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NMDC LIMITED HYDERABAD
KUMARASWAMY IRON ORE PROJECT
BELLARY DIST - KARNATAKA
TENDER DOCUMENT
FOR
VOLUME – II OF V
MECON LIMITED BANGALORE
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD REV. 0 JANUARY 2010
PACKAGE - II DOWNHILL CONVEYOR
SYSTEM
NMDC LIMITED
MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II DOWN HILL CONVEYOR SYSTEM
CONTENTS VOLUME – I of V
Chapter No
Description
1. Check list 2. Notice Inviting Tender (NIT) 3. Instructions to Tenderers (ITT) 4. General Conditions of Contract (GCC) 5. Special Conditions of Contract (SCC) 6. Erection Conditions Of Contract (ECC)
VOLUME – II of V
1. Preamble, Summary of Prices, Price for exemptions / variations and Price Format
VOLUME – III of V
Chapter No
Description
A Brief on the Project and Intent Of Tender B General technical conditions C General site information D Scope of work and battery limit E Performance guarantee and warranty F Surface preparation and painting G Quality assurance, inspection and testing H Construction, erection, testing and commissioning I Engineering services J Project management services K Site services L List of Tender Drawings
Part/1 - Documents/ drawings to be submitted along with the tender
M
Part/2 – Questionnaire and design data sheets to be filled and submitted along with the tender
NMDC LIMITED
MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II DOWN HILL CONVEYOR SYSTEM
N Documents /drawings to be submitted by successful Tenderer
O Spares, Special tools & Tackles
P List of Preferred makes of equipment
Q1 Technical specification – Mechanical
Q2 Technical specification – Environmental
Enclosures: -
1. Tender drawings as per the list under chapter-L 2. Specimen QAP format for Structural & Mechanical equipment 3. Specimen QAP format for Electrical equipment 4. Specimen Inspection call format. VOLUME – IV of V
Chapter No
Description
Q3 Technical specification – Electrical
Q4 Technical specification – Automation and Control
Q5 Technical specification – Plant Communication System
VOLUME – V of V
Chapter No
Description
Q6 Technical specification – Civil
Q7 Technical specification – Structural Q8 Technical specification – Hydro Engineering
Q9 Technical specification –Fire Detection and Suppression System for Down Hill Conveyor
Q10 Technical specification – General Layout, Roads and Fire Fighting
Enclosures:- One Compact disc containing soft copy of the following: 1. Soft copy of Questionnaire and design data sheet – Chapter-M (Part-2 of 2) 2. Soil investigation report (for reference only) 3. Waste Dump Locations - Sketch dated 14.09.07
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 1 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
PRICE FORMAT
TITLE PAGE NO.
Preamble 2
Summary of Prices - FORM AA 4
Price Format 5
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 2 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
PREAMBLE 1.0 The price format for the lump sum prices should be read with all other sections of the tender
document.
2.0 The Tenderer shall be deemed to have studied the drawings, specifications and details of works to be done within the time schedule and to have acquainted himself of the conditions prevailing at Kumaraswamy project site. It is the responsibility of the Tenderer to assess the type and magnitude of work involved based on information furnished by NMDC/Consultant and considering the general site conditions /codes /standards and good Engineering Practices
3.0 In case any item, though specifically not covered in Price format for Lump sum Prices, but the same
is covered under scope of work/specifications/drawings etc., no extra claim on this account shall be entertained.
4.0 The total Lump sum Price as quoted shall be deemed to include all costs to comply the detailed
scope of work as per Bid Documents/Technical Specifications etc.
5.0 The total payment to be made to the contractor shall be limited to the extent of work executed subject to maximum of total Lump sum Price quoted.
6.0 The payment to contractor shall be released based on billing schedule to be submitted by the
contractor and approved by NMDC / CONSULTANT after placement of order.
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 3 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
7.0 The Tenderer shall furnish list of Spares along with unit rates and quantities considered for 2 years normal operation and maintenance spares.
8.0 The Tenderer shall furnish list of Insurance Spares along with unit rates and quantities considered.
9.0 Payment towards taxes and duties shall be restricted to the amounts indicated by the Tenderer in
the Price Format.
