Water and

Environmental Technology

2

Tested for the Toughest Applications 4

Automate Independently 6

Connect Flexibly 7

WAGO-I/O-SYSTEM 8

Wastewater Management 10

Water Resource Management 12

Control System Connection 14

Wireless Communication 16

Pump Control, Monitoring and Visualization 18

Current and Energy Measurement Technology 20

JUMPFLEX® 22

EPSITRON® 24

Software 26

Solution Package 28

Contents

3

DIN-Rail-Mount Terminal Block System

WAGO-I/O-SYSTEM

Proven quality thanks to certified processes and products:

• DIN ISO 90001:2008• ISO 14001:2004• DIN EN ISO 50001• IRIS Certificate• And many more

Tested for the

Toughest Applications

EMC tests

Quality results from experience and uncompromising attention to detail:

• Maintenance-free spring pressure connection technology• WAGO quality standards surpass those required by industry• All WAGO products undergo extensive testing• In-house EMC laboratory tests for electromagnetic compatibility

4

Vibration test

Gastight clamping unit

Salt spray test

Climatic chamber

5

Automate

Independently

Flexible, fieldbus- independent solutions for decentralized automation

Having a choice among our diverse WAGO-I/O-SYSTEM platforms, broad portfolio of relay, function and interface modules, as well as multiple overvoltage protection solutions, means you will always have the right option for your application.

Compact & modular:• Most compact, fieldbus-

independent controller (PLC)• Scalable performance — modular

controllers, control panels, IPCs• Programmable to IEC 61131-3• 400+ I/O modules available• Different potentials can be supplied

within one node Flexible & universal:• Support all standard fieldbus protocols • Compatible with IEC 60870 and

IEC 61850 telecontrol protocols• TO-PASS® telecontrol solutions• Combine standard I/O and Ex i modules• Safety meets Ex i — functional safety

and Ex protection in one module• Large selection of function libraries

EPSITRON® Power Supplies

WAGO-I/O-SYSTEM 750

WAGO-I/O-SYSTEM 750 XTR

TO-PASS® Telecontrol Module

PERSPECTO® Panels

WAGO SPEEDWAY, Modular IP67 I/O-System

6

Connect Flexibly

DIN-Rail-Mount Terminal Block System from 0.14–185 mm2 (24 AWG–350 kcmil)

High-Current DIN-Rail-Mount Terminal Blocks, 185 mm2 (350 kcmil)

PUSH WIRE® Connectors for Junction Boxes

The largest DIN-rail-mount terminal block system up to 185 mm2 (350 kcmil) with spring pressure connection technologyOur comprehensive and high-performance product portfolio fulfills every need — from the smallest to the greatest challenges.

CAGE CLAMP® technology:• Gas-tight spring clamp connection• Vibration-proof and maintenance-free• Increased system uptime and reliability Vibration-proof, fast and maintenance-free:• TOPJOB® S and POWER CAGE CLAMP• Largest DIN-rail-mount terminal block

system, ranging from 0.14–185 mm2 (24 AWG–350 kcmil)

• Industry’s widest range of spring pressure terminal blocks

• Suitable for all conductor types• CAGE CLAMP® S push-in termination

of solid and ferruled conductors• Industry’s fastest and most cost-

effective marking system• Comprehensive jumper system

for virtually any application

JUMPFLEX® 857 and 2857 Series 7

WAGO-I/O-SYSTEM 750

One System for Every Application

• Scalable performance — modular controllers

• Fieldbus-independent — compatible with all standard fieldbus protocols

• Programmable to IEC 61131-3• Provides 400+ finely modular

I/O modules• Features pluggable connectors

(optional)• Simplifies integration into the IT world

via HTTP, SNTP, SNMP, FTP and more

• Extended temperature range• Carefully selected components and materials

for -20 °C to +60 °C operating range

• Supports IEC 60870-5-101/-103/- 104, IEC 61850, IEC 61400-25 and MODBUS telecontrol protocols

• Maximizes return on investment• Boasts the best price/performance ratio • Enables custom node configurations• Saves space • Increases operational reliability• Decreases maintenance costs

The ideal control system:

