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1 Jan Marek, 01/2018 VÚTS, a.s. Liberec, CZE

VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

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Page 1: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

1

Jan Marek, 01/2018

VÚTS, a.s. Liberec, CZE

Page 2: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

ESTABLISHED 1951

200 employees

Turnover : 15,5 Mio EUR (2016)

ISO 9001 certification

More than 750 patents

Private company, owned by management

KEY COMPANY DATA

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 2

Page 3: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

P 45Airjet weaving machine - 1952

FIRST WORLDWIDE

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT3

DIFAWeaving machine for 3D texiles withflexible distance - 2017

Page 4: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

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• 3x DEVELOPMENT AND CONSTRUCTION FOR MANUFACTURING INDUSTRY

• 1x WEAVING TECHNIQUE AND APPLICATION

• 1x SPECIAL MEASUREMENTS

• 1x MECHATRONICS

• 1x COMPUTING AND SIMULATION

• 1x LASER APPLICATION CENTER

• 1x ADVANCED MANUFACTURING

9x R&D DEPARTMENT

Page 5: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

AUTOMOTIVE INDUSTRY

ASSEMBLY MACHINES / LINES

TESTING MACHINES

ROBOTIC STATIONS

TOOL MACHINE INDUSTRY

AUTOMATIC TOOL CHANGE

TOOLS MAGAZINES

RADIAL CAM GRINDE

TEXTILE INDUSTRY

AIR JET WEAVING MACHINES

WATER JET WEAVING

COMPETENCIESPROCESSING INDUSTRY

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 5

Page 6: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

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LEAK TESTING STATION

Ford

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT

Page 7: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

Assembly stations/machines -AUTOMOTIVE

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 7

Page 8: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

Project: R&D of Re-Winding station

• Full automatically re-winding process

• Carbon & Glass Fibers

• From functional model to 3-shift operation station

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT

Page 9: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

TOOL MACHINE INDUSTRY R&D, CAD design, assembly, production

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 9

Page 10: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

SEMI-ANECHOIC ROOM

SEMI – ANECHOIC ROOM Internal size 12×8,5×5,5 m

Acoustic pressure measurement from 20 dB(A)

Measurement of machines up to 10 ton

Technological media supply

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 10

Page 11: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

HIGH SPEED PROCESS ANALYSIS

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THERMOCAMERA

MEASURING OF NOISE AND VIBRATIONS

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT

Page 12: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

• Technology Development• Prototype Manufacturing• Small Series Production• Parameter / Process Optimization

LASER PROCESS

Page 13: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

CUSTOMER´S PORTFOLIO – academic sektor

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT

Page 14: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

CUSTOMER´S PORTFOLIO – industry sector

Page 15: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

LAST REALISATIONS FOR COSTUMERS FROM AUTOMOTIVE INDUSTRY

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT

Page 16: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

PROJECT PROPOSAL I.

Mechatronic differential

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 16

• For demanding dynamic applications

• Serial and parallel sequencing of conventional and electronic mechanisms.

• Looking for:

Development of application

of the principle

Page 17: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

PROJECT PROPOSAL II.Material databases for FEM analysis

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 17

• Databases of data of non-linear materials

• Application of data for FEM simulation

• Looking for:• Partners for creation of

material databases

• Mathematical modelling of non-linear materials

Page 18: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

PROJECT PROPOSAL III.

Automatization of composites production

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 18

• Current production of composite components mostly hand made

• Healthy risks• High production costs• Experience with glue

coating robot

• Looking for:Partners in: automatization of prepreg handling, resinapplication, manipulating, finalization

Page 19: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

Topological optimization of composites

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 19

PROJECT PROPOSAL IV.

• Composite frameworks for windows

• Thickwall composite has high thermal conductivity

• Reduce thermal conductivity by internal structures

• Looking for:Partner with competencies in production of structural composites

Page 20: VÚTS, a.s. Liberec, CZE · Airjet weaving machine - 1952 FIRST WORLDWIDE CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 3 DIFA Weaving machine for 3D texiles with flexible distance

THANK YOU FOR YOUR ATTENTION.

Jan MarekProject manager

VÚTS, a.s.Svárovská 619460 01 Liberec XICZECH REPUBLIC

Tel.: +420 601 357 043E-mail: [email protected]

CENTRE OF ENGINEERING RESEARCH AND DEVELOPMENT 20