W77-004E rev6a Parts for Vacuum Self Priming Pumps and HH... · Manual No. / Rev W77-004E / 6 Parts List Pump End Kit Our policy is one of continuous improvement and we reserve the

PARTS LIST

Fax: (813) 752-4580

Telephone: (813) 752-3137

ACME Dynamics, Inc. P. O. Box 1780 Plant City, FL 33564-1780

Document Number: W77-004E

Rev / Rev Note No: 6 / R25144

Date Issued: JUL 1999

Produced at Coleford, England.

DYNAPRIME

Pump End Kits AP/HH RANGE

Types 50/75-6 100-60

100M-25 100M-60 150-25 150-60

150A-60 150M/S-60 HH150-25 HH150-60 HH200-60

200-60

Manual No. / Rev W77-004E / 6

Parts List Pump End Kit

Our policy is one of continuous improvement and we reserve the right to alter specifications at any time Page 2 of 41

This parts list covers the following variations on the basic pump sizes: Pump SPP List Other detail Designation Number 50/75 - 6 SY3861018 Close coupled, with vacuum pump, suitable for Lister Petter AD1 100 - 60 SY3871039 Close coupled, no vacuum pump or coalescer 100M - 25 SY3811048 100M - 25 13149 Link belt driven vacuum pump 100M - 60 SY3811083 Baffled sump, link belt driven vacuum pump 150 - 25 SY3821067 150 - 60 SY3821077 Baffled sump 150 - 60 13147 Baffled sump, link belt driven vacuum pump 150A - 60 SY3821101 Baffled sump 150M - 60 SY3831061 150M - 60 SY3831105 Baffled sump HH150 - 25 SY3811078 HH150 - 60 SY3811082 HH200 - 60 SY3831101 200 - 60 SY3841051 Associated Publications: W77-002E Operators Handbook Copies of this manual and associated publications are available from the ACME Dynamics, Inc. Parts & Service Department by quoting the appropriate reference number. ACME Dynamics, Inc. operates a comprehensive Parts and Service department, and can be contacted as follows: PARTS & SERVICE Telephone: (813) 752-3137

For spare parts, supply only. ask for - Parts Dept.

For breakdowns, spare parts and, on-site fitting, pump installation and, ask for - Service Dept. commissioning, and service contracts.

For breakdowns outside office hours. Telephone : (813) 752-3137 Spares & Service Office ACME Dynamics, Inc. General Fax line: (813) 752-4580 P. O. Box 1780 Plant City Florida Direct Fax line: (813) 676-8500 33564-1780 USA

Parts List

Pump End Kit Manual No. / Rev

W77-004E / 6


CONTENTS

1. 50/75-6................................................................................................................5 1.1 MATCHING PIECE, VOLUTE & SHAFT ASSEMBLY............................................................... 5 1.2 PRIMING EQUIPMENT & REFLUX BOX................................................................................... 6 1.3 VACUUM PUMP & DRIVE........................................................................................................... 7

1.3.1 VACUUM PUMP & OILER ............................................................................................. 8

2. VOLUTE, MATCHING PIECE & REFLUX BOX (close coupled)......................9 2.1 100-60............................................................................................................................................ 9

3. BEARING HOUSING & VOLUTE (open coupled units).................................10 3.1 100M - 25, 100M - 60, 150 - 25, 150 - 60, 150A - 60............................................................... 11 3.2 150M - 60, 200 - 60 .................................................................................................................... 11 3.3 HH150 - 25, HH150 - 60, HH200 - 60 ....................................................................................... 12

4. PUMP ASSEMBLY (open coupled units).......................................................13 4.1 100M - 25, 100M - 60 ................................................................................................................. 13 4.2 150 - 25, 150A - 60 ..................................................................................................................... 14 4.3 150M - 60 .................................................................................................................................... 15 4.4 200 - 60 ....................................................................................................................................... 16 4.5 HH150 - 25, HH150 - 60 ............................................................................................................ 17 4.6 HH200 - 60 .................................................................................................................................. 18

5. SUMP/TEE PIECE & BACK PRIMING LINE....................................................19 5.1 100 - 60 ....................................................................................................................................... 19 5.2 100M _ 25 ................................................................................................................................... 19 5.3 100M - 60 (baffled sump) ........................................................................................................... 20 5.4 150 - 25 ....................................................................................................................................... 20 5.5 HH150 -25 ................................................................................................................................... 21 5.6 150 - 60, 150M - 60 .................................................................................................................... 21 5.7 HH150 - 60 .................................................................................................................................. 22 5.8 150 - 60, 150A - 60, 150M - 60 (baffled sump) ........................................................................ 22 5.9 200 - 60 ....................................................................................................................................... 23 5.10 HH200 - 60................................................................................................................................ 23

6. PRIMING TANK................................................................................................24 6.1 25cfm: 100M - 25, 150 - 25, HH150 - 25 .................................................................................. 24 6.2 60cfm: 100 - 60 ........................................................................................................................... 26 6.3 60cfm: 100M - 60, HH150 - 60, 150 - 60, 150M - 60, 150A - 60, HH200 - 60, 200 - 60 ....... 28

7. VACUUM PUMP & DRIVE................................................................................30 7.1 100M - 25, 150 - 25, (timing belt drive) ..................................................................................... 30 7.2 100M - 25 (link belt drive)........................................................................................................... 31 7.3 100M - 60, HH150 - 60, 150 - 60, 150M - 60, 150A - 60, HH200 - 60, 200 - 60, (timing belt drive) .................................................................................................................................................. 32 7.4 100M - 60, 150 - 60 (link belt drive)........................................................................................... 34 7.5 HH150 - 25 (timing belt) ............................................................................................................. 35 7.6 25cfm VACUUM PUMP PARTS................................................................................................ 36 7.7 60cfm VACUUM PUMP PARTS................................................................................................ 37

8. NON RETURN VALVE .....................................................................................38




8.1 100M - 25, 100M - 60, 150 - 25, 150 - 60, 150A - 60 ...............................................................38 8.2 150M - 60, HH200 - 60, 200 - 60................................................................................................38 8.3 HH150 - 25, HH150 - 60 .............................................................................................................38

9. COALESCER ................................................................................................... 39

10. LABELS & TRANSFERS (not illustrated).................................................... 40 10.1 50/75-6 .......................................................................................................................................40 10.2 Other units .................................................................................................................................40

11. TRANSPORT SUPPORTS (not illustrated).................................................. 40 11.1 50/75-6 .......................................................................................................................................40 11.2 100 - 60 ......................................................................................................................................40 11.3 All other units .............................................................................................................................40

Parts List


W77-004E / 6


1. 50/75-6

1.1 MATCHING PIECE, VOLUTE & SHAFT ASSEMBLY

11

24116

2235

10

8486

130H130E

22

63

11624

68

42 7

1716

458

136

13127

2393

1168214129

1819

50_75_1D

152

114561516

44

143H143E

19A

ITEM DESCRIPTION PART No QTY 6 Matching piece SY3864110 1 7 Stub shaft SY3864009 1 8 End cap SY3874017 1 9 Packing carrier SY3864109 1 10 Sleeve SY3864011 1 11 O ring SY3804166 1 12 Compression spring SY3804160 1 13 Gasket SY5004410 1 14 Shim pack SY3864013 1 15 Screw: M8 x 20 SY9519097 1 16 Washer: spring M8 SY9509806 5 17 Screw: M8 x 45 SY9519103 4 18 Gland packing 12614 205mm 19 Impeller assembly SY3864044 1 19A Wear ring SY3864014 1 22 Stud: M10 x 25 SY9509087 9 23 Washer: M10 SY9509679 1 24 Nut: M10 SY9509653 9 27 Volute SY3864001 1 35 Gasket SY5004425 5

