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Installation & Service Manual DIP-PROOFING TECHNOLOGIES INC. LEADERS IN VOLTAGE-DIP PROOFING Voltage-Dip Proofing Inverters For DPI 52 Series Models 120V & 208 / 230V 50/60Hz

Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

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Page 1: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

DIP-PROOFINGTECHNOLOGIES INC.LEADERS IN VOLTAGE-DIP PROOFING

Voltage-Dip Proofing Inverters

For DPI 52 Series Models 120V & 208 / 230V 50/60Hz

Page 2: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 2 DPI 52 Series - Firmware ver 4.0 & up

Notice

IMPORTANT SAFETY INSTRUCTIONS.SAVE THESE INSTRUCTIONS!

This manual contains important instructions that should be followed duringinstallationand adjustment of all DPI52 series Voltage Dip-Proofing Inverters.

Contents:

Introduction ................................................................ 3

Theory of operation.................................................... 3

Specifications............................................................. 5

Up-time considerations ............................................. 7

Installation Guide ....................................................... 8

Test and Maintenance.............................................. 10

Fault Diagnosis Chart .............................................. 11

Accessories ............................................................. 13

Mechanical Construction ......................................... 14

Dimension Table ...................................................... 14

Mechanical Outline .................................................. 15

Page 3: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 3DPI 52 Series - Firmware ver 4.0 & up

Introduction

The reliability of electrical power to industry is in general very high, nevertheless, voltagesags and short power interruptions or voltage dips occur. These instabilities are caused by shortcircuits, lightning strikes on overhead power lines and heavy load switching. The duration of suchfaults is generally shorter than one second.

Most plant can ride through such voltage dips by virtue of their mechanical and electricalinertia. However, this is not the case with electrically held-in contactors and relays that controlthe machinery. Contactors typically drop out from 5ms to 20ms after power is removed. Eachshort voltage dip now becomes a power failure and the plant must be restarted. This can becomplicated, time-consuming and costly.

DIP-PROOFING TECHNOLOGIES’ VOLTAGE- DIP PROOFING INVERTERS aredesigned to maintain the switchgear control voltage during voltage dips, effectively keeping theplant connected. The stored electrical and magnetic energy is allowed to flow, supporting themechanical inertia of the machinery. When the power is restored after a short voltage dip, theplant is still running at near synchronous speed, the inrush currents will be small and the stressto the system minimal.

Historically, this problem has been addressed by using DC contactors, latched contactorsand intelligent controls such as PLC’s. These systems are complex and expensive and do notprovide a solution for equipment already in existence. The current approach to this problem hasbeen to employ intelligent control systems which provide a curative solution. In contrast, theVoltage-Dip Proofing Inverter, provides a preventative solution.

Theory of operation

The VOLTAGE-DIP PROOFING INVERTER is designed to be maintenance free andhighly reliable. It consists of a static switch in series with, and an inverter parallel to, the load.Energy is stored in a capacitor bank : the inverter block diagram is shown in Fig 1.

Fig 1Inverter Block Diagram

StaticSwitch

Inverter

StorageCapacitor

LoadSupply

Page 4: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 4 DPI 52 Series - Firmware ver 4.0 & up

The STATIC SWITCH is robust and can withstand large current surges. It is ideally suited forcontactor operation where high peak currents of short duration occur during energizing.

The INVERTER is configured as a full bridge with overcurrent and short circuit protection.The output waveform is a square wave where the RMS and the peak voltage are the same asfor a sine wave as shown in Fig 2.

Fig 2 Inverter stepped square wave output waveform

This is important for circuits where magnetic devices, such as transformers and contac-tors (RMS voltage) are in circuit with electronic relays that derive their DC voltage from capacitorinput filters (peak voltage).

The computer grade CAPACITOR BANK operates under ideal conditions, being chargedto working voltage but carrying no ripple current most of the time.

During stand-by operation, the static switch supplies power directly to the load, theinverter is switched off and the capacitors are charged to the full operating voltage. The supplyvoltage is constantly monitored for deviations; should there be a deviation from Vnom which isgreater than the preset value, the static switch is switched off and the inverter is activated. Theswitch-over is accomplished in less than 700µs. A 3.1 second timer, adjustable in incrementsof 100ms , starts timing the inverter out. Should the input voltage recover within the set time, theinverter supply is synchronized to the mains and the load is switched back to the supply, thecapacitors are recharged in less than one second and the inverter is ready to compensate for thenext voltage dip. If the input voltage does not recover within the set time the load is switched backto the supply regardless of the voltage level.

