Sears salesperson to arrange fora professional electrician.
A WARNINGWATER HEATERS EQUIPPED FOR ONE VOLT-AGE ONLY: This water heater is equipped for onetype voltage only. Check the rating plate near thebottom access panel for the correct voltage. DONOT use this water heater with any voltage otherthan the one shown on the model rating plate.Failure to use the correct voltage can cause prob-lems which can result in DEATH, SERIOUS BODI-LY INJURY, OR PROPERTY DAMAGE. If you haveany questions or doubts consult your electriccompany.
&CAUTIONIf wiring from your fuse box or circuit breaker boxwas aluminum for your old water heater, replace itwith copper wire. If you wish to reuse the existingaluminum wire, have the connection at the waterheater made by a competent electrician. Contactyour Sears salesperson to arrange for a professionalelectrician.
1. Provide a way to easily shut off the electric power whenworking on the water heater. This could be with a circuitbreaker or fuse block in the entrance box or a separatedisconnect switch.
2. Install and connect a circuit directly from the main fuse orcircuit breaker box. This circuit must be the right size andhave its own fuse or circuit breaker. Refer to the chart in the"Product Specifications" section for the correct size wire andfuse or circuit bteaker.
3. If metal conduit is used for the grounding conductor:
A. The grounding electrode conductor shall be of copper,aluminum, or copperclad aluminum. The material shallbe of one continuous length without a splice or joint.
10
Installation Instructions (cont'd)
B. Rigid metal conduit, intermediate metal conduit, or elec-trical metallic tubing may be used for the groundingmeans if conduit or tubing is terminated in fittingsapproved for grounding.
C. Flexible metal conduit or flexible metallic tubing shall bepermitted for grounding if all the following conditions aremet:
1. The length in any ground return path does not exceed6 feet.
2. The circuit conductors contained therein are .protectedby overcurrent devices rated at 20 amperes or less.
3. The conduit or tubing is terminated in fittingsapproved for grounding.
For complete grounding details and all allowable excep-tions, refer to the latest edition of the NationalElectrical Code.
4. A standard ½" conduit opening has been made in the waterheater junction box for the conduit connection.
5. Use wire nuts and connectthe power supply wiring to thewires inside the water heater s junction box.
6. The water heater must be electrically "grounded" by theinstaller. A g_reenground screw has been provided on thewater heater s junction box. Connect ground wire to thislocation.
7. Replace the wiring junction cover using the screw provided.
CONDUIT
, WIRE NUTS
GREENGROUND
SCREW
11
Installation Instructions (cont'd)Installation Checklist• Is the fuse or circuit breaker size correct as shown in the chart
in the "Product Specifications" section?
• Are the wires from the circuit breaker or fuse service to the
water heater's junction box on the correct wire size (gauge) asshown in the chart in the "Product Specifications" section?
• Is the new temperature-pressure relief valve properly installed,and piped to an adequate drain? See Temperature-PressureRelief Valve" section.
• Is the water heater completely filled with water? See "Fillingthe Water Heater" instructions in the "InstallationInstructions" section.
• Will a water leak dama.ge anything? See "Facts to ConsiderAbout the Location" section.
• Are the cold and hot water lines connected to the water heater
correctly? See "Water Piping" instructions in the "InstallationInstrucuons section.
• Is there adequate clearance for maintenance around the waterheater?
• Do you need to call your electric company to check yourwiring?
TEMPERATURE-PRESSURE
-- RELIEF VALVE
- DISCHARGE PIPE
(Do not tap or plug)
6"AIR GAP
FLOOR DRAIN
MODEL RATING PLATE
12
Service and AdjustmentTemperature Regulation Temperature Settings
&WARNINGHOTTER WATER CAN SCALD: Water heaters areintended to produce hot water. Water heated to atemperature which will satisfy clothes washing, dishwashing, and other sanitizing needs can scald and per-manently injure you upon contact. Some people aremore likely to be permanently injured by hot waterthan others. These include the elderly, children, theinfirm, or physically/mentally handicapped. If anyoneusing hot water in your home fits into one of thesegroups or if there is a local code or state law requiringa certain temperature water at the hot water tap,then you must take special precautions. In addition tousing the lowest possible temperature setting that sat-isfies your hot water needs, some type of temperingdevice, such as a mixing valve, should be used at thehot water taps used by these people or at the waterheater. Mixing valves are available at plumbing supplyor hardware stores. Follow manufacturers instructionsfor installation of the valves. Before changingthe facto-ry setting of the thermostat, read the "Temperature
[Regulation" section in this manual.