10.0 Statutory variations as per the Tender document shall be applicable.
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 4 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
FORM AA SUMMARY OF PRICES
(To be filled by the Tenderer and Enclosed with Part III, i.e., Price Bid of the offer)
NAME OF THE WORK : DOWN HILL CONVEYOR SYSTEM
NAME OF THE TENDERER
:
TOTAL LUMP SUM PRICE QUOTED
In Rs. ( Figures )
In Rs. ( Words )
SIGNATURE OF THE Tenderer WITH DATE AND SEAL
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 5 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
PRICE FORMAT NMDC LIMITED, HYDERABAD
KUMARASWAMY IRON ORE PROJECT –BELLARY DISTRICT, KARNATAKA DOWN HILL CONVEYOR SYSTEM ( PACKAGE - II )
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L LU
MP
SUM
PR
ICE
A B C D E F G H I J K = C+E+G+I+J
1.0 SUPPLIES
1.1 Lump sum on firm price basis for Design, Engineering & supply F.O.R site of Plant & Equipment including commissioning spares, special maintenance tools and tackles. Lump sum price shall include design, engineering, manufacture, shop testing, packing, forwarding & Transportation of all items (Mechanical, Hydro engg. facilities, Fire detection & suppression system, A/C & Ventilation, Dust control systems, Fire fighting facilities, Electrical, Automation & Control, Plant communication,
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NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 6 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L LU
MP
SUM
PR
ICE
A B C D E F G H I J K = C+E+G+I+J Technological structure, etc.) covered under this package. The price shall be inclusive of all taxes and duties, insurances, transportation charges, etc. as applicable. (This shall not include prices indicated vide items 1.2, 1.3, 2.0, 3.0 and 4.0 below).
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 7 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L LU
MP
SUM
PR
ICE
A B C D E F G H I J K=C+E+G+I+J 1.1.1 Down hill conveying system
including tapping arrangement at Donimalai, all belt conveyors & belt feeders, EOT cranes & Hoists, Hydro engineering facilities, Fire detection & suppression system, A/C & Ventilation, Dust control system, Fire fighting facilities, etc.
Lot One
1.1.2 Electrical equipment, Automation & Control and Plant communication
Lot One
1.1.3 Balance equipment / system not covered above
Lot One
TOTAL FOR SUPPLY OF MAIN EQUIPMENT
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 8 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L LU
MP
SUM
PR
ICE
A B C D E F G H I J K=C+E+G+I+J
1.2
Lump sum on firm price basis for supply of Two-year normal operation spares F.O.R Site, including packing, forwarding and transportation and handover to client. The price shall be inclusive of all taxes and duties, insurances, transportation charges, etc. as applicable. ( Please furnish itemized breakup of price for each item as per the enclosed format )
Lot
One
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 9 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L LU
MP
SUM
PR
ICE
A B C D E F G H I J K=C+E+G+I+J
1.3
Lump sum on firm price basis for supply of Insurance spares F.O.R Site, including packing, forwarding and transportation and handover to client. The price shall be inclusive of all taxes and duties, insurances, transportation charges, etc. as applicable. ( Please furnish itemized breakup of price for each item as per the enclosed format )
Lot
One
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 10 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F W
OR
KS
CO
NTR
-A
CT
TAX
AM
T.
AN
Y O
THER
TA
X (%
)
AM
T.
TOTA
L LU
MP
SUM
PR
ICE
A B C D E = B+C+D
2.0 ERECTION, TESTING AND
COMMISSIONING
2.1 Lump sum price for unloading at site, handling, storage, preservation at site, erection, testing and commissioning & performance guarantee testing of Plant and equipment including training of Owner’s personnel. (This shall not include construction prices of civil & structural items 3.0 & 4.0) The price shall be inclusive of all taxes & duties, insurances, etc. as applicable.
--- --- ---- --- --- --- --- ---
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 11 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F W
OR
KS
CO
NTR
-A
CT
TAX
AM
T.
AN
Y O
THER
TA
X (%
)
AM
T.
TOTA
L LU
MP
SUM
PR
ICE
A B C D E = B+C+D
2.1.1
Down hill conveying system including tapping arrangement at Donimalai, all belt conveyors & belt feeders, EOT cranes & Hoists, Hydro engineering facilities, Fire detection & suppression system, A/C & Ventilation, Dust control system, Fire fighting facilities, etc.
Lot One
2.1.2 Electrical equipment, Automation & Control and Plant communication
Lot One
2.1.3 Balance equipment / system not covered above
Lot One
TOTAL FOR ERECTION
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 12 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F W
OR
KS
CO
NTR
-A
CT
TAX
AM
T.
AN
Y O
THER
TA
X (%
)
AM
T.
