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B B B C D R P Q P M L K I E F H G I K L M A 1 1 3 2 www.wabco-auto.com WABCO North America: (855) 228-3203 2 DETECT WEAR OUTS Wear limits Pos. PAN™17 PAN™19, PAN™22, MAXXUS™ mm inch mm inch A 34 1.34 45 1.77 B 28 1.10 37 1.46 C 7 0.28 9 0.35 D 2 0.08 2 0.08 E 9 0.35 11 0.43 Check disc A D C B a 0.75 × a 0.5 mm E 0.15 mm (0.006") Pos. Description Comment a Width rubbing surface A Crazing permissible B Radial cracks, width 0.5 mm (0.020") permissible C Uneveness 1.5 mm (0.059") permissible D Cracks across rubbing surface not permissible E Disc runout 0.15 mm (0.006") permissible 5 ASSEMBLE USING CORRECT TORQUE Pos. PAN™17 PAN™19, PAN™22, MAXXUS™ 1 130 ±10 Nm + 90° ±5° 1,151 ±89 lbf in + 90° ±5° 130 ±10 Nm + 90° ±5° 1,151 ±89 lbf in + 90° ±5° 2 20 ±2 Nm 177 ±18 lbf in 30 +15 Nm 266 +133 lbf in 3 Observe the instructions of the brake cylinder manufacturer. WABCO: 210 30 Nm / 1,859 266 lbf in 1 IDENTIFY YOUR BRAKE OE reference Production date Assembling date WABCO product number 4 FIND REPAIR KIT Open INFORM on www.wabco-auto.com Enter product number of brake caliper Click repair radio button Open spare part sheet 6 ADJUST CLEARANCE 1.2 mm (0.047") air gap between pad and disc A B C E D E © 2014 WABCO All rights reserved 815 220 123 3 / 05.2014 MAINTENANCE OF WABCO AIR DISC BRAKES 3 USE REPAIR KITS Pos. Kit name Repair A – E Pads per axle E – H Adjuster per brake I – M, E, P, Q Guide bolts & seals (tool box required) per brake R Pressure plate per axle E, Q Seal kit per brake Pad kit guide Application Brake Pad kit number Trailer PAN™17 12 999 806 Trailer PAN™19 12 999 737VT Trailer Hendrickson, Meritor PAN™22 640 225 922 Trailer AXN, IMT, Reyco Granning, Ridewell PAN™22 12 999 796 Truck / Tractor MAXXUS™ 640 322 934 2

WABCO - Poster "Maintenance of Air Disc Brakes" US version

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MAINTENANCE OF WABCO AIR DISC BRAKES

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Page 1: WABCO - Poster "Maintenance of Air Disc Brakes" US version

B

B

B

C

D

R

P

Q

P

M

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KI

EF

HG

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A

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www.wabco-auto.comWABCO North America: (855) 228-3203

2 DETECT WEAR OUTS

Wear limits

Pos.PAN™17 PAN™19, PAN™22,

MAXXUS™mm inch mm inch

A 34 1.34 45 1.77

B 28 1.10 37 1.46

C 7 0.28 9 0.35

D 2 0.08 2 0.08

E 9 0.35 11 0.43

Check disc

A

D C

B

a ≤ 0.75 × a

≤ 0.5 mm

E ≤ 0.15 mm (≤ 0.006")

Pos. Description Commenta Width rubbing surface

A Crazing permissible

B Radial cracks, width ≤ 0.5 mm (≤ 0.020") permissible

C Uneveness ≤ 1.5 mm (≤ 0.059") permissible

D Cracks across rubbing surface not permissible

E Disc runout ≤ 0.15 mm (≤ 0.006") permissible

5 ASSEMBLE USING CORRECT TORQUE

Pos. PAN™17 PAN™19, PAN™22, MAXXUS™

1 130 ±10 Nm + 90° ±5°1,151 ±89 lbf in + 90° ±5°

130 ±10 Nm + 90° ±5°1,151 ±89 lbf in + 90° ±5°

2 20 ±2 Nm177 ±18 lbf in

30 +15 Nm266 +133 lbf in

3 Observe the instructions of the brake cylinder manufacturer.WABCO: 210 −30 Nm / 1,859 −266 lbf in

1 IDENTIFY YOUR BRAKE

OE reference

Production date Assembling date

WABCO product number

4 FIND REPAIR KIT

– Open INFORM on www.wabco-auto.com – Enter product number of brake caliper – Click repair radio button – Open spare part sheet

6 ADJUST CLEARANCE

1.2 mm (0.047") air gap between pad and disc

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E

D

E

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220

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MAINTENANCE OF WABCO AIR DISC BRAKES3 USE REPAIR KITS

Pos. Kit name RepairA – E Pads per axle

E – H Adjuster per brake

I – M, E, P, Q Guide bolts & seals (tool box required) per brake

R Pressure plate per axle

E, Q Seal kit per brake

Pad kit guide

Application Brake Pad kit numberTrailer PAN™17 12 999 806

Trailer PAN™19 12 999 737VT

Trailer Hendrickson, Meritor PAN™22 640 225 922

Trailer AXN, IMT, Reyco Granning, Ridewell PAN™22 12 999 796

Truck / Tractor MAXXUS™ 640 322 934 2