HOT-Is a thermostat setting of approximately 120°F,which will supply hot water at the most economi-cal temperatures.
A-Is a thermostat setting ofapproxlmately 130°E
B-Is a thermostat setting of approximately 140°E
C-Is a thermostat setting of approximately 150°E
VERY HOT-Is a thermostat setting of approximately 160*E Itis recommended that the dial be set lower when-
ever possible.
NOTE: Water temperature range of 120"--1400F recom-mended by most dishwasher manufacturers.
Thermostat AdjustmentThe thermostat is adjustable if a different water temperature isdesired. Read all warnings in the "Temperature-Regulation" sec-tion before proceeding.
AWARNING INever allow small children to use a hot water..t_., or Ito d.r_.wtheir own bath water. Never leave a ch,ld or [handicapped person unattended in a bathtub orshower. I
The thermostat pointer can be turned clockwise (*,,,__J) toincrease the temperature setting or counter cloc-Ekwise(k.,__..._)to decrease the temperature setting, with a small flat tipscrewdriver.
Thermostats
The thermostat of this water heater has been factory set at thelowest position which approximates 120°F (Hot) to reduce therisk of scald injury,
The thermostat is factory set at its lowest position which approx-imates 120*F (Hot) and is adjustable ira different water temper-ature is desired. Read all warnings in this manual and on thewater heater before proceeding.
@
©
THERMOSTAT ADJUSTABLETHROUGH OPENING IN ACCESS PANEL
13
Service and Adjustment (cont'd)Temperature-Pressure ReliefValve OperationThe temperature-pressure relief valve must be manually operatedat least once a year.
DrainingThe water heater should be drained if being shut down duringfreezing temperatures. Also periodic draining and cleaning ofsediment from the tank may be necessary.
• Before beginning turn "OFF" the electric power supply to thewater heater,
TEMPERATURE-PRESSURE
RELIEF VALVE _WARNING [HAZARD OF ELEC_KI Before removing[any access panels or servicing the water heater, make[sure the electrical supplyto the water heater is turnedl"OFF". Failure to do this could result in DEATH, SERI-|OUS BODILY INJURY,OR PROPERTY DAMAGE.
DISCHARGE PIPE• CLOSE the cold water inlet valve to the water heater.
AWARNING
The tempereture-pressure relief v._e must be manuallyoperated at least once a year. Caution should be taken toensure that (I) no one is in front of or around the outletof the temperature.pressure relief valve discharge line,and (2) the water manually dischargedwill not cause anyproperty damage or bodily injury. The water may beextremely hot.If after manuallyoperating the valve, it failsto completelyreset and continues to release water, immediately closethe cold water inlet to the water heater, follow the drain-ing instructions, and replace the temperature-pressurerelief valve with a new one.
OPEN a nearby hot water faucet and leave open to allow fordraining.
Connect a hose to the drain valve and terminate to an
adequate drain or outdoors.
OPEN the water heater drain valve to allow for tank draining.
NOTE: If the water heater is going to be shut down anddrained for an extended period, the drain valve should beleft open with hose connected allowing water to termi-nate to an adequate drain.
Close the drain valve.
• Follow "Filling the Water Heater" instructions in the"Installation Instructions" section.
Failure to install and maintain a new properly listed tempera-ture-pressure relief valve will release the manufacturer from anyclaim which might result from excessive temperature or pressure.
AWARNINGIf the temperature-pressure relief valve on the applianceweeps or dischargesperiodically,this may be due to ther-mal expansion.Your water heater may have a check valveinstalled in the water llne or a water meter with a checkvalve. Consult your local Sears Service Center for furtherinformation. Do not plug the temperature-pressure reliefvalve.
• Turn "ON" power to the water heater.
