VM-1000-1300 VMC-1100-1300_V2012-01

Buffalo Machinery Co., Ltd. No. 56, Lane 318, Der Sheng Rd., Ta Ya, Taichung, Taiwan, R.O.C.

Tel: 886-4-2560 3759 Fax: 886-4-2560 3769 e-mail: [email protected] www.buffalo.com.tw

Copyright© 2012 Buffalo Machinery Co., Ltd. All rights reserved.

Version: 2012-01 Page 1 of 71 VM-1000/VM-1300/VMC-1100/1300 Date: Nov. 2012

Whatever your machining requirement, MICROCUT - the Challenger Box way

Machining Center models VM-1000, VMC-1100 and VMC-1300, can provide optimum

machining capacity in the medium size machine center and meet your needs. Travels

range from 1000X600X570 mm(XYZ) for VM model to 1300X710X710 for VMC-1300.

The Y axis is longer than any other similar model of competitive brand. The capacities of

Microcut VM/VMC model are as various as the machine capacity, with various

configuration available such as 40 or 50-taper, high-speed, general mold making or other

machining application. Fig. 1.shows VMC-1300 with Fanuc 0i controller. The high rigidity

and stability of its structure can maximum the productivity and profit.

This sales manual introduces machine features and detail constructions. All technical drawings such as layout drawings, spindle power and torque chart are included as well.

Fig. 1 model VMC-1300with Fanuc 0iMD controller (Door open)


INDEX

1. MACHINE IMAGE ....................................................................................................... 4 2. MAIN FEATURES ........................................................................................................ 5 3. MAIN SPECIFICATIONS ............................................................................................. 6 4. DIMENSIONAL DRAWINGS ..................................................................................... 11

4.1 Layout Drawing ................................................................................................ 11 4.2 Foundation Drawing ......................................................................................... 14 4.3 Interference Drawings ...................................................................................... 19

5. SPINDLE MOTOR TORQUE CHART ........................................................................ 21 5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor ................................ 21 5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option) ................ 22 5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor ................................. 22 5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option) ................... 23 5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor ............................ 23 5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option) ............... 24 5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor ........................ 24 5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option) ........... 25 5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option) .................. 25 5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option) ............... 26 5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option) ........... 26

6. TOOLING SYSTEM ................................................................................................... 27 6.1 MAS BT-40+MASP40T ..................................................................................... 27 6.2 V-Flange CAT-40+V-Flange CAT-40-A ............................................................. 28 6.3 DIN69871 (#40)+DIN 69872-B (#40) ................................................................ 28 6.4 MAS BT-40+JIS-B6339 (#40) (CTS) ................................................................ 29 6.5 V-Flange CAT-40+V-Flange CAT-40-A (CTS) ................................................... 29 6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS) ..................................................... 30 6.7 MAS BT-50+MAS P50T .................................................................................... 30 6.8 V-Flange CAT-50+V-Flange CAT-50 ................................................................. 31 6.9 DIN-69871(#50)+DIN-69872-B (#50) ............................................................... 31 6.10 MAS BT-50+MAS P50T (CTS) ....................................................................... 32 6.11 V-Flange CAT-50+V-Flange CAT-50-A (CTS) ................................................. 32 6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS) .................................................. 33

7. MACHINE CONSTRUCTION .................................................................................... 34 7.1 High spindle speed 10000rpm as standard features (ISO40) ........................... 35 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) ..................... 35 7.3 High precision angular contact bearings for high accurate cutting ................... 35 7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option) 35 7.5 Large AC servo motor provides extremely high torque, power and axis force .. 36 7.6 Rigid tapping..................................................................................................... 36 7.7 Meehanite cast iron construction base ............................................................. 36 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B ................................................................................................................. 37 7.9 C3 double nuts high class precision ballscrews................................................ 37 7.10 ISO40 Arm type ATC ...................................................................................... 37 7.11 ISO50 Arm type ATC ....................................................................................... 38


7.12 Easy tools loading station for ATC .................................................................. 38 7.13 Well protected guarding system ..................................................................... 38 7.14 Large Safety protection window ..................................................................... 39 7.15 Extremely large opening capacity for side window ......................................... 39 7.16 Automatic lubrication timing control ................................................................ 39 7.17 Coolant system with checked valve ................................................................ 40 7.18 Safety Low voltage circuit control system ....................................................... 40 7.19 CE declaration of conformity for EU countries ................................................ 41

8. COMPARISION LIST ................................................................................................. 42 9. CUTTING DATA ......................................................................................................... 42 10. GEOMETRY TEST .................................................................................................. 43 11. STANDARD ACCESSORIES ................................................................................... 51 12. OPTIONAL ACCESSORIES .................................................................................... 52

12.1 4th axis preparation & 4th & 5th axis ................................................................. 53 12.2 Coolant Through spindle device ..................................................................... 53 - with high pressure 20 bar pump ........................................................................... 53 - with high pressure 70 bar pump ........................................................................... 53 - with 20 bar pressure, built in type ......................................................................... 53 12.3 Chip conveyor & bucket .................................................................................. 54 12.4 Oil cooler unit ................................................................................................. 54 12.5 Heat exchanger .............................................................................................. 54 12.6 Air Conditioner ................................................................................................ 54 12.7 EMC ............................................................................................................... 55 12.8 Safety module ................................................................................................ 55 12.9 Coolant gun .................................................................................................... 55 12.10 Wash down system....................................................................................... 55 12.11 Tool setting probe Renishaw TS27R ............................................................. 55 12.12 Non-contact tool setting probe Renishaw NC4 ............................................. 56 12.13 Work piece probe Renishaw OMP-60 .......................................................... 56 12.14 Oil Skimmer .................................................................................................. 56 12.15 Fanuc Options .............................................................................................. 57 12.16 Fagor Options ............................................................................................... 57 12.17 ISO50 Spindle with Geared head, oil cooler for Headstock, 24 tools ATC .... 57 12.18 ISO50 Spindle with Geared head, oil cooler for Headstock, 32 tools ATC .... 57