8

• From 0 °C to -55 °C• Ex and non-Ex modules can

be combined in one node

eXTReme temperature from -40 °C to +70 °C

eXTReme isolation up to 5 kV impulse voltage

DIN EN 60870-2-1

eXTReme vibration up to 5g acceleration

DIN EN 60068-2-6

TAKING IT TO THE EXTREME — THE STANDARD FOR 750 XTR

9

Motor

M

Wastewater Management

Sewage Treatment Plant

Level measurement with TO-PASS®

Compact GSM/GPRS communication

Page 17

Outlet pumping station, control, condition monitoring and

energy measurement Pages 18–21

PLC

= GSM/GPRS

= Bluetooth®

Condition monitoring

Pumping station

= PROFIBUS

= Unspecific line= ETHERNET

HART

w

10

°C

DI/DO M

BAR

Motor

MPumpe

Requirements for wastewater plant components:• Robust system technology• Perform in extreme environments • System network applications • Remote monitoring• Easy to service• Highly flexible automation technology

• Support standard fieldbus systems• Connection to control system• Multiple interfaces• Streamlined connection to sensors• Use in hazardous areas

TOPJOB® S DIN-rail-mount terminal blocks:• All through and ground conductor

terminal blocks in the TOPJOB® S DIN-rail-mount terminal block line, as well as the special Ex high-current terminal blocks, are suitable for use in Ex e I/II areas.

• The X-COM®S-SYSTEM, which combines pluggable DIN-rail-mount terminal blocks and female plugs, is available for Ex applications in Zone 2 (“nA” ignition protection class).

Motor Pump

Pumping station

Zone 2Zone 22

Zone 21

Zone 20

Zone 1

WAGO-I/O-SYSTEM

Zone 0

Non-hazardous environment

Hazardous environment

Engineered for hazardous environments:• Approved for use in

Zone 2/22 and mining• Ex i I/O modules connect to

intrinsically safe sensors/actuators• Certified to ATEX, IECEx,

UL ANSI/ISA 12.12.01, UL508, shipbuilding, GOST-R, etc.

• All-in-one module — functional safety and explosion protection

11

M BAR

pH

DI/DO

BAR

pH

DI/DO

Water Resource Management

Process Water Treatment

230/24 V

24 V

HART

= ETHERNET

24 V 24 V

= System bus

= Unspecific line

12

pH

DI/DO

WAGO-I/O-SYSTEM 750 — PFC200:• Scalable solutions ranging from compact

controllers to advanced turnkey systems• Specialty functions: condition monitoring,

radio technology and more• Free function blocks for water

resource management

WAGO SPEEDWAY 767:• IP67 cabinet-free automation solution• Ideal for harsh environments —

Temperature range of -25 °C to +60 °C• Excellent protection —

Withstand EMC, water and dust

EPSITRON® — Advanced Power Supply System, 787 Series:• ECO Power and PRO Power Supplies

in single- and three-phase versions• Buffer modules• UPS

WAGO Switches, 852 Series• From the ECO Switch to the

Industrial Managed Switch• Fully compliant with IEEE802.3,

802.3u stantards

WAGO PERSPECTO®:• Monitors and panels• Monitor sizes from 3.5” to 15”• Multiple interfaces

24 V

HART

24 V

• Robust system technology• Use in system network and as

an all-in-one network solution • Highly flexible automation technology• Support standard fieldbus systems• Connection to control system

• Integration into industrial environments

• Remote monitoring• Multiple interfaces• Worldwide approvals

Requirements for components used in water treatment systems:

13

SPS

High-performance connection to a control system Control system connections are crucial for seamlessly monitoring waterworks or sewage treatment plants. Connect-ing both remote stations (e.g., wells, elevated tanks, pumping stations) and sewer system is required to streamline

the entire sewage treatment process. Communication is performed using standard bus protocols, as well as IEC 60870-5-101/-103/-104 telecontrol protocols and GSM/GPRS networks.

Control System Connection

Con

trol s

yste

mSy

stem

net

wor

ks

Office PCs

Printer

Central control unit

Pumping station Elevated tank Deep well

Standby phone

GSM modem

FirewallOperating and super- vising unit

EDG

E/U

MTS

HART communication

RS-485

PROFIBUS

ETHERNET

ETHERNETTCP/IP

PLC

MODBUS/TCP

14

WAGO Telecontrol Gateway• Connect up to 64 telecontrol substa-

tions with up to two control systems per IEC 60870-5-101/-104

• Communication per IEC 60870-5-101/-103/-104

• Connect substations via GSM, dedicated or dial-up line

• No control system limiting the number of connections

• Easy parameterization via Web-based management

• Transmitted data requires no parameterization

• Optional redundancy

MODBUS IEC 60870-5-101 / -103 / -104, 61850, 61400

Con

trol l

evel

Tran

smiss

ion

leve

lFi

eld

leve

l

Transmission per IEC 60870-5-104

via IPSec VPN tunnel

GSM Modem connection

1−16 telecontrol substations with modem connection

1−64 telecontrol substations

Transmission per IEC 60870-5-101/-103/-104

Transmission per IEC 60870-5-101/-103/-104

WAGO Telecontrol Gateway per IEC 60870-5-104 and IEC 60870-5-101

Web-based management

WAGO Telecontrol Gateway “light” for up to 16 substations

Configuration:

