Wastewater Treatment & Recycle Options

Embed Size (px)

Citation preview

  • 8/2/2019 Wastewater Treatment & Recycle Options

    1/30

    contents changing scenario

    treatment requirements conventional ASP

    technology options

    SBR

    MBR

    About SBR

    About MBR

    1

  • 8/2/2019 Wastewater Treatment & Recycle Options

    2/30

    Changing Scenario

    forWastewater treatment

    1980 2010

    2

  • 8/2/2019 Wastewater Treatment & Recycle Options

    3/30

    Changing Scenario

    WastewaterDisposal

    WastewaterRecycle

    3

  • 8/2/2019 Wastewater Treatment & Recycle Options

    4/30

    Wastewater disposal to recycle

    Process UnitCooling Tower

    Effluent TreatmentPlant

    Previously

    DISPOSAL

    Process UnitCooling Tower

    EffluentTreatment Plant

    Presently

    20-30%

    DISPOSALRecycle

    70-80% RECYCLE

    4

  • 8/2/2019 Wastewater Treatment & Recycle Options

    5/30

    Sewage disposal to recycle

    Resi &Commercial

    Buildings

    Sewage TreatmentPlant

    Previously

    DISPOSAL

    Resi &Commercial

    Buildings

    SewageTreatment Plant

    Presently

    0%

    DISPOSALRecycle

    100% RECYCLEfor Non Drinking

    Applications 5

  • 8/2/2019 Wastewater Treatment & Recycle Options

    6/30

    Changing Scenario

    Meet DisposalNorms

    Meet RecycleNorms

    6

  • 8/2/2019 Wastewater Treatment & Recycle Options

    7/30

    recycle normsParameter Disposal

    normsRecycle norms

    Low end reuse High end reuse

    TSS 100 < 5 < 1 ntu

    BOD 100 < 10 Nil

    COD 250 < 50 Nil

    SDI No limit No limit < 3

    TKN 100 No limit < 1

    T- N No limit No limit < 5

    T- P 5 No limit < 1

    Bacteria No limit No limit Nil

    7

  • 8/2/2019 Wastewater Treatment & Recycle Options

    8/30

    Changing Scenario

    Low TechLow Cost

    L1

    Cost BenefitAnalysis

    8

  • 8/2/2019 Wastewater Treatment & Recycle Options

    9/30

    Cost Benefit Analysis

    1. Benefit vs Additional cost

    2. Payback of Additional cost

    3. Life cycle analysis

    9

  • 8/2/2019 Wastewater Treatment & Recycle Options

    10/30

    meeting the challenge of the

    new decade.

    10

  • 8/2/2019 Wastewater Treatment & Recycle Options

    11/30

    technology option

    1. SBR

    Sequential batch reactor

    2. MBR

    Membrane bio reactor technology

    11

  • 8/2/2019 Wastewater Treatment & Recycle Options

    12/30

    Conventional ASP

    12

  • 8/2/2019 Wastewater Treatment & Recycle Options

    13/30

    limitations of conventional activated

    sludge process.

    13

  • 8/2/2019 Wastewater Treatment & Recycle Options

    14/30

    System dependent on inefficient settlingmechanism

    Settling units are prone to problems of poor

    settling and frequent floc carry over due to

    bulking , de nitrification .

    Complete plant operation is normallyoperator dependent

    limitation of conventional ASP

    14

  • 8/2/2019 Wastewater Treatment & Recycle Options

    15/30

    limitation of conventional ASP.

    No mechanism to control type of micro-organism in the aeration tank

    No inbuilt feature for nitrification / de

    nitrification

    No feature for phosphorous removal

    Need for large diameter secondary clarifier to

    settle the light bio flocs

    15

  • 8/2/2019 Wastewater Treatment & Recycle Options

    16/30

    how to overcome these

    problems.?