13. CONTROLLER FUNCTION LIST ............................................................................ 58 13.1 Fagor 8055i POWER ...................................................................................... 58 13.2 Fanuc 0iMD .................................................................................................... 60 13.3 Heidenhain iTNC530 HSCI ............................................................................. 65


1. MACHINE IMAGE

Fig. 2 shows model VMC-1300 with Fanuc 0iMD controller and Fig. 3 shows model

VM-1000 with Heidenhain iTNC530 controller. Wide selection of the controllers is for

your choice. Bright machining area design is introduced in all MICROCUT – the

Challenger’s machining centers, providing an easy access to working area.

Fig. 2 model VMC-1300 with Fanuc 0i controller.

Fig. 3 model VM-1000 with Heidenhain iTNC530 controller


2. MAIN FEATURES

- High spindle speed 10000rpm as standard features (ISO40)

- 70mm spindle bearing diameter design ensures rigidity (ISO40)

- High torque 6000rpm ISO50 spindle with 2 steps gear box (option)

- Spindle construction is designed under high precision angular contact bearings

offers high removable rate.

- Large AC servo motor provides extremely high torque, power and axis force.

- Rigid tapping

- Meehanite cast iron construction base.

Rigid box slide ways allows heavy duty cutting

- C3 double nuts high class precision ballscrews

- Large diameter and double pretension nuts ballscrew

- All slide ways are hardened & precision ground, the opposite side is plated with

Turcite B for low friction and high grade of tolerance.

Fast 24M/min rapid traverse

- ISO40 24 tools ATC on VM-1000 & VMC-1100,

- ISO40 32 tools ATC on VM-1300 & VMC-1300

- 24 tools or 32 tools ISO 50 ( opt ) for VMC-1100/1300

- Easy tools loading station

- Well protected guarding system.

- Extremely large opening capacity for side window;

- A large coolant tank isolated from the machine bed to prevent heat transfer & easy

cleaning

- Low 24Vac voltage circuit control system

- CE declaration of conformity for EU countries


3. MAIN SPECIFICATIONS

Table 1. Main specifications of VM-1000/VM-1300

Description Unit VM-1000 VM-1300

TABLE

Table size mm 1200x500/1300x600 1500x660

Distance between table & floor mm 880 850

Table loading capacity kg 800 1000

Table configuration mm 5T slots,16mm

T slot pitch mm 16x86x5 / 18x100x5 18x135x5

TRAVEL

X axis mm 1000 1300

Y axis mm 500/600 660

Z axis mm 570/600 650

SPINDLE

Taper ISO No.40

Spindle bearing inside diameter mm 70

Spindle speed rpm 10000

Spindle driven system mm Belt driven

Spindle nose to table mm 130-700 / 100-700 110-750

AXES TRANSMISSION

X/Y/Z ballscrew mm D40 x P12 x C3

Transmission mm Direct

X/Y/Z rapid feed M/min 24

X/Y/Z feed rate M/min 10

GUIDE WAYS

X- width x thick x guide distance 80x35x406 / 80x35x500 80x35x460

Y- width x thick x guide distance 135x35x700 225 x 40 x 850

Z- width x thick x guide distance 80 x 35 x 300 100 x 40 x 480

Ballscrew Lubrication X/Y/Z Oil Oil

MOTOR

Spindle KW

11/15 (Siemens); 11/15.5 (Fagor); 11/15 (Fanuc);

10/14 (Heidenhain)

X/Y axis Nm

16 (Siemens); 16.5 (Fagor); 20 (Fanuc);

18.1 (Heidenhain)


Z axis Nm

11 (Siemens); 27.3 (Fagor); 20 (Fanuc)

9.9 (Heidenhain)

ATC

Pocket 24 32

Tool taper BT#40 / CAT#40 / DIN69871

ATC time (T-T) sec. 4

Max. tool weight kg 7

Max. tool diameter (full load) mm Φ76 Φ76

Max. tool diameter (every next tool) mm Φ150 Φ127

Max. tool length mm 300 300

ACCURACY

Positioning accuracy mm ±0.005 / 300

Repeatability mm ±0.005

MISCELLANEOUS

Weight kg 5000 / 5500 7500

Dimension - L x W x H (without chip conveyor)

M 3.3 x 2.9 x 2.8 3.5 x 3.5 x 3.6

Dimension - L x W x H (with chip conveyor)

M 4.2 x 2.9 x 2.8 4.6 x 3.5 x 3.6

Max. power consumption KVA 35 35

Specifications are subject to change without notice.


