43
WASHING MACHINE SERVICE MANUAL READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLECORRECTLY BEFORE OFFERING SERVICE. MODEL : WD-3274RHD / WD-3276RHD CAUTION Website:http://www.LGEservice.com [For U.S.A] www.lg.ca [For CANADA] E-mail:http://www.LGEservice.com/techsup.html

WASHING MACHINE SERVICE MANUAL - Dryer Not …...Turn off Spin and Temp after pressing the Start/Pause button and start the machine again. Check drain and Spin. If SVC is needed during

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Page 1: WASHING MACHINE SERVICE MANUAL - Dryer Not …...Turn off Spin and Temp after pressing the Start/Pause button and start the machine again. Check drain and Spin. If SVC is needed during

WASHING MACHINESERVICE MANUAL READ THIS MANUAL CAREFULLY TO DIAGNOSETROUBLECORRECTLY BEFORE OFFERING SERVICE.

MODEL : WD-3274RHD / WD-3276RHD

CAUTION

Website:http://www.LGEservice.com [For U.S.A]www.lg.ca [For CANADA]

E-mail:http://www.LGEservice.com/techsup.html

Page 2: WASHING MACHINE SERVICE MANUAL - Dryer Not …...Turn off Spin and Temp after pressing the Start/Pause button and start the machine again. Check drain and Spin. If SVC is needed during

CONTENTS

1. SPECIFICATION............................................................................................................................3

2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4

3. PARTS IDENTIFICATION ............................................................................................................ 6

4. INSTALLATION............................................................................................................................. 7

5. OPERATION ................................................................................................................................10

6. WIRING DIAGRAM / PROGRAM CHART...................................................................................12

7. TROUBLESHOOTING.................................................................................................................13

7-1.BEFORE PERFORMING SERVICE ....................................................................................13

7-2.QC TEST MODE..................................................................................................................13

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13

7-4.ERROR DISPLAY ................................................................................................................14

8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................16

8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................16

8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................19

9. DISASSEMBLY INSTRUCTIONS ...............................................................................................29

10. EXPLODED VIEW AND PARTS LIST .......................................................................................39

10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................39

10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............40

10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................41

10-4. THE EXPLODED VIEW OF DRYER ................................................................................42

APPENDIX (Replacement parts list) ...........................................................................................43

2

Page 3: WASHING MACHINE SERVICE MANUAL - Dryer Not …...Turn off Spin and Temp after pressing the Start/Pause button and start the machine again. Check drain and Spin. If SVC is needed during

3

1. SPECIFICATION

ITEM WD-3274RHD / WD-3276RHD

POWER SUPPLY 120V~, 60Hz

PRODUCT WEIGHT 156 1/2 lbs. (71 kg)

WASHING 140W

SPIN 300W

FAN MOTOR 25W

DRAIN MOTOR 40W

WASH HEATER 1000W

DRY HEATER 1200W

WASH 45rpm

SPIN No spin/400/800/1000/1400 rpm

OPERATION WATER PRESSURE 4.5 ~ 145 PSI (30 ~ 1000 KPa)

CONTROL TYPE Electronic

WASH CAPACITY 152/5 lbs. 7.0 kg

DRY CAPACITY3.0kg 84/5 lbs. 4.0 kg

DIMENSION 235/8 x 235/8 x 331/2 in. (600 x 600 x 850mm)

WASH PROGRAM Cotton, Perm. Press, Wool/Silk, Rinse+Spin, Sanitary

WASH/DRY PROGRAM Cotton, Perm. Press, Rinse+Spin, Sanitary

OPTION Dry only, Extra Rinse, Extra Wash

DOOR SWITCH TYPE Bi-Metal type

WATER LEVEL 8 steps (by sensor)

RESERVATION From 3 hours to 19 hours

SENSING OF THE LAUNDRY AMOUNT Adapted

FUZZY LOGIC Adapted

DISPLAY OF THE REMAINING TIME Adapted

ERROR DIAGNOSIS 10 items

POWER AUTO OFF Adapted

CHILD LOCK Adapted

AUTO RESTART Adapted

RAPID Adapted

ELECTRICITY

CONSUMPTION

REVOLUTION SPEED

Page 4: WASHING MACHINE SERVICE MANUAL - Dryer Not …...Turn off Spin and Temp after pressing the Start/Pause button and start the machine again. Check drain and Spin. If SVC is needed during

Automatic process from washing to drying.Automatic process from washing to drying can beselected easily.Washing capacity : 15 5/2 lbs. ¡c 7.0 kg¡dDrying capacity : 8 4/5 lbs. ¡c 4.0 kg¡d

More economical by Intelligent Wash SystemIntelligent Wash System detects the amount of load andwater temperature, and then determines the optimum waterlevel and washing time to minimize energy and waterconsumption.

