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6 Axis Versatile Industrial Robot Panasonic pursues “Only one” welding. G2 Series - to maximize your productivity -

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Page 1: vr-g2-series_13166791384689

Positioner and peripherals <Options>

YA-1GJB21YA-1GJB31

YA-1 GJS11K1 YA-1 GJS21K 1 YA-1 GJS31K 1Support unit

Payload

Stand

Model

AFU00080 AFU00091

200kg 500kg 1000kg

YA-1 GJS11 YA-1 GJS21 YA-1 GJS31

YA-1GJB11

Rated rotating speed

Rated output

Model APU01038

Rated torque

APU00022APU00021APU00020APU00019APU01039APU00018

100W 200W 750W 1000W 2000W 3500W 5500W

0.32 N・�m 0 .64N・�m 2 .38N・�m 4 .8N・�m 9 .55N・�m 16. 6N・�m 2 6N・�m

3000rpm 3000rpm 3000rpm 2000rpm 2000rpm 2000rpm 2000rpm

Model

Driving unit

Positioner unit

Fixing unit

Stand

Payload

YA-1GJR41 YA-1GJR51

YA-1GJM21 YA-1GJM31

YA-1 GJB11 YA-1 GJB21

AFU00149 AFU00150

AFU00096 AFU00081

200kg 500kgYA-1 GJB11 YA-1 GJB21 YA-1 GJB31

Max . payload

Max. rotati ng speed

Repeatabilit y

Body weight

Rated output

Mot or/ Encoder AC absolute encoder

200kg 500kg 1000kg

25 rpm 16rpm 10 rpm

0.05mm

750W 1kW 2kW

80kg 125kg 300kg

Working envelope Max. 10 turns (with re set function)

Allowable welding current 500 A, Duty cycle 60 %

Model

Positioner unit

Tilt ing degree

Stop posit ion

Payload

YA-1 GJC11 YA-1 GJC21

YA-1 GJB21 YA-1 GJB31

±�135 。�

Unlim ited

500k g 1000k g

±�

±�

Positioner unit Support unit

High efficiency in excellent combination with Panasonic robots

●�

●�

●�

●�

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Return to origin is not necessary by AC absolute motor.Superior to noise resistance and applicable to TIG weldingUnit design for compact, flexible combination and installationHollow shaft designed for air and electric wiringHarmonic movement with robot

Support unit has the same outlook as positioner unit but excludes driving mechanism and brushes.

2 axis positioner

Harmonic movement with robot

Motor unit

7 types from 100w to 5500w are applicable with system.

Rotating & tilting positioner

Suitable for heavy payload

Lead Free Solder

Aiming for the earth-friendly company, Matsushita Welding Systems Co., Ltd. strives for the production of lead free products. All of our printed circuit board do not include lead solders.

Windows CE is a trademark of Microsoft corporation in the United States and other countries.

Matsushita Welding Systems Co., Ltd.Overseas Sales and Marketing Group1-1, 3-chome, Inazu-cho, Toyonaka, OSAKA 561-0854 JAPANTEL:81-6-6866-8505 FAX:81-6-6866-0709http://panasonic.co.jp/mwsc/en/index.html

Panasonic Factory Solutions Company of America909 Asbury, Buffalo Grove, IL 60089 USATEL:1-888-PANWELD / 1-847-495-6100http://www.panasonicfa.com

Panasonic Welding Systems (Tangshan) Co., Ltd.Tangshan New & Hi-Tech Development Zone, 063020Tangshan, Hebei, ChinaTEL:86-315-3206066 FAX:86-315-3206070http://www.tsmi.com.cn/

Panasonic Factory Solutions EuropeRobot & Welding SystemsHarkortstrasse 9-13, 40880 Ratingen GermanyTEL:49-2102-94213-240 FAX:49-2102-94213-200http://www.panasonic-industrial.com

Panasonic Industrial (Thailand) Ltd.252/133 Muang Thai-Phatra Complex Building, 31st Fl.Rachadaphisek Rd., Huaykwang, Bangkok 10320 ThailandTEL:662-693-3421 FAX:662-693-3427

Specifications subject to change without notice.