Table 2. Main specifications of VMC-1100/VMC-1300

Description Unit VMC-1100 VMC-1300

TABLE

Table size mm 1300 x 660 1500 x 660

Distance between table & floor mm 880 880

Table loading capacity kg 1200 1200

T-slot configuration mm 18 x 110 x 5 18 x 135 x 5

TRAVEL

X axis mm 1100 1300

Y axis mm 710 710

Z axis mm 710 710

SPINDLE

Taper ISO 40 / 50

Spindle bearing inside dia. mm 70

Spindle speed rpm 10000 / 6000

Spindle nose to table mm 149-859

Spindle throat mm 710

AXES TRANSMISSION

X/Y/Z ballscrew mm D40xP12xC3 D40xP12xC3

Transmission mm Direct Direct

X/Y/Z thrust kgf 480/480/480 480/480/480

XYZ rapid feed m/min 24 24

XYZ feed rate m/min 10 10

GUIDE WAYS

X- Width x Thick x guide distance mm 90 x 40 x 480 90 x 40 x 480

Y- Width x Thick x guide distance mm 230 x 40 x 870 230 x 40 x 870

Z- Width x Thick x guide distance mm 90 x 40 x 480 90 x 40 x 480

Ballscrew Lubrication X/Y/Z mm oil oil

MOTOR

Spindle- ISO40 KW

11/15 (Siemens); 11/15.5 (Fagor); 11/15 (Fanuc);

10/14 (Heidenhain)

- ISO50 KW

15/20 (Siemens); 17/25 (Fagor);

15/18.5 (Fanuc); 15/25 (Heidenhain)

X/Y axis Nm

18 (Siemens); 16.5 (Fagor); 20 (Fanuc);

18.1 (Heidenhain)


Z axis Nm

18 (Siemens); 27.3 (Fagor);

20 - ISO40 / 36 - ISO50 (Fanuc) 16.3 (Heidenhain)

ATC (ISO40)

Pocket 24 32

Tool taper BT/CAT/-#40; DIN69871

ATC time (T-T) sec. 2 1.94

Pocket pitch mm 80.8 80.8

Max. tool weight kg 8 7

Max. tool diameter (full tool) mm Φ78 Φ76

Max. tool diameter (every next tool) mm Φ120 Φ150


ATC (ISO50)

Pocket 24 32

Tool taper BT / CAT / DIN

Max. tool diameter (full tool) mm 110 125

Max. tool diameter (every next tool) mm 220 250

Max. tool weight kg 15 15


ACCURACY

Positioning accuracy mm +- 0.005/300 +- 0.005/300

Repeatability mm 0.005 0.005

COOLANT PUMP FOR NOZZLE AROUND SPINDLE

Pump motor W 900 900

Max. Coolant pressure kg/cm2 4.5 4.5

Max. coolant flow L/min 100 100

COOLANT PUMP FOR WASH DOWN (OPTION)

Pump motor W 900 900

Max. Coolant pressure kg/cm2 4.5 4.5

Max. coolant flow L/min 100 100

LUBRICATION PUMP

Pump motor W 25 25

Pump flow rate L/min. 0.13 0.13

Pump pressure kgf/cm2 15 15

Tank capacity liter 2.5 2.5

Lub. Period

0-12min. (working);

5 sec. - 180 min. (break)

Distributor type pressure release pressure release

Oil type #68 #68


PNEUMATIC

Air pressure bar 6.5 6.5

Air consumption L/min. 400 400

MISCELLANEOUS

Dimension- LxWxH

(without chip conveyor) M 3.4x2.3x3.0 3.4x2.3x3.0

Dimension- LxWxH

(with chip conveyor) M 4.3x2.3x3.0 4.3x2.3x3.0

Weight kg 7300 7800

Max. power consumption KVA 35 35

Specifications are subject to change without notice.


4. DIMENSIONAL DRAWINGS

In this chapter, information for machine dimensional drawings is given as below: 4.1 Layout Drawing

4.1.1 VM-1000 with chip conveyor (option)

1000

ScaleComments: ---COMPANY LIMITED

Date 2003-10-03 Drawing No.1:35

OutLook Dwg

-

VM-1000

Fig. 4 VM-1000 layout drawing with chip conveyor (option)


4.1.2 VM-1300 with chip conveyor (option)

1300

ScaleComments: ---COMPANY LIMITED

Date 2004-04-01 Drawing No.1:35

OutLook Dwg

-

VM-1300

Fig. 5 VM-1300 layout drawing with chip conveyor (option)


4.1.3 VMC-1100 layout drawing

Fig. 6 VMC-1100 layout drawing. (chip conveyor is option)

4.1.4 VMC-1300 layout drawing

Fig. 7 VMC-1300 layout drawing(chip conveyor is option)


4.2 Foundation Drawing

4.2.1 VM-1000/Y-500 with chip conveyor (option)

Fig. 8 VM-1000/ Y-500 with Chip conveyor (opt.) foundation dimensional drawing

4.2.2 VM-1000/Y-600 with chip conveyor (option)

Fig. 9 VM-1000/ Y-600 with Chip conveyor (option) foundation dimensional drawing


4.2.3 VM-1300 with CTS (option) & chip conveyor (option)

Fig. 10 VM-1300 with CTS (option), chip conveyor (option) foundation dimensional drawing


4.2.4 Foundation drawing – VMC-1100

Fig. 11 VMC-1100 Foundation drawing-1

Fig. 12 VMC-1100 foundation drawing-2 (recommended)


4.2.5 Foundation drawing – VMC-1300

Fig. 13 VMC-1300 Foundation drawing-1


Fig. 14 VMC-1300 Foundationdrawing-2 (recommended)


4.3 Interference Drawings

4.3.1 VM-1000/Y-500 with ISO40 taper and 24 tools ATC

Fig. 15 VM-1000/ Y-500 travel with ISO40 24 tools ATC

4.3.2 VM-1300 with ISO40 taper and 32 tools ATC

Fig. 16 VM-1300 with ISO40 32 tools ATC


4.3.3 VMC-1300 with ISO40 taper and 32 tools ATC

Fig. 17 VMC-1300 with ISO40 32 tools ATC

4.3.4 VMC-1100/1300 with ISO50 taper and 32 tools ATC

(此圖要換)

Fig. 18 VMC-1100/1300 with ISO50 32 tools ATC


5. SPINDLE MOTOR TORQUE CHART

Various controllers are available – FANUC, FAGOR , SIEMENS or HEIDENHAIN. Below are standard spindle power and torque charts for various controllers.