Direct Drive systemThe advanced Brushless DC motor rotates the Drum directlywithout belt and pulley.

Child-LockThe Child-Lock system has been developed to preventchildren from pressing any button to change the programduring operation.

Low noise speed control systemBy sensing the amount of load and balance, automaticaly

distributes load evenly to minimize the spinning noise level.

Auto RestartAlthough the washing machine is turned off by a power failure,it restarts automatically where it stopped when power issupplied again. And it will be the same if the machineunplugged and is plugged in again.

2. FEATURES & TECHNICAL EXPLANATION

4

2-1.FEATURES

SPIN TIME DELAY

Page 5: WASHING MACHINE SERVICE MANUAL - Dryer Not …...Turn off Spin and Temp after pressing the Start/Pause button and start the machine again. Check drain and Spin. If SVC is needed during

2-2.DETERMINE WASHING TIME BY FUZZY LOGICTo get the best washing performance optimal time is determined by sensing of water temperature,

selected washing temperature and laundry amount.

2-3.WATER LEVEL CONTROLThis model adopts a pressure sensor which can sense the water level in the tub.

Water supply is stopped when the water level to the preset level, then the washing program proceeds.

Spinning does not proceed until the water in the tub reduces a certain level.

5

FUZZYLOGIC

laundryamount

selectedwashing

temperature

watertemperature

washing time

rinsing time

spin rhythm, time

the bestwashingperformance

SENSING PROCESSING DETERMINATION EFFECT

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3. PARTS IDENTIFICATION

6

ACCESSORIES

Power plug

Control panel

Door

Lower coverAdjustable feet

(For detergent and fabric softener)

Drawer

Drum

Drain hose

Lower cover capDrain pump filter

Drain plug

If the supply cord is damaged, it must be replaced by the

manufacturer or its service agents or a similarly qualified person in order to avoid a hazard.

Inlet hose(1 each) Wrench

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Before servicing ask trouble the customer, what the trouble is.Check the adjustment (power supply is 120V~ remove the transit bolts....)Check the troubles referring to the troubleshooting.Decide service steps referring to disassembly instructions.Then, service and repair.After servicing, operate the appliance to see whether it works O Kor NOT.

STANDARD INSTALLATIONThe appliance should be installed as follows.

REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE

BOLTS ON FLAT AND FIRM SURFACE HORIZONTAL

Remove the transit bolts Turn the leveling feet to(3EA: ) with supplied spanner. set the appliance horizontally.

Keep the transit bolts and

spanner for future use.

Insert the 3 caps

provided into the hole

The appliance goes up by

rotating the feet clockwise.

The appliance come down by

rotating the feet counterclockwise.

4. INSTALLATION

7

1

2

Page 8: WASHING MACHINE SERVICE MANUAL - Dryer Not …...Turn off Spin and Temp after pressing the Start/Pause button and start the machine again. Check drain and Spin. If SVC is needed during

HOW TO CONNECT INLET HOSE

Check that the rubber washer is inside of the

valve connector.

Connect the inlet hose firmly to prevent leak.

CONNECT DRAIN HOSE

CONNECT POWER PLUG

8

Make sure that the hose is not twisted.

The drain hose should be placed under 100cm from the floor.

Connect the power plug to the wall outlet. Avoid connecting several electric devices, It may be the cause of a fire.

Avoid submerging the end of the hose.

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TEST OPERATION

9

POWERSTART/PAUSE

POWER

Connect the power plug to In case of Coloureds program. the outlet.Connect the inlet hose.

Preparation for Press the power button. Press the Start/Pausewashing. button.

Press the button TEMP. Check if the drum rotates Check if water is suppliedand the present temperature clockwise and through the detergent will be displayed. counterclockwise. dispenser.

Power off and then power on.Check if the door can be opened after 3 minutes.

Turn off Spin and Temp afterpressing the Start/Pause buttonand start the machine again.Check drain and Spin.

If SVC is needed during check,remove the remaining water bypulling out the hose cap.

Check the water heating. Check automatic reverse Check the water supply.turn.