V

t

Page 5: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 5DPI 52 Series - Firmware ver 4.0 & up

SpecificationsDPI 52 series 120V models

WARNINGRisk of electric shock! Dangerously high voltages can be present up to 2 hours after the DPI has been disconnected.NEVER attempt maintainance on the DPI during this period unless storage capacitors have been manually discharged.

DP

I52S

25-1

2

DP

I52S

50-1

2

DP

I52S

95J1

2

DP

I52S

190J

12

DP

I52L

1K5-

12

DP

I52L

238J

12

DP

I52L

475J

12

DP

I52L

713J

12

DP

I52L

3K12

DP

I52L

950J

12

DP

I52L

1188

J12

DP

I52L

1663

J12

DP

I52L

2376

J12

Single phase supply voltage:Maximum input voltage:Full load current (A): 2.1A

Nominal off-state voltage:Peak off-state voltage:Nominal current (A): 2.1AShort time overload current (<100ms):Non-repetitive peak on-state current (10ms):

Nominal output voltage:Voltage fluctuations over full operating range:Nominal load current (A): 2.1A

Power factor range:Wave shape:Nominal inductive load (VA): 250Storage capacitors (F ): .0066 .0264 .033 .033 .066 .099 .066 .132 .165 .231 .33Usable stored energy factor (�): 0.33

Minimum up-time as function of the load (t):Transistor peak current limit:Output frequency:HBC fuse rating :

Range:Setting:Maximum recovery time of capacitors to 1,4Vin: <1s <1.5s <3s <2.5s <1s <3s <3.7s <3.4s <4.9s

System OK:Inverter running:

Maximum ambient working temperature:

Construction:Height (mm) (Dim. L3 on p14): 259 309 309 379 329 329 355 419 419 507 507 644 1145Height ( in) (D im. L3 on p14): 10.20 12.17 12.17 14.92 12.95 12.95 13.98 16.50 16.50 20.28 20.28 25.76 45.08Width mm (in):Depth mm (in):Mass (kg): 3.0 3.6 3.3 4.3 7.5 7.5 9.3 9.3 9.3 14.4 15.7 20.6 27.0Mass (lbs): 6.61 7.93 7.30 9.50 16.53 16.53 20.50 25.27 25.7 31.75 34.61 45.42 59.52

Cable, Copper panel w ire:Screw terminal torque:

Underwriters Laboratories Inc:

0.36 0.38 0.39

800V150Vac RMS

8.4A

4.2A 8.4A

16.7A4.2A

110 (4.33)311 (12.24)162 (6.38)

150 (5.90)

26A 60A26A 180A

red LED

45°C (113°F)

Extruded Aluminum

t = (�*C cap*Vsupply) � (Iload*cos �)

<1s <1.5s

26A 50A50/60Hz ±1%

0.1 to 3.1s

UL Listed, Control # 37WJ / F ile # E205817

cos � from 1 to 0 Stepped square

500 1500 2000 3000.0132

1.76 Nm (15.6 lb-in)

green LED

120V MODELS

AC INPUT SUPPLY 120V 50/60Hz

-15% to +10%120Vac RMS

4.2A 8.4A 16.7A 25A+10%

LISTINGS

CONNECTION

CUBICLE

TEMPERATURE

2mm2 (14 AWG) 5mm2 (10AWG)

INDICATORS

TIMER

INVERTER

STATIC SWITCH

0.1s steps

16A 32A

16.7A 25A

25A

Page 6: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 6 DPI 52 Series - Firmware ver 4.0 & up

WARNINGRisk of electric shock! Dangerously high voltages can be present up to 2 hours after the DPI has been disconnected.NEVER attempt maintainance on the DPI during this period unless storage capacitors have been manually discharged.