5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor 5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option) 5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor 5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option) 5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor 5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option) 5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor 5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option) 5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option) 5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option) 5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option) 5.1 ISO40 spindle - Fanuc 11/15kw 10000rpm spindle motor

Fig. 19 Fanuc 11/15kw 10000rpm spindle motor on VMC-1100/ 1300


5.2 ISO40 spindle - Fanuc 15/18.5kw 10000rpm spindle motor (option)

Fig. 20 Fanuc 15/18kw 10000rpm spindle motor on VMC-1100/1300

5.3 ISO40 spindle - Fagor 11/15kw 10000rpm spindle motor

Fig. 21 Fagor 11/15kw 10000rpm spindle motor on VMC-1100/1300


5.4 ISO40 spindle - Fagor 15/22kw 10000rpm spindle motor (option)

Fig. 22 Fagor 15/22kw 10000rpm spindle motor on VMC-1100/1300

5.5 ISO40 spindle - Siemens 11/15kw 10000rpm spindle motor

Fig. 23 Siemens 11/15kw 10000rpm spindle motor on VMC1100/1300


5.6 ISO40 spindle - Siemens 15/20kw 10000rpm spindle motor (option)

Fig. 24 Siemens 15/20kw 10000rpm spindle motor on VMC1100/1300

5.7 ISO40 spindle - Heidenhain 10/15kw 10000rpm spindle motor

Fig. 25 Heidenhain 10/15kw 10000rpm spindle motor on VMC1100/1300


5.8 ISO40 spindle - Heidenhain 15/20kw 10000rpm spindle motor (option)

Fig. 26 Heidenhain 15/20kw 10000rpm spindle motor on VMC1100/1300

5.9 ISO50 spindle - Fanuc 15/18.5kw 6000rpm spindle motor (option)

Fig. 27 Fanuc 15/18.5kw 6000rpm spindle motor on VMC1100/1300


5.10 ISO50 spindle - Siemens 15/20kw 6000rpm spindle motor (option)

Fig. 28 Siemens 15/20kw 6000rpm spindle motor on VMC-1100/1300

5.11 ISO50 spindle - Heidenhain 15/20kw 6000rpm spindle motor (option)

Fig. 29 Heidenhain 15/20kw 6000rpm spindle motor on VMC-1100/1300


6. TOOLING SYSTEM

Wide selection of tooling system is available. Please refer to the drawing as below.

6.1 MAS BT-40+MASP40T

6.2 V-Flange CAT-40+V-Flange CAT-40-A

6.3 DIN69871 (#40)+DIN 69872-B (#40)

6.4 MAS BT-40+JIS-B6339 (#40) (CTS)

6.5 V-Flange CAT-40+V-Flange CAT-40-A (CTS)

6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS)

6.7 MAS BT-50+MAS P50T

6.8 V-Flange CAT-50+V-Flange CAT-50

6.9 DIN-69871(#50)+DIN-69872-B (#50)

6.10 MAS BT-50+MAS P50T (CTS)


6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS)

6.1 MAS BT-40+MASP40T

Fig.30 MAS BT-40+MASP40T Tool holder and pull stud dimension


6.2 V-Flange CAT-40+V-Flange CAT-40-A

Fig.31 V-Flange CAT-40+V-Flange CAT-40-A Tool holder and pull stud dimension

6.3 DIN69871 (#40)+DIN 69872-B (#40)

Fig. 32 DIN69871 (#40)+DIN 69872-B (#40) Tool holder and pull stud dimension


6.4 MAS BT-40+JIS-B6339 (#40) (CTS)

Fig. 33 MAS BT-40+JIS-B6339 (#40) (CTS) Tool holder and pull stud dimension


Fig. 34 V-Flange CAT-40+V-Flange CAT-40-A (CTS) Tool holder and pull stud dimension


6.6 DIN-69871 (#40)+DIN69872-A (#40) (CTS)

Fig. 35 DIN-69871 (#40)+DIN69872-A (#40) (CTS) Tool holder and pull stud dimension

6.7 MAS BT-50+MAS P50T

Fig. 36 MAS BT-50+MAS P50T Tool holder and pull stud dimension


6.8 V-Flange CAT-50+V-Flange CAT-50

Fig. 37 V-Flange CAT-50+V-Flange CAT-50 Tool holder and pull stud dimension

6.9 DIN-69871(#50)+DIN-69872-B (#50)

Fig. 38 DIN-69871(#50)+DIN-69872-B (#50) Tool holder and pull stud dimension


6.10 MAS BT-50+MAS P50T (CTS)

Fig. 39 MAS BT-50+MAS P50T (CTS)Tool holder and pull stud dimension


Fig. 40 V-Flange CAT-50+V-Flange CAT-50-A (CTS) Tool holder and pull stud dimension


6.12 DIN-69871 (#50)+DIN 69872-A (#50) (CTS)

Fig. 41 DIN-69871 (#50)+DIN 69872-A (#50) (CTS) Tool holder and pull stud dimension


7. MACHINE CONSTRUCTION

In this chapter, the construction of machine is well introduced. The machine is well

designed for easy operation, easy workpiece loading, easy tool loading/unloading,

convenient chip clean. This chapter includes following sections.