I AC UT,ON ]Never use this wate_ it is completely full|water. To prevent damage to the tank and heating ele-|ment, the tank must be filled with water. Water must[flow from the hot water faucet before turning "ON'|power. |
14
Service and Adjustment (cont'd)Element Cleaning/ReplacementTo remove the element from your tank in order to clean orreplace it:
1. Before beginning turn "OFF" the electric power supply tothe water heater.
A, WARNING IThe water passing out of the drain valve may be Iextreme.ly hot. To avoid being scalded, make sure allconnectnons are t_ght and that the water flow isd retted away from any person.
4. Remove the two screws securing the access panel, and removepanel.
AWARNING"HAZARD OF ELEC_KI Before removingany accesspanels or servicing the water heater, makesure the electrical supply to the water heater is turned"OFF". Failure to do this could result in DEATH, SERI-OUS BODILY INJURY,OR PROPERTY DAMAGE.
2. Turn off the water supply to the water heater at the watershutoffvalve or water meter.
3. Attach a hose to the water heater drain valve and put theother end in a floor drain or outdoors. Open the water heaterdrain valve. Open a nearby hot water faucet which will relievepressure in the water heater and speed draining.
5. Open the flap of insulation to expose the opening.
q _ _ O
6. Lift out the tab as shown to unclip the terminal cover fromthe thermostat. The terminal cover can now be removedfrom the thermostat.
©
_ aw,o_
15
Service and Adjustment (cont'd)Element Cleaning/Replacement (cont'd)7. Disconnect the two wires on the element and unscrew the
old element from the tank. CAUTION ]Never use this wa_ss it is completelyfull of water. To prevent damage to the tank andlheating element, the tank must be filled with water.Water must flow from the hot water faucet before|turning "ON" power.
8. Clean the area around the element opening. Remove any sed-iment from or around the element opening and inside thetank.
9. If you are cleaning the element you have removed, do so byscraping or soaking in vinegar or a de-liming solution.
14. Check element for water leaks. If leakage occurs, tighten ele-ment or repeat steps 2 and 3, remove element and reposi-tion gasket. Then repeat steps 10 through 14.
15. Reconnect the two wires to the element and then check tomake sure the thermostat remains firmly against the surfaceof the tank.
AWARNINGReplacement elements must (I) be the same volt-age and (2) no greater wattage than listed on themode rat ng p ate affixed to the water heater. I
10. A new gasket should be used in all cases to pr_ent a possi-ble water leak. (See Element Gasket in the Parts OrderList" Chart). Place the new element gasket on the threadside of the cleaned or new element and screw into tank,securing tighdy using an element wrench.
11. Close the water heater drain valve by turning the handle tothe right (clockwise). The drain valve is on the lower frontof the water hearer.
12. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left openwhen the water heater is in use.
13. To insure complete filling of the tank, allow air to exit byopening the nearest hot water faucet. Allow water to rununtil a constant flow is obtained. This will let air out of thewater heater and the piping.
16. Replace terminal cover on thermostat and fold insulationback over the element.
Q
u
gTA__
16
Service and Adjustment (cont'd)
17. Fold the insulation back in place so that it completely coversthe thermostat and element.
Drain Valve WasherReplacementNOTE: For replacement, use a '_2" x *_/_"x V," thick washeravailable at your nearest hardware store. For ordering areplacement washer, refer to the "Parts Order List" section.
18. Replace access panel.
19. Turn "ON" electric power to water heater.
• Before beginning turn "OFF" the electrical powersupply tothe water heater.
I AWARNING "_HAZARD OF ELECTRICAL SHOCK! Before removing Iany access panels or servicing the water beater, make Rsure the electrical supply to the water beater is turned I"OFF". Failure to do this could result in DEATH, SERIoI
OUS BODILY INJURY,OR PROPERTY DAMAGE. ]
• Follow _Draining" instructions in the "Service andAdjustment" section.
• Turning counter clockwise, remove the hex cap below thescrew handle.
• Remove the washer and put the new one in place.
• Screw the handle and cap assembly back into the drain valveand retighten using a wrench. DO NOT OVER TIGHTEN.