Router with fixed IP

15

750-

833

W

RUN

BF

DIA

I/O

PROFIBUS

BUS

USR

Wireless Communication

Wireless Technology

Range up to 400 m: • Robust and maintenance-free

cable substitute (IP65 degree of protection and internal antenna)

• Easy configuration

Range up to 1000 m: • Expansion within the WAGO-I/O-SYSTEM• Easy to use as multiplexer• Optional fieldbus connection

Range up to 1000 m: • Expansion within the WAGO-I/O-SYSTEM• Up to eight devices in a wireless network• Create extensive networks• Optional fieldbus connection

Point-to-point IP65 communication

Point-to-point IP20 communication

Multipoint IP20 communication

ETHERNET

Slave

Master 1 Master 2

Network 1 Network 2

Slave 1/1 … …Slave 1/7 Slave 2/1 Slave 2/7

Master

ETHERNET

WLAN

24 VDC24 VDC

16

GSM/GPRS

TO-PASS® Compact:• Rugged, compact device rated

for -20 °C to +70 °C operation• Cyclic and/or event-controlled

data transmission • Send fault messages to the

maintenance department• Send process data via GSM/GPRS

directly to the control center

• Configuring instead of programming• Connection to control center via com-

plimentary SQL data bank• Optional outdoor versions in IP66

housing with battery, charging control-ler and heater

TO-PASS® Web Connector:• Fieldbus-independent connection

of TO-PASS® Compact to the control system

• Send fault and event messages via GPRS data string (<1 KB) to a WAGO I/O controller with fixed IP address

• Transmit data (e.g., via MODBUS/TCP, BACnet, IEC telecontrol protocols per 60870, 61850, 61400) to a central control system

• Direct display via Web visualization

GSM/GPRS

Error reporting and networking for pumping stations and control center

TO-PASS® Compact: • 4 DI to 8 DI and 8 AI• Data logger function• Direct server connection• Optional use of

TO-PASS® Web Portal

GSM/GPRS

GSM/GPRS

GSM/GPRS

TO-PASS® Web Connector IEC 60870-5-101/-104

Control center

17

Pump Control, Monitoring

Powerful control• Scalable, modular control system• 400+ function modules• Memory expansion up to 32 GB (optional)• High system uptime• Remote connection• Combine specialty functions

Condition monitoring• Integrable vibration monitoring• Current and energy measurement• Temperature monitoring

Pumping stations are an essential part of both water/wastewater management and process industry infrastructures These factors are vital to continuously monitoring and optimizing these systems:

• Easy to service• Preventive maintenance• Integrable current and energy measurement technology • Future-oriented and reliable planning

WAGO-I/O-SYSTEM 750

Current and Energy Measurement Technology

18

and Visualization

Pump controlWAGO “Water.lib” and “Process.lib” function libraries• Minimal programming• Free pump function blocks• Data logger• Complete visualization

Detailed displays• Energy data visualization• Harmonic analysis

(up to the 41st harmonic)• Trend view

EPSITRON® — Uninterruptible Power Supplies (UPS) Reliably endure longer power failures with a UPS charger, controller and connected battery modules; features integrated battery control technology.

19

L1

+US

-US

CD

B

A

CD

B

A

C

DB

A

C

DB

A

L1

CD

B

A

CD

B

A

C

DB

A

C

DB

A

Current and Energy Measurement Technology

Transparency Pays Dividends

0–20 mA

Current transformer 250 A/1 A

DO/Alarm indication 24 V/100 mA

Power supply

PLC

0–20 mA

Rogowski coil

DO/Alarm indication 24 V/100 mA

Power supply

PLC

RT 500 (500 A)

Rogowski Transducer, 857-552

Current Transducer, 857-550

• Comprehensive network analysis• Streamline supply lines when up-

grading systems of the same type• Create transparency by switching

off consumers (e.g., ventilation)• Early detection and elimination of

asymmetrical network loads (e.g., due to insufficient compensation)

• Identify/avoid expensive peak load times by perfectly timing the switch off of secondary consumers