7.1 High spindle speed 10000rpm as standard features (ISO40) 7.2 70mm spindle bearing diameter design ensures rigidity (ISO40) 7.3 High precision angular contact bearings for high accurate cutting 7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option) 7.5 Large AC servo motor provides extremely high torque, power and axis force 7.6 Rigid tapping 7.7 One piece Meehanite cast iron construction base 7.8 All hardened and ground guideways and the opposite bearing surface with Turcite B 7.9 C3 double nuts high class precision ballscrews 7.10 Arm type ATC 7.11 Easy tools loading station for ATC 7.12 Well protected guarding system 7.13 Large Safety protection window 7.14 Extremely large opening capacity for side window 7.15 Automatic lubrication timing control 7.16 Coolant system with check valve 7.17 Safety Low voltage circuit control system 7.18 CE declaration of conformity for EU countries


7.1 High spindle speed 10000rpm as standard features (ISO40)

7.2 70mm spindle bearing diameter design ensures rigidity (ISO40)

7.3 High precision angular contact bearings for high accurate cutting

Fig. 42 ISO 40 spindle

Machine is designed for high speed cutting, so machine standard spindle (see Fig. 42) speed is with 10000rpm (ISO40). For high speed cutting, harder material is used for reducing cycle time and tools are designed for high removable rate.

This machine offers benefits and efficiency than the competition.

The speed speed for the same size in the market is normally 8000rpm. The spindle is supported by high precision angular contact bearings class P5 with grease lubrication for ensuring spindle durability.

The large spindle (spindle bearing diameter 70mm and housing 150mm) enables its heavy cutting ability. Moreover, an air purge inside front part of spindle prevents small chips or coolant from being suck into spindle by high pressure air and damage to bearings.

7.4 High torque 6000rpm ISO50 spindle with 2-step auto speed changer (option)

Fig. 43 ISO50 spindle

ISO50 spindle (see Fig. 43) is avaliable. It

offers high torque and geared head

spindle with 2-step auto. speed changer.

Gear ratio is 1:4.4 and 1:1.1. Every gear

box is dynamic balanced by testing before

assembly. It provides 4.4 times torque

for high torque working.


7.5 Large AC servo motor provides extremely high torque, power and axis force

Fig. 44 Fagor drivers

AC servo motor and drivers (Fig. 44) package are used on axes. AC spindle motor offers full power from 1500rpm to 8000rpm (on Fanuc controller). Comparing to old design with induction motor driven by inverter, it appears only one peak for full power and torque. The advantage of complete CNC package ensures the best stability of CNC quality and quick service from the CNC supplier.

Fig. 46 shows Fagor driver system on

machine with ISO40 spindle.

X/Y/Z axes force: (Heidenhain controller) 9476.9/9476.9/8534.4Nm (Fanuc controller) 6283/11518.8/11518.8Nm (Siemens controller) 8377.3/14136.8/14136.8Nm (Fagor controller) 8639.1/8639.1/14293.8Nm

7.6 Rigid tapping The other important function of servo motor is that the spindle can find very accurate spindle orientation position for rigid tapping. While machine is equipped with rigid tapping, operator can do one shot procedure to threading. This is very important on hard material such as stainless steel. Those machines with rigid tapping function can finish this kind of jobs precisely.

7.7 Meehanite cast iron construction base

Fig. 45 Machine frame construciton

All main components are Meehanite licensed casting (see Fig. 45) with hardness HB180-220. It is heavy ribbed throughout for excellent mechanical and thermal stability. The body has been treated dynamically and stress released. The rigid box ways allows high speed movement. And guide ways are hardened and ground with hardness around HRC52-55. All the Y axis travel longer than table width ensures fully cutting


capacity. 24M/min (X/Y/Z). rapid traverse rapid traverse provides efficient machining by time saving.

7.8 All hardened and ground guideways and the opposite bearing surface with

Turcite B

Fig. 46 VMC-1300 base

All guide ways (see Fig. 46) and carriage surfaces are coated and hand scraped with Turcite B, allowing fast axis movement under minimized friction. The scraping standard is 1 bearing point contains 1 mm2, 16 points/inch2. Oil groove is also designed with one side open for lubrication on gibs surface.

7.9 C3 double nuts high class precision ballscrews

Fig. 47 C3 class ballscrew

The hardened and precision ground C3

class ballscrews (see Fig. 47) with double

nuts are applied on X/Y/Z axes, offering

high axis accuracy and less deforming

under axial force. All the ballscrew nuts

are preloaded to ensure less tension

deforming. Moreover, ballscrews are

pre-tensioned shown for thermal

compensation.

7.10 ISO40 Arm type ATC

Fig. 48 24 tools ATC

For ISO 40:

24 tools for VM-1000 Penumatic type ATC

as standard and Cam type as option for

VM-1000 (see Fig. 48)

24 tools Cam type ATC for VMC-1100

32 tools for VM-1300/VMC-1300

24 tools for VMC-1300 (option)


7.11 ISO50 Arm type ATC

Fig. 49 32 tools ATC

For ISO 50:

Two type of ATC for choice. 24 tools or

32 tools shown as Fig. 49 for VMC-1100 &

VMC-1300.

7.12 Easy tools loading station for ATC

Fig. 50 easy tool loading for ATC

Easy tool loading at the back of machine

(see Fig. 50) is especially ideal for ISO50

tools heavy for operators.

An interlock device is fitted on the device to

meet the safety regulation and CE norms.

7.13 Well protected guarding system

Fig. 51 VMC-1300 guarding

Machine guarding (see Fig. 51, it’s

VMC-1300 guarding design) is fully

enclosure with top full cover.

Moreover, the painting is coated with

durable color powder. Powder material is

computerized mixed up to ensure the

identical color on each machine.


7.14 Large Safety protection window The large window allows more visibility into the work area. The material is made of Polycabonate ( P.C ) and safety glass shown as Fig. 52 which is confirmed to meet the safety regulation.