SpecificationsDPI 52 series 208 / 230V models

DP

I52S

25-2

3

DP

I52S

50-2

3

DP

I52S

108J

23

DP

I52S

216J

23

DP

I52L

2K23

DP

I52L

396J

23

DP

I52L

4K5-

23

DP

I52L

794J

23

DP

I52L

1587

J23

DP

I52L

2381

J23

DP

I52L

3174

J23

DP

I52L

3968

J23

Single phase supply voltage:Maximum input voltage:Full load current (A): 1.1A

Nominal off-state voltage:Peak off-state voltage:Nominal current (A): 1.1AShort time overload current (<100ms):Non-repetitive peak on-state current (10ms):

Nominal output voltage:Voltage fluctuations over full operating range:Nominal load current (A): 1.1A

Power factor range:Wave shape:Nominal inductive load (VA): 250Storage capacitors (F ): .00204 .00828 .06 .09 .12 .15Usable stored energy factor (�): 0.39 0.42

Minimum up-time as function of the load (t):Transistor peak current limit:Output frequency:HBC fuse rating :

Range:Setting:Maximum recovery time of capacitors to 1,4Vin: <2s <3s <3.6s

System OK:Inverter running:

Maximum ambient working temperature:

Construction:Height (mm) (Dim. L3 on p14): 259 309 309 379 329 329 419 419 595 785 974 1145Height ( in) (Dim. L3 on p14): 10.20 12.17 12.17 14.92 12.95 12.95 16.50 16.50 23.43 30.91 38.35 45.08Width mm (in):Depth mm (in):Mass (kg): 3.0 3.6 3.3 4.3 7.9 7.88 11.0 11.0 17.25 23.64 30.12 36.2Mass (lbs): 6.6 7.93 7.31 9.46 17.42 17.37 24.25 24.25 38.03 52.12 66.40 79.81

Cable, Copper panel w ire:Screw terminal torque:

Underwriters Laboratories Inc:

208 / 230Vac 50/60Hz

-15% to +10%208 / 230Vac RMS

2.2A 8.7A+10%

2.2A 8.7A

20A

250Vac RMS

UL Listed, Control # 37WJ / F ile # E205817

cos � from 1 to 0 Stepped square

500 200000408

150 (5.80)

t = (�*C cap*Vsupply) � (Iload*cos �)

16A 32A

26A 60A20A

800V

180A

2.2A 8.7A

0.46 0.47

26A

4500

20A

.015 .03

26A 50A

0.43

green LED

<1s <1.4s

50/60Hz ±1%

0.1 to 3.1s0.1s steps

red LED

45°C (113°F)

Extruded Aluminum

TEMPERATURE

CUBICLE

110 (4.33)311 (12.24)162 (6.38)

2mm2 (14 AWG)

CONNECTION

LISTINGS

5mm2 (10AWG)

208 / 230V MODELS

AC INPUT SUPPLY

STATIC SWITCH

INVERTER

TIMER

INDICATORS

1.76Nm (15.6lb-in)

Page 7: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 7DPI 52 Series - Firmware ver 4.0 & up

Up-time considerations

The up-time that a DPI can achieve is dependent on the usable energy in the storage capacitorsand on the characteristics of the supported load. Load characteristics are critical in determiningthe up-time. Resistive loads with a power factor near 1 consume real power and the up-time willbe shortest. Resistive loads include lamps, switch mode power supplies and linear powersupplies. Contactors use little real power as they are a reactive load with power factors around0.15. Reactive loads such as contactors give the longest up-time.

The formulae below can be used to determine the minimum up-time that can be achieved for anapplication. It uses the load current, load voltage, load power factor, the value of the DPI storagecapacitors and an efficiency factor to calculate the value.

Minimum up-time as function of the load: t = ( �*Ccap*Vsupply) ÷ (Iload*cos �)

Minimum up-time = tValue of storage capacitor(s) = CcapStored energy factor = �Load voltage = VsupplyLoad current = IloadLoad power factor = cos Φ

From the formulae it can be seen that the power factor (cos Φ) has a significant influence on theup-time. Resistive loads with cos Φ = 1 will yield the shortest up-time while reactive loads withcos Φ = 0.15 will yield the longest up-time. For example:

A. Using DPI model DPI52S50-23 find the minimum up-time for a predominantly resistiveload; say a PLC power supply and some small relays.

Value of storage capacitor(s) = 0.00408FStored energy factor = 0.46Load voltage = 230VLoad current = 0.43ALoad power factor = 0.8

Minimum up-time t = (0.46*0.00408*230) ÷ (0.43*0.8) = 1.25 seconds.

B. Using DPI model DPI52S50-23 find the minimum up-time for a predominantly reactiveload; say some small contactors and relays.