Identify, Optimize and Economize Energy Consumption

20

Visualization

I-S2

I-S2

I-S2

k-S1

k-S1

k-S1

PENL3L2L1

Terminal block assembly for current transformers, 2007-8873

Connecting current transformers to 3-phase power measurement modules

Measured variables:• Energy consumption• Voltage• Electricity• Phase position• Active energy/power• Reactive power/energy• Apparent power/energy• cos ϕ• Rotary field detection• Power factor• Four-quadrant operation• Harmonic analysis

(up to the 41st harmonic)• N-conductor measurement

These and other solutions can be found online: www.global.wago.com/en/solutions/current-energy-measurement-technology 21

JUMPFLEX® — 857 and 2857 Series

New Features for a Variety of Combinations

Industry’s Most Compact“True” 6.0 mm width maximizes

panel space.

Commoning, Not Discrete WiringSame outline allows use of a single

in-line, push-in jumper.

Always AccurateResistor laser trimming eliminates

recalibration.

Flexibility at its FinestConfigure via DIP switch or FDT/DTM

configuration tool.

For Extreme TemperaturesExtended temperature range of

-25 °C to +70 °C suits more applications.

Maximum SafetyAll devices provide “safe isolation” with

2.5 kV test voltage acc. EN 61140.

857 Series2857 Series

The 2857 Series was driven by customers’ needs for system planning flexibility and maintaining consistency. To achieve this, the 2857 Series’ housing was designed with the same shape as the popular 857 Series while spanning all widths.

The advantage rests in the palm of your hand: There is no need to wire each individual component thanks to push-in jumpers, which saves time and effort. This combination of mechanical and electrical characteristics has lead to unique features that continue setting the standard for transducers.

22

CD

B

A

CD

B

A

C

DB

A

C

DB

A

= >

= > 12 11 13

12 11 13

JUMPFLEX® — 857 and 2857 Series

New Features for a Variety of Combinations

Application

Examples

Signal Splitter, 857-423Flow measurement

0–20 mA 0–20 mA

0–20 mA

Sensor

Display Power supply

PLC

Temperature Transducer for Pt and Resistance Sensors, 857-801Temperature monitoring via Pt sensor

0–20 mA

Power supply

Data loggerPt100

Analog Threshold Value Switch, 857-531Level monitoring

0–20 mA

Control valveRelay OFF

Relay ONPower supply

Sensor

DO/Alarm indication24 V/100 mA

23

EPSITRON® CLASSIC Power Single-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage.

EPSITRON® PRO Power Single- and three-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage. Features include PowerBoost, TopBoost and optional LineMonitor.

EPSITRON® COMPACT PowerLow-profile, single-phase power supplies with a wide input voltage range and 12 V/24 V output voltage.

EPSITRON® ECO Power Single- and three-phase power supplies with a wide input voltage range and 12 V, 24 V or 48 V output voltage. Features include Power- Boost, TopBoost and optional LineMonitor.

EPSITRON® — Advanced Industrial Power Supplies

The Right Solution for Every Application — 787 Series

24

EPSITRON® — Capacitive Buffer ModulesMaintenance-free, capacitive buffer modules provide reliable operation in the event of short voltage fluctuations.

EPSITRON® — Redundancy Modules Redundancy modules provide increased uptime and higher load current via two power supplies connected in parallel.

EPSITRON® — Electronic Circuit Breakers Configurable electronic circuit breakers protect up to four current paths, while providing both current and voltage monitoring.

EPSITRON® — Uninterruptible Power Supplies (UPS)Reliable compensation for longer power failures via UPS charger, controller and connected battery modules; features integrated battery control technology.

EPSITRON® — Advanced Industrial Power Supplies

The Right Solution for Every Application — 787 Series

25

Software

WAGO’s concept: Solution-oriented software modules

WAGO provides you with a series of software packages designed to make your daily work easier: No matter whether you are looking for programming and visualization tools, a software for operating and displaying a node, or configuration programs.