ITEM DESCRIPTION PART No QTY 42 Washer: M6 SY9509676 1 44 Nut: M8 SY9509652 1 45 Washer: M8 SY9509678 4 56 Screw SY3874045 1 63 Lifter bracket SY3864030 1 68 Guard: flywheel SY3864035 4 82 Cock: drain SY9209431 1 84 Nut: 3/8"UNC SY9019425 8 86 Washer: spring 3/8" SY9019373 8 93 Screw: M10 x 20 SY9519117 1 114 Washer: spring M6 SY9509805 1 116 Washer: spring M10 SY9509807 10 130H Stud: 3/8UNC x 1 ¾” 21713-325-224-8 8 130E Stud: 3/8UNC x 3” 21713-336-224-0 8 131 Gasket SY5004432 1 143H Support brkt-lifter SY3864099 1 143E Support brkt-lifter 09762 1 152 Spring gaitor SY3804412 1

Suffixes:H = Hand start E = Electric start




1.2 PRIMING EQUIPMENT & REFLUX BOX

38

394647495828147146

515452

59

53

30129

595755

2134

61

33

36

119374043

1411545

50

50_75_9A

ITEM DESCRIPTION PART No QTY 15 Screw: M8 x 20 SY9519097 4 21 Seat: reflux box SY3864045 1 28 Valve SY9209730 1 30 Priming tank SY3864004 1 33 Stud: M10 x 150 SY9509113 2 34 Ball: Non return valve 08074 1 36 Nut: bow M10 SY9529273 2 37 Top cover SY3864075 1 38 Filter cover SY3864076 1 39 Gasket 15490 1 40 Gasket 15491 1 43 Stud: M8 x 20 SY9509045 6 45 Washer: M8 SY9509678 4 46 Filter SY3614044 1 47 Valve module SY3864098 1 50 Valve seat SY3864104 2

ITEM DESCRIPTION PART No QTY 51 Connecting boss SY3864022 1 52 Valve pin SY3864023 1 53 Fulcrum pin SY3864024 1 54 Fulcrum arm SY3864025 1 55 Float: primary SY3454417 1 57 Float rod SY3864027 1 58 Nut: M6 SY9019612 1 59 Washer: starlock M6 SY9519256 4 61 Reflux box SY3864002 1 119 Knob SY9529274 6 129 Float weight SY3864072 1 141 Bush SY9059400 1 146 Union: 3/8" BSP SY9209255 1 147 Joint SY5004022 1

Parts List


W77-004E / 6


1.3 VACUUM PUMP & DRIVE

50_75_3B

12574

7865

126

1645

15

45

20

77

75

12487

45

16

44

76145

148144

150

42114

113

151

73

147

146

64

ITEM DESCRIPTION PART No QTY 15 Screw: M8 x 20 SY9519097 1 16 Washer: spring M8 SY9509806 2 20 Key: 3/16"sq x 1 1/4" SY3864078 1 42 Washer: M6 SY9509676 4 44 Nut: M8 SY9509652 1 45 Washer: M8 SY9509678 3 64 Bracket SY3864100 1 65H Guard 11664 1 65E Guard SY3864032 1 73* Vacuum pump + oiler SY7951002 1 74 Pulley: 90 dia SY3864040 1 75 Pulley: 75 dia SY3864041 1 76 Belt: SPZ SY3864042 1 77 Bush: t/lock 1108 SY9059340 1 78 Bush: t/lock 1210 SY9059119 1 87 Screw: 5/16"UNC x

3/4" SY9019640 3

ITEM DESCRIPTION PART No QTY 113 Stud: M6 x 25 SY9509007 4 114 Washer: spring M6 SY9509805 4 124 Washer: 5/16" SY9019351 3 125 Elbow M/F 1/4"BSP

(fitted to fuel filter) SY9209041 1

126 Screw: M8 x 12 SY9519093 1 144 Hose SY3864101 1 145 Hose SY3864102 1 146 Union: 3/8 x 3/8"BSP SY9209255 1 147 Joint SY5004022 1 148 Tee piece: 1/4"BSP SY9209463 1 150 Washer: M!2 SY9509680 1 151 Nut: M6 SY9509651 4

Suffixes: H = Hand start E = Electric start * = See next section for details




1.3.1 VACUUM PUMP & OILER

1

2

34

5

6

7

8

9

10

11

12

13

14

15

15

16

17

17

1819

ROTATION

INLET

USE FORJACKINGSCREWS

6CFM1B.PCX

0.004"0.003"

0.00

2"0.

00321

ITEM DESCRIPTION PART No QTY 1 Blade U-S8326 4 2 Cylinder U-S8035 1 3 Cover plate - B.E. U-S8087/IZP 1 4 Cover plate - D.E. U-S8087/2ZP 1 5 End cap U-S8088 2 6 Rotor and shaft

assembly U-S8407ZP 1

7 Shaft sleeve - D.E. U-S8090/3 1 8 Shaft sleeve - B.E. U-S8090/4 1 9 Sealed bearing U-H1022 2 10 Seal bush U-F1032 2

ITEM DESCRIPTION PART No QTY 11 Thrust washer U-B1037 1 12 Dowel U-E1000 4 13 Skt hd cap screw U-G1121 4 14 Skt hd cap screw U-G1090 2 15 Csk hd screw U-G1155 6 16 Shim U-K1008 A/R 17 Thrower ring U-S8260 2 18 Elbow U-M1007 1 19 Exhaust silencer U-SK1375/2 1 20 Oiler U-S9146 1

Parts List


W77-004E / 6


2. VOLUTE, MATCHING PIECE & REFLUX BOX (close coupled)

2.1 100-60

21

28

9

3435

29 30 31 33

2627

507

13

318

1

4941

42

3720

422

2

8010010A

54

5113

14

10

4039

11

53

6

8

512

43

38

55

ITEM DESCRIPTION PART No QTY

1 Volute SY3874001 12 Impeller SY3874002 1

2A Wear ring SY3804017 1 3 Matching piece SY3874003 1 4 Packing carrier SY3874007 1 5 Non return valve 07613 1 6 Seat - NRV 07767 1 7 End cap SY3874017 1 8 Ball: 121mm green 08075 1 9 Shaft sleeve SY3874022 1 10 Shim SY3874024 1 11 Guard SY3874037 1 12 Bolt: bow M12 07769 4 13 Screw SY3874045 1 14 Shim: copper SY3874046 3 18 Gasket SY5004438 1 19 Gasket SY5004410 1 20 Spring SY3804160 1 21 O ring SY3804166 1 22 Gland packing:12.5sq 04492 260mm 26 Screw: M8 x 45 SY9519103 4


27 Washer: M8 SY9509806 428 Stud: M10 x 30 SY9509089 6 29 Stud: M10 x 25 SY9509087 6 30 Nut: M10 SY9509653 6 31 Washer: spring M10 SY9509807 6 33 Washer: spring M6 SY9509805 1 34 Nut: 3/8"UNC SY9019425 12 35 Washer: spring 3/8" SY9019373 12 37 Cock: drain 3/8"BSP SY9209241 1 38 Plug: 1/4"BSP SY9209160 1 39 Screw: M12 x 40 SY9519142 2 40 Nut: M12 SY9509654 2 41 Screw: M12 x 30 SY9519140 1 42 Washer: spring M12 SY9509808 1 43 Cock: drain 1/4"BSP SY9209431 1 49 Washer: M12 SY9509680 1 50 Washer: M8 SY9509678 4 51 Washer: M6 SY9509676 1 53 Washer SY3874103 1 54 Spring gaitor SY3804412 1 55 Gasket: NRV 07768 2




3. BEARING HOUSING & VOLUTE (open coupled units)

2, 3

19

26 29 30

34

39

40

1

4

42, 1

0 20, 1

6, 1

221

22

25, 1

5,12

, 49

28

31

45, 1

137

56, 5

7, 5

8

56

7, 4

6

1852

5

6

8, 1

3, 9

14,1

223

, 17

24

3536

38

43

32

47

45, 5

1

55

59

4110

0M_1

C L

AND

SC

APE

Parts List


W77-004E / 6


3.1 100M - 25, 100M - 60, 150 - 25, 150 - 60, 150A - 60 ITEM DESCRIPTION PART No QTY

1 Adapter SY3734296 1 2 Super clamp SY3804409 2 3 Hose: 32mm bore SY3804408 800mm 4 Bearing housing SY3814207 1 5 Gasket SY5004305 1 6 Packing: 12.5 sq. 04492 270mm 7* Plug: ½”"BSP SY9209162 1 8 Stud: M12 x 45 SY9509134 8 9 Nut: M12 SY9509654 8 10 Washer: spring M4 SY9509803 4 11 Washer: spring M8 SY9509806 4 12 Washer: spring M10 SY9509807 10 13 Washer: spring M12 SY9509808 8 14 Screw: M10 x 25 SY9519119 2 15 Screw: M10 x 40 SY9519122 4 16 Screw: M10 x 50 SY9519124 4 17 Screw-Skt hd: M6 x 6 SY9529333 1 18 Key SY3804096 1 19 Shaft 15969.375 1 20 End cap - pump end SY3804406 1 21 Bearing hsg - p/end SY3804109 1 22 Bearing spacer SY3804110 1 23 Grease retainer SY3804111 1 24 Bearing hsg: d/end SY3804407 1 25 End cap -drive end SY3804113 1 26 Grease retainer d/end SY3804114 1 28 Bearing - pump end SY3804116 1