Catalogue No. IRTAW-G2. AAA

Printed in Japan [2006.6] M

Safety precautions Before attempting to use any welding product always read the manual to ensure correct use.

6 Axis Versatile Industrial Robot

Panasonic pursues “Only one” welding.

G2 Series

High performance manipulators andG2 controller with 64 bit main CPU

- to maximize your productivity -

Positioner and peripherals <Options>

Positioner unit Support unit

2 axis positioner

Motor unit

Rotating & tilting positioner

Page 2: vr-g2-series_13166791384689

G2 Controller

Teaching pendantTeaching pendant

ControllerController

Enhanced controller with 64 bit CPUand Windows CE® user interface

Improved operation7 inch wide TFT-LCDEasy operation by JOG-DIALGraphic User Interface (GUI) with ICONS provides easy identification of operations

Compliant with world standardPatented Ergonomic Three Position Dead Man Switch

Revolutionary operation terminalLog-in function by passwordClassify user by levelCan be connected to internet(Modem or LAN and contract with provider are required by customer)Standard equipment:PCMCIA (type II) card slot, PS/2 port,

Enhanced performanceHigh speed processing by 64 bit CPUMaximum 27 external axes can be simultaneously controlled.20,000 points and 20,000 sequence memory capacity (standard)

Compliant with safety standardRIA, UL, C-UL and CE models are available.

Digital communicationwith Panasonic's Full Digital welding machines will recreate the welding conditions precisely.

Compact and space savingPossible to put under working table

Enhanced controller with 64 bit CPUand Windows CE® user interface

To create a weaving pattern, you just teach the starting point, amplitudes, turning point and ending point. Time for teaching will be drastically reduced.

Detecting a failure of arc start, the robot automatically starts arc ignition again.

Poor welding may be resulted from deviation of the actual axis of weld from the taught weld line if the applied work is poorly precise or is easily distorted by heat in welding. Arc sensor is to correct such deviation automatically by detecting variation of welding current in weaving welding operation.

Touch sensor detects a deviation between the taught weld start point and the actual weld start point on the work through the welding wire and automatically corrects for the deviation by contacting of the wire tip with the work.

When you define robots and external axis as groups, you can use maximum 6 groups in parallel.

Master robot can control 2 slave robots at same time among the robots connected to harmonious communication units. In flexible multi-cooperative robot operation, robot to be master and robot to be slave can be changed according to work conditions.

In case of interruption during CO2/MAG welding, the torch is stepped back by reboot and resume the welding from the ending point of welding.

One robot controller can register maximum 5 digital welding machines.

Time for teaching of same workpieces will be drastically reduced by those shift function.

Failure of arc start Arc re-start

Standard Features

Weaving Function (6 patterns) Arc Start Retry Function

Optional Functions

Outside dimensions and specifications

Arc Sensor Unit

Touch Sensor Unit

Multi Mechanism Control

Harmonizer

Other optional units/software

Overlap Function

Multi Welding Function

Parallel Shift + RT Axis Rotating

Function

Other useful functions

Monitoring function of welding current and voltageTip exchange timing control functionResume functionHot edit functionError handling move function

■�

●�

●�

●�

●�

●�

Analog I/O Expansion Unit External Relay UnitTerminal Conversion UnitExternal Power Input UnitTraining TP unitPC Editing Software3D Mirror Transformation FunctionFlex Servo Software DTPS Simulation Software

●�

●�

●�

●�

●�

●�

●�

●�

●�

Structure and IP class

Cooling method

Input power source

Memory capacity

Position control method

Interface

The number of control axis

Dimensions (WxDxH)

Weight

Closed box type, IP32 or equivalent

Indirect air cooling (Circulating internal air)

