Vulcan catering equipment (ptY)ltD

VULCAN ELECTRIC GRIDDLE TOP OVEN RANGERE-GT : ELECTRIC GRIDDLE TOP OVEN RANGE

RE-GT-T : ELECTRIC GRIDDLE TOP ONLY ON CABINET BASE

Index:General Data 2 Owners Responsibility 3Authorised Vulcan Catering Equipment Branches And Dealers 3Parts Ordering / Service Information 4Prior To Installation Of Equipment 4Cleaning Process 4Trouble Shooting 5Installation 5Operation 6Wiring Diagrams 7 Spares 9Use Of Controls 10Preventative maintenance 11Safety 12

GRIDDLE TOP ONLY RE-GT-T

GRIDDLE TOP RANGE RE-GT

[ 2 ] VULCAN ELECTRIC RANGE GRIDDLE TOPVulcan catering equipment (ptY)ltD

GENERAL DATA:

MANUfACTURER: Vulcan Catering Equipment (Pty) Ltd

P O Box 60188 15 Newclare Road

Langlaagte 2102 Industria 2093

Johannesburg Johannesburg

South Africa South Africa

Web Site www.vulcan.co.za

MODEL / SERIAL NUMBER: RE-GT

RE-GT-T

COOkING TOPS: RE-GT and RE-GT-T

full griddle plates

1000 x 590 x 16mm thick, heated by two 5kW banks of 3 elements each controlled by a thermostat marked 50 - 250°C.

OVEN: 145 Litre capacity.

610 wide x 700 deep x 340mm high

Heated by 3 x 2kW elements and controlled by thermostat 50 - 300°C.

PROTECTION: RE-GT 3 x 40 Amp line circuit breakers.

RE-GT-T 3 x 32 Amp line circuit breakers.

CONDUIT ENTRY: 25mm conduit (male) at rear right hand side of unit

ELECTRICAL LOADING: RE-GT L1 = 5.33kW] L2 = 5.33kW] Total load 16kW L3 = 5.33kW]

RE-GT-T: L1 = 3.33kW] L2 = 3.33kW] Total load 10kW L3 = 3.33kW]

ELECTRICAL SUPPLY: 400V, 3N (400 Volts, 3 Phase, 4 Wire, 50Hz).

NET MASS: RE-GT 275kg

RE-GT-T 220kg

[ 3 ] Full Griddle Plates- 1000x590x16mm ThickREV3-11-2011 / VfM16

Vulcan catering equipment (ptY)ltD

OWNERS RESPONSIBILITY:

It is the owners responsibility to:

• ToensurethattheGriddleTopRangeModelRE-GTandtheGriddletoponlymodelRE-GT-T units are regularly and properly maintained.

• Ensurethatallsafetydevicesandwarningsignsareintheiroriginallocation.

• Allowonlytrainedpersonneltooperate,cleanandmaintaintheequipment.

• Replacewarningsignsormanualswhennecessary.ContactanauthorisedVulcanCatering Equipment Dealer for replacement.

AUTHORISED VULCAN CATERING EQUIPMENT BRANCHES AND DEALERS.

Vulcan Toll Free Number 0860 Vulcan / 885226

Johannesburg Branch Office (011) 249 - 8500

Johannesburg Service Department (011) 249 - 8578 / 8582

Johannesburg Spares Department (011) 249 - 8600

Johannesburg Standby Tel. Number (082) 446 - 7095 After Hours

Cape Town Branch OfficeCapeTownOffice Tel.Number (021) 510-5010

Durban Branch OfficeDurbanBranchOffice Tel.Number (031) 569-7800

Port Elizabeth OfficePortElizabethOffice Tel.Number (041) 453-5177

East London Branch OfficeEastLondonOffice Tel.Number (043) 722-2883

Botswana Dealer OfficeBotswanaDealerOffice Tel.Number (+267) 395-2228

Namibia Dealer OfficeNamibiaDealerOffice Tel.Number (+264) 61251-708

[ 4 ] VULCAN ELECTRIC RANGE GRIDDLE TOPVulcan catering equipment (ptY)ltD

PARTS ORDERING / SERVICE INFORMATION:

Parts / spares orders must be placed directly with your local branch / distributor. To help speed up your order, we require the following information:

1) Model / Serial Number

2) Voltage

3) Item Part Number

4) Quantity Required

The serial number data plate is sited on the front bottom right hand corner of the unit.

Service information may be obtained by calling your local branch / distributor.

When calling, please have the following information available:

1) Model / Serial Number

2) Voltage

3) Nature of Service Problem

PRIOR TO THE INSTALLATION OF EQUIPMENT:

• ReadtheoperatingmanualtomakesurethattheinstallationmeetsalltherequirementsasspecifiedwithintheOperatingandInstallationmanualprovidedwithyourunit.