ITEM DESCRIPTION PART No QTY 29 Lockwasher SY3804117 1 30 Locknut SY3804118 1 31 Bearing module SY3804119 1 32 Screw: M6 x 25 SY9529365 4 34 Back cover plate SY3814109 1 35 Compression spring SY3804160 1 36 Retaining ring assy SY3804161 1 37 Spring carrier SY3804164 1 38 O ring SY3804166 1 39 Retaining ring SY3804167 1 40 Gasket - back cover SY5004410 1 41 Gasket - vps SY5004411 1 42 Screw: M4 x 20 S/S SY9529204 4 43 Packing carrier SY3804168 1 45 Screw: M8 x 50 SY9519104 6 46 Volute SY3814143 1 47 Bracket - brg hsg SY3814079 1 51 Nut: M8 SY9509652 2 52 Shim-brg hsg e/cap SY3804366 32 55 Liquid thrower SY3804404 1 56 Grease nipple: 1/8"

BSP x 90 deg SY9219010 2

57 Socket: 1/8"BSP SY9209260 1 58 Nipple: 1/8"BSP x 2" SY9209512 1 59 Spring gaitor SY3804412 1

* not illustrated

3.2 150M - 60, 200 - 60 ITEM DESCRIPTION PART No QTY

1 Adapter SY3734296 1 2 Super clamp:40-43mm SY3804409 2 3 Hose: 32mm bore SY3804408 800mm 4 Bearing housing SY3834242 1 5 Gasket SY5004318 1 6 Packing: 12.5 sq. 04492 270mm 7 Plug: ½"BSP SY9209162 1 8 Stud: M16 x 45 SY9509214 8 9 Nut: M16 SY9509656 8 10 Washer: spring M4 SY9509803 4 11 Washer: spring M8 SY9509806 4 12 Washer: spring M10 SY9509807 10 13 Washer: spring M16 SY9509810 8 14 Screw: M10 x 25 SY9519119 2 15 Screw: M10 x 40 SY9519122 4 16 Screw: M10 x 50 SY9519124 6 17 Screw-Skt hd: M6 x 6 SY9529333 1 18 Key SY3834103 1 19 Shaft 16002.375 1 20 End cap - pump end SY3834244 1 21 Bearing hsg - p/end SY3834115 1 22 Bearing spacer SY3834120 1 23 Grease retainer SY3834119 1 24 Bearing hsg: d/end SY3834243 1 25 End cap -drive end SY3834124 1 26 Grease retainer d/end SY3834121 1 28 Bearing - pump end SY3834117 1 29 Lockwasher SY3834126 1

ITEM DESCRIPTION PART No QTY 30 Locknut: M55 x 2 SY3834125 1 31 Bearing module SY3834122 1 32 Screw: M6 x 25 SY9529365 4 34 Back cover plate SY3834139 1 35 Compression spring SY3804160 1 36 Retaining ring assy SY3804161 1 37 Spring carrier SY3804164 1 38 O ring SY3804166 1 39 Retaining ring SY3804167 1 40 Gasket - back cover SY5004410 1 41 Gasket - vps SY5004411 1 42 Screw: M4 x 20 s/s SY9529204 4 43 Packing carrier SY3804168 1 45 Screw:M8 x 50 SY9519104 4 46 Volute SY3834169 1 47 Bracket - brg hsg SY3814079 1 51 Nut:M10 SY9509653 2 52 Shim-brg hsg e/cap SY3834223 32 55 Liquid thrower SY3834241 1 56 Grease nipple:

1/8"BSP x 90 deg SY9219010 2

57 Socket: 1/8"BSP SY9209260 1 58 Nipple: 1/8"BSP x 2" SY9209512 1 59 Spring gaitor SY3804412 1

* not illustrated




3.3 HH150 - 25, HH150 - 60, HH200 - 60 1

2

65

7

DRIVE END

4

22

18, 2010

3 15, 14

12

11

8

16

9

13, 14

2324 25

17, 19

21

100HH1A


1 Housing: bearing 04405.123 1 2 Shaft HH150 05841.375 1 HH200 04530.375 3 End cap: de 04493.123 1 4 Retainer: brg de 04494.123 1 5 Bearing: cyl roller 04615 1 6 Bearing: ang cont 04614 2 7 Locknut: M80 x 2 04708.221 1 8 Sleeve: shaft 04268.375 1 9 Circlip 04694 1 10 Nipple: grease: 90° x

1/8"BSP SY9219010 1

11 Circlip 04695 1 12 Seal: labyrinth 04706 1 13 Screw: M12 x 30 21863-218-959-1 4 14 Washer: spring M12 21174-307-927-3 8 15 Screw: M12 x 40 21863-222-959-4 4


16 Seal: labyrinth 04707 1 17 Gaskets See Note 04757 2 18 04758 2 19 05686 2 20 05687 2 21 Arrow: brass SY3344230 1 22 Elbow: M/F 1"BSP SY9209040 1 23 Nipple: barrel 1/8"BSP

x 2" SY9209512 1

24 Socket: 1/8"BSP SY9209260 1 25 Nipple: grease

1/8"BSP SY9219001 1

Note:Items 17, 18, 19 & 20 are only used on early pumps to give 0.13mm (0.005") between bearing retainers and bearing housing. They are not fitted to later units.

Parts List


W77-004E / 6


4. PUMP ASSEMBLY (open coupled units)

4.1 100M - 25, 100M - 60

14, 17,21

23

24

26

27, 28, 29

11,15,19, 22

13, 16,20

1

2

3

4

5

6, 7, 8

10, 1811, 15,19, 22

100M_2C


1 Front cover 25cfm

SY3734147 1

plate 60cfm

SY3824060 1

2 Front wear plate SY3814142 1 3 Impeller assy SY3814137 1 3a Renewable seat SY3804017 1 3b Impeller wear

sleeve SY3804413 1

4 Back wear plate SY3814138 1 5 Copper shim SY3804122 1 6 Gasket SY5004305 2 7 Gasket SY5004306 3 8 Gasket SY5004307 3 10 Screw: M8 x 40 SY9519102 2 11 Stud: M10 x 45 SY9509094 6 13 Stud: M12 x 30 SY9509129 8 14 Stud: M16 x 45 25cf

m SY9509214 4

60cfm

8


15 Washer: M10 SY9509679 6 16 Washer: spring M12 SY9509808 8 17 Washer: spring 25cf

m SY9509810 4

M16 60cfm

8

18 Nut: M8 SY9509652 2 19 Nut: M10 SY9509653 6 20 Nut: M12 SY9509654 8 21 Nut: M16 25cf

m SY9509656 4

60cfm

8

22 Copper washer: 3/8" SY5004308 6 23 Guard - pump shaft SY3804313 1 24 Rotational arrow SY3344230 1 26 Brg hsg/volute assy SY3812601 1 27 Shim SY3804115 4 28 Shim SY3804139 10 29 Shim SY3804169 6




4.2 150 - 25, 150A - 60

14, 17,21

23

24

26

27, 28, 29

11,15,19, 22

13, 16,20

1

2

3

4

5

6, 7, 8

10, 1811, 15,19, 22

100M_2C


1 Front cover plate SY3824060 1 2 Front wear 150 SY3824053 1 plate 150A SY3824089 1 3 Impeller assy 150 SY3824052 1 150A SY3824087 1