Fig. 52 Safety window

7.15 Extremely large opening capacity for side window

Fig. 53 Large side window

Two side windows are designed wider than Y-travel and lower than table height shown on Fig. 53. They are removable by keys (but this will be not allowed by CE) for machining of long work piece or middle machining. This small machine can also provide the machining capacity of long piece machine as well as big machine.

7.16 Automatic lubrication timing control

Fig. 54 Lubrication unit

A pressure-release type lubrication unit is shown as Fig.54. A float switch can detect the volume of oil. If the oil level is lower than the set level, an abnormal signal and a buzzer will alarm automatically. This will prevent further damage to machine and service expense. A check valve ensures the proper lubrication on all critical components.

To ensure the oil in the pipe as the machine operates, the check valve is added on the outlet of oiler to prevent oil from returning to the unit when machine stops running.


Fig. 55 Oil distributor -1

Besides, the oil will be distributed evenly regardless of the terminal distance (see Fig.55 and Fig.56). Also the pumping time and break time is adjustable by the operator.

Fig. 56 Oil distributor -2

7.17 Coolant system with checked valve

Fig. 57 Coolant pump

Coolant pump shown as Fig. 57 for spindle nozzle with checked valve and meter valve can prevent coolant from returning to pumps.

7.18 Safety Low voltage circuit control system

Fig. 58 Electrical cainet for Fagor and Fanuc

The electric cabinet is provided with 24Vac low voltage circuit control system. This is according to the CE Norms for safety. Fig. 58 shows the switchboard for Fagor and Fanuc controller.


7.19 CE declaration of conformity for EU countries

Fig. 59 Labels on electric compnents

All Microcut machine are produced according to CE regulations, and shipped with CE Declaration of Conformity for EU countries. Inside the electrical cabinet (see Fig. 59), all the components and wires are with parts number & wire number label, as well as the number stuck on corresponding position. The technicians could do the maintenance according to the electrical diagram in the operation manual. All CE listed electrics components, electric diagrams, safety protection, and PLC logical meet CE regulations.


8. COMPARISION LIST

Under construction

9. CUTTING DATA Under construction


10. GEOMETRY TEST Table 3 Geometrical tolerance test


Reference: ISO10791-2:2000(E)


A 24-hours free run is done by a complete function test programs before all the geometrical test. Fig.60 shows the ball bar test and Fig.63-65 shows the measurement result on VMC-1300..

Fig.60 Ballbar testing


Model : VMC-1300

1.

Fig. 61 Ballbar testing report

2.



3.


The geometrical accuracy is tested according to the ISO 1984 standard and the repeatability and positioning accuracy is tested according to the ISO230-1. All machines are approved by laser equipment (see Fig. 64) and it meets repeatability accuracy at +/-0.005mm and positioning accuracy at +/-0.005mm. The laser test reports are shown as Fig. 65-67 for X/Y/Z measurement result on VMC-1300.

Fig. 64 Laser testing


Model : VMC-1300

1.

Fig. 65 Laser measurement report - X axis


2.

Fig. 66 Laser measurement report – Y axis


3.

Fig. 67 Laser measurement report – Z axis


11. STANDARD ACCESSORIES - CNC controllers available as below:

Fagor controller (see Fig. 68)

Fanuc 0iwith Manual Guide (see Fig.69)

Siemens 810D with Shop Mill (see Fig. 70)

Heidenhain iTNC530 Controller (see Fig. 71)

Fig. 68 Fagor 8055A

Fig. 69 Fanuc 0iMD

Fig. 70 Siemens 828D

Fig. 71 Heidenhain

iTNC530HSCI

- High speed precision spindle at 10000rpm (ISO 40)

- Automatic lubrication system

- Rigid tapping function

- Penumatic ARM type ATC with 24 tools on VM-1000

- Cam ARM type ATC with 24 tools on VMC-1100

- ARM type ATC with 32 tools on VM-1300/VMC-1300

- Box slide ways for axes

- Telescopic way covers for X &Y axes

- Fully enclosure splash guard with interlock device

- Enlarged coolant tank & chip pan

- Automatic lubrication system

- Work light

- Portable MPG

- Leveling pads & bolts for installation

- Lamp of cycle finish and alarm

- Tool box & kits

- Instruction manual & parts list

- CE Declaration of Conformity for EU countries


12. OPTIONAL ACCESSORIES Several options are available for upgrading the machine. These options are

recommended to order when you place your order. Some of them are easy for

customers to retrofit by themselves.

12.1 4th axis preparation & 4th & 5th axis

12.2 Coolant Through spindle device

- with high pressure 20 bar pump


- with 20 bar pressure, built in type

12.3 Chip conveyor & bucket

12.4 Oil cooler unit

12.5 Heat exchanger

12.6 Air Conditioner

12.7 EMC

12.8 Safety module

12.9 Coolant gun

12.10 Wash down system

12.11 Tool setting probe Renishaw TS27R

12.12 Non-contact tool setting probe Renishaw NC4

12.13 Work piece probe Renishaw OMP-60

12.14 Oil Skimmer

12.15 Fanuc Options

12.16 Fagor Options

12.17 ISO50 spindle with geared head, oil cooler for Headstock, 24 tools ATC

12.18 ISO50 spindle with geared head, oil cooler for Headstock, 32 tools ATC


12.1 4th axis preparation & 4th & 5th axis

table 4. CNC Rotary Table Main Specification

Model VM-1000

VMC-1100

VM-1300

VMC-1300

Table Diameter(mm) Φ250 Φ320

Horizontal Position Height(mm) 200 230

Center Height of Vertical Position(mm) 170 210

Minimum input increment(degree) 0.001 0.001

Rotation speed(r.p.m.) 16.6 16.6

Repetitive accuracy(sec.) +/-2” +/-2”

12.2 Coolant Through spindle device



High pressure pump: 20 bar or 70bar

Filter 25μm

- with 20 bar pressure, built in type

High pressure pump: 20 bar Filter 40μm

Fig. 74 Built in type CTS

FFig. 73 CTS

Fig. 72 4th axis

Usage of 4th (see Fig. 72) and 5th axes rotary tables are allowed for multi-side machining or complex contours and shapes machining, such as impellers. It can increase productivity and reduce the setups steps required.

