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© Wärtsilä
Wärtsilä JOVYLOAD CONCEPTTHE LOAD RESISTOR
as Modular Kit
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor1
© Wärtsilä
Wärtsilä JOVYLOAD CONCEPT
Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor3
• Product Range: Resistors• Product: Load Resistor• Technology: Tubular Heating Resistor Elements• Design: Modular Kit• Versions: - Floor-mounted Equipment
- Mobile Equipment- Trailer
• Power Range: 100 kW – 500 kW Upgrades will follow
• Principle: Modular System: Selection of various components Compilation according to
customers‘ requirements
© Wärtsilä
Wärtsilä JOVYLOAD CONCEPT 500 – floor-mounted version
Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor4
VERSIONS
© Wärtsilä
Wärtsilä JOVYLOAD CONCEPT 500 - with transport frame
Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor5
VERSIONS
© Wärtsilä
Wärtsilä JOVYLOAD CONCEPT 300 – trailer version
Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor6
VERSIONS
© Wärtsilä
Wärtsilä JOVYLOAD CONCEPT 400 – trailer version
Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor8
VERSIONS
© Wärtsilä
WÄRTSILÄJOVYLOAD CONCEPT
The Load Resistor as Modular Kit
Choose YOUR individual components
for a personalised loadbank!
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]10
© Wärtsilä
FEATURES
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]11
Light and Compact Construction
Very Good Price/Performance Ratio
Protection Class IP55
High Precision of Resistor Values
thanks to NiCr8020
Low Exhaust Air Temperature
Very Low Noise Level<70 dB(A) at a
distance of 3 m
No Safety Distances due to vertical
air outlets
Extremely robust – can be used also
under difficult conditions
© Wärtsilä
FEATURES
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]12
Modular Kit System
Wide selection of components
Various mobile and
stationary designs
Wide range of control units
Choose YOUR individual components
for a personalised loadbank!
© Wärtsilä
CONFIGURATOR
Choose YOUR individual components for a personalised loadbank!
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]15
© Wärtsilä
BASIS MODULE
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]16
Article Article
number
Dimensions
[W x H x D]
Weight,
approx.
Basic module CONCEPT 100/5kW 4.900.401 1000 x 1000 x 1160 mm 245 kg
Basic module CONCEPT 200/5kW 4.900.402 1000 x 1000 x 1160 mm 270 kg
Basic module CONCEPT 300/5kW 4.900.403 1000 x 1000 x 1160 mm 295 kg
Basic module CONCEPT 400/5kW 4.900.404 1000 x 1200 x 1160 mm 345 kg
Basic module CONCEPT 500/5kW 4.900.405 1000 x 1400 x 1160 mm 390 kg
Selection: Basic Module 100kW - 500kW
Options for Basic ModuleArticle Article
number
Load steps 1kW, CONCEPT 100-500 4.900.410
Five different power ranges with load steps of 5 kW (cascading)
Optionally available: load steps of 1 kW (cascading)
The basic module consists of a load tunnel with resistor elements and the switch
element. The load fuses and contacts are installed in the control cabinet. The load
steps are wired in star connection on to copper connecting rails. The star point is
implemented too and can tolerate full (100%) current load.
© Wärtsilä
SUBSTRUCTURE
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]17
Selection of Substructures:
For the basic module a substructure with integrated fan is required.
Types of substructures: Base frame (stationary version)
Trailer (mobile version)
© Wärtsilä
SUBSTRUCTURE
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]18
Article Article
number
Dimensions
[W x H x D]
Weight,
approx.