• Follow Fdhng the Water Heater instructions in theInstallauon Instrucuons sectmn.
• Check for leaks.
• Turn "ON" electric power to the water heater.
!AND
ServiceBefore calling for repair service, read the Start Up Conditionsand Operational Conditions found in the TroubleshootingGuide of this manual.
If a condition persists or you are uncertain about the operationof the water heater, let a qualified person check it out.
Contact SEARS Repair Services at 1-800-4-MY-HOME(1-800-469-4663)
17
Troubleshooting GuideStart Up Conditions
THERMAL EXPANSION
Water supply systems may, because of such events as high linepressure, f[equent cut-offs, the effects of water hammer amongothers, have installed devices such as pressure reducing valves,check valves, back flowpreventers, etc._to control these types ofproblems. When these devices are not equipped with an internalby-pass, and no other measures are taken, the devices cause thewater system to be closed. As water is heated, it expands (ther-mal expansion) and closed systems do not allow for the expan-sion of heated water.
The water within the water heater tank expands as it is heated andincreases the pressure of the water system. If the relieving _oint ofthe water heater s temperature-pressure relief valve is reached, thevalve will relieve the excesspressure. The tempera_premurerelief valve is not intendedfor the constant relief of thermalexpansion. This is an unacceptable condition and must be cor-rected.
It is recommended that any devices installed which could create adosed system have a by-pass and/or the system have an expan-sion tank to relieve the pressure built by thermal expansion.Thermal expansion tanks are available from Sears stores andthrough the Sears Service Centers. Contact the local plumbinginspector, water supplier and/or the Sears Service Center forassistance in controlling these situations.
Thermal Expansion Tank Specifications
Model Tank Capacity Dimensions in Inches Pipe FittingNumber In Gallons Diameter Length On Tank
153.331020 2 8 inches 12_ inches _" Male
153.331050 5 11 inches 14_ inches _" Male
HOT COLD WATER HEATERCOLD WATER
;;_ INLET FITTING
O)PRESSURE
REDUCINGVALVE
BY.PASS
0) 1EXPANSION
TANK
O)PRESSUREGAUGE
WATERSHUTOFF
RECOMMENDED INSTALLATION(VERTICAL MOUNTING)
WATER HEA1TcRCOLD WATERINLET FITTING
FLOOR, CIEIUNGjoist, ETC.
HOT COLD STRAPPING
(I)EXPAN_ON
0)PRESSURE
REDUCING INLET COLDVALVE WITH WATER
BYPASS SHUTOFF
Expansion Tank Sizing Chart
Water Heater Capacity (Gallons)Inle_WaterPressure
40psi50psi60psi70psi80psi
Expansion 30 40 50 66 82Tank 2 2 2 5 5
Capacity 2 2 2 5 5Needed 2 2 5 5 5
2 2 5 5 52 5 5 5 5
*Highest recorded inlet water pressure in a 24 hour period orregulated water pressure.
NOTE: Expansion tanks are pre-charged with a 40 psi aircharge. If the inlet water pressure is higher than 40 psi, theexpansion tanks air pressure must be adjusted to match thatpressure, but must not be higher than 80 psi.
(2)PRESSURE GAUGE
ALTERNATE RECOMMENDEDINSTALLATION
(HORIZONTAL MOUNTING)
STRANGE SOUNDS
Possible noises due to expansion and contraction of some metalparts during periods of heat-up and cool-down do not representharmful or dangerous conditions.
18
Troubleshooting Guide (cont'd)Operational Conditions HIGH TEMPERATURE SHUT OFF SYSTEM
SMELLY WATER The water heater has a high limit shut off system with a resetbutton located on the thermostat.
In each water heater there is installed at least one anode rod (seeparts section) for corrosion protection of the tank. Certain waterconditions will cause a reaction between this rod and the water.
The most common complaint associated with the anode rod isone of a rotten egg smell, This odor is derived from hydrogensulfide gas dissolved in the water. The smell is the result of fourfactors which must all be present for the odor to develop:• a concentration of sulfate in the supply water,• litde or no dissolved oxygen in the water.• a sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)• an excess of active hydrogen in the tank, This is caused by the
corrosion protective action of the anode.