3a Renewable seat SY3804017 1 3b Impeller wear

sleeve SY3804413 1

4 Back wear plate SY3824054 1 5 Copper shim SY3804122 1 6 Gasket SY5004305 2 7 Gasket SY5004306 3 8 Gasket SY5004307 3 10 Screw: M8 x 40 SY9519102 2 11 Stud: M10 x 45 SY9509094 6 13 Stud: M12 x 30 SY9509129 8


14 Stud: M16 x 45 SY9509214 8 15 Washer: M10 SY9509679 6 16 Washer: spring M12 SY9509808 8 17 Washer: spring M16 SY9509810 8 18 Nut: M8 SY9509652 2 19 Nut: M10 SY9509653 6 20 Nut: M12 SY9509654 8 21 Nut:M16 SY9509656 8 22 Copper washer: 3/8" SY5004308 6 23 Guard - pump shaft SY3804313 1 24 Rotational arrow SY3344230 1 26 Brg hsg/volute assy SY3812601 1 27 Shim SY3804115 4 28 Shim SY3804139 10 29 Shim SY3804169 6

Parts List


W77-004E / 6


4.3 150M - 60

14, 17,21

23

24

26

27, 28, 29

11,15,19, 22

13, 17,21

1

2

3

4

5

6, 7, 8

10, 1911, 15,19, 22

150M_2B


1 Front cover plate SY3744028 1 2 Front wear plate SY3834191 1 3 Impeller assy SY3834171 1 3a Renewable seat SY3804017 1 3b Impeller wear

sleeve SY3804413 1



14 Stud: M16 x 45 SY9509214 8 15 Washer: M10 SY9509679 6 17 Washer: spring M16 SY9509810 16 19 Nut: M10 SY9509653 8 21 Nut: M16 SY9509656 16 22 Copper washer: 3/8" SY5004308 6 23 Guard - pump shaft SY3804313 1 24 Rotational arrow SY3344230 1 26 Brg hsg/volute assy SY3832600 1 27 Shim SY3834116 4 28 Shim SY3834131 10 29 Shim SY3834140 8




4.4 200 - 60

14, 17,21

23

24

26

27, 28, 29

11,15,19, 22

13, 17,21

1

2

3

4

5

6, 7, 8

10, 1911, 15,19, 22

150M_2B


1 Front cover plate SY3744238 1 2 Front wear plate SY3844059 1 3 Impeller assy SY3844058 1 3a Renewable seat SY3804017 1 3b Impeller wear

sleeve SY3804413 1



14 Stud: M16 x 45 SY9509214 8 15 Washer: M10 SY9509679 6 17 Washer: spring M16 SY9509810 16 19 Nut: M10 SY9509653 8 21 Nut: M16 SY9509656 16 22 Copper washer: 3/8" SY5004308 6 23 Guard - pump shaft SY3804313 1 24 Rotational arrow SY3344230 1 26 Brg hsg/volute assy SY3832600 1 27 Shim SY3834116 4 28 Shim SY3834131 10 29 Shim SY3834140 8

Parts List


W77-004E / 6


4.5 HH150 - 25, HH150 - 60 34, 36, 3537, 38, 39

40

26,47, 48

11

7

9

10

4

1324

18, 30,20, 19

23

22

12

8

21

43, 20, 1914

27, 28, 29

43, 3020, 19

6

25

15, 17,16

Note: This is not a true horizontal section. Some parts have been rotated in order to clarify assembly details

53, 32, 20

42

3, 19

33, 3635

31, 19

44, 45, 46

2

41

100HH2B


2 Key SY3834103 1 3 Screw: M10 x 50 SY9519124 3 4 Plate: rear wear 07153.123 1 5 Plate: anti rotation 04406.221 1 6 Plate: cover front 07154.123 1 7 Carrier: spring 05615.123 1 8 Seal: O ring 94.3 I/D 04634.716 1 9 Holder: packing 04310.459 1 10 Packing: 12.5 sq 04492 340mm 11 Spring 04594 1 12 O ring 160 O/D 05619.716 1 13 Cover plate; rear 05531.123 1 14 Plug: 1/2"BSP SY9209162 2 15 Stud: M12 x 30 SY9509129 8 16 Nut: M12 SY9509654 8 17 Washer: spring M12 SY9509808 16 18 Stud: M10 x 50 SY9509095 3 19 Nut: M10 SY9509653 12 20 Washer: M10 SY9509679 10 21 Sleeve: shaft wear 04489.375 1 22 Ring: wear 04488.347 1 23 Impeller 07152.949 1 24 O ring SY3804396 2


25 Front rubbing plate SY3804374 1 26 Volute SY3814143 1 27 Gasket SY5004305 5 28 Gasket SY5004306 3 29 Gasket SY5004307 2 30 Washer: copper 3/8" SY5004308 6 31 Screw: M10 x 60 21863-186-959-9 2 32 Screw: M10 x 30 SY9519120 1 33 Stud: M16 x 45 SY9509214 8 34 Stud: M16 x 40 SY9509213 8 35 Nut: M16 SY9509656 16 36 Washer: spring M16 SY9509810 16 37 Shim 05688 8 38 Shim 05689 4 39 Shim 05690 4 40 Screw: M12 x 30 21835-218-977-8 8 41 Washer: 3 1/2" O/D 25112-868-005-7 1 42 Dowel 04699.214 1 43 Stud: M10 x 35 SY9509091 5 44 Guard 04730 1 45 Screw: M6 x 20 SY9519077 3 46 Washer: M6 SY9509676 3




4.6 HH200 - 60

Note: This is not a true horizontal section. Some parts have been rotated in order to clarify assembly details.

11

4

9

10

36

1324

18, 30, 7,20, 19

23

22

12

814

21

6

25

33, 30,7, 20, 19

34, 7,16

31, 19

340, 7, 20

5

44, 45, 46

2

18, 13, 7,20,19

26,47, 48

37, 3839

15, 1716

35, 1716

32, 19

27, 28,29

150HH1B

Not illustrated

41


2 Key SY3834103 1 3 Dowel 04699.214 1 4 Carrier: spring 05615.123 1 5 Plate: anti rotation 04406.221 1 6 Plate: cover front SY3834231 1 7 Washer: spring M10 SY9509807 10 8 Seal: O ring 94.3 I/D 04634.716 1 9 Holder: packing 04310.459 1 10 Packing: 12.5 sq 04492 340mm 11 Spring 04594 1 12 O ring 160 I/D 05619.716 1 13 Cover plate; rear 05614.123 1 14 Plug: 1/2"BSP SY9209162 2 15 Stud: M16 x 45 SY9509222 8 16 Nut: M16 SY9509656 24 17 Washer: spring M16 SY9509810 24 18 Stud: M10 x 50 SY9509095 4 19 Nut: M10 SY9509653 12 20 Washer: M10 SY9509679 10 21 Sleeve: shaft wear 04489.375 1 22 Ring: wear 04488.347 1 23 Impeller 04404.949 1


24 O ring SY3834232 2 25 Wear plate SY3834230 1 26 Volute SY3834169 1 27 Gasket SY5004316 3 28 Gasket SY5004317 3 29 Gasket SY5004318 2 30 Washer: copper 3/8" SY5004308 6 31 Screw: M10 x 60 21863-186-959-9 2 32 Screw: M10 x 45 SY9519123 2 33 Stud: M10 x 40 21816-313-342-1 5 34 Stud: M16 x 40 SY9509213 8 35 Stud: M16 x 45 SY9509214 8 36 Wear plate 04612.123 1 37 Shim 05688 8 38 Shim 05689 4 39 Shim 05690 4 40 Screw: M10 x 30 SY9519120 2 41 Washer: 3 1/2" O/D 25112-868-005-7 1 44 Guard 04730 1 45 Screw: M6 x 20 SY9519077 3 46 Washer: M6 SY9509676 3