Check drain and spin Power off and open the Water removal door

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10

5. OPERATION

EXTRA RINSE

HOT/COLD

WARM/WARM

WARM/COLD

COLD/COLD

TAB COLD/COLD RINSE HOLD TIME DRY

AUTO DRY

WASASH

SANITARY

COTTON

PREM. PRESS

WOOL/SILK

RINSE+SPIN

PREM. PRESS

RINSE+SPIN

COTTON

SANITARY

WASH/DRY

WASH

RINSRINSE

DRY

SPIN

DOODOOR LOCK

STAART/PAUSE

TIME LEFT

NO SPIN

400

800

1000

1400

EXTRA WASH

POWER

DRY ONLY

SPINOPTION TEMP. TIME DELAY DRY START/PAUSE

Water temperature selector

Press the button to select water temperature.The water temperature [WARM/COLD WARM/WARM HOT/COLD TAB COLD/COLD COLD/COLD] selected in Cottonor Perm. Press.[HOT/COLD] is selected for Sanitary only.By pressing the button while operating the washer, the present temperature is displayed.

Rinse hold

If you desire to leave fabrics in the machine without spinning after rinse toprevent them wrinkling, you may select rinse hold by pressing the spinbutton.If you want to drain and spin, when Rinse Hold function is proceed, Pressthe Start/Pause button to cancel the Rinse Hold function and select spinspeed or program. Press the Start/Pause button again to start program.If you want to drain only, select the no spin.If lamp turns on, that function has been selected.

Option

Extra Wash• If the laundry is heavily soiled,

“Extra Wash” course iseffective.

• Extra Wash is available inSanitary, Cotton and Perm. press.

Extra Rinse• This option can be used to

add a rinse for people withsensitive skin. Selecting theExtra Rinse button is alsorecommended when washingheavily soiled fabrics whichneeds a lot of detergent, orwhen the wash load containstowelling fabrics that have agreater tendency to retaindetergent.

Child - lock

Child Lock system can be set and canceled by pressingboth [SPIN] and [TIME DELAY ] button simultaneously.Once Child Lock is set, all button are inoperable. Child Lock system can be set anytime even duringPower-off and operation.It is automatically cancelled when an operational erroroccur.

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11

EXTRA RINSE

HOT/COLD

WARM/WARM

WARM/COLD

COLD/COLD

TAB COLD/COLD RINSE HOLD TIME DRY

AUTO DRY

WASH

SANITARY

COTTON

PREM. PRESS

WOOL/SILK

RINSE+SPIN

PREM. PRESS

RINSE+SPIN

COTTON

SANITARY

WASH/DRY

WASH

RINSE

DRY

SPIN

DOOR LOCK

START/PAUSE

TIME LEFT

NO SPIN

400

800

1000

1400

EXTRA WASH

POWER

DRY ONLY

SPINOPTION TEMP. TIME DELAY DRY START/PAUSE

LED display

It displays the remaining time (Hour : Minute ) tofinish.In case of abnormal operation, error indications aredisplayed.( )See troubleshooting guide.

Wash & Wash/Dry program selector

9 programs can be set depending on the type of thelaundry.By turning the program dial, Cotton Perm.PressWool/Silk Rinse+Spin Rinse+Spin Perm. Press Cotton Sanitary Sanitary[ :Wash/Dry](The opposite order is possible)

Start/Pause button

Use the button to start orpause wash cycle.The power turns offautomatically 4 minutes afterthe pause button is pressed.

Time Delay

Press the button when delayed washing is needed.When the button is pressed, [ ] is displayed, maximum delay of [ ] hours can be set.Each press advances time delay by the hour.Use [POWER]button to cancel [TIME DELAY].[TIME DELAY] means the time required from thepresent to the completion of washing.

Dry Selector

• Dry programs can be selected by ressing the[DRY] button.

• By pressing the button, [AUTO DRY TIME DRY(30/60/150)] can be selected.

Power button

Press the button to turn poweron and off.Press the button to cancel thedelay finish.