3 phase, 200VAC +/-20VAC, 6kVA, 50/60Hz

20,000 points 20,000 sequence

Software servo control

TP : 2 slots for PCMCIA card, PS/2

6 axes simultaneously (Max. 27 axes)

420 x 600 x 530 mm

48kg (including TP and connecting cable)

Common I/OInput

Output

40 points (Option : expandable to max. 504 points)

40 points (Option : expandable to max. 504 points)

Status I/O

Input

Output

1.Start, 2.Hold, 3.Error release, 4.Teaching mode 5.Operating mode, 6.Servo ON

1.Running, 2.Hold status, 3.Error, 4.Opearting mode 5.Teaching mode, 6.Servo ON, 7.Ready, 8.Alarm

Controler

Front view Top view

Teach pendant

Arc Sensor Unit

Touch Sensor Unit

Multi Mechanism Control

Harmonizer

Other optional units/software

Overlap Function

Multi Welding Function

Parallel Shift + RT Axis Rotating

Function

Weaving Function (6 patterns) Arc Start Retry Function

Page 3: vr-g2-series_13166791384689

G2 Controller

Teaching pendantTeaching pendant

ControllerController

Enhanced controller with 64 bit CPUand Windows CE® user interface

Improved operation7 inch wide TFT-LCDEasy operation by JOG-DIALGraphic User Interface (GUI) with ICONS provides easy identification of operations

Compliant with world standardPatented Ergonomic Three Position Dead Man Switch

Revolutionary operation terminalLog-in function by passwordClassify user by levelCan be connected to internet(Modem or LAN and contract with provider are required by customer)Standard equipment:PCMCIA (type II) card slot, PS/2 port,

Enhanced performanceHigh speed processing by 64 bit CPUMaximum 27 external axes can be simultaneously controlled.20,000 points and 20,000 sequence memory capacity (standard)

Compliant with safety standardRIA, UL, C-UL and CE models are available.

Digital communicationwith Panasonic's Full Digital welding machines will recreate the welding conditions precisely.

Compact and space savingPossible to put under working table

Enhanced controller with 64 bit CPUand Windows CE® user interface

To create a weaving pattern, you just teach the starting point, amplitudes, turning point and ending point. Time for teaching will be drastically reduced.

Detecting a failure of arc start, the robot automatically starts arc ignition again.

Poor welding may be resulted from deviation of the actual axis of weld from the taught weld line if the applied work is poorly precise or is easily distorted by heat in welding. Arc sensor is to correct such deviation automatically by detecting variation of welding current in weaving welding operation.

Touch sensor detects a deviation between the taught weld start point and the actual weld start point on the work through the welding wire and automatically corrects for the deviation by contacting of the wire tip with the work.

When you define robots and external axis as groups, you can use maximum 6 groups in parallel.

Master robot can control 2 slave robots at same time among the robots connected to harmonious communication units. In flexible multi-cooperative robot operation, robot to be master and robot to be slave can be changed according to work conditions.

In case of interruption during CO2/MAG welding, the torch is stepped back by reboot and resume the welding from the ending point of welding.

One robot controller can register maximum 5 digital welding machines.

Time for teaching of same workpieces will be drastically reduced by those shift function.

Failure of arc start Arc re-start

Standard Features

Weaving Function (6 patterns) Arc Start Retry Function

Optional Functions

Outside dimensions and specifications

Arc Sensor Unit

Touch Sensor Unit

Multi Mechanism Control

Harmonizer

Other optional units/software

Overlap Function

Multi Welding Function

Parallel Shift + RT Axis Rotating

Function

Other useful functions

Monitoring function of welding current and voltageTip exchange timing control functionResume functionHot edit functionError handling move function

■�

●�

●�

●�

●�

●�

Analog I/O Expansion Unit External Relay UnitTerminal Conversion UnitExternal Power Input UnitTraining TP unitPC Editing Software3D Mirror Transformation FunctionFlex Servo Software DTPS Simulation Software