Smelly water may be eliminated or reduced in some water heater
models by replacing the anode(s) with one of less active material,and then ehJorinating the water heater tank and all hot waterlines. Contact the local Sears Service Center for further informa-
tion concerning an Anode Replacement Kit #9001453 and thisChlorination Treatment.
If the smelly water persists after the anode replacement and chlo-rination treatment, we can only suggest that continuous chlori-nation and filtering conditioning equipment be considered toeliminate the water problem.
Do. not remove the anode leaving the tank unprotected. Bydomg so, all warranty on the water heater tank is voided.
Follow the resetting instructions which refer to the high limitbehind the access panel.
• Before beginning, turn "OFF" electrical power supply to thewater heater.
A WARNINGHAZARD OF ELECTRICAL SHOCK! Beforeremoving any access panels or servicing the waterheater, make sure the electrical supply is turned"OFF" to the water heater• Failure to do this couldresult in DEATH, SERIOUS BODILY INJURY, ORPROPERTY DAMAGE•
"AIR" IN HOT WATER FAUCETS
AWARNINGHYDROGEN GAS: Hydrogen gas can be produced ina hot water system that has not been used for a long)eriod of time (generally two weeks or more)•Hydrogen gas is extremely flammable and explosive.To prevent the possibility of injury under these condi-tions, we recommend the hot water faucet beopened for several minutes at the kitchen sink beforeany electrical appliances which are connected to thehot water system are used (such as a dishwasher orwashing machine). If hydrogen gas is present, therewill probably be an unusual sound similar to airescaping through the pipe as the hot water faucet isopened. There must be no smoking or open flamenear the faucet at the time it is open.
• Remove the two screws securing the access panel and removepanel.
• Open the flap of insulation to expose the opening.
• Reset the high limit by pushing in the red buttonmarked _RESET'.
RESET BUTTON
RUMBLING NOISE
In some water areas, scale or mineral deposits will build up onyour heating elements. This buildup will cause a rumbling noise.Follow Element Cleaning/Replacement" instructions to cleanand replace the elements.
• Fold the insulation back in place so that it completely coversthe thermostat and element.
• Replace the access panel.
• Turn _ON" electric power to the water heater.
19
• A CAUTION [If the high limit must be reset again, call the Sears IService Center to find out why the high limit turned ]
"OFF" the electric power. I
Troubleshooting Guide (cont'd)Operational Conditions (cont'd)
NOT ENOUGH OR NO HOT WATER
• In a new installation, the water heater may not be properlyconnected. Make sure the cold water supply valve is open.Review and check piping installation. Make sure that the coldwater line is connected to the cold water inlet to the waterheater and the hot water line to the hot water outlet on thewater heater.
• Make sure the dectrical supply to the water heater is "ONL
• Check for loose or blown fuses in your water heater circuit.Circuit breakers weaken with age and may not handle theirrated load and should be replaced.
• Make certain the disconnect switch, if used, is in the "ON"position.
• Check m see the electric service to your house has not beeninterrupted. If this is the case, contact the local dectric utility.
• Are the thermostats set to the desired temperature? See"TemperatureRegulation"section.
• If you had experienced very hot water and now no hot water,the problem may be due to the high temperature shut offs,_tem. See "High Temperature Shut Off System" in theTroubleshooting section.
• During very cold weather, the incoming water will also becolder and it will require a longer time to become heated.
• The hot water usage may exceed the capacity of the waterheater. If so, wait for the water heater to recover afterabnormal demand. Also examine pipes and faucets for possiblewater leaks.
• If you can not determine the problem, then call the SearsService Department.
WATER IS TOO HOT
Adjust the thermostat to a lower setting. See the "TemperatureRegulation"section.
20
Troubleshooting Guide (cont'd)Leakage CheckpointsUse this guide to check a "Leaking" water heater. Many suspect-ed "Leakers" are not leaking tanks. Often the source of the watercan be found and corrected.