    16

  • 8/2/2019 Wastewater Treatment & Recycle Options

    17/30

    17

    Sequence Batch Reactor (SBR)

    1. Fill 3. Settle

    4. Decant

    2. React (Aerate)Screened /degrittedInfluent TWL

    EffluentSludge

    5. Idle

    Bi l i l i

  • 8/2/2019 Wastewater Treatment & Recycle Options

    18/30

    Biological reactions

    Biodegradation (aerobic)

    Organics (BOD) + O2 + Nutrients + Bacteria = New Bacteria + C02 + H20

    Nitrification (aerobic)

    NH3-N + O2 + Nitrosomonas = NO2 + O2 + Nitrobacter = NO3

    De nitrification (anoxic)

    NO3 + organic substrate + Hetrotropic = N2 + CO2 + H2O + New cells

    Phosphorous removal (anoxic/anaerobic aerobic)

    VFA(organics) + Acinetobactor = release O-P

    O-P + Bacteria + O2= new cells + cell maintenance

    18

  • 8/2/2019 Wastewater Treatment & Recycle Options

    19/30

    19

    Screened InfluentBaffle Wall Decanter

    Pre-react Chamber

    Main-react

    Chamber

    Effluent DischargeDiffusers

    Mixers

    SAS

    Pumps

    SBR

    ITT Corporation India Pvt.Ltd.

  • 8/2/2019 Wastewater Treatment & Recycle Options

    20/30

    20

    SBR Basin Equipment

    DissolvedOxygen

    UltrasonicLevel

    Float Switch

    Penstock

    EffluentInfluentFrom

    Inlet Works

    M

    M

    Decanter

    M

    To SASStorage

    SAS Pump

    S

    Grid 2Grid 1 Grid 3

    M Air Flow

    Blowers

    Air Purge

    Air Inlet Valve

  • 8/2/2019 Wastewater Treatment & Recycle Options

    21/30

    Outlet quality (all units in ppm)

    Srno Parameter SBR ASP

    1. BOD 10 30

    2. COD 50 250 300

    3. TSS 10 100

    4. TN

  • 8/2/2019 Wastewater Treatment & Recycle Options

    22/30

    theSBR advantage.

    + Single tank design compact layout

    + Excellent outlet quality low end reuse

    + Low operating cost typically 40-50% lowerthan conventional system

    + Intelligent cycle control auto PLC

    + Pre react basin

    22

  • 8/2/2019 Wastewater Treatment & Recycle Options

    23/30

    theSBR advantage.

    + Respiration rate control

    + nitrification / de nitrification

    + Bio P control

    + High turn down ratio

    + Minimal moving parts

    + Decanter in SS construction

    23

  • 8/2/2019 Wastewater Treatment & Recycle Options

    24/30

    MBR

    Membrane Bio - Reactor

    technology

    24

  • 8/2/2019 Wastewater Treatment & Recycle Options

    25/30

    it is a very high efficiency process

    with outlet quality as feed toReverse Osmosis .

    MBR

    25

  • 8/2/2019 Wastewater Treatment & Recycle Options

    26/30

    areas of application.

    as pretreatment to RO , in place ofconventional ultra filtration systems

    To achieve very high efficiency of more than98%

    To have most compact layouts

    26

  • 8/2/2019 Wastewater Treatment & Recycle Options

    27/30

    MBR System Schematics

    INLET

    AIR

    27

  • 8/2/2019 Wastewater Treatment & Recycle Options

    28/30

    advantages of MBR

    + Buildup of very high MLSS , 5-6 times more

    than conventional process

    + Extremely Compact layout

    + High efficiency process

    + Fully automatic PLC plant

    28

  • 8/2/2019 Wastewater Treatment & Recycle Options

    29/30

    advantages of MBR

    + Inherent capacity to handle shocks

    + No need for downstream tertiary treatment

    units

    + Easy future expansion

    + Treated effluent can be fed directly to RO

    29

  • 8/2/2019 Wastewater Treatment & Recycle Options

    30/30

    Outlet quality (all units in ppm)

    Srno Paramete

    r

    SBR MBR ASP

    1. BOD 10 5 30

    2. COD 50 25 250 300

    3. TSS 10 < 0.5 100

    4. TN