●�

●�

●�

●�

●�

●�

●�

●�

●�

Structure and IP class

Cooling method

Input power source

Memory capacity

Position control method

Interface

The number of control axis

Dimensions (WxDxH)

Weight

Closed box type, IP32 or equivalent

Indirect air cooling (Circulating internal air)

3 phase, 200VAC +/-20VAC, 6kVA, 50/60Hz

20,000 points 20,000 sequence

Software servo control

TP : 2 slots for PCMCIA card, PS/2

6 axes simultaneously (Max. 27 axes)

420 x 600 x 530 mm

48kg (including TP and connecting cable)

Common I/OInput

Output

40 points (Option : expandable to max. 504 points)

40 points (Option : expandable to max. 504 points)

Status I/O

Input

Output

1.Start, 2.Hold, 3.Error release, 4.Teaching mode 5.Operating mode, 6.Servo ON

1.Running, 2.Hold status, 3.Error, 4.Opearting mode 5.Teaching mode, 6.Servo ON, 7.Ready, 8.Alarm

Controler

Front view Top view

Teach pendant

Arc Sensor Unit

Touch Sensor Unit

Multi Mechanism Control

Harmonizer

Other optional units/software

Overlap Function

Multi Welding Function

Parallel Shift + RT Axis Rotating

Function

Weaving Function (6 patterns) Arc Start Retry Function

Page 4: vr-g2-series_13166791384689

TA Manipulators

TA-G2 Series High performance TA series manipulators

TA-1000

TA-1600TA-1900

TA-1400TA-1800

Short Standard Middle Long

TA-1600 TA-1800 TA-1900

1068mm 1374mm 1598mm 1796mm 1895mm

Arm type

Max. reach

Model TA-1400TA-1000

Best-in-class high speed model

Higher performance on movementAs the motor size and reduction gear capacity became bigger, TA series shows better performance on movement in the class.

Sensitive collision guard function and flexible controlAdvanced servo control that arm-dynamics is thoroughly considered made sensitive collision guard possible."External force release control" absorbs the external impact.

Less interference to robot itselfUnique wrist axis design, curved arm, etc.

High durabilityNewly designed robust structure and latest servo technology realize high speed and smooth movement.

Brakes on all six axes

Compact, space saving and wide working envelope

Outside dimensions & Working envelope of TA Manipulators

Short arm type

TA-1000G2Max. Reach : 1068mm

Standard arm type

TA-1400G2Max. Reach : 1374mm

Middle arm type

TA-1600G2Max. Reach : 1598mm

Working envelope of Point O

Working envelope of Point P

Working envelope of Point O

Working envelope of Point P

Working envelopeof Point P

Working envelopeof Point P

Point P

Point O

Point P

Point O

4-M8

125

164

350

191

20°�

� 40±0.5

320

60±0.5110155

720155

60140

650

420

Point P

Point O

1598

1863

1001

225

974

373

360 364

470186

1288

R1268R460

R360

R1228R400

R420

R1598

R1538

60

Working envelope�of Point P

Working envelope�of Point O

170 。�

Working envelopeof Point P

4-M8

125

164

350

19120°�

� 40±0.5

320

60±0.5110155

92015560

140

650

420

Point O

Point P

1796 1486472

2061

1198 322

114

1084

571

515

86

29566731

R1486R1428

R575

R472

R515

R532

R1796

R1736

60

Working envelope�of Point P

Working envelope�of Point O

Working envelopeof Point P

170 。�

Long arm type

TA-1800G2Max. Reach : 1796mm

TA-G2 Series manipulators line-up

Best-in-class high speed model

TA-G2 Series manipulators line-up

Page 5: vr-g2-series_13166791384689

TA Manipulators

TA-G2 Series High performance TA series manipulators

TA-1000

TA-1600TA-1900

TA-1400TA-1800

Short Standard Middle Long

TA-1600 TA-1800 TA-1900

1068mm 1374mm 1598mm 1796mm 1895mm

Arm type

Max. reach

Model TA-1400TA-1000

Best-in-class high speed model

Higher performance on movementAs the motor size and reduction gear capacity became bigger, TA series shows better performance on movement in the class.