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12

6. WIRING DIAGRAM / PROGRAM CHART

PRGRAM CHART (KGD2-PJT)*( ) : Wash/Dry

* Water Supply : W•S / Intermittent Spin : I•S / Distangle : D•T

S

CYCLE Washing

Pre

W•S

W•S

W•S

W•S

W•S D•T

DR

Y

W•S

I•S

I•S

I•S

I•S

I•S

was

hing

was

hing

washing

drai

n

drai

n

drai

n

drai

n

spin

drai

n

drai

n

rinse

rinse

rinse

rinse

heat

ing

Main1 2 3 4

Rinse

Normal Rinse+Spin

COURSE

TIME(sec)

TEP

* *

*

NormalworkingTime

1 2 3 7654 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 20

END

AUTO

OFF

20

Cotton

Perm. Press

Sanitary

Wool/Silk

Rinse+Spin

Spin

: Basic Cycle * Basic time is minute in washing chart

* The actual program time can be varied with the load amount. : Optional CyclePre-Setting Time : Water Supply - 120 sec. Drain - 60 sec.

120 (min)(min) 60 120240 60 240 120 180 60 240 120 180 60 240 120 180 60 240 120 180 60 480 180 20 20

8About 1:22(4:31)

About 1:17(4:25)

About 1:37(4:46)

About 56

About 32

About 12

8

8

27

”—

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13

7. TROUBLESHOOTING

7-1.BEFORE PERFORMING SERVICEBe careful of electric shock or disconnecting the parts while trouble shooting.

Voltage of each terminal in 120V~ and DC while applying an electric current.

7-2.QC TEST MODE.¤¤ÁPressing SPIN, and TEMP. button simultaneously.

¤¤ŁŁPower supply ON with pressing upper two button.Then buzzer sound twice.

¤¤ØØPress the START/PAUSE button as follows.

Press the START/PAUSE button more 4 times until stop spinning

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCYPress the OPTION and TEMP. button simultaneously.

ex) 241 : Water level frequency = 241 10-1

=24.1

7-4.HOW TO KNOW TO TEMPERATURE OF EACH THERMISTORAT OPERATING CONDITION.

Thermistor in tub : Press the [WATER TEMP.] button.

Thermistor in dry duct : Press the [DRY] button.

Thermistor in condensing duct : Press the [SPIN] and [DRY] button simultaneously.

The digits means water level frequency (10-1 )

Pressing number ofSTART/PAUSE button Checking Point Display Status

None All lamps turn on

1 time Clockwise spin (right) Drum rpm (About 40~52)

2 times Low speed Spin Drum rpm (About 70~90)

3 times High speed Spin Drum rpm (About 110~130)

4 times Inlet valve for pre-wash operation Water level frequency (25~65)

5 times Inlet valve for main-wash operation Water level frequency (25~65)

6 times Inlet valve for dry operation Water level frequency (25~65)

7 times Counterclockwise spin (left) Drum rpm (About 40~52)

8 times Heater is in operation for 3 sec. Water temperature

9 times Draining pump operation Water level frequency

10 times Dry operation for 6 minutes Auto off operation after 6 minutes

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14

7-5.ERROR DISPLAY.

If you press the START/PAUSE button when an error is displayed. any error except willdisappear and the machine will change into pause status.In case of if the error is not resolved within 20 sec., the in case of other errors,if the error is not resolved within 4 min., power will be turned off automatically and the error code willblink. But in the case of , power will not be turned off.

ERROR SYMPTOM CAUSE

1

2

3

4

5

6

7

• Not reached to the water level (2 level) within 4minutes after water supplied or not reached tothe preset water level within 25 minutes.

• Not fully drained within 5 minutes.

• Water is over flowing (over 8 level).¡ If is displayed, drain pump operates todrain water automatically.

• The sensor pressure switch is out of order.

• In case of operating the reservation function orthe other function with door opened. Close thedoor, then the error display is resolved.

• The door switch is out of order.

• The appliance is tilted.• Laundry is gathered to one side.

• The THERMISTOR is out of order.

WATER INLET

ERROR

DRAIN ERROR

OVERFLOW

ERROR

SENSOR PRESSURES/W ERROR

DOOR OPEN

ERROR

IMBALANCE

ERROR

HEATING

ERROR

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ERROR SYMPTOM CAUSE

8

9

10

• MAIN PWB ASSEMBLY is out of orderReplace the MAIN PWB ASSEMBLY

• Winding in the STATOR ASSEMBLY is short-circuited.Replace the STATOR ASSEMBLY

• is dispplayed during a high spin Replace the LEAD WIRE ASSEMBLY (MOTOR)

• The connector in the LEAD WIRE ASSEMBLY is not connected tothe connnector of STATOR ASSEMBLY

Reconnect or repair the connector• The hall sensor is out of order/defective.