Base frame with fan,
CONCEPT 100-300 (3~400V 50/60Hz)
4.900.491 1000 x 300 x 860 mm 53 kg
Base frame with fan,
CONCEPT 400-500 (3~400V 50Hz)
4.900.492 1000 x 300 x 860 mm 53 kg
Feet 200mm high (1 set = 4 pieces) 4.900.501 8,0 kg
Feet 300mm high (1 set = 4 pieces) 4.900.502 10,5 kg
Transport castors and forklift pockets
(2 fixed / 2 swivel castors with stop Ø200mm)
4.900.503 1080 x 310 x 1240 mm 37 kg
Selection of Substructure
Stationary version: Base frame
Base frame with pedestals
Base frame with castors and forklift pockets
© Wärtsilä
SUBSTRUCTURE
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]19
Selection of Substructure
Stationary version: Basic frame with transport base
Basic frame with base and shock absorber frame
Article Article
number
Dimensions
[W x H x D]
Weight,
approx.
Transport base (underneath)
CONCEPT 100-500
4.900.504 1420 x 300 x 1420 mm 85 kg
Shock absorber frame (for transport base)
CONCEPT 100-300
4.900.507 1520 x 1760* x 1520 mm 72 kg
Shock absorber frame (for transport base)
CONCEPT 400
4.900.506 1520 x 1960* x 1520 mm 75 kg
CONCEPT 500
4.900.505 1520 x 2160* x 1520 mm 78 kg
*) incl. transport base
© Wärtsilä
SUBSTRUCTURE
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]20
Selection of Substructure
Mobile version: with single-axle trailer (100 - 300 kW)
with tandem trailer (400 – 500 kW)
Article Article
number
Dimensions
[W x H x D]
Weight,
approx.
Trailer, single-axle, CONCEPT 100-300
(without whiffletree/ drawbar)
4.900.511 1820 x 720* x 2300** mm 290 kg
Trailer, tandem, CONCEPT 400-500
(without whiffletree/ drawbar)
4.900.512 1820 x 720* x 2300** mm 380 kg
*) Console Height (without storage box/load resistance)
**) plus control device/drawbar
Whiffletree/ drawbar
without height adjustment
4.900.521 40 kg
Whiffletree/ drawbar
with height adjustment
4.900.522 125 kg
© Wärtsilä
SUBSTRUCTURE
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]21
Selection of Substructure
Mobile version: with single-axle trailer (100 - 300 kW)
with tandem trailer (400 – 500 kW)
Maximum permitted gross laden weight: 1350kg
- with storage box for load cable or tools
- with grounding rod 1,5m
- console in RAL 9005 (deep black)
- Colour of storage box and basic module freely
selectable (RAL)
Inclusive: - Drawbar Ø45mm for passenger cars
- Support wheel at front and 2 supports at the rear
- Illuminating device 12V with 13-pin plug
- Individual approval according to §13 EG-FGV
© Wärtsilä
STRUCTURE
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]22
Article Article
number
Dimensions
[W x H x D]
Weight,
approx.
Perforated plate cover, top 4.900.481 1000 x 1 x 860 mm 3,5 kg
Air scoop with weather protection grid 4.900.482 1000 x 600 x 1300* mm 40 kg
*) approx. 440mm overlap at the revers side of the basic
module
High roof with weather protection grid, lateral 4.900.483 1000 x 350 x 860 mm 40 kg
Weather protection border for control cabinet
door
4.900.485 1080 x 40 x 100 mm 1,6 kg
When used outdoors various devices offer protection against
pollution, water penetration etc.
- Perforated plate cover
- Air scoop
- High roof
- Weather protection border
Selection of the Structure
© Wärtsilä
Article Article
number
Remarks
Rotary Switch Control 4.900.420 incl. fan control, all versions
Transformer (3 pieces)
CONCEPT 100-500
4.900.440 Required for all multifunctional meters/data
Multifunctional meter UMG 96L 4.900.451
Multifunctional meter UMG 96RM 4.900.452 With data storage and USB connector
Multifunctional meter MFA 2001 4.900.453 Measured performance value via the operating panel LOGO
TDE
Control „LOGO“, 12 outputs
(without operating panel)
4.900.461 All versions except 500kW with steps from 1kW (500/1kW)
Control „LOGO“, 16 outputs
(without operating panel)
4.900.462 For basic module 500kW with steps from 1kW (500/1kW)
Operation panel „LOGO TDE“ 4.900.463 Mounted in front door of the control cabinet
Remote control „LOGO TDE“ 4.900.464 with 25m cable and industrial connect at the loadbank cable
Selection of Control and Data LoggingFor your Wärtsilä JOVYLOAD CONCEPT a choice of different control data logging possibilities is available:
Rotary Switch Control:
All really ingenious things are usually surprisingly simple. The rotary switch control does not require any
elaborate explanation and in case of malfunction it is easy to inspect and repair. Optionally you can choose
amongst several multifunctional meters.