Two selections are available: 20 bar or 70 bar. (see Fig. 73) 20 Bar or 70 Bar to the cutting edge, with individual coolant tank coolant filter, which with 25-micron, two bag-type filter system removes contamination and particles from the coolant before being recycled through the coolant pump. This increases tool life, allowing higher cutting speeds and clearing chips during deep-hole drilling. The 20 Bar built-in type (see Fig. 74) with 40-micron is smaller and floor space saving. It also shares the coolant from machine coolant tank, but the filter system is the same as the other two.

An auxiliary pump applied to supply coolant through the tool, directly to the cutting edge. This increases tool life, allows higher cutting speeds, and clears chips during deep-hole drilling.


12.3 Chip conveyor & bucket

Chip cart included (see Fig. 75)

Fig. 75 Chip conveyor with chip cart

12.4 Oil cooler unit

12.5 Heat exchanger

Item/Model HPW-15A

Heat

dissipation 15

W/XC Quantity 1 2

Voltage AC V 110 220

Input W 352 352

Rate current A 0.43 0.29

Fig. 77 Heat exchanger

12.6 Air Conditioner

Item/Model HA-160A

Cooling W 580/730

BTU/H 2000/2500

Voltage V 1Φ 200 ~ 230

Frequency Hz 50/60

Running current A 2.5

Max. Ambient

temperature XC 40

Fig. 78 Air conditioner

Fig. 76 Oil cooler unit

The cooling system (see Fig. 76) assures spindle accuracy permanently and extends the service life of spindle. Thermal decrease set up. It's standard for ISO50, but option for ISO40.


12.7 EMC

Fig. 79 EMC

12.8 Safety module

12.9 Coolant gun

Coolant gun (see Fig. 81) is the tools to help flushing the chips

into coolant tank or chip conveyor.

12.10 Wash down system

Fig. 82 rear wash down

12.11 Tool setting probe Renishaw TS27R

Sense directions ±X, ±Y, +Z

Uni-directional repeatability

(max 2 sigma at stylus tip)

1.0 µm (0.00004 in)

Stylus over-travel

XY plane ±10°

+Z direction 5.5 mm (0.21 in)

FFig. 65 Coolant gun

Fig. 83 Renishaw TS-27R

EMC(electromagnetic compatibility) (see Fig. 79) includes EMI (electromagnetic interference) and EMS (electromagnetic susceptibility), preventing the interference from outside electromagnetic and the electromagnetic interference to the other equipments.

Two main functions of Safety module (shown as Fig. 80) are the dual circuses protection system and self-diagnostic function. The dual circuses protection system increases the ability of detecting error. The self-diagnostic function can automatically shut down the machine once an error is detected.

Rear wash down device (see Fig. 82) provides easy leaning is available and top wash down system to ensure chip down on request.

Fig. 81 Coolant gun

Fig. 80 Safety module


12.12 Non-contact tool setting probe Renishaw NC4

Laser type Class 2, Visible red

light < 1 mW 670 nm

Same

Repeatability of

trigger points (2

sigma)

±1.0 µm at 1 m

separation

Same

Minimum tool

diameter for

measurement

Ø 0.03 mm (0.001 in)

or larger, depending

on separation and

set-up

Ø 0.3 mm at 0.5 m

separation

Ø 1 mm at 5 m

separation

Minimum tool

diameter for breakage

detection

Ø 0.03 mm (0.001 in)

or larger, depending

on separation and

set-up

Ø 0.1 mm at 0.5 m

separation

Ø 0.3 mm at 5 m

separation

12.13 Work piece probe Renishaw OMP-60

Transmission type 360° infra-red optical

transmission

Transmission range 6 m (19.7 ft)

Switch-on method Optical M-code, spin, shank

switch

Switch-off method Optical M-code, time-out,

spin, shank switch

Uni-directional repeatability

(max 2 sigma at stylus tip)

1.0 µm (0.00004 in)

12.14 Oil Skimmer

Disc type oil skimmer (see Fig. 86) can scrape the oil and separate it

from coolant by the disc. Keep the coolant clear and

recyclable.

Fig. 84 Renishaw NC-4

Fig. 85 Renishaw OMP-60

Fig. 86 Oil skimmer


12.15 Fanuc Options - Extra cost for Fanuc 32iMB from 0iMD

- Extra cost for Fanuc 31iMB from 0iMD

- Data Servo for 0iMD (needs to buy ATA card together)

- ATA Card 128MB

- ATA Card 256MB

- ATA Card 384MB

- ATA Card 320MB

- ATA Card 512MB

- ATA Card 640MB

- ATA Card 1G

- ATA Card 2G

** Following functions for Fanuc 31iMB only**

- AINANO HPCC (600 blocks) for 31iMB

- NURBS interpolation

- RISC Board for high-speed processing

- Additional of workpiece coordinate system 300-pairs (std. 48 pairs)

- Tilted working plane command

- Multi-language display for below language Chinese, Korean, Portuguese, Hungarian,