TOTA
L LU
MP
SUM
PR
ICE
A B C D E = B+C+D
3.0 CIVIL WORKS
3.1 Lump sum price for entire civil works including design & engineering and earth work, leveling, Civil construction. The price shall be inclusive of packing, forwarding, transportation charges, all taxes & duties, insurances, etc. as applicable.
--- --- ---- --- --- --- --- ---
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 13 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F W
OR
KS
CO
NTR
-A
CT
TAX
AM
T.
AN
Y O
THER
TA
X (%
)
AM
T.
TOTA
L LU
MP
SUM
PR
ICE
A B C D E = B+C+D
3.1.1 Earth works Lot One
3.1.2 RCC works including Reinforcement steel Lot One
3.1.3 PCC works Lot One
3.1.4 Any other civil works not covered above
Lot One
TOTAL FOR CIVIL WORKS
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 14 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F W
OR
KS
CO
NTR
-A
CT
TAX
AM
T.
AN
Y O
THER
TA
X (%
)
AM
T.
TOTA
L LU
MP
SUM
PR
ICE
A B C D E = B+C+D
4.0 STRUCTURAL WORKS
4.1 Lump sum price for steel structures and sheeting, etc. including design & engineering, all supplies F.O.R site, fabrication and painting, erection of fabricated steel structures at site including sheeting, glazing, etc. and final painting. The price shall be inclusive of packing, forwarding, transportation charges, all taxes & duties, insurances, etc. as applicable.
--- --- ---- --- --- --- --- ---
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 15 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F W
OR
KS
CO
NTR
-A
CT
TAX
AM
T.
AN
Y O
THER
TA
X (%
)
AM
T.
TOTA
L LU
MP
SUM
PR
ICE
A B C D E = B+C+D
4.1.1 Structural steel works Lot One
4.1.2 Sheeting for Structural Works (including translucent sheeting) Lot One
4.1.3 Other structural works not covered above. Lot One
TOTAL FOR STRUCTURAL WORKS
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 16 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
TOTAL LUMP SUM PRICE QUOTED ( Carried over to Summary of Prices Sheet)
In Rs. (Figures)
In Rs. (Words)
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 17 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
Please indicate the following breakup considered in the total lump sum price quoted:
1. % value of Associate’s works :
(Unit) (Value) 2. Maximum value of Imported components :
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 18 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
BREAKUP OF PRICE FOR TWO YEAR NORMAL OPERATION & MAINTENANCE SPARES
A. MECHANICAL
SL. N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
(BELT CONVEYORS /
DOWNHILL CONVEYOR / BELT FEEDER)
A.1 Pulley assembly - each type and size complete with bearings and plummer blocks.
Set 1
A.2 Liners for brake assembly - each type and size (for conveyor provided with brake)
Set 2
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 19 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.3 Rollers for Idler assembly- each type (See Note # 1 & 2)
Nos. 5 %
A.4 Coupling - each type and size Nos. 1
A.5 Zero Speed switch Nos. 4
A.6 Pull Chord Switch Nos. 15
A.7 Belt sway switch Nos. 20
A.8 Gearbox: Input shaft with bearings and seals –for each type and size of gearbox.
Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 20 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.9 Skirt Rubber –25 meter length Lot 1
A.10 Blade assembly for each type of belt scraper – Primary, secondary and return side
Sets 5
A.11 Wheels assembly for self propelled traveling trolley
Sets 8
A.12 Impact bar for Belt Feeders (complete set) Sets 2
CRANES
A.13 Brake shoe with liners – each type and size Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 21 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
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DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
AC, VENTILATION & DUST SUPPRESSION SYSTEM
A.14 PUMPS
A.14.1 Coupling bush for each type Set 1
A.14.2 Pump bearings for each type Set 1
A.14.3 Motor bearings for each type Set 1
A.14.4 Gland packing for each type Kg 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 22 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.15 FANS
A.15.1 Fan bearings for each type Set 1
A.15.2 Motor bearings for each type Set 1
A.15.3 Fan belt for each type Set 1
A.16 AC UNIT
A.16.1 Filter for each type Set 1
A.16.2 Temperature / Speed controller for each type Set 1
A.16.3 Cutout switches for each type Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 23 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
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DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
D
UTI
ES (%
)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.17 AIR-COMPRESSOR
A.17.1 Suction filter Set 1
A.17.2 Oil filter Set 1
A.17.3 Compressor bearing Set 1
A.17.4 Motor bearing Set 1
A.18 DUST SUPPRESSION SYSTEM
A.18.1Flow activation station of each type Set 1
A.18.2 Pressure reducing units of each type
Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 24 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