Value of storage capacitor(s) = 0.00408FStored energy factor = 0.46Load voltage = 230VLoad current = 0.43ALoad power factor = 0.15

Minimum up-time t = (0.46*0.00408*230) ÷ (0.43*0.15) = 6.69 seconds.

The examples illustrate the importance of knowing the load power factor when calculating theminimum up-time for a DPI application. For best accuracy use the on line DPI Selector to find thecorrect size DPI for an application. Link: www.dipproof.com/products/dpi_selector.asp

Page 8: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 8 DPI 52 Series - Firmware ver 4.0 & up

Installation Guide

1. Remove the unit from its packing

2. Place the unit horizontally on a bench and visually check for any mechanicaldamage. Ensure that all the casing screws are tight then shake the unit to checkthat there is nothing loose internally.

Note : Please inform your shipping agent if any damage has occurred during transit: the damaged unit(s) and all packing material should be kept in case the insurerswish to inspect the damage.

3. Check that the inverter voltage is the same as the system control voltage.

Refer to the rating label on the unit end plate.

WARNING: Never connect a 120V unit to a 230V supply!

4. Decide on the location where the unit is to be installed, this will probablybe inside a switch gear panel.

5. Mount the unit vertically using M6 bolts.

6. Connect unit as shown in Fig 3 using 2mm2 (14AWG), DPI52 S series & 5mm2

(10AWG), DPI52 L series copper panel wire.

7. Apply terminal screw tightening torque of 0.6 - 0.8Nm (5.2 - 7 lb-in), DPI52 S series& 1.5 - 1.8Nm (13 - 16 lb-in) DPI52 L series.

8. This device does not have a disconnect switch. If such a switch is requiredit must be provided by others.

Power Wiring

Connect Line In (Supply) to Terminal 1Connect Common Line in to Terminal 2Connect Common Line out to Terminal 3Connect Line Out (Load) to Terminal 4Connect the ground screw(s) on the unit to the panel ground point.

Fig 3 Power Wiring Diagram

(Load)(Supply)

Line in

Common line in

3*2*1

Ground outGround in

Common line out

4

Line out

*Note: 2 & 3 linked internally.

Page 9: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 9DPI 52 Series - Firmware ver 4.0 & up

SystemOK

HousedBypassSwitch

Common line outCommon line in

Line OutLine In

(Load)(Supply Vnom)

DPI

Bypass

ToSupply

321

Line in Common Line Line out

To DPIor VDC

4

in out

321

Line in Common Line Line out

4

in out

Ground Ground1 3 42

Voltage Dip Proofing Inverter

InverterRunning

DPI

DIP-PROOFINGTECHNOLOGIES INC.

9. Once the unit has been mounted and the external wiring completed, power can beapplied.Turn on the power to the unit. After about two seconds the green LEDindicator "System OK" should come on. The unit is now fully operational.

10. In applications which require no break maintenance, a bypass switch must beinstalled. Order Housed Bypass Switch model DPIBPSW which should be connected as shown in Fig 4.

Fig 4Housed Bypass Switch Connection Diagram

Functional Description Indicators

System OK : Green LED indicatorWhen the green LED is ON the system is fully functional; the unit self test &

initialization routine has run successfully.

Inverter Running : Red LED indicatorThe red LED is on when the inverter is running during a voltage dip. A steppedsquare wave is present on the output terminals 3 & 4.

Page 10: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 10 DPI 52 Series - Firmware ver 4.0 & up

Test and MaintenanceThere are no user serviceable parts inside the unit, if faulty return to factory or localagent for repairs.WARNING: Risk of electric shock, capacitor(s) store hazardous energy.

NEVER attempt any maintenance on the DPI until storage capacitors are fully dis-charged. Dangerously high voltages can be present up to 2 hours after the DPI has beendisconnected unless the storage capacitors have been manually discharged.

AdjustmentsAll adjustment points are marked on the control card and can be reached by removing thefront cover of the DPI; see Mechanical Construction on page 14. Note that the Set InverterRun Time switch (SW1) is dual function. It is used to set the inverter run time and toprogram the inverter output voltage.