Parts List


W77-004E / 6


5. SUMP/TEE PIECE & BACK PRIMING LINE

5.1 100 - 60

8010011A

1

92

3 16 15

4

56

1011

12 7 8 11 13 14

20


1 Tee piece 03000 1 2 Gasket SY5004432 1 3 Wear plate SY3874016 1 4 Stud: M10 x 30 SY9509089 4 5 Washer: spring M10 SY9509807 10 6 Nut: M10 SY9509653 10 7 Screw: M12 x 40 SY9519142 2 8 Nut: M12 SY9509654 2 9 Gasket SY5004439 6 10 Adaptor:1/2"BSP M/F 03996 1


11 Stud cplg: ½”BSP x ½” O/D

25345-622-000-7 2

12 Tube: 1/2" OD 14173-711-076-4 300mm 13 Non return valve SY3714105 1 14 Bush: red. ½” x

¼”BSP 25243-696-906-7 1

15 Hose SY3864101 1 16 Connector: 3/8"BSP 04106 1 20 Stub shaft 07770 1

5.2 100M _ 25 1

2

186

5 7 4

3

17 1512

10

100M_3A

4 off each fasten the volute to the chassis


1 Tee piece SY3814001 1 2 Gasket SY5004121 1 3 Suction cover SY3804075 1 4 Pipe adapter SY3734296 1 5 Hexagon nipple:

1"BSP SY3734297 1

6 Non return valve SY3734299 1


7 Elbow: F/F 1"BSP SY9209006 1 10 Plug: 1/2"BSP SY9209162 2 12 Stud: M16 x 45 SY9509214 8 15 Washer: spring M16 SY9509810 8 17 Nut: M16 SY9509656 8 18 Nipple: barrel 1"BSP SY9209537 1




5.3 100M - 60 (baffled sump)

12

5

6

5 7 4

17

1512

100M_20A

9

111314

14 13 10

21

3

20



1 Sump SY3804243 12 Gasket: 6" SY5004106 1 3 Suction cover: 6" SY3404678 1 4 Pipe adapter SY3734296 1 5 Hexagon nipple SY3734297 2 6 Non return valve SY3734299 1 7 Elbow: F/F 1"BSP SY9209006 1 9 Pedestal bracket SY3804298 1 10 Screw: M12 x 25 SY9519139 2 11 Screw: M12 x 35 SY9519141 2


12 Stud: M16 x 45 SY9509214 813 Washer: M12 SY9509680 4 14 Washer: spring M12 SY9509808 8 15 Washer: spring M16 SY9509810 8 16 Nut: M12 SY9509654 6 17 Nut: M16 SY9509656 8 19 Stud: M12 x 35 SY9509131 4 20 Baffle 07929 1 21 Gasket SY5004397 1

5.4 150 - 25 1

2

3

17 1512

10

150_1A

56

5 7 4



1 Tee piece SY3834001 1 2 Gasket: 6" SY5004106 1 3 Suction cover: 6" SY3404678 1 4 Pipe adapter SY3734296 1 5 Hexagon nipple SY3734297 2 6 Non return valve SY3734299 1


7 Elbow: M/F 1"BSP SY9209006 1 10 Plug: 1/2"BSP SY9209162 2 12 Stud: M16 x 45 SY9509214 12 15 Washer: spring M16 SY9509810 12 17 Nut: M16 SY9509656 12

Parts List


W77-004E / 6


5.5 HH150 -25 1

2

3

17 1512

10

100HH3B

0



0 Plug: 1"BSP SY9209164 1 1 Tee piece SY3834001 1 2 Gasket SY5004106 1 3 Suction cover SY3404678 1


10 Plug: 1/2"BSP SY9209162 2 12 Stud: M16 x 45 SY9509214 12 15 Washer: spring M16 SY9509810 12 17 Nut: M16 SY9509656 12

5.6 150 - 60, 150M - 60

1

2

5

65 7 4

3

17 1512 10

150M_3A



1 Tee piece SY3834038 1 2 Gasket: 6" SY5004106 1 3 Suction cover: 6" SY3404678 1 4 Pipe adapter SY3734296 1 5 Hexagon nipple SY3734297 2 6 Non return valve SY3734299 1 7 Elbow: F/F 1"BSP SY9209006 1






5.7 HH150 - 60

12

3

17 1512 10

100HH11A


0


0 Plug: 1"BSP SY9209164 1 1 Tee piece SY3834038 1 2 Gasket: 6" SY5004106 1 3 Suction cover: 6" SY3404678 1



5.8 150 - 60, 150A - 60, 150M - 60 (baffled sump)

1

2

5

65 7 4

3

17 1512 10 150A_1A

20

21



1 Tee piece SY3834038 1 2 Gasket: 6" SY5004106 1 3 Suction cover: 6" SY3404678 1 4 Pipe adapter SY3734296 1 5 Hexagon nipple SY3734297 2 6 Non return valve SY3734299 1 7 Elbow: F/F 1"BSP SY9209006 1


10 Plug: 1/2"BSP SY9209162 2 12 Stud: M16 x 45 SY9509214 12 15 Washer: spring M16 SY9509810 12 17 Nut: M16 SY9509656 12 20 Baffle 07929 1 21 Gasket SY5004397 1

Parts List


W77-004E / 6


5.9 200 - 60

12

5

6

5 7 4

17 1512 10 200_1A

40

41

42



1 Tee piece SY3844031 12 Gasket SY5004113 1 4 Pipe adapter SY3734296 1 5 Hexagon nipple SY3734297 2 6 Non return valve SY3734299 1 7 Elbow: F/F 1"BSP SY9209006 1 10 Plug: 1/2"BSP SY9209162 2


12 Stud: M16 x 45 SY9509214 1215 Washer: spring M16 SY9509810 12 17 Nut: M16 SY9509656 12 40 Adapter plate SY3834233 1 41 Screw: M12 x 25 SY9529121 8 42 Gasket SY5004397 1

5.10 HH200 - 60

12

17 15 12 10

0

150HH5A

21

20


0 Plug: 1"BSP SY9209164 1 1 Sump SY3844031 1 2 Gasket SY5004113 1 10 Plug: 1/2"BSP SY9209162 4 12 Stud: M16 x 45 SY9509214 8


15 Washer: spring M16 SY9509810 8 17 Nut: M16 SY9509656 8 20 Baffle 07929 1 21 Gasket SY5004397 1




6. PRIMING TANK

6.1 25cfm: 100M - 25, 150 - 25, HH150 - 25

25PTKA.PCX

AA

B

B

SECTION 'A-A'END VIEW &PART SECTION 'B-B'

1

2

4

5

6

7

8

910

11

3, 12,59, 62

13

14

15, 64

16, 63

17

18

19

2021

22

23

24

25

26

27

28

29

30

31

32

33

43, 34

36

37

38

39

40

41

42

44

49, 55,60, 52

56

57

66,58

,53, 5061

65 67

PLAN VIEW

Items 41 & 25 may beinterchanged with item 42

Z

Z

Z

Z

Z

Z

Y

Y

Y

Y

X

W

W

W

W = 45, 54, 51X = 46, 54, 51Y = 47, 54, 51Z = 48, 54,51

Parts List


W77-004E / 6



1 Valve ball SY1544001 1 2 PVC Hose SY3404502 250mm 3 Float disc SY3404509 1 4 Top cover SY3474510 1 5 Valve cover SY3474511 1 6 Cover - air filter SY3474519 1 7 Valve rod SY3474521 1 8 Valve seat - in/out SY3474522 1 9 Main valve inlet SY3474523 1 10 Valve air inlet SY3474524 1 11 Diaphragm SY3474525 1 12 Float rod SY3474526 1 13 Compression spring SY3474527 1 14 Float SY3474547 1 15 Fulcrum pin SY3564037 1 16 Valve support pin SY3564038 1 17 Element - air filter SY3564044 1 includes:- Rubber

seats SY3804418 2

18 Valve seat SY3564293 1 19 Valve ball SY3564294 1 20 Adj’ble seat-ctrl valve SY3564296 1 21 Valve - control valve SY3564297 1 22 Spring retnr-ctrl valve SY3564298 1 23 Distance piece SY3564300 1 24 Knob - control valve SY3564302 1 25 Pipe adapter: 3/4"BSP SY3474599 1 26 Instruction plate SY3564350 1 27 Spring SY3564354 1 28 Spindle - control valve SY3564425 1 29 Air outlet valve SY3614033 1 30 Fulcrum bracket SY3614035 1 31 Fulcrum arm SY3614036 1 32 O ring SY3614043 1 33 Primary tank SY3804002 1 34 Joint - copper SY5004075 1 36 Joint: fulcrum brkt-t/cvr SY5004235 1 37 Joint: t/cover-prim tank 15494 1 38 Joint: t/cover-vlve 15495 1