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DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.18.3 Nozzles of each type Set 2
A.18.4 Spray bar assemblies of each type Set 2
A.18.5 Pressure gauges Nos. 4
A.18.6 Sensors Nos. 8
A.19
Isolation-Globe/Check valve – Set of each type for A/C & Ventilation and Dust Suppression Systems
Set 1
A.20 Filters of each type for A/C & Ventilation and Dust Suppression Systems
Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 25 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
HYDRAULIC SYSTEM FOR
HYDRAULICALLY OPERATED GATE BELOW SURGE BIN
A.21 Suction filters - each type and size. Nos. 4
A.22 Seal kit for Hydraulic cylinders – for each type and size Sets 2
HYDRO ENGINEERING INCLUDING FIRE DETECTION & SUPRESSION SYSTEM FOR
DOWN HILL CONVEYOR
A.23 CI Gate valve – 200 NB Nos. 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 26 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.24 CI Ball Valve – 80NB Nos. 25
A.25 CI Ball Valve – 40NB Nos. 2
A.26 CI Ball Valve – 25NB Nos. 2
A.27 Butterfly Valve – 50NB Nos. 2
A.28 Deluge Valve with accessories – 80NB Nos. 13
A.29 Pressure reducing valve – 200 NB Nos. 1
A.30 Spray Nozzles Nos. 390
A.31 CI Basket type strainer – 200 NB Nos. 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 27 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.32 Junction Boxes Nos. 5
A.33 LHS cable RM 500
A.34 IR Detectors Nos. 2
A.35 Addressable interface unit Nos. 10
A.36 Pressure switches Nos. 5
A.37 Pressure Gauges Nos. 5
A.38 Local control panel Nos. 5
A.39 Outdoor Hooter Nos. 5
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 28 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
NOTES:
1) At least one no. in case 5% is less than one. 2) In case the quantity of 5% happens to be a fraction the same shall be rounded off to the next higher
number.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
A.40 Master electronic circuit card for each type of panel Nos.
1 of each type
A.41 MCP Nos. 3
TOTAL PRICE FOR ITEM Nos. A.1 TO A.41
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 29 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
B. ELECTRICAL
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
TRANSFORMERS
B.1 Bushing (Primary & secondary) One of each type & size for each transformer
Set 1
B.2 Oil temperature indicator, for each transformer
Set 1
B.3 Winding temperature indicator for each transformer
Set 1
6.6 kV SWITCHBOARD / 11 kV SWITCHBOARD
B.4 Protective relays (numerical) – One of each type for each board
Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 30 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
B.5 PT Primary fuses – ( One set of 3 nos.) – For each board Set 1
B.6 Control MCB’s - One of each rating – For each board Set 1
B.7 Microprocessor based multifunction meter – For each board
No. 1
B.8 Breaker trip coils – For each board Nos. 2
B.9 Breaker closing coils – For each board Nos. 2
B.10 Spring charging motors – For each board Nos. 2
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 31 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
B.11 Spring charging limit switch – For each board Nos. 2
B.12 Test, Service positions limit switch – For each board Nos. 2
B.13 HT Fuse (VCU) – For each 6.6kV board Nos. 3
B.14 Coils for VCU – one no. of each type – For each 6.6kV board Nos. 1
BATTERY CHARGER (For each board)
B.15 Thyristors Nos. 2
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 32 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
B.16 Diodes (Blocking) Nos. 2
B.17 Contactors (One no. each of AC & DC side per set) Nos. 2
B.18 Relay Cards of each type per set Set 1
B.19 Selector switch Nos. 2
DCDB
B.20 Incoming MCCB for each board Nos. 1
B.21 Outgoing MCB for each board
Nos. 2
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 33 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
PMCC , MCC , ILLUMINATION AND CONTROLS
B.22 ACB i. Closing coil for each board Nos. 2
ii. Trip coil for each board Nos. 2
iii. Spring charging motor for each board
Nos. 2
iv. Micro processor based release for each board
Nos. 1
v. Limit switches
Service / Test position for each board
Nos. 2
Spring charging for each board
Nos. 2
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 34 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
B.23 MCCB
i. Shunt trip coil of various rating for each board Nos. 4
ii) 1 No + 1 NC aux. Contact for each board Nos. 15
iii) Door operating kit with handles for each board Nos. 4
B.24 MPCB of each rating for each board Sets 4
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 35 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X /
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
B.25 Bimetal over load relay for each rating for each board Set 1
B.26 Power contactor of each rating for each board Sets 2
B.27 Indication lamps (LED assly) of various colours for each board Nos.