Programming/ Parameterization Hardware Service

26

V24V23

“Water.Lib” and “Process.Lib” function blocks

With free function libraries, WAGO offers you practical software modules for process technology applications:

• Support via software modules• Minimal programming • Easy to use • Easy implementation in

WAGO-I/O-PRO• Visual display elements• Customizable

PLC — Programmable ETHERNET Fieldbus Controller, Multitasking 32-Bit CPU, 750-880

PFC200, ETHERNET, RS-232/-485, 750-880

PFC200, ETHERNET, RS-232/-485, CAN, PROFIBUS, 750-8206

The function modules include:

Process.lib• Pump control• Motor• Mixer• Agitator

Water.lib• Pump station• Surface management• Valve control• Raking• Ventilation• Counters• Limit value monitoring• Control function blocks

27

Your advantages with WAGO:

• Maximum flexibility • Low investment costs relative to overall functionality • Free, fully functional user application • Data storage in open CSV format • Open source solution package• Individual expansions and/or program modifications

The open-source solution package allows individual functionalities to be added at any time. Examples from our application notes:

• Transmission of process values /changes via SMS/email• Data exchange with SQL databases • Connection to control systems from different manufacturers • Connection to IT via SNMP • Value integration in Web server • And more

• Flexible-to-configure measurement signal acquisition• Recording up to 80 analog or digital signals• Individually processing recorded data, if required• Adding WAGO-I/O-SYSTEM 750 modules• Storing process data on a removable device• Visualizing recorded data• Displaying current value• Displaying the last 20 values/channels in tabular form• Displaying the last 100 values/channels in trend form

WAGO’s data logger provides the following options:

Solution Package

28

TO-PASS® Web Connector Solution Package provides the following options: • Fieldbus-independent connection of

TO-PASS® Compact to the control system• Send fault and event messages via

GPRS data string (<1 KB) to a WAGO I/O controller with fixed IP address

• Transmit data (e.g., via MODBUS/TCP, BACnet, IEC telecontrol protocols per 60870, 61850, 61400) to a central control system

HTT

P Request

HTTP Resp

onse

Your advantages with WAGO:

• Fieldbus-independent connection to the WAGO-I/O-SYSTEM

• Free, fully functional user application• Freely expand system and modify

programs as needed• Scalable solutions from controllers

to IPCs (depending on the number of remote stations)

TO-PASS® Web Connector

TO-PASS® Compact:

• Rugged, compact device rated for -20 °C to +70 °C operation• TO-PASS® GPRS modules are available with up to 8 DI, 8 AI, 4 DO, 2 AO and MODBUS• Cyclic and/or event-controlled transmission • Configuring instead of programming• Optional outdoor versions in IP66 housing with battery, charging controller and heater

or

GPRS

Solution

Package

29

Expertise• Connection technology• System automation• Telecontrol solutions• Ex applications• Signal conditioning

Support• Free hotline• Qualified fieldbus specialists• Troubleshooting

Support• Application notes• Assistance in preparing your bid• Function libraries• Help creating proposals• Planning and project engineering

Solutions• I/O system advisors• Application engineers

Training• CODESYS• Automation• Connection technology

Consulting • Concept creation• Component selection• Network planning• Application layout

• Rail-Mounted Terminal Blocks• Modular Connectors

(X-COM®-SYSTEM and X-COM®S-SYSTEM)

• Patchboard Systems

• Terminal Strips• PUSH WIRE® Connectors

for Junction Boxes• Lighting Connectors• Shield Connecting System

• PCB Terminal Blocks• Feedthrough Terminal Blocks• MULTI CONNECTION SYSTEM (MCS)• Pluggable PCB Terminal Blocks• Specialty Connectors

• IP20 Modular I/O-SYSTEMS• Radio Technology, TO-PASS®

Telecontrol Technology• Industrial Switches, PERSPECTO®

• IP67 Modular I/O-SYSTEM, IP67 Block I/O-SYSTEM

• IP67 Sensor/Actuator Boxes, IP67 Cables and Connectors

• Power Supplies

• Relays – Optocouplers – Specialty Functions

• Interface Modules• Transducers• Power Supplies

• Overvoltage Protection• Radio Technology• Empty Housings and

DIN-Rail Mount Carriers

• WINSTA® MINI – Pluggable Connectors• WINSTA® MINI special – Pluggable Connectors• WINSTA® MIDI – Pluggable Connectors• WINSTA® MIDI special – Pluggable Connectors• WINSTA® MAXI – Pluggable Connectors• WINSTA® RD – Cable Assemblies• WINSTA® KNX – Pluggable Connectors• WINSTA® IDC – Flat Cable Systems

Volume 1, Rail-Mounted Terminal Block Systems

Volume 2, Connectors and PCB Terminal Blocks

Volume 3, AUTOMATION

Volume 4, INTERFACE ELECTRONIC

Volume 5, WINSTA® – The Pluggable Connection System

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WAGO Kontakttechnik GmbH & Co. KGPostfach 28 80 · D - 32385 MindenHansastraße 27 · D - 32423 MindenGermanyPhone: +49 571 887- 0Fax: +49 571 887-169Email: info@wago.comOnline: www.wago.com