Replace the STATOR ASSEMBLY

• The Dry Heater is out of orderReplace the Dry Heater

• The Connector of the Dry Heater is not connected properly to theconnector in the Main PWB ASSEMBLY

Reconnect or repair the connector• The Dry fan motor is out of order

Replace the fan Motor.

CURRENT

ERROR

MOTOR

ERROR

DRY

HEATOR

ERROR

15

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16

8. ERROR DIAGNOSIS AND CHECK LIST

SYMPTOM GUIDE FOR SERVICE CALL

No Power

Water inlet trouble

YES

YES

YES

NO

NO

YES

NO

NO

Is the power plug connected firmly to 120V~ outlet?

Power failure? or Breaker opened?Is the outlet contralled by a switch?

Visit to check

Is displayed?

Is the tap opened?

Is the tap frozen?

Is the water supply shut-off?

Is filter in the inlet valve clogged withforeign material?

Visit to check

Clean the filter ofinlet valve

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17

SYMPTOM

• Door does not open• Error displayed on the program

• Drain Trouble

GUIDE FOR SERVICE CALL

NO

YES

NO

YESDid you press the START/PAUSE button

when the door is open?

NO

YESIs the debris filter clogged with foreign

material such as pins, coins, etc?

Is the drain hose frozen with water, kinked, or crushed?

Visit to check

Close the door

Visit to check

Check if the door switch is O K.

Is displayed?

Clean upthe filter.

.

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18

SYMPTOM GUIDE FOR SERVICE CALL

Suds overflow from theappliance.(In this condition, wash and spin do not operate normally)

No effect of softener

YES

YES

YES

YES

YES

Is low-sudsing detergent for the drumwashing machine used?

Is the proper amount of detergent used as recommended?

Recommend to reduce the amount of detergent.

Is softener put in the correct compartment ofthe drawer?

Is the drawer closed during wash?

Is the softener cap clogged?

Explain how to use softener

Clean the compartment for softener

Visit to check

LOW-SUDSING

Compartment forsoftener

This appliance has the automatic suds sensing function whichoperates under much suds condition for good rinse andpreventing overflow.When much suds are sensed, the suds removing function suchas drain, water input, pause will operate without rotating the drum.

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19

8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING

1. Be careful of electric shock or disconnecting the parts while trouble shooting.

2. First of all, check the connection of each part terminal with wiring diagram.

3. If you replace the MAIN PWB ASSEMBLY, Put in the connectors correctly.

NO

NO

YES

YES

YES

NO

NO

YES

<PWB ASSEMBLY (MAIN)>

<PWB ASSEMBLY (MAIN)>

(1)

(2)

Check the fuse?

Replace MAIN PWBASSEMBLY

Reconnect the PWBASSEMBLY

Reconnect the PWBASSEMBLY

When measuring the voltage of the outlet, is the voltage AC 120V?

Is the led (1) on?

Is connector (2) disconnected ordisassembled?

Is wire of the PWB ASSEMBLY disconnected?

Replace PWB ASSEMBLY

NO POWER

CAUTION

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20

NO

YES

NO

NO

YES

NO

YES

YES

NO

NO

YES

YES

YES

NO

NO

NO

YES

Wiring diagram

MAX

Is water supply shut-off?

Is the tap opened?

When you press both RINSE button and SPINbutton simultaneously, is the water level frequencybelow 240?

Is the inlet valve filter clogged with impurity?

Is resistance between each terminal of INLETVALVE ASSEMBLY is 2~8kΩ?

Check the voltage of the inlet valve connector

120V~.

(Refer to 7-2 QC TEST MODE)

Is water supplied?

Are replaceptacles correctly connected to theterminals of the INLET VALVE ASSEMBLY?

Is detergent put in the correct compartment ofthe drawer?

Is the detergent caked or hardened?

Open the tap.

Check the AIR CHAMBERand the tube clogged with impurity.

Clean the filter.

Replace the INLET VALVEASSEMBLY.

Replace the MAIN PWBASSEMBLY

Refer to NO WATER SUPPLY

Check the wiring on thedispenser.

Put the detergent in thecorrect position

LIQUID BLEACH

MAIN WASH

: Detergent

Clean the drawer.

NO WATER SUPPLY

DETERGENT DOES NOT FLOW IN

MAINWASH

SOFTENERLIQUIDBLEACH

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21

YES

YES

NO

NO

NO

NO

YES

YES

YES

YES

Wiring diagram

MAX

ABNORMAL SOUND

SOFTENER DOES NOT FLOW IN

Fix the bolt tightly.