cover 39 Joint: a/filter cvr-v/cvr SY5004268 1 40 Joint: p/tank-prim

sump SY5004373 1

41 Elbow: M/F 3/4"BSP SY9209044 1 42 Plug: 3/4"BSP SY9209148 2 43 Plug: 1/2"BSP brass SY9209420 1 44 Stud: M8 x 80 SY9509061 1 45 Stud: M10 x 60 SY9509097 6 46 Stud: M10 x 95 SY9509104 4 47 Stud: M10 x 150 SY9509113 1 48 Stud: M10 x 135 SY9509119 3 49 Stud: M12 x 40 SY9509133 8 50 Nut: M8 SY9509652 1 51 Nut: M10 SY9509653 14 52 Nut: M12 SY9509654 8 53 Washer: M8 SY9509678 1 54 Washer: M10 SY9509679 14 55 Washer: M12 SY9509680 8 56 Washer: M4 nylon SY9509693 1 57 Washer: M4 brass SY9509694 1 58 Washer: M6 brass SY9509697 4 59 Washer: M8 nylon SY9509700 1 60 Washer: spring M12 SY9509808 8 61 Nut - self lock: M4 SY9509861 1 62 Nut - self lock: M8 SY9509864 1 63 Washer - starlock M6 SY9519256 2 64 Washer - starlock M10 SY9519260 2 65 Klipring: 1/4" SY9519482 2 66 Screw: skt cap:M6 x

20 SY9529201 4

67 Washer: M8 brass SY9509701 1 The following parts connecting the priming tank to the vacuum pump are not illustrated


85 Hose: 25mm bore SY3804410 900mm 84 Hose clamp:36-

39mm SY3804411 2




6.2 60cfm: 100 - 60

Parts List


W77-004E / 6



1 Valve ball SY1544001 1 2 Float: primary SY3404022 1 3 PVC Hose SY3404502 250mm 4 Float disc SY3404509 1 5 Fulcrum bracket SY3564035 1 6 Fulcrum arm SY3564036 1 7 Fulcrum pin SY3564037 1 8 Valve support pin SY3564038 1 9 O ring SY3564043 1 10 Element - air filter SY3564044 1 includes:- Rubber

seats SY3804418 2

11 Diaphragm SY3564284 1 12 Top cover SY3564291 1 13 Valve cover SY3564292 1 14 Valve seat SY3564293 1 15 Valve ball SY3564294 1 16 Adjustable seat-

control valve SY3564296 1

17 Valve -control valve SY3564297 1 18 Spring retainer-control

valve SY3564298 1

19 Distance piece SY3564300 1 20 Knob-control valve SY3564302 1 21 Instruction plate SY3564350 1 22 Spring SY3564354 1 23 Priming tank SY3834039 1 24 Valve body bottom SY3834040 1 25 Valve body top SY3834041 1 26 Main valve SY3834042 1 27 Pilot valve SY3834043 1 28 Valve stem SY3834044 1 29 Main valve rod SY3834045 1 30 Float rod 09136 1 31 Joint: copper SY5004075 1 32 Joint: fulcrum brkt/top

cover SY5004157 1

33 Spacer 09137 1


34 Joint: top cover/primary tank

15493 1

35 Joint: valve cover 15492 1 36 Gasket: tank/sump SY5004397 1 37 Elbow: M/F 1"BSP SY9209045 1 38 Bush: hex 1 1/4" x

1"BSP SY9209074 1

39 Plug: 3/8"BSP SY9209161 1 40 Plug: 1/2"BSP brass SY9209420 1 41 Screw: M12 x 35 21835-220-977-7 6 42 Stud: M12 x 70 21815-369-347-9 5 43 Stud: M12 x 140 21816-382-347-9 5 44 Nut: M6 SY9509651 1 45 Nut: M12 21882-675-347-7 10 46 Washer: M12 21172-212-342-2 10 47 Washer: brass M6 SY9509697 3 48 Washer: brass M8 SY9509701 1 49 Washer: spring M12 SY9509808 6 50 Nut: s/lock M4 SY9509861 1 51 Nut: s/lock M10 SY9509865 2 52 Screw: ch/hd M6 x 20 SY9509957 1 53 Washer: starlock M6 SY9519256 2 54 Washer: starlock M10 SY9519260 2 55 Klipring: 1/4" SY9519482 2 56 Screw: skt cap M6 x

20 s/s SY9529201 3

57 Spindle - control valve SY3564425 1 58 Pipe adapter SY3734296 1 59 Washer: M10 nylon SY9509702 1 60 Adapter: 60cfm/25tee 8779.123 1 62 Washer: spring M12 SY9509808 8 63 Joint SY5004373 1 64 Stud: M12 x 40 SY9509133 8 65 Nut: M12 SY9509654 8




6.3 60cfm: 100M - 60, HH150 - 60, 150 - 60, 150M - 60, 150A - 60, HH200 - 60, 200 - 60

Parts List


W77-004E / 6



1 Valve ball SY1544001 1 2 Float: primary SY3404022 1 3 PVC Hose SY3404502 250mm 4 Float disc SY3404509 1 5 Fulcrum bracket SY3564035 1 6 Fulcrum arm SY3564036 1 7 Fulcrum pin SY3564037 1 8 Valve support pin SY3564038 1 9 O ring SY3564043 1 10 Element - air filter SY3564044 1 Includes:- Rubber

seats SY3804418 2

11 Diaphragm SY3564284 1 12 Top cover SY3564291 1 13 Valve cover SY3564292 1 14 Valve seat SY3564293 1 15 Valve ball SY3564294 1 16 Adj’ble seat: ctrl valve SY3564296 1 17 Valve -control valve SY3564297 1 18 Spring retnr: ctrl valve SY3564298 1 19 Distance piece SY3564300 1 20 Knob-control valve SY3564302 1 21 Instruction plate SY3564350 1 22 Spring SY3564354 1 23 Priming tank SY3834039 1 24 Valve body bottom SY3834040 1 25 Valve body top SY3834041 1 26 Main valve SY3834042 1 27 Pilot valve SY3834043 1 28 Valve stem SY3834044 1 29 Main valve rod SY3834045 1 30 Float rod 09136 1 31 Joint: copper SY5004075 1 32 Joint: fulc brkt-t/cover SY5004157 1 33 Spacer 09137 1 34 Joint: t/cover-prim tank 15493 1 35 Joint: valve cover 15492 1 36 Gasket: tank/sump SY5004397 1


37 Elbow: M/F 1"BSP SY9209045 1 38 Bush: 1 ¼” x 1"BSP SY9209074 1 39 Plug: 3/8"BSP SY9209161 1 40 Plug: 1/2"BSP brass SY9209420 1 41 Stud: M12 x 45 SY9509134 6 42 Stud: M12 x 70 21815-369-347-

9 5

43 Stud: M12 x 140 13223 5 44 Nut: M6 SY9509651 1 45 Nut: M12 21882-675-347-

7 16

46 Washer: M12 21172-212-342-2

16

47 Washer: brass M6 SY9509697 3 48 Washer: brass M8 SY9509701 1 49 Washer: spring M12 SY9509808 6 50 Nut: s/lock M4 SY9509861 1 51 Nut: s/lock M10 SY9509865 2 52 Screw: Ch./hd M6 x 20 SY9509957 1 53 Washer: starlock M6 SY9519256 2 54 Washer: starlock M10 SY9519260 2 55 Klipring: 1/4" SY9519482 2 56 Screw: skt cap M6 x

20 SY9529201 3

57 Spindle - control valve SY3564425 1 58 Pipe adapter SY3734296 1 59 Washer: M10 nylon SY9509702 1

The following parts connecting the priming tank to the vacuum pump are not illustrated ITEM DESCRIPTION PART No QTY