Control „LOGO“:
The Siemens control „LOGO! serves as a basis.The operation takes place via the panel „TDE“ mounted in the
front door or alternatively via remote control with 25 m cable. The operating is very simple. The load steps can
be shifted up or down in in 1kW-/ 10kW- und 100kW increments. The operating states are indicated via text
messages. Optionally the measured performance value can be displayed via the multifunctional meter MFA
2001 (mounted in the front door of the control cabinet).
CONTROL
© Wärtsilä
Article Article
number
Remarks
Control/ SPS „S7-1200“, 10outputs
(without operating panel)
4.900.471 For basic module 100-300kW with steps from 5kW
Control/ SPS „S7-1200“, 18 outputs
(without operating panel)
4.900.472 For basic module 100-300kW with steps from 1kW and 400-
500kW with steps from 5kW or 1kW
Operating panel „KTP 400 Mono“ 4.900.473 Mounted in front door of control cabinet
Remote Control „KTP 400 Mono “ 4.900.474 with 50m cable and industrial connector at the load bank
Operating panel „KTP 600 Color“ 4.900.475 Mounted in front door of control cabinet
Remot control „KTP 600 Color “ 4.900.476 with 50m cable and industrial connector at the load bank
Operating panel „TP 700 comfort“ 4.900.479 Mounted in front door of control cabinet
Remote control „TP 700 comfort “ 4.900.480 with 50m cable and industrial connector at the load bank
Data logging for SPS S7-1200 4.900.477 Solely in connection with transformers
Control via Web browser for SPS S7-1200 4.900.478
Selection of Control and Data Logging (Continuation)Control / SPS „S7-1200“:
The Siemens SPS control „S7-1200“ serves as basic element. The operation takes place via different HMI
panels, which differ in size and fittings.
The panel are mounted optionally in the front door of the control cabinet or delivered as remote control with
50m cable. The included software enables both manual control or operation according to programmed load
curves. On request the data is recorded for evaluation at a later stage. The MASTER-SLAVE Control can
control several loadbanks jointly. Customer-specific programming or adaptations to existing SPS systems
are possible upon consultation.
Control via web browser:
Control via web browser enables the operation of the load bank via PC with an installed internet browser
(not part of the scope of delivery).
SPS
Control
Remote Control
KTP 600 Color
Control via
Web browser
CONTROL
© Wärtsilä
Article Article
number
Remarks
PVC protection cover for CONCEPT 100-300
with transport and shock absorber frame
4.900.568 B 1520 x T 1520 x H 1400mm,
different colours available
PVC protection cover CONCEPT 400
with transport and shock absorber frame
4.900.569 B 1520 x T 1520 x H 1600mm,
different colours available
PVC protection cover CONCEPT 500
with transport and shock absorber frame
4.900.570 B 1520 x T 1520 x H 1800mm,
different coluors available
PVC protection cover for CONCEPT 100-300
(Basic module)
4.900.571 B 1000 x T 1160 x H 1000mm,
different coluors available
PVC protection cover forr CONCEPT 400
(Basic module)
4.900.572 B 1000 x T 1160 x H 1200mm,
different colors available
PVC protection cover for CONCEPT 500
(Basic module)
4.900.573 B 1000 x T 1160 x H 1400mm,
different colours available
Space heaters 200W
incl. thermostat control
4.900.574
Toggle switch for intern/ OFF/ extern 4.900.575 Load voltage and frequency must be suitable for
control e.g. of the fan!