60 (Total)
B.28 Control Selector switches & Limit switches of each type for each board
Sets 2
B.29 Pushbutton stations/LCS for each board Nos. 3
B.30 CT’s of each rating for each board Sets 3
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 36 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
B.31 Indicating meters of each rating for each board
Sets 2
B.32 Miniature circuit breaker of each rating Sets 10
B.33 Sodium vapour lamps 70watt Nos. 30
B.34 Sodium vapour lamp of other wattage’s of each type Sets 10
B.35
Control gear components consisting of ballast PF correcting capacitors, igniter’s for the above HPSV fittings of each type
Sets 10
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 37 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
B.36 ELCB’s of all ratings Sets 10
B.37 63A Welding receptacle Nos. 5
BRAKES/ BRAKE RECTIFIER
B.38 Brake rectifier set – One of each rating Sets 1
B.39 Brake liner pad – One no for each brake
Set 1
B.40 Brake coil – One no for each brake Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 38 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
SLIP-RING INDUCTION
MOTOR
B.41 Slip-ring assembly – One of each type
Set 1
B.42 Brush holder assembly - One no of each type
Sets 3
B.43 Carbon brushes – One no. of each type
Sets 20
B.44 Bearing for DE & NDE - One no. of each type / size
Sets 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 39 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
SQUIRREL CAGE INDUCTION
MOTOR
B.45
Bearing for DE & NDE - One no. of each type / size
Set 1
TOTAL PRICE FOR ITEM Nos. B.1 To B.45
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 40 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
C. AUTOMATION & CONTROL
*NOTES: 1) At least one no. in case 20 % is less than one. 2) In case the quantity of 20 % happens to be a fraction the same shall be rounded off to the next higher
number.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
C.1 Analog & Digital I/O cards of each type Nos.
20 % *
C.2 Processor Module Nos. 1
C.3 Power Supply Module of each type Nos. 1
C.4 Communication Module of each type Nos. 2
TOTAL PRICE FOR ITEM No. C.1 To C.4
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 41 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
D. PLANT COMMUNICATION
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
D.1 Complete field station No. 3
D.2 Outdoor loud speakers No. 6
TOTAL PRICE FOR ITEM Nos. D.1 To D.2
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 42 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
SUMMARY PRICE FOR TWO-YEAR NORMAL OPERATION & MAINTENANCE
A. MECHANICAL – ( Item Nos. A.1 to A.41 ) Rs.
B. ELECTRICAL – ( Item Nos. B.1 to B.45) Rs.
C. AUTOMATION & CONTROL – (Item Nos. C.1 to C.4) Rs.
D. PLANT COMMUNICATION – ( Item Nos. D.1 & D.2 ) Rs.
TOTAL PRICE FOR TWO-YEAR NORMAL OPERATION & MAINTENANCE SPARES CARRIED OVER TO SL. No. 1.2
Rs.
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 43 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
BREAK-UP OF PRICE FOR INSURANCE SPARES
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
BELT CONVEYOR
(INCLUDING DOWNHILL CONVEYOR & BELT FEEDER)
1 Complete gear box assembly of each type and size Set 1
2 Complete brake assembly including drum / disk for each type and size of brake
Set 1
3 Hydraulics and controls for the brakes for conveyor provided with brake
Set 1
NMDC LIMITED MECON LIMITED
KUMARASWAMY IRON ORE PROJECT
PACKAGE NO – II VOLUME - II of V PRICE PAGE No. 44 of 44
MEC/01/Q6DH/NMDC-KIOP/PKG-II/TD Rev. 0 © 2010, MECON Limited. All rights reserved.
TOTAL PRICE FOR INSURANCE SPARES CARRIED OVER TO SL. No. 1.3
Rs.
SL N
O.
DESCRIPTION
UN
IT
QTY
BA
SIC
PR
ICE
% O
F EX
CIS
E D
UTY
AM
T.
% O
F C
ST
AM
T.
AN
Y O
THER
TA
X \
DU
TIES
(%)
AM
T.
FREI
GH
T/
INSU
R-
AN
CE
TOTA
L U
NIT
PR
ICE
TOTA
L PR
ICE
(Rs)
A B C D E F G H I J K=C+E+G+I
+J
L=KxB
4 Motor for downhill conveyor no. 723 No. 1