Replace the STATORASSEMBLY or ROTORASSEMBLY.

Refer toNO WATER SUPPLY

Check the wiring on the dispenser.

Put it in the correctcompartment.

Clean the Cap andDrawer.

Is the motor bolt loosened?

Is there friction noise from the motor?

Is water supplied?

Are receptacles correctly connected to the terminalsof the INLET VALVE ASSEMBLY?

Is softener put in the correct compartment of thedrawer?

Is the softener cap clogged?

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22

NO

YES

YES

YES

YES

NO

NO

NO

NO

YES

YES

NO

PWB ASSEMBLY (Main)

AC 120V

(1)

(2)

OPTION SPINReplace theS.PRESSURE SWITCHASSEMBLY

Replace the MAIN PWBASSEMBLY

Repair the DRAIN HOSE ASSEMBLY.

Remove foreign material.

Reconnect or repair the connector

Repair the DRAIN PUMP ASSEMBLY.

Repair the MAIN PWB ASSEMBLY.

When pressing OPTION and SPIN at the same timeafter draining, is the water level frequency 248 ~ 262 ormore? When pressing SPIN, DRY buttons at the same timewhile wash, is the water level frequency between 230 - 243 ?

Checking voltage between two pins as press thePOWER button is the voltage 120V~?

Is the drain hose twisted or frozen?

Is the impeller of the drain pump clogged?

Is the connector disconnected, disassembled?

Is the coil of the drain pump cut-off?(resistance of coil is 80~150Ω)

When checking voltage between connectors( , )on spinning, is the voltage 120V~ as the figure?

HEATING WITHOUT WATER

DRAIN MALFUNCTIONING

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23

TEMP.

NO

YES

YES

NO

When checking the voltage between

connector during whites washing. is the

voltage 120V?

Replace the MAIN PWB

ASSY

YES

NO

After power off and the heater terminal is

disconnected, is the resistance 10~30 ?

When pressing WATER TEMP. during, is the

displayed temperature is over 10ûC

higher than the selected temperature?

Is the resistance between Thermistor

Comectors 2.5k ~ 180k ?

Replace the

HEATER ASSEMBLY

Check if inlet hose is

connected to a hot

faucet ; otherwise,

replace PWB

ASSEMBLY(Main)

Replace Thermister

NO

After power off,is the resistance of wire

(RED-YELLOW) connectors between

10 ~30 ? Normal

NO

YES

RED

YELLOW

1 2 3

YES

AC 120V

(1)

Push the THERMISTORtightly to the rubber.

When checking THERMISTOR on the tub is theTHERMISTOR loosened above 2mm from the rubber?

HEATING CONTINUOUSLY ABOVE THE SETTING WATER TEMPERATURE

WASH HEATER TROUBLE

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24

SPINOPTION

SPINOPTION

NO

YES

YES

YES

YES

NO

NO

NO

YES

(1)

(1)(2)

SPIN TROUBLE

Door does not open

Check the S.PRESSURE SWITCHASSEMBLY or HOSE (Pressure). If the problem is on theS.PRESSURE SWITCHASSEMBLY or the HOSE,replace the S.PRESSURESWITCH ASSEMBLY or theHOSE.

Normal

Correct the connector.

Replace the STATORASSEMBLY

Check on the spinning, is the frequency of thewater level 248 or more. The frequency can be checked by pressing the OPTION and SPIN buttonsat the same time on the program.

When pressing OPTION, SPIN and POWER buttonsat the same time after power off, press theSTART/PAUSE button 1 times, is the drum spinningat low speed?

Is it disconnected, or disassembled?[Red:3pin (1), NA:4pin (2)]

Check the motor connector, Is the resistance of

the terminal same as the figure?

MOTOR TERMINAL (1)

Resistance of terminal:

¥L~¥M / ¥M~¥N / ¥N~¥L About 5Ω 15Ω

Replace the MAIN PWB ASSEMBLY

Check switch Assembly, Door lock connector andMain PWB ASSEMBLY(Blue, 3pin)

Is Displayed?

¥L ¥M ¥N

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Disassemble the cabinet cover andcondensing bellows.Is there any foreign object in condensingbellows.