85 Hose: 32mm bore SY3804408 1m 84 Hose clamp: 40 -

43mm SY3804409 2




7. VACUUM PUMP & DRIVE

7.1 100M - 25, 150 - 25, (timing belt drive)

28

1718

1211

1

19, 2022, 25

23, 24,25

4 2 10

2614

27

14

15 7 9 6 8 5

3

100M_4B


1 Vacuum pump SY6671002 12 Adapter plate SY3814151 1 3 Spacer SY3804283 2 4 Hose SY3804356 1 5 Pulley SY3834105 1 6 Belt: timing SY3824029 1 7 Pulley SY3834184 1 8 Bush: taperlock SY9059149 1 9 Bush: taperlock SY9059153 1 10 Joint SY5004200 1 11 Joint SY5004173 1 12 Adapter: 3/4" BSP SY3454765 1 14 Pipe adapter SY3814150 2 15 Elbow: M/F 3/4"BSP SY9209044 1


17 Connector: reducing 1/4" x 1/8"BSP

SY9209372 1

18 Elbow: M/F 1/8"BSP SY9209040 1 19 Stud: M10 x 30 SY9509089 2 20 Washer: M10 SY9509679 2 22 Nut: M10 SY9509653 2 23 Bolt: M10 x 65 SY9509541 2 24 Washer: M10 SY9509690 2 25 Washer: spring M10 SY9509807 4 26 Hose clip SY3554122 2 27 Bush: hex 1" x

3/4"BSP SY9209069 1

28 Pipe adapter: 3/4"BSP SY3474599 1

Parts List


W77-004E / 6


7.2 100M - 25 (link belt drive)

1718

1211

1

19, 2022, 25

23, 24,25

4 2 10

2614

27

14

15 7 6 8 5

3

100M_23A

28


1 Vacuum pump SY6671002 1 2 Adapter plate SY3814151 1 3 Spacer SY3804283 2 4 Hose SY3804356 1 5 Pulley 09929 1 6 Belt: link SPA 09676 3m 7 Pulley SY3744090 1 8 Bush: taperlock 23686-736-000-9 1 10 Joint SY5004200 1 11 Joint SY5004173 1 12 Adapter: flanged

¾”BSP SY3454765 1

14 Pipe adapter SY3814150 2


15 Elbow: M/F 3/4"BSP SY9209044 1 17 Connector: reducing

1/4" x 1/8" BSP SY9209372 1

18 Elbow: M/F 1/8"BSP SY9209040 1 19 Stud: M10 x 30 SY9509089 2 20 Washer: M10 SY9509679 2 22 Nut: M10 SY9509653 2 23 Bolt: M10 x 65 SY9509541 2 24 Washer: M10 SY9509690 2 25 Washer: spring M10 SY9509807 4 26 Hose clip SY3554122 2 27 Bush: hex 1" x ¾”BSP SY9209069 1 28 Pipe adapter ¾”BSP SY3474599 1




7.3 100M - 60, HH150 - 60, 150 - 60, 150M - 60, 150A - 60, HH200 - 60, 200 - 60, (timing belt drive)

17

18

1211

1

19, 2021, 22

4 2 10

2614

15 7 9 6 8 5

150M_4A

28

23, 24, 2529

1314


1 Vacuum pump SY6681003 12 Adapter plate SY3834178 1 3 Spacer: see note 1 SY3804283 2 4 Hose SY3804355 1 5 Pulley SY3834180 1 6 Belt: timing SY3834181 1 7 Pulley 150M-60

HH150-60 HH200-60 200-60

SY3834182 1

100M-60 150-60 150A-60

SY3804295 1

8 Bush: taperlock SY9059178 1 9 Bush: t/lock 150M-60

HH150-60 HH200-60 200-60

SY9059184 1

100M-60 150-60 150A-60

SY9059153 1

10 Joint SY5004170 1


11 Joint SY5004174 112 Adapter: flanged SY3834002 1 13 Bush: hex 1½” x 1"BSP SY9209079 1 14 Pipe adapter SY3734296 3 15 Elbow: M/F 1"BSP SY9209045 1 17 Connector: reducing

3/8" x 1/4"BSP SY9209374 1

18 Elbow: M/F 3/8"BSP SY9209042 1 19 Stud: M12 x 40 SY9509133 4 20 Washer: M12 SY9509680 4 21 Washer: spring M12 SY9509808 4 22 Nut: M12 SY9509654 4 23 Bolt: M10 x

35 150M-60 HH150-60 HH200-60 200-60

SY9509535 2

Bolt: M10 x 65

100M-60 150-60 150A-60

SY9509541 2

24 Washer: M10 SY9509690 2 25 Washer: spring M10 SY9509807 2

Parts List


W77-004E / 6



26 Hose clip SY4004041 228 Elbow: M/F 45 SY9209340 1 29 Restrictor SY3804417 1

Notes: 1.100M-60 & 150-60 units only. The spacers fit under bearing

housing foot. Item 23, bolt, passes through them.




7.4 100M - 60, 150 - 60 (link belt drive)

17

18

1211

1

19, 2021, 22

4 2 10

2614

15 7 6 8 5

150M_13A

28

23, 24, 2529

1314

9


1 Vacuum pump SY6681003 1 2 Adapter plate SY3834178 1 3 Spacer: see note 1 SY3804283 2 4 Hose SY3804355 1 5 Pulley 08749 1 6 Belt: link SPA 09676 3m 7 Pulley SY3744090 1 8 Bush: taperlock 23686-736-000-9 1 9 Bush: taperlock 01921 1 10 Joint SY5004170 1 11 Joint SY5004174 1 12 Adapter: flanged SY3834002 1 13 Bush: hex 1½” x

1"BSP SY9209079 1

14 Pipe adapter SY3734296 3 15 Elbow: M/F 1"BSP SY9209045 1


17 Connector: reducing 3/8" x 1/4"BSP

SY9209374 1

18 Elbow: M/F 3/8"BSP SY9209042 1 19 Stud: M12 x 40 SY9509133 4 20 Washer: M12 SY9509680 4 21 Washer: spring M12 SY9509808 4 22 Nut: M12 SY9509654 4 23 Bolt: M10 x 65 SY9509541 2 24 Washer: M10 SY9509690 2 25 Washer: spring M10 SY9509807 2 26 Hose clip SY4004041 2 28 Elbow: M/F 45 SY9209340 1 29 Restrictor SY3804417 1

Notes: 1. The spacers fit under the bearing housing foot. Item 23, bolt, passes through them.

Parts List


W77-004E / 6


7.5 HH150 - 25 (timing belt)

32

30

1211

1

19, 2021, 25

4 2 10

2629

33

29

31 5 9 6 8 7

100HH10A

28


1 Vacuum pump SY6671002 1 2 Adapter plate SY3814151 1 4 Hose SY3804356 1 5 Pulley SY3834104 1 6 Belt: timing SY3834196 1 7 Pulley SY3834159 1 8 Bush: taperlock SY9059149 1 9 Bush: t/lock SY9059184 1 10 Joint SY5004173 1 11 Joint SY5004200 1 12 Adapter: flanged

¾”BSP SY3454765 1


19 Stud: M10 x 30 SY9509089 2 20 Washer: M10 SY9509679 2 22 Nut: M10 SY9509653 2 25 Washer: spring M10 SY9509807 2 28 Pipe Adapter 3/4"BSP SY3474599 1 29 Adapter SY3814150 2 30 Elbow: M/F 1/8"BSP SY9209040 1 31 Elbow: M/F 3/4"BSP SY9209044 1 32 Connector: reducing

1/4 x 1/8"BSP SY9209372 1

33 Bush: hex 1 x 3/4"BSP SY4004041 1




7.6 25cfm VACUUM PUMP PARTS

17

27

30

31

9

8

10

24

1112

719 29 35 33

34 32 1 2221

2526

23

16

18

17

181319234

56

25CFM1B.PCX

6

12

11

4

296


1 Stator SY6674032 1 2 Rotor SY6674031 1 3 Foot SY6674022 1 4 Spirol dowel SY6684013 6 5 Set screw: M8 x 30 SY9519100 2 6 Washer: M8 SY9509678 6 7 Cover - NDE SY6674030 1 8 Bearing cover plate SY6674045 1 9 Joint-brg cover plate SY6674040 1 10 Screw: M6 x 10 SY6674038 3 11 Screw:M8 x 25 SY9519099 8 12 Washer: shake proof SY6674041 8 13 Cover - DE SY6674029 1 16 Oil seal SY6674042 1 17 Needle roller bearing SY6674044 2 18 Circlip SY6674037 4