Sensitive collision guard function and flexible controlAdvanced servo control that arm-dynamics is thoroughly considered made sensitive collision guard possible."External force release control" absorbs the external impact.

Less interference to robot itselfUnique wrist axis design, curved arm, etc.

High durabilityNewly designed robust structure and latest servo technology realize high speed and smooth movement.

Brakes on all six axes

Compact, space saving and wide working envelope

Outside dimensions & Working envelope of TA Manipulators

Short arm type

TA-1000G2Max. Reach : 1068mm

Standard arm type

TA-1400G2Max. Reach : 1374mm

Middle arm type

TA-1600G2Max. Reach : 1598mm

Working envelope of Point O

Working envelope of Point P

Working envelope of Point O

Working envelope of Point P

Working envelopeof Point P

Working envelopeof Point P

Point P

Point O

Point P

Point O

4-M8

125

164

350

191

20°�

� 40±0.5

320

60±0.5110155

720155

60140

650

420

Point P

Point O

1598

1863

1001

225

974

373

360 364

470186

1288

R1268R460

R360

R1228R400

R420

R1598

R1538

60

Working envelope�of Point P

Working envelope�of Point O

170 。�

Working envelopeof Point P

4-M8

125

164

350

191

20°�

� 40±0.5

320

60±0.5110155

920155

60140

650

420

Point O

Point P

1796 1486472

2061

1198 322

114

1084

571

515

86

29566731

R1486R1428

R575

R472

R515

R532

R1796

R1736

60

Working envelope�of Point P

Working envelope�of Point O

Working envelopeof Point P

170 。�

Long arm type

TA-1800G2Max. Reach : 1796mm

TA-G2 Series manipulators line-up

Best-in-class high speed model

TA-G2 Series manipulators line-up

Page 6: vr-g2-series_13166791384689

4-M8

125

164

350

191

20°�

� 40±0.5

320

60±0.5110155

1020155

60140

650

420

Point O

Point P

1895 1585551

2160

1297

371

156

1173

670

599116

295766

48

R1585R1525

R659

R551

R599

R611

R1895

R1835

60

Working envelope�of Point P

Working envelope�of Point O

Working envelopeof Point P

170 。�

TA-1900G2Max. Reach : 1895mm

Outside dimensions & Working envelope of TA Manipulators

Robot wrist Robot base

φ60

φ40H7

φ4H7 depth10

22.5。±0.1。�

PCD50±0.2

PCD26±0.2

45。±0.1。�

4-M6 depth12

4-M5 depth8

300

4-φ18

2-φ12/17

115

115

160

160

Standard specifications of TA Manipulators

TA-1600G2 TA-1800G2 TA-1900G2Model

Axes

Maximum allowable payload

Robot working area

Maximum accessible distance

Minimum accessible distance

Momentary maximum speed

Arm

Wrist

Rotation (RT)

Upper arm (UA)

Front arm (FA)

Rotating (RW)

Bending (BW)

Twisting (TW)

Positioning repetition precision

Brake

Installation

Weight of manipulator

6

8 kg 6 kg

1,598 mm 1,796 mm 1,895 mm

360 mm 472 mm 551 mm

2.97 rad/sec (170 。�/sec)

2.97 rad/sec (170 。�/sec)

3.05 rad/sec (175 。�/sec)

6.28 rad/sec (360 。�/sec)

6.11 rad/sec (350 。�/sec)

9.42 rad/sec (540 。�/sec)

0.1mm or less

All axis are provided with brakes

Floor, Ceiling (factory option)

Approx. 180 kg Approx. 185 kg

TA-1000G2 TA-1400G2

6 kg

1,068 mm 1,374 mm

362 mm 352 mm

3.32 rad/sec (190 。�/sec)