If you are not thoroughly familiar with electric codes, the waterheater, and safety practices, contact a Sears Service Center tocheck the water heater•
A CAUTION IRead this manual first, then before checking the water Iheater make sure the electric supply has been turned I
1"OFF", .and never turn the electric supply "ON" before[the tank is comp etely fu of water. J
l "CAUTION ]Never use this water--it is completely full of|water. To prevent damage to the tank and heating ele-|ment, the tank must be filled with water. The water must|flow from the hot water faucet before turning "ON" Ipower. I
*Condensation may be seen on pipes in humid weather orpipe connections may be leaking.
*The primary anode rod fitting may be leaking.
*The temperature-pressure relief valve may be leaking atthe tank fitting.
Small amounts of water from temperature-pressure reliefvalve may be due to thermal expansion or high waterpressure in your area.
The elements may be leaking at the tank fitting.
AWARNINGHIkZARD OF ELECTRICAL $HOCKI Beforeremoving any accesspanels or servicing the waterheater, make sure the electrical supplyto the waterheater is turned "OFF". Failure to do this couldresult in DEATH, SERIOUS BODILY INJURY, ORPROPERTY DAMAGE.
21
®
©®
Turn electrical power "OFF", remove access panels andfold back insulation. If leaking around elements, followproper draining instructions and remove element.Reposition or replace gasket on element. Place dementinto opening and tighten securely. Then follow "Fillingthe Water Heater" instructions in the "InstallationInstructions section.
Water from drain valve may be due to the valve beingopened slightly.
*The drain valve may be leaking at the tank fitting.
*Water in the water heater bottom or on the floor may befrom condensation, loose connections or the tempera-ture-pressure relief valve. DO NOT replace the waterheater until a full inspection of all possible water sourcesis made and necessary corrective steps taken.
Leakage from other appliances, water lines, or groundseepage should also be checked.
NOTE: To cheek where threaded portion enters tank,insert Q-Tip between jacket opening and fitting. Ifcotton is wet, fo.Uow "Dralning_ instructions in the"Service and Adjustment" secUon and then removefitting. Put pipe dope or teflon tape on the threadsand replace. Then follow ' Filling the Water Heater"instructions in the "Installation Instruction_ section.
Parts Order ListKENMORE THE ECONOMIZER TM 6 ELECTRIC WATER HEATERSMODEL NUMBERS:153.312161 30 Gal. Short153.312261 40 Gal. Short153.312362 30 Gal.153.312462 40 Gal.153.312562 50 Gal.
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12
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22
Parts Order List (cont'd)KENMORE THE ECONOMIZER TM 6 ELECTRIC WATER HEATERSMODEL NUMBERS:
153.312161 30 Gal. Short153.312261 40 Gal. Short153.312362 30 Gal.153.312462 40 Gal.
153.312562 50 Gal.
KEY
NO.
12
34
56
78
910
1112
#
PART DESCRIPTION
Temperature-Pressure Relief ValveDipTnbePrimary Anode RodDrain Valve
Drain Valve Washer (_7_"x %" x _" thick)**Element GasketElement'*
Thermostat BracketThermostat w/Hi Limit
Terminal CoverAccess Panel
Model Rating Plate tManual
153.312161
4233085
9001823
9001822
9000058
9001584
9000308
4231906
9000309
4231918
9002303
9001899
0270182
MODEL NUMBERS
153.312261 153.312362 153.312462
PART _ERS
4233085
9001825
9001822
9000058
9001584
9000308
4231906
9000309
4231918
9002303
9001899
0270182
4233085 4233085
9001823 9000280
9001824 9001828
9000058 9000058
9001584 9001584
9000308 9000308
4231906 4231906
9000309 9000309
4231918 4231918
9002303 9002303
9002612 9002612
0270182 0270182
0002915300
153.312562
4233O8590002809001828
9000058
90015849000308
42319069000309
42319189002303
90026120270182
*These parts are also availableat most Sears retail stores.**Availableat most hardware stores.
tReplaced only on return of damaged plate.#Not Illustrated
Now that you have purchased your Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS ServiceCenter or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide all pertinent facts when you call or visit.
All parts listed may be ordered from any SEARS Service Center, most SEARS stores, and by calling 1-800-366-PART (1-800-366-7278).
If the parts you need are not stocked locally, your orderwill be electronically transmitted to a SEARS RepairParts Distribution Center forhandling.The model number of the water heater will be found on the model rating plate located above the access panel.