CLEANING PROCESS:

Please note• Alwaysswitchoffunitandcircuitbreakersatmainpowersupplyafteruse,during

maintenance and cleaning.

• Cleantheunitwhileitisstillwarm,itiseasiertoremovedirt.

• Useonlywarmsoapywaterandasoftclothwhencleaning.

• Neverusesteelwool,sodaoranyotherharshabrasivesforcleaning.

• Donothosetheunitdown.

• Useagriddlescrapertoremoveexcessgreasefromtheplate.

[ 5 ] Full Griddle Plates- 1000x590x16mm ThickREV3-11-2011 / VfM16

Vulcan catering equipment (ptY)ltD

TROUBLE SHOOTING:

COMPLAINT POSSIBLE CAUSE REMEDY

Not switching on.• Mainisolatoroff.

• Maincircuitbreakeroff.

• Switchisolatoron.

• Switchcircuitbreakeron.

Oven not heating up. • Thermostatswitchedoff. • Switchonthermostat.

INSTALLATION:

1) Before leaving the factory, theunithasbeen fullyassembledandundergonefinaltests.

2) Unitmustbeinstalledonafireprooffloor.Ifthefloorisofwood,arrangementsmustbemadetocomplywithlocalfireregulations.

3) Remove plastic material protecting the stainless steel panels.

4) Positiontheunit.Checkwithaspiritlevelanduseflooradjustersonlegstobringtothe correct level if necessary.

5) Anelectricalisolatorswitchmustbeincorporatedinthesupplylineandfittedadjacentto the unit.

6) Before connecting the electrical supply to the unit, check voltage details correspond with the data plate positioned at the front bottom right hand corner of the unit.

7) for access to main terminals behind right hand control panel, remove the three Screwsfixingthesidepanelandthetwoscrewsfixingthepaneltothedoorframe.Connect the 3 phase wires to circuit breakers, neutral wire to neutral block and the earth wire to earth connection. Ensure that the unit is effectively earthed.

8) NOTE: Before operating the range, switch hotplates to low position (1) and oven thermostat to 250°C to burn off manufacturing residues. During this operation, smoke may be emitted from the unit.

9) The unit is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

10) Children should be supervised to ensure that they do not play with the appliance.

PLEASE NOTE

11) The installation of the equipment must be done by a qualified registered Technician all in compliance with statutory Health and Safety Regulations.

[ 6 ] VULCAN ELECTRIC RANGE GRIDDLE TOPVulcan catering equipment (ptY)ltD

OPERATION:

GRIDDLE: The griddle is controlled by two thermostats marked from 50 - 250°C with indicating pilot lights. The left hand thermostat operates the bank of elements on the left hand side half of the plate and the right hand thermostat operates the bank of elements of the right hand side of the plate. Each bank consists of 3 x 1.66kW elements.

OVEN:

Theoven isfittedwithheatingelementsat thebottomandsideswhichgiveanevendistribution of heat over the surface of each oven shelf.

A thermostat controls the oven temperature 50 - 300°C.

The amber indicating light will go out when the set oven temperature is reached. Allow the oven to heat thoroughly before commencing to cook. for most classes of work allow 25 minutes.

CLEANING:Please see page 4 of this manual for cleaning process.

[ 7 ] Full Griddle Plates- 1000x590x16mm ThickREV3-11-2011 / VfM16

Vulcan catering equipment (ptY)ltD

WIRING DIAGRAM OF VULCAN ELECTRIC RANGE WITH GRIDDLE TOP AND OVEN RE-GT

Electrical loading: 16kW, 400V, 3N

Item No Stores Ref.No Description Spares Ref. NoA1 – A3 3010 - 28 Circuit Breaker 40amp 700348B1 3067 - 01 Terminal Block 700230H1 – H3 3051 - 01 Amber Pilot light 700126R1 – R6 3017 - 07 Griddle element 1,666kW 700368R7 – R9 3017 - 10 Oven element 2kW 700047T1 3077 - 40 Thermostat 50º - 300º celcius 700407T2 – T3 3077 - 41 Thermostat 50º - 250º celcius 700264

[ 8 ] VULCAN ELECTRIC RANGE GRIDDLE TOPVulcan catering equipment (ptY)ltD

WIRING DIAGRAM OF VULCAN ELECTRIC RANGE WITH GRIDDLE TOP NO OVEN RE-GT-T

Total electrical loading: 16kW, 400V, 3N

Item No Stores Ref.No DescriptionA1 – A3 3010 - 39 Circuit Breaker 32ampB1 3067 - 01 Terminal BlockH1 – H2 3051 - 01 Amber Pilot lightR1 – R6 3017 - 07 Griddle element 1,666kWT1 – T2 3077 - 41 Thermostat 50º - 250º celcius