INVERTER RUN TIME - SW1 (see Fig.5 page 11)This switch sets the running time of the inverter and can be set in 100ms steps to amaximum of 3,1 seconds. To determine the inverter run time which is currently set, addthe figures printed next to each switch which is in the ON position. For example, a runningtime setting of one second requires that the following switch es be in the ON position:- 200+ 800 : these figures added give 1000ms or 1 second.

Factory Setting : 1000msINVERTER OUTPUT VOLTAGE - SW1(see Fig.5 page 11)

The inverter output voltage can be reset to match a different supply voltage, for examplea 230V unit used on a 208V supply. The Set Inverter Run Time switch (SW1) is dualfunction and is used to program the inverter output voltage.

With the unit energized switch all switches (SW1-1 to 6) OFF.Set the switch (SW1-1 to 5) equal or closest to the supply voltage ON.To program the inverter output voltage set “Test 2min” switch (SW1-6) to ON.The System OK LED will begin to flash.Return the switch (SW1 - 6) to the OFF position, the System OK LED will remain oncontinuously.

The inverter output voltage now equals the DPI supply voltage and programmingis complete.Reset the Inverter Run Time switches (SW1-1 to 5) to the required run time.Factory Setting : Vnom @ full load - Refer to Specification Sheet on page 5 & 6

TRANSFER LEVEL - SW2 (see Fig.5 page 11)Sets the supply voltage level at which the inverter switches to run mode. The level can bevaried between 55% and 90% of the nominal supply voltage by setting the switchesaccording to the table in Fig.5.

Factory setting : 75%Fuses

The inverter fuse is mounted on the motherboard.

52 S series - Main Fuse Type SIBA70 125 40 : 16A 6x32mm Ultra Rapid.52 L series - Main Fuse Type SIBA 50 138 06 : 32A 14x51mm UltraRapid.

Alternate - Buss FPW-32A14F : 32A 14x51mm UltraRapid.

Page 11: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 11DPI 52 Series - Firmware ver 4.0 & up

Fig 5Control Card Indicator & Adjustment Locations

Fault Diagnosis Chart

siDELKOmetsySnoegatlovon,ffo.slanimrettuptuo

noegatlovylppusoN.)2&1(slanimrettupni

.ylppuskcehC

ehtnotiucrictrohS.tuptuo

ffohctiwS.4lanimretmorfdaolehttcennocsiDtinufI.niaganotihctiwsnehtegatlovylppuseht

lliwrotacidniKOmetsySehtdegamadtonsi.edisdaolehtnotiucrictrohsrofkcehC.noemoc

siDELKOmetsySnoegatlov,ffo

on4&3slanimret.2&1noegatlov

eraseriwdaoldnaylppuS.4&1slanimreT.desrever

siDELKOmetsyStneserpegatlov,ffo.slanimrettuptuono

desugniebsitinuv032A.ylppusv021ahtiw

.ledomv021ottinuegnahC

nehweruliaftinU.nodehctiwsylppus

desugniebsitinuv021A.ylppusv032ahtiw

.ledomv032ottinuegnahC.degamadeblliwtinuv021ehT:etoN

Probable CauseSymptom Remedy

Swap supply & load wires. Connect supply toterminal 1 & load to terminal 4.There is a possibility that the unit may bedamaged by incorrect connection.

1

0

1

1

0

1

2 3

1 0

0 0

0 1

0 1

1 1

4

0

0

0

0

0

65%

60%

80%

75%*

90%

0

0

1

00

1 1

01

0

0

0

55%

85%

70%

SystemOK

Switch #

1 = ON

Factorysetting

InverterRunning

Set InverterRun Time

Transfer Level(% of Vnom)

Set TransferLevel

Test 2 min. **1600mS/230V

400mS/208V200mS/120V

Set Transfer Level

800mS/220V

100mS/110V

**Note:To Activate "Test 2min"set all SW1 switches tothe OFF position.

LED1Green

LED2Red

SW2

CN1

SW1

ON

ON

4321

654321

Default = 75%

Default = 1 sec

Page 12: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 12 DPI 52 Series - Firmware ver 4.0 & up