Clean the bellows

[dHE] ERROR DISPLAY

CHECK FOR DRY HEATER TROUBLE

CHECK FOR DRY FAN MOTOR TROUBLE

NO

YES

Is the resistance of 2 thermistors oncondensing duct and dry duct2.5kΩ ~ 180kΩ (at 105°C 0°C)

Replace the thermistor.• 6322FR2046A : Condensing Duct• 6322FR2046B : Dry Duct YES

NO

Disassemble the dry fan assy and dry ductupper, and clean foreign object in duct andfan.

Dry duct

Condensingduct

Condensing bellowsThermistor

~

25

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DRY HEATER TROUBLE

After power off, is the resistance ofdry heater 10 ~ 40Ω?

Replace the dry heater.

YES

NO

Is thermostat closed? Replace the thermostat.

YES

NO

When checking voltage between connectors( 1 , 2 ) on drying, is the voltageAC 120V as the figure?(Wire color : - Red, - Blue)

Replace the PWB assy(Main)NO

1 2

26

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DRY FAN MOTOR TROUBLE

Reconnect orrepair connector.

NO

YES

Replace the PWB ASSEMBLY(Main)

YES

NO

Replace the DRY FAN ASSEMBLY.

NO

Is it disconnected, or disassembled?¡ [(1) - Nature , 3pin (2) - Red 6pin¡ \

When checking voltage between connectors¡ [(1)~ (2), (2) ~ (3)¡ \ on drying, is the voltage DC 9~15V as the figure?¡ [Wire color : (1) - White, (2) - Blue (3) - Black¡ \

Check the motor connector, is the resistanceof terminal same as the figure?Resistance of terminal : 1 - 3 : 2~5Ω 2 - 3 : 2~5Ω

1 2 3

(1)(2)

(1)

(3)(2)

27

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LOT OF VAPOR IN DRAWER WHEN DRYING

Replace PWB assy (Main)

Check if the voltage of each terminal of InletValve is AC 120V.(Refer to 7.TEST MODE)

NO

Replace the inlet valve.(5220FR2075C)

Is resistance of the inlet valve terminalbetween 2 to 8 kΩ?

NO

YES

Clean the filter.Isn’t the inlet valve filter clogged with impurity? YES

NO

Open the tap.Is tap opened? NO

YES

Isn’t the water supply shut-off?

NO

28

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9. DISASSEMBLY INSTRUCTIONS

ƒR Disassemble and repair the parts after pulling out power cord from the outlet.

¥LUnscrew the 2 screws on the top plate.

¥M The PLATE ASSEMBLY (Top) is pulled backand then upward to arrow direction.

¥NThe cover (Inner) is disassembled.

¥L The PWB ASSEMBLY (Display) connectorsare disconnected.

¥M Pull out drawer, three screws are unscrewed.

¥N Press two upper hooks and pull the controlpanel forward.

¥LThe PWB assembly (Display) is disconnected.

¥M When 1 screws are unscrewed on the PWBinsulator and the PWB assembly (Display) isdisassembled from the PWB insulator.

CONTROL PANEL

PLATE ASSY (TOP)

Hook

29

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30

¥LThe back cover is removed.

¥MTwo screws are unscrewed.

¥NDisconnect connector from the wiring.

¥OPull the PWB ASSEMBLY (Main) to arrowdirection.

¥LThe PLATE ASSEMBLY (Top) and the cover(lnner) are disassembled.

¥MPull the drawer to arrow direction.

¥NTwo screws are unscrewed.

¥LThe hose clamps (6EA) and the hose aredisassembled.

¥MThe ventilation bellows are disassembled onthe tub.

PWB ASSEMBLY (POWER)

DISPENSER ASSEMBLY

DRAWER

DISPENSER ASSEMBLY

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31

¥LDisconnect the wiring connector.

¥MRemove the valve by two screws of the valveholder.

ƒTWhen reconnecting the connector

21

3

INLET VALVE

VALVE ¥L(DRY) YL/BK - BK

VALVE ¥M(LIQUID BLEACH) GY/WH - BK

VALVE ¥N (NORMAL-WASH) WH/BK - BK

VALVE (HOT) BL/RD - BK

¥L Remove the lower cover to arrow directionafter one screw is unscrewed.

COVER LOWER

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¥LOpen the door completely.

¥MRemove the two screws from the hinge.

¥LRotate the Cap(Remaining Hose) to arrowdirection.

¥MPull it out from hose.

¡ First, prepare a bucket to put in the remainedwater.

32

Cap(Remaining Hose)

DOOR

Removing method of remained water

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33

¥LThe cabinet gasket clamp is released.