3.32 rad/sec (190 。�/sec)

6.46 rad/sec (370 。�/sec)

6.54 rad/sec (375 。�/sec)

10.5 rad/sec (600 。�

±�

/sec)

Approx. 145 kg Approx. 161 kg

Structure Independent articulated

Type Short arm Standard arm Middle arm Long arm

Configuration example of standard CO2/MAG welding system

①�

①�②�③�④�⑤�⑥�⑦�⑧�⑨�⑩�⑪�

⑥�

⑤�

⑦�

⑧�

⑪�

⑩�

⑨�

③�

④�

②�

RobotWelding power sourceControl cableEncoder conversion unit Welding torchSafety torch holderWire feederCable unitGas regulatorWire reel standWire drawing unit

Outside dimensions & Working envelope of TA Manipulators

Standard specifications of TA Manipulators

Configuration example of standard CO2/MAG welding system

Long arm type

Outside dimensions & Working envelope of VR Manipulator

VR-016G2

VR-032G2

Standard specifications of VR Manipulators

VR-016G2 VR-032G2Model

Axes

Maximum allowable payload

Momentary maximum speed

Arm

Wrist

Rotation (RT)

Upper arm (UA)

Front arm (FA)

Rotating (RW)

Bending (BW)

Twisting (TW)

Positioning repetition precision

Brake

Installation

Weight of manipulator

6

16 kg

2.48 rad/sec (142 。�/sec)

2.48 rad/sec (142 。�/sec)

2.72 rad/sec (156 。�/sec)

5.23 rad/sec (300 。�/sec)

5.23 rad/sec (300 。�/sec)

6.98 rad/sec (400 。�/sec)

0.1mmmm mmor less

All axis are provided with brakes

Floor, Ceiling (factory option *2)

Approx. 310 kg

Structure Independent articulated

32 kg

2.44 rad/sec (140 。�/sec)

2.09 rad/sec (120 。�/sec)

2.44 rad/sec (140 。�/sec)

4.36 rad/sec (250 。�/sec)

3.92 rad/sec (225 。�/sec)

5.23 rad/sec (300 。�/sec)

0.15 or less

Approx. 580 kg

Environmental protection rating IP54 or the equivalents(Option : IP65 or the equivalents)

*1

*1 : Controller, any joint parts for extension cables used for options and any devices attaching to the manipulator are not included in the environmental protection rating.*2 : Ceiling specifications is an option at shipment.

Compact and wide working envelopeSuperior to environment resistanceHigh speed and smooth movement by robust arm and latest software servo controlEasy to expand to various systemsImproved dust and drip proofing

±� ±�

Outside dimensions & Working envelope of VR Manipulator

Standard specifications of VR Manipulators

VR Manipulators

VR-G2 Series

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●�

●�

●�

●�

Page 7: vr-g2-series_13166791384689

4-M8

125

164

350

191

20°�

� 40±0.5

320

60±0.5110155

1020155

60140

650

420

Point O

Point P

1895 1585551

2160

1297

371

156

1173

670

599116

295766

48

R1585R1525

R659

R551

R599

R611

R1895

R1835

60

Working envelope�of Point P

Working envelope�of Point O

Working envelopeof Point P

170 。�

TA-1900G2Max. Reach : 1895mm

Outside dimensions & Working envelope of TA Manipulators

Robot wrist Robot base

φ60

φ40H7

φ4H7 depth10

22.5。±0.1。�

PCD50±0.2

PCD26±0.2

45。±0.1。�

4-M6 depth12

4-M5 depth8

300

4-φ18

2-φ12/17

115

115

160

160

Standard specifications of TA Manipulators

TA-1600G2 TA-1800G2 TA-1900G2Model

Axes

Maximum allowable payload

Robot working area

Maximum accessible distance

Minimum accessible distance

Momentary maximum speed

Arm

Wrist

Rotation (RT)

Upper arm (UA)

Front arm (FA)

Rotating (RW)