19 O ring SY6674007 2 21 Blade SY6674002 4 22 O ring SY6684017 2 23 Grub screw: M5 x 6 SY6674043 2 24 Plug: 1/8"BSP SY6674039 1 25 Key: 8 x 7 x 22 SY6674034 1 26 Spirol dowel: key SY6674033 1 27 Stud: M8 x 25 SY9509047 2 29 Nut: M8 SY9509652 4 30 Legend plate SY6674026 1 31 Rivet SY6674010 4 32 Joint SY6664023 1 33 Stud: M5 x 50 SY9509055 2 34 Check valve SY6682001 1 35 Joint SY5004173 2

Parts List


W77-004E / 6


7.7 60cfm VACUUM PUMP PARTS

1

7

24

23

25

910

38 27 29

31 3026

1415

12

2

1617

109

22564811619

18

21

20

60CFM1B.PCX

10

13

3233

2910


1 Stator SY6684029 1 2 Rotor SY6684009 1 3 Cover - NDE SY6684011 1 4 Cover - DE SY6684010 1 5 Oil seal SY6684016 1 6 Bearing c/w Sleeve SY6684020 2 7 O ring SY6684017 2 8 O ring SY6684018 2 9 Bolt: M10 x 35 SY9509535 12 10 Washer: M10 SY9509679 18 11 Dowel SY6684013 4 12 Blade SY6684019 4 13 Stud: M10 x 25 SY9509087 4 14 Legend plate SY6684005 1 15 Rivet SY6684006 4 16 Plug: 1/8"BSP SY9209159 2 17 Lifting eye SY6684022 2


18 Foot SY6684032 1 19 Dowel SY6684034 2 20 Screw: M8 x 30 SY9509520 2 21 Washer: M8 SY9509678 2 22 Retainer, Oil seal SY6684033 1 23 Bearing cover plate SY6684037 1 24 Joint SY6684035 1 25 Screw: M6 x 10 SY6674038 6 26 Joint SY6684024 1 27 Stud: M10 x 60 SY9509097 2 29 Nut: M10 SY9509653 6 30 Check valve SY6682001 1 31 Joint SY5004173 1 32 Key SY6684040 1 33 Dowel SY6684041 1




8. NON RETURN VALVE 100M_5A 1

23

4, 5, 612

13, 5, 6

5, 6, 7

8

9 1011

8.1 100M - 25, 100M - 60, 150 - 25, 150 - 60, 150A - 60 ITEM DESCRIPTION PART No QTY

1 Valve body SY3824086 1 2 Ball: green 121 dia 08075 1 3 Seat: NRV SY3814222 1 4 Stud: M16 x 55 SY9509216 4 5* Nut: M16 SY9509656 20/8* 6* Washer: spring M16 SY9509810 20/8* 7* Stud: M16 x 45 SY9509214 12 8* Adapter plate: 4" SY3814160 1


9* Joint SY5004106 1 10 Plug: 1"BSP SY9209164 1 11 Gasket SY5004430 3 12 Adapter bend: 4" SY3814229 1 13 Bolt: M16 x 65 SY9509584 4

• Items 7, 8 & 9 are not fitted to 150 - 25, 150 - 60 & 150A - 60 units. Quantities of items 5 & 6 are reduced accordingly.

•

8.2 150M - 60, HH200 - 60, 200 - 60 ITEM DESCRIPTION PART No QTY

1 Valve body SY3844080 1 2 Ball: green

180mm 150M-60 200-60 08076 1

Ball: red 180mm

HH200-60 11068 1

3 Seat: NRV SY3814223 1 4 Stud: M16 x 60 SY9509217 8 5* Nut: M16 SY9509656 32/16 6* Washer: spring M16 SY9509810 32/16 7* Stud: M16 x 45 SY9509214 16


8* Adapter plate: 6" SY3834197 1 9* Joint SY5004113 1 10 Plug: 1"BSP SY9209164 1 11 Gasket: 6" SY5004431 3 12 Adapter bend: 6" SY3834251 1 13 Bolt: M16 x 70 SY9509585 8

• Items 7, 8 & 9 are not fitted to 200 - 60 units. Quantities of items 5 & 6 are reduced accordingly.

•

8.3 HH150 - 25, HH150 - 60 ITEM DESCRIPTION PART No QTY

1 Valve body SY3824086 1 2 Ball: red 121 dia 11067 1 3 Seat: NRV SY3814222 1 4 Stud: M16 x 55 SY9509216 4 5 Nut: M16 SY9509656 20 6 Washer: spring M16 SY9509810 20 7 Stud: M16 x 45 SY9509214 12


8 Adapter plate: 4" SY3814160 1 9 Joint SY5004106 1 10 Plug: 1"BSP SY9209164 1 11 Gasket SY5004430 3 12 Adapter bend: 4" SY3814229 1 13 Bolt: M16 x 65 SY9509584 4

Parts List


W77-004E / 6


9. COALESCER

Tapped boss on noisereduced units only

1

2

3

4

5

67

8

9

10

13

14

15

16

1718

19

24, 2728

25, 29

3223, 27,28, 31

COALSCRC


1 Coalescer tank SY3804362 1 2 Cover - coalescer

tower SY3824065 1

3 Joint - coalescer cover SY5004413 1 4 Oil filter - c’lescer tank SY3824066 1 5 Retainer - c’lescer

filter SY3804357 1

6 Oil filler cap SY3844013 1 7 Flexible pipe SY3804363 1 8 O ring SY3744298 1 9 Coalescer filter SY6674050 1 10 Fibre washer SY5004147 1 13 Cock: 3/8"BSP SY9209241 1 14 Elbow:45 deg M/F

1"BSP SY9209340 1


15 Elbow: M/F1 1/2"BSP 13103 1 16 Elbow: F/F 1/4"BSP SY9209002 1 17 Plug: 3/4"BSP SY9209163 1 18 Plug: 1"BSP SY9209164 1 19 Union: 1/4"BSP SY9209253 1 23 Stud: M12 x 40 SY9509133 2 24 Screw: M12 x 30 SY9519140 2 25 Screw: M6 x 16 SY9519075 4 27 Washer: M12 SY9509680 4 28 Washer - spring M12 SY9509808 4 29 Washer - spring M6 SY9509805 4 31 Nut: M12 SY9509654 2 32 Plug - sq hd: 1/4"NPT 25275-382-904-4 1




10. LABELS & TRANSFERS (not illustrated)

10.1 50/75-6 DESCRIPTION PART No. QTY

Weight plate 12628 1 Transfer - frost warning SY2994128 1 Transfer - lift here SY2994109 1

10.2 Other units DESCRIPTION PART No. QTY

Nameplate 32823-104-344-1 1 Transfer - frost warning SY2994128 1 Transfer - suction & delivery warning

SY2994067 1

Transfer - water check SY2994021 1 Transfer - lubrication SY2994014 1 Transfer - surge control valve

SY2994092 1

11. TRANSPORT SUPPORTS (not illustrated)

11.1 50/75-6 DESCRIPTION PART No. QTY

Support 12971 1pr

11.2 100 - 60 DESCRIPTION PART No. QTY

Support 08448 1pr

11.3 All other units DESCRIPTION PART No. QTY

Support SY3834249 1pr Screw: M16 x 80 21863-320-959-3 4 Washer: taper 5/8” SY9019317 4 Washer: M16 SY9509682 4 Nut: M16 SY9509656 4

Parts List


W77-004E / 6


NOTES:

Documents

W77-004E rev6a Parts for Vacuum Self Priming Pumps and HH... · Manual No. / Rev W77-004E / 6 Parts List Pump End Kit Our policy is one of continuous improvement and we reserve the