[ 9 ] Full Griddle Plates- 1000x590x16mm ThickREV3-11-2011 / VfM16

Vulcan catering equipment (ptY)ltD

LINE DRAWING SPARE PARTS:

VULCAN ELECTRIC RANGE GRIDDLE TOP AND OVEN MODEL RE - GT AND VULCAN GRIDDLE TOP ONLY NO OVEN MODEL RE – GT - T

Item No Stores Ref.No Description1 3077 – 41 Thermostat Griddle 50ºC - 250ºC2 knob 50ºC - 250ºC3 3077 – 40 Thermostat oven 50ºC - 300ºC4 knob 50ºC - 300ºC5 DN.5969 - 7 Hinge plates6 DN.5969 Oven door7 3051 - 01 Pilot light amber8 3010 - 28 Circuit Breaker 40amp – Unit with oven

3010 - 39 Circuit Breaker 32amp – Unit without oven9 3017 - 10 Oven element 2kW10 3107 - 07 Griddle element 1,666kW

[ 10 ] VULCAN ELECTRIC RANGE GRIDDLE TOPVulcan catering equipment (ptY)ltD

MK V ELECTRIC RANGE WITH GRIDDLE TOP / RE-GT

MK V ELECTRIC RANGE WITH GRIDDLE TOP / RE-GT - T

L/H Thermostat

Oven Thermostat

Oven Indicator Lamp

Circuit BreakersData Plate

R/H Indicator Lamp

R/H Thermostat

L/H Indicator Lamp

L/H Thermostat

L/H Indicator Lamp

Circuit BreakersData Plate

R/H Indicator Lamp

R/H Thermostat

[ 11 ] Full Griddle Plates- 1000x590x16mm ThickREV3-11-2011 / VfM16

Vulcan catering equipment (ptY)ltD

PREVENTATIVE MAINTENANCE:

1) Do a routine check on general appearance, moving parts and check to see if any nuts or screws have worked themselves loose.

2) GRIDDLE:

Check that the elements and thermostats are working correctly by setting the Thermostats to number 4 position and noting that the griddle surface heats up evenly.

3) GRIDDLE REPLACEMENT:

Ensure that the unit is electrically isolated.

Elements:

Remove the splashback, front curb and top panel. Disconnect wires at terminals, hinge griddle plate by lifting at the front and place a support prop to keep plate in the raised position. Dismantle the plate and replace defective element. On clamping plate and elements together, fully tighten nuts and then release a half turn.

Thermostat:

Thermostatsarefittedtotheleftandrighthandcontrolpanels.Itwillbenecessarytoremove these panels for replacement.

4) OVEN:

Remove the oven sole plate, turn thermostat knob sufficiently to energize theelements. Check that all elements warm up. Close the oven door and check that the indicating light goes out when set temperature has been reached.

5) OVEN ELEMENT REPLACEMENT:

Ensure that the unit is electrically isolated.

Element

Remove oven side racks. Unclip element and remove right hand control panel. Disconnect the defective element spade terminal connections and earth wire from element. Withdraw tail ends of element into the oven and replace.

Thermostat

Thethermostatisfittedtotherighthandcontrolpanel.Itwillbenecessarytoremovethis panel for replacement. Disconnect thermostat from within the oven, Thermostat indicating light; remove right hand control panel.

Circuit breakers

Line circuit breakers, remove right hand control panel.

Door

Check that the door moves freely. Oil bearing surfaces every three months.

[ 12 ]Vulcan catering equipment (ptY)ltD

SAFETY:

1) Always use extreme caution when dealing with any heavy duty electrical appliance.

2) Do not place your hand directly onto the hot plate.

3) Do not spray water onto the electrical connections, this could result in an electric shock.

4) Turn the temperature down when the unit is not in use to avoid burns.

REV3-11-2011 / VfM16

VULCAN ELECTRIC RANGE GRIDDLE TOP

© Copyright subsists on all work published in this operating manual and may not be reproduced or adapted, in whole or in part, without written permission of Vulcan Catering Equipment (Pty) Limited. Whilst every effort has been taken in the preparation of this operating manual to ensure the accuracy and relevance of the contents, Vulcan Catering Equipment (Pty) Limited cannot be held responsible for any omissions or errors, or from damages resulting from the use of information contained herein.

SubjecttostandardVulcanwarrantywithinSouthAfricaborders.SubjecttostandardVulcanExportwarrantyoutsideSouthAfricaborders.Vulcanreservestherighttomodifyoralterapplianceswithoutpriornotice.Localpricessubjecttoconfirmationattimeof purchase / placing of order.