Bending (BW)

Twisting (TW)

Positioning repetition precision

Brake

Installation

Weight of manipulator

6

8 kg 6 kg

1,598 mm 1,796 mm 1,895 mm

360 mm 472 mm 551 mm

2.97 rad/sec (170 。�/sec)

2.97 rad/sec (170 。�/sec)

3.05 rad/sec (175 。�/sec)

6.28 rad/sec (360 。�/sec)

6.11 rad/sec (350 。�/sec)

9.42 rad/sec (540 。�/sec)

0.1mm or less

All axis are provided with brakes

Floor, Ceiling (factory option)

Approx. 180 kg Approx. 185 kg

TA-1000G2 TA-1400G2

6 kg

1,068 mm 1,374 mm

362 mm 352 mm

3.32 rad/sec (190 。�/sec)

3.32 rad/sec (190 。�/sec)

6.46 rad/sec (370 。�/sec)

6.54 rad/sec (375 。�/sec)

10.5 rad/sec (600 。�

±�

/sec)

Approx. 145 kg Approx. 161 kg

Structure Independent articulated

Type Short arm Standard arm Middle arm Long arm

Configuration example of standard CO2/MAG welding system

①�

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⑥�

⑤�

⑦�

⑧�

⑪�

⑩�

⑨�

③�

④�

②�

RobotWelding power sourceControl cableEncoder conversion unit Welding torchSafety torch holderWire feederCable unitGas regulatorWire reel standWire drawing unit

Outside dimensions & Working envelope of TA Manipulators

Standard specifications of TA Manipulators

Configuration example of standard CO2/MAG welding system

Long arm type

Outside dimensions & Working envelope of VR Manipulator

VR-016G2

VR-032G2

Standard specifications of VR Manipulators

VR-016G2 VR-032G2Model

Axes

Maximum allowable payload

Momentary maximum speed

Arm

Wrist

Rotation (RT)

Upper arm (UA)

Front arm (FA)

Rotating (RW)

Bending (BW)

Twisting (TW)

Positioning repetition precision

Brake

Installation

Weight of manipulator

6

16 kg

2.48 rad/sec (142 。�/sec)

2.48 rad/sec (142 。�/sec)

2.72 rad/sec (156 。�/sec)

5.23 rad/sec (300 。�/sec)

5.23 rad/sec (300 。�/sec)

6.98 rad/sec (400 。�/sec)

0.1mmmm mmor less

All axis are provided with brakes

Floor, Ceiling (factory option *2)

Approx. 310 kg

Structure Independent articulated

32 kg

2.44 rad/sec (140 。�/sec)

2.09 rad/sec (120 。�/sec)

2.44 rad/sec (140 。�/sec)

4.36 rad/sec (250 。�/sec)

3.92 rad/sec (225 。�/sec)

5.23 rad/sec (300 。�/sec)

0.15 or less

Approx. 580 kg

Environmental protection rating IP54 or the equivalents(Option : IP65 or the equivalents)

*1

*1 : Controller, any joint parts for extension cables used for options and any devices attaching to the manipulator are not included in the environmental protection rating.*2 : Ceiling specifications is an option at shipment.

Compact and wide working envelopeSuperior to environment resistanceHigh speed and smooth movement by robust arm and latest software servo controlEasy to expand to various systemsImproved dust and drip proofing

±� ±�

Outside dimensions & Working envelope of VR Manipulator

Standard specifications of VR Manipulators

VR Manipulators

VR-G2 Series

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Positioner and peripherals <Options>