¥M Two screws are unscrewed from the cabinetcover.

¥LOne screw is unscrewed from the lower cover.

¥M The lower cover is disassembled by pullingout.

¥NThree screws are unscrewed from the cabinet.

¥LThe control panel is removed.

¥MScrew is unscrewed from the cabinet cover.

Cap(Remaining Hose)

GASKET ASSEMBLY

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34

¥L Remove tub gasket clamp by loosening thescrew.

¥L Remove dry gasket clamp by loosening thescrew.

¥LWhen reassembling the gasket, put the drainhole of the gasket downward, then assemble.

DryGasketClamp

Tub GasketClamp

Drain Hole

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35

¥LRemove the back cover.

¥M After loosening the bolt, Rotor, pull out therotor.

¥LRemove the 6 bolt from the stator.

¥MDisconnect the 2 connectors.

¥LRemove the bolts at the Tub.

¥M The Hinge (Damper) at the base is pulled offpressing on the snaps at the sharp end.

¥N The hinge at the base is pulled off.(To arrow direction)

PULLEY, MOTOR, DAMPER

Rotor

Bolt

FrictionDamper

BoltHinge

(Damper)

(PULLEY)

(MOTOR)

(FRICTION DAMPER)

HOW TO ASSEMBLE THE MOTOR

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¥LRemove pump outlet hose.

¥MRemove tub pump bellows.

¥NRemove cap (Remaining Hose).

¥ODisconnect the wiring.

¥PThree screws are unscrewed from the cabinet.

¥QRemove the pump to arrow direction.

¥LLoosen the nut.

¥MRemove washing heater by pulling out.

When assembling the washing heater, insertthe heater to heater clip on the bottom of tub.

¥LPull it out by holding the thermistor bracket.

ƒT If holding the wire and pulling out it, it may bebroken.

PUMP

HEATER

THERMISTOR

Cap(Remaining Hose)

Screw

Pump Outlet Hose

Tub Pump Bellows

WashingHeaterRing TerminalNut

ThermistorBracket

Thermistor bulb

CAUTION

36

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¥LTwo screws are unscrewed on the door andthe door is disassembled.

¥MThe cabinet cover clamp is removed and thegasket is released.

¥NTwo screws are unscrewed on the door hinge.

¥OThe door hinge is disassembled by pushingthe door hinge arm inside the cabinet cover.

¥LThe cabinet cover clamp is removed and the gasket is released.

¥MTwo screws are unscrewed.

¥NThe door lock S/W is disconnected form thewiring connector and the strap.

¥LRemove washing heater.

¥MRemove the foreign object(wire,coin,etc) byinserting long bar in the hole.

DOOR HINGE ASSEMBLY

SWITCH ASSEMBLY, DOOR LOCK

WHEN FOREIGN OBJECT STUCK BETWEEN DRUM AND TUB

Hole

Washing Heater

37

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¥LRemove 5 screws and dry fan assembly.

¥MRemove 6 screws and dry duct upper.

¥LRemove 1 screw and dry heater.

¥MRemove thermostat.

¥LRemove 2 screws from cabinet.

¥LRemove clamp and condensing duct.

DRY DUCT

CONDENSING DUCT

Dry fanAssembly

Dry Duct Upper

Dry HeaterThermostat

Condensing Duct

CondensingBellows

Clamp

38

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10-1.THE PART LIST OF CABINET ASSEMBLY

10. EXPLODED VIEW AND PART LIST

A110

A101

A100

A410

A201

A220

A303 A310

A133

A140

A440

A130

A131

A141 A103

A104

A102

A150A120

A200A300

A-22

A430

A485

A450

:Non-service part:Service part

A275

A276

A277

HOT(ORANGE)

COLD(BLUE)

39

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10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY

40

F160

F170

F461

F310

F460

F120

F450

F300

F130

:Non-service part:Service part

F430

F220

F110

F210

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10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY

K350

K143

K310

K105

K410

K610

K611

F140

K320

K540K520K531K340K344

K341

K343

K530

K510

K511

K513

K131

K130

K141K140 K110 K142 K411 K420 K123

K360

K211

K125

K122

K115

K121

:Non-service part:Service part

41

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10-4 THE EXPLODED VIEW OF DRYER

M100

M110

M210

M101

M220

M230

M120

M121

M310

M312

M311

:Non-service part:Service part

42

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AUG. 2002 PRINTED IN KOREA P/No.:3828ER3013M