Fig6Block Wiring Diagram

VDR2

EE

E

AC AC

G

Vss

Faul

t

CTR

Static Switch DriverDPI52SS1

DR

2

C1/

1

C1/

2

C1/

3

C2/

1

C2/

2

C2/

3

C2/

4

C2/

5

J1

4

CN12

CN119

J32

Q3

Q1

D1

Ultra Fast32A

F1C6

C1

IC1

R11

Q5

R12

SH1

CN17

AC

AC

-

+

BR5

J21

BR2

C2

4

SH4

J41

D5

R1

CN11

SH5

L1

D2

Q2

AC

AC

-

+BR1

D3 D4

Q4

C3

R4

R10

CN13

CN14

D6CN16

22V

22V

22V

230V

120V

0V

TR2

2

CN19

CN15

CN111

1

SH2

CN115

CN117

CN120

CN118

CN114

3

3

CN18

AC

AC

-

+BR3

AC

AC

-

+

BR4

SH3

2

3

VDR1

R3

R2

R5

1

SH6

20V

2V

37V

230V

120V

TR1

R13

TY1

C4

C5

R8 R9

R7R6

CN110

CN113

4

2

VSS

Q1

Q2GQ2E

Q4G

Q4E

VCC

VDD

Q2

Q4

F/B

Q3

Q3S

Q3G

Q3E

Q3+

Q3-

Q1G

Q1EQ1S

Q1+

Q1-

DP

I52B

D1

Bas

e dr

iver

DR

1

CN1/1CN1/2CN1/3

CN1/4

CN1/5

CN2/1

CN2/2

CN2/3

CN2/4

CN2/5

CN2/6

CN2/7

CN2/8

CN2/9

CN2/10

CN2/11

CN2/12

CN3/1

CN3/2

CN3/3

CN3/4

CN3/5

DP

I52C

C1

VDD

RELAY

Inve

rter R

unni

ngR

elay

(opt

ion)

INV.RUN

S/S O/L

BRIDGE O/L

Yello

w

Red

Blue

DC SENS

CTR THYR

CTRQ4

CTRQ3

VCC

CTRQ1

CTRQ2

CTR SS

VSENS2

VSENS1

VSS

120V

230V

120V

230V

120V

230V

DP

I 52

Con

trol C

ard

Line

out

+ -

Com

mon

line

Line

in

VCC

VSS

VDD

Stor

age

Cap

acito

r Bus

0V

52 s

erie

s

Vss

Gro

und

In Out

1 2 3 4

Page 13: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 13DPI 52 Series - Firmware ver 4.0 & up

AccessoriesHoused Bypass SwitchDescription

Where no-break maintenance is required a by pass switch must be installed. It connectsthe supply directly to the load, "Bypass" position, and disconnects the power terminals ofthe inverter without interrupting the supply. When in "DPI" position the load is connectedto the supply via the inverter.

SpecificationsMODEL BPSW25AELECTRICAL

Maximum current: 25AMaximum input voltage: 600Vac

TEMPERATUREMaximum working temperature: 45°C (113°F)

HOUSINGConstruction: Extruded AluminumHeight: 202mm (7.95in)Width: 150mm (5.9in)Depth: 141mm (5.55in)Mass: 1kg (2.2lbs)

Mechanical outline

Ordering

Stock No: Description5003-006 Housed By-Pass Switch 25Amp

GroundScrews

1 2 3 4 110

(4.3

3)

150 (5.90)

140 (5.51)

31(1

.22)

41.0

(1.6

1)41

.0(1

.61)

50 (

1.97

)50

(1.

97) 12

0 (4

.72)

DPI

Bypass

Note 1: Dimension units.Without brackets - mm.With brackets - inches.

Note 2: Mounting holes 2 x 6 (0.25)Ø.

ToSupply

321

Line in Common Line Line out

To DPIor VDC

4

in out

321

Line in(Supply)

Common Line Line out(Load)

4

in out

Page 14: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 14 DPI 52 Series - Firmware ver 4.0 & up

L1 L2 L3 L4 L5 L6 L7 DDPI52S25-12 150 (5.91) 210 (8.27) 259 (10.20)DPI52S50-12DPI52S95J12DPI52S190J12 270 (10.63) 330 (12.99) 379 (14.92)DPI52L1K5-12DPI52L238J12

DPI52L475J12 186 (7.32) 306 (12.05) 355 (13.98)DPI52L713J12 250 (9.84) 370 (14.57) 419 (16.50)DPI52L3K12 250 (9.84) 370 (14.57) 419 (16.50)DPI52L950J12DPI52L1188J12DPI52L1663J12 355 (13.98) 595 (24.43) 644 (25.35)DPI52L2376J12 418 (16.46)* 1096 (43.15) 1145 (45.08)