CEE appliance inlets
5-pin/ 16A/ 6h
4.900.576
PEN bridge
(CU bus bars)
4.900.577 Internal interconnection of PE and N
Selection of Options
Is something missing? – Just ask us!
We are supplementing our range continuously and we gladly implement your special requests.
OPTIONS
© Wärtsilä
Article Article number Remarks
Set of load cable, general 4.900.540 Design according to customer specification
Set of load cable CONCEPT 100 4.900.541 per 1x L1, L2, L3 + 1x PE NSSHÖU-O 25mm² +
1x H07RN-F 5x1,5mm², Weight with 10m = ca. 18,5 kg
Set of load cable CONCEPT 200 4.900.542 per 1x L1, L2, L3 + 1x PE NSSHÖU-O 70mm² +
1x H07RN-F 5x1,5mm², Weight with 10m = ca. 38,5 kg
Set of load cable CONCEPT 300 4.900.543 per 1x L1, L2, L3 + 1x PE NSSHÖU-O 120mm² +
1x H07RN-F 5x1,5mm², Weight with 10m = ca. 60,0 kg
Set of load cable CONCEPT 400 4.900.544 per 2x L1, L2, L3 + 1x PE NSSHÖU-O 70mm² +
1x H07RN-F 5x1,5mm², Weight with 10m = ca. 65,5 kg
Set of load cable CONCEPT 500 4.900.545 per 2x L1, L2, L3 + 1x PE NSSHÖU-O 95mm² +
1x H07RN-F 5x1,5mm², Weight with 10m = ca. 83,0 kg
Cable lugs Ø13mm for load cable, Per cable 4.900.560
Plug connector POWERLOCK F6S, up to 400A, per cable 4.900.566
Selection of Load Cables and AccessoriesWe generally use heavy rubber cables of the type „NSSHÖU-O“ for mobile application. This service type has a very high current carrying capacity with low
weight and small cross section. This simplifies transportation and handling.
The overview below shows our basic calculation. It is made under the assumption of a connection of 3 external conductors L1, L2, L3 and of the protective
conductor PE with a length of 10m. The load cables are securely connected to the switchboard. The opposite side can optionally be fitted with cable lugs or
plugs. The auxiliary power supply takes place via a separate 5-pin cable H07RN-F 5x1,5mm² with CEE plug connection.
The cables are designed for an ambient temperature of up to +30°C when laying single core cables outside. For dual installed cables (2x L1, L2, L3) an even
current load must be ensured for both cables. Depending on the application the N-conductor might be required as the auxiliary power supply could be
necessary for the use of a test device or for the case that single-phase tests are to be executed.
For our trailer versions additional 1,5m cables are used for the internal connection of the storage box. Eventually different length is required, e.g. 15, 20 or 25m.
There is a choice of solutions, which we gladly will discuss in detail with you.
LOAD CABLES
© Wärtsilä
TECHNICAL DETAILS
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]37
© Wärtsilä
LOW-NOISE FAN
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]38
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]39
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]40
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]41
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]42
© Wärtsilä
ACCESSORIES
Accessories and Options
[Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]43
© Wärtsilä
STABLE TRANSPORT FRAME
Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor44
© Wärtsilä
SHOCK ABSORBER PADS
Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor45
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]46
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]47
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]48
© Wärtsilä [Wärtsilä JOVYLOAD CONCEPT / Wolfgang Pastoor]49
© Wärtsilä
FOR MORE INFORMATION PLEASE GET IN CONTACT WITH US
Wärtsilä JOVYATLAS EUROATLAS GmbH
Fennenweg 4
26844 Jemgum
Germany
www.jovyatlas.com
Phone: +49 4958 9394 0
Email: [email protected]
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