WHEN ORDERING REPAIR PARTS, ALWAYSGIVE THE FOLLOWING INFORMATION:MODEL NUMBER NAME OF ITEMPART NUMBER PART DESCRIPTION
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.
23
WarrantyAbout Your WarrantyTHE PRICEOF YOUR WATERHEATER DOES NOT INCLUDEA FREE CHECKUP SERVICECALL. On Water Heater InstallationsArrangedBySears,Searswarrants the installation.ON INSTALLATIONS NOT MADE BY SEARSAUTHORIZEDCONTRACTORS:1. YourSearswarrantyappliesto the product only.2. Searsdoes not warrant the installation.3. A charge will be made on service calls due to poor or incomplete
installation.These indude:
a. Adjusting thermostat.b. Leaksin pipes or fittings.
This manual is in non-technical language. It may help you avoid thecost of a needless service call. Many service calls really arent needed.Suchas when:1. The electric poweris turned _OFF".2. A water leak is due to loosepipe or connections.
LIMITED WARRANTY ON TANKS THAT LEAK
Through six (6) years from the date of purchase, if a leak occurs in the tank, Sears will furnish, flee of charge, a new current model waterheater of dosest available capacity and quality. If purchaser does not qualify for free installation as provided in the One Year Limited LaborWarranty below, there will be a charge for installation.
If the replacement water heater of closest available capacity and quality does not meet current applicable government standards, thea'ewill bea charge for the difference in price between the replacement which does not meet government standards and one which does meet govern-ment $tala-dard$
If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the above warrantycoverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for oneyear from the date of purchase.
LIMITED WARRANTY ON PARTS
Through one (1) year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with theinstructions in this manual, if apart fails due to a failure in materials or workmanship, Sears will furnish a replacement part free of charge.If purchaser does not qualify for free installation as provided in the One Year Limited Labor Warranty below, there will be a charge forinstallation.
ONE YEAR LIMITED LABOR WARRANTY ON WATER HEATER
When your Sears Kenmnre water heater is installed bv Sears or its licensed subcontractor and is operated in accordancewith the instructionsin this m,xaual, Sears will, for one yea from the date of purchase:Install, free of charge, the replacement water heater as provided by the above Limited Tank Leak Warranty.Repair, free of charge, defects in materials or workmanship of the water heater as provided by the above Limited Warranty on Parts.
Toobtain warrantyservice,SIMPLYCALL1-800-4-MY-HOME(1-800-469-4663). This warrantyappliesonlywhile this product is in usein theUnitedStates.
This warrantygivesyou specificlegalrightsand you mayalsohaveotherrights whichvaryfrom state to state.
SEARS,ROEBUCKANDCO., Dept. 817 WA, HoffmanEstates,IL 60179
Sears Installation WarrantyIn addition to any warranty extended to you on the Sears merchandiseinvolved, which warranty becomes effective the date the merchandise isinstalled should the workmanship of any Sears arrangedinstallation provefaulty within one year, Searswill, upon notice from you, cause such faults tobe corrected at no additionalcost to you. If you want this heater profession-ally installed by Sears contact your Sears Salesperson.They will arrangeforprompt, quality installation.
Sears Installation PolicyAll installationlabor arranged by Sears shall be performed In a neat, work-manlike manner in accordance with generally accepted trade practices.Further, all installations shall comply with all local laws, codes regulationsand ordinances. The customer shall also be protected, during installation,by insurance relating to property damage, Worker's Compensation andPublic Liability.If you want this water heater professionally installed by Sears contact yourSalesperson. They will arrange for prompt, quality installation by Searsauthorized contractors.
delivereddirectlytoyourhome Call24hoursa day,7 daysa weekCall6 am- 11pm(CST),7 daysa week
1-800-366-PART I" 1-800-4-MY-HOMEll._o.4_m_)(1-800-366-7278)
TheServ_ S_eofSears"The model number of your water heater is found on the model ratingplate on the front of the water heater.
0399 Sears, Roebuck and Co., Hoffman Estates IL 601 79 U.S.A. 029 s30 1