YA-1GJB21YA-1GJB31

YA-1 GJS11K1 YA-1 GJS21K 1 YA-1 GJS31K 1Support unit

Payload

Stand

Model

AFU00080 AFU00091

200kg 500kg 1000kg

YA-1 GJS11 YA-1 GJS21 YA-1 GJS31

YA-1GJB11

Rated rotating speed

Rated output

Model APU01038

Rated torque

APU00022APU00021APU00020APU00019APU01039APU00018

100W 200W 750W 1000W 2000W 3500W 5500W

0.32 N・�m 0 .64N・�m 2 .38N・�m 4 .8N・�m 9 .55N・�m 16. 6N・�m 2 6N・�m

3000rpm 3000rpm 3000rpm 2000rpm 2000rpm 2000rpm 2000rpm

Model

Driving unit

Positioner unit

Fixing unit

Stand

Payload

YA-1GJR41 YA-1GJR51

YA-1GJM21 YA-1GJM31

YA-1 GJB11 YA-1 GJB21

AFU00149 AFU00150

AFU00096 AFU00081

200kg 500kgYA-1 GJB11 YA-1 GJB21 YA-1 GJB31

Max . payload

Max. rotati ng speed

Repeatabilit y

Body weight

Rated output

Mot or/ Encoder AC absolute encoder

200kg 500kg 1000kg

25 rpm 16rpm 10 rpm

0.05mm

750W 1kW 2kW

80kg 125kg 300kg

Working envelope Max. 10 turns (with re set function)

Allowable welding current 500 A, Duty cycle 60 %

Model

Positioner unit

Tilt ing degree

Stop posit ion

Payload

YA-1 GJC11 YA-1 GJC21

YA-1 GJB21 YA-1 GJB31

±�135 。�

Unlim ited

500k g 1000k g

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Positioner unit Support unit

High efficiency in excellent combination with Panasonic robots

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Return to origin is not necessary by AC absolute motor.Superior to noise resistance and applicable to TIG weldingUnit design for compact, flexible combination and installationHollow shaft designed for air and electric wiringHarmonic movement with robot

Support unit has the same outlook as positioner unit but excludes driving mechanism and brushes.

2 axis positioner

Harmonic movement with robot

Motor unit

7 types from 100w to 5500w are applicable with system.

Rotating & tilting positioner

Suitable for heavy payload

Lead Free Solder

Aiming for the earth-friendly company, Matsushita Welding Systems Co., Ltd. strives for the production of lead free products. All of our printed circuit board do not include lead solders.

Windows CE is a trademark of Microsoft corporation in the United States and other countries.

Matsushita Welding Systems Co., Ltd.Overseas Sales and Marketing Group1-1, 3-chome, Inazu-cho, Toyonaka, OSAKA 561-0854 JAPANTEL:81-6-6866-8505 FAX:81-6-6866-0709http://panasonic.co.jp/mwsc/en/index.html

Panasonic Factory Solutions Company of America909 Asbury, Buffalo Grove, IL 60089 USATEL:1-888-PANWELD / 1-847-495-6100http://www.panasonicfa.com

Panasonic Welding Systems (Tangshan) Co., Ltd.Tangshan New & Hi-Tech Development Zone, 063020Tangshan, Hebei, ChinaTEL:86-315-3206066 FAX:86-315-3206070http://www.tsmi.com.cn/

Panasonic Factory Solutions EuropeRobot & Welding SystemsHarkortstrasse 9-13, 40880 Ratingen GermanyTEL:49-2102-94213-240 FAX:49-2102-94213-200http://www.panasonic-industrial.com

Panasonic Industrial (Thailand) Ltd.252/133 Muang Thai-Phatra Complex Building, 31st Fl.Rachadaphisek Rd., Huaykwang, Bangkok 10320 ThailandTEL:662-693-3421 FAX:662-693-3427

Specifications subject to change without notice.

Catalogue No. IRTAW-G2. AAA

Printed in Japan [2006.6] M

Safety precautions Before attempting to use any welding product always read the manual to ensure correct use.

6 Axis Versatile Industrial Robot

Panasonic pursues “Only one” welding.

G2 Series

High performance manipulators andG2 controller with 64 bit main CPU

- to maximize your productivity -

Positioner and peripherals <Options>

Positioner unit Support unit

2 axis positioner

Motor unit

Rotating & tilting positioner