DPI52S25-23 150 (5.91) 210 (8.27) 259 (10.20)DPI52S50-23DPI52S108J23DPI52S216J23 270 (10.63) 330 (12.99) 379 (14.92)DPI52L2K23DPI52L396J23DPI52L4K5-23DPI52L794J23DPI52L1587J23 286 (11.26) 546 (21.50) 595 (23.43)DPI52L2381J23 478 (18.82) 738 (29.06) 787 (30.98)DPI52L3174J23 332.5 (13.09)* 925 (36.42) 974 (38.35)DPI52L3968J23 418 (16.46)* 1096 (43.15) 1145 (45.08)

* Indicates 6 mounting holes see dimension L1*

160 (6.30) 280 (11.02) 329 (12.95)

250 (9.84) 370 (14.57) 419 (16.50)8.0 (0.31)

140 (5.50)

296 (11.65)

30 (1.18)

60 (2.36)

130 (5.12)

160 (6.30) 280 (11.02) 329 (12.95)

6.0 (0.24)150 (5.90)200 (7.87) 260 (10.24) 309 (12.12) 110 (4.33)

60 (2.36)

162 (6.38) 311 (12.24)

162 (6.38) 311 (12.24)

DPI & VDC Dimensions mm (in)

110 (4.33) 150 (5.90) 30 (1.18) 140 (5.50) 6.0 (0.24)

130 (5.12)

296 (11.65) 8.0 (0.31)

Model

200 (7.87) 260 (10.24) 309 (12.12)

198 (7.80) 458 (18.03) 507 (19.96)

Dimension Table

Mechanical Construction

52 S series - The DPI case is made from extruded aluminium sections. The four partsthat make up the case are interlocked and secured by screws. To remove the front coverunscrew four screws : the two top screws from the end plate where the terminal block islocated and the two bottom screws from the other end plate. Slide the front cover awayfrom the terminal block to access adjustment area.

52 L series - The DPI case is made from extruded aluminium sections. The six parts thatmake up the case are interlocked and secured by screws. To remove the front coverunscrew three screws : one from the front cover and one each from the top and bottomend plates.

Page 15: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Installation & Service Manual

Page 15DPI 52 Series - Firmware ver 4.0 & up

Mechanical Outline

Fig 7Dimensions of the DPI 52 Series in mm & (in inches)

L6L4

L5

L7

L3L2L6

L1

Note 1:Terminal cover shown dashed.Note 2:Terminal #1 - Line in (Supply)Terminal #2 - Common line inTerminal #3 - Common line outTerminal #4 - Line out (Load)

GroundScrews

TerminalCover

TerminalCover

GroundScrews

HZ

POWER

VOLTS

DATE MFG

SERIAL #

MODELVOLTAGE DIP-PROOFING INVERTER

"L" series case.

Model # exampleDPI52L3K23

orVDC L4T5K120

"S" series case.

Model # exampleDPI52S50-23

orVDC S4T1K230

Ø D

L7

L5

L4

L2

L3L1

L1

*L

1*

L6

L6

1 2 3 4

1 2 3 4

Ø D

1 2 3 4

1 2 3 4

Page 16: Voltage-Dip Proofing Inverters - Measurlogic · plant connected. The stored electrical and magnetic energy is allowed to flow, supporting the mechanical inertia of the machinery

Doc Ref. 3703-011

Installation & Service Manual

Measurlogic Inc.10235 S Progress Way Unit 1,

Parker, CO 80134, USA

Tel:1-877-777-6567 Fax:425-799-4780

E-mail: [email protected]

web: www.measurlogic.com

DIP-PROOFINGTECHNOLOGIES INC.LEADERS IN VOLTAGE-DIP PROOFING

Voltage-Dip Proofing Inverters

For DPI 52 Series Models 120V & 208 / 230V 50/60Hz

LineVoltage

ControlVoltage

Voltage-Dip Proofing Inverter

3

C3

B3

Interlock

Stop

Start

MainBreaker

Motor Control Centre

A typical DPI connection diagram

C2

B2

Interlock

Stop

Start

C1

B1

Interlock

Stop

Start

Bypass Switch

BridgeInverter

StorageCapacitor

41 StaticSwitch

2

Rev 1.0 May 19th 2006 : LPW