Swedish, Polish, Czech

- Multi-language display for below language Dutch

12.16 Fagor Options - CF card 2G

- Fagor Service Contract for 12 months

- Data servo (HD-10G) for Siemens controller

12.17 ISO50 Spindle with Geared head, oil cooler for Headstock, 24 tools ATC

12.18 ISO50 Spindle with Geared head, oil cooler for Headstock, 32 tools ATC

Fig.89 Oil cooler Fig. 88 ISO50 ATC 32 tools Fig. 87 Geared Head


13. CONTROLLER FUNCTION LIST

13.1 Fagor 8055i POWER

Hardware 8055i FL/Power

TFT screen 10.4"

RAM Memory 256K/ 1M

Solid state disk 512M/ 2G CF

Ethernet Basic

USB connections 1 on front panel

RS232/RS422 Basic

Mouse No

Touch Screen No

Machine config.

max Excution Channel 1

Max. NC Axes 7

Max. Spindles 2

Part Zero 22

Kinematics Limited

Inclined Plane Movement Basic

RTCP( Rotaional tool center point) Option

Synchronized spindles No

Gantry control Option

Tool

Tool Offset 255

Tool life Monitoring Option

Tool Geometry compensation Basic

Tool Measure cycles Basic

Compensation function

Bidirection leadcrew compensation Basic

Cross compensation Basic

Dual feedback management Basic


Display & Simulation 8055i FL/Power

clock & part counter Basic

Machining time estimate Basic

simulation in selected planes Basic

simulation in 3D Basic

simulation in High Definition Graphics No

Zoom in simulation Basic

PC Simulation Software no

Edit & Programming

Conversational cycles Basic

C axis conversation inT Option

Y axis conversation in T Option

Path handwheel Basic

Teach-in editing Basic

DXF converter Basic in PC

Profile Editor Basic

DNC Basic

Software features

Tele-diagnosis Option

Rigid tapping Basic

Volumetric compensation FVC No

Dual Purpose No

IEC 61131 Language No

Multi-axis management No

File Encryption No

Performance

BPT (ms) 3.5 ms / 1ms (power)

Look Ahead (Blocks) 100 /200 (power)

Jerk control Basic

Feed forward/ AC forward Basic

Contour control FFWD Advanced G51

Servo position loop time -

Servo current loop time 62.5 us


13.2 Fanuc 0iMD

○:standard, ●: standard option, ☆:option, －:not available, *: function include in another option

Δ:new add, s/☆: fanuc option but buffalo buy in package

Item 0iMD

Controlled axis

Max. Controller axes (nc axes) 5

Max. Spindle axes (nc axes) 2

Simultaneously controlled axes 4

Axis control by pmc 4

Pmc axis control expansion －

Simple synchronous control 1 pair －

Twin table control －

Angular axis control ☆

Tandem control ○

Control axis detach ○

Chopping (g80,g81.1) －

Function for hobbing

machine(m)/hobbing

function(t)(g80,g81) －

Least input increment ○

Increment system 1/10 ○

Flexible feed gear (option dmr) ○

Dual position feedback ☆

Fine acc & dec control ○

Hrv control (hrv1) ○b

Hrv control (hrv3) ○a

High speed hrv control －

Inch/metric conversion (g20,g21) ○

Interlock ○

Machine lock ○

Emergency stop ○

Overtravel ○

Stored stroke check 1 ○

Stroke limit external setting ○

Stored stroke check 2 ○

Stored stroke check 3 (g22,g24) ○

Stroke limit check before move ○

Mirror image ○

Follow-up ○

Servo off/mechanical handle feed ○

Backlash compensation ○

Backlash compensation for each rapid

traverse and cutting feed ○

Item 0iMD

Stored pitch error compensation ○

Interpolation type pitch error

compensation －

Bi-direction pitch error compensation －

Extended bi-direction pitch error

compensation －

Inclination compensation ☆

Straightness compensation ☆

Straightness compensation 128 points －

Interpolation type straightness

compensation －

Position switch ○

Interference check for rotary area －

Unexpacted disturbance torque

detection ○

Rotary axis control －

Liner scale i/f with absolute address

reference mark S/☆

Temporary absolute coordinate setting ☆

Dual check safety －

Operation

Automatic operation (memory) ○

Dnc operation ○

Mdi operation ○

Mdi operation b －

Schedule function ○

Program number search ○

Sequence number search ○

Sequence number comparison and stop ○

Program restart ○

Tool retract and recover －

Manual interventation and return ○

Retraction for rigid tapping ○

Buffer register ○

Dry run ○

Single block ○

Jog feed ○

Manual reference position return

○


Item 0iMD

Reference position setting without dog ○

Reference position setting with

mechanical stopper ○

Reference position shift ○

Manual handle feed 1 unit ○

Manual handle feed 2 units/3 units ○

Manual handle feed rate

(x1,x10,x100,x1000) ○

Tool direction hand feed －

Tool direction hand feed b －

Manual feed for 5-axis machining －

Manual handle interruption ○

Manual handle i/f for i/o link β ☆

Manual numberical command －

Manual liner/circular interpolation －

Manual handle retrace ☆

Interpolation

Nano interpolation ○

Position (g00) ○

Single direction positioning(g60) ○

Exact stop mode(g61) ○

Exact stop(g09) ○

Liner interpolation (g01) ○

Circular interpolation (g02/g03) ○

Exponential interpolation (g02.3,g03.3) －

Dwell (g04) ○

Polar coordinate interpolation

(g12.1,g13.1) －

Cylindrical interpolation (g07.1) ○

Helical interpolation ○

Involute interpolation(g02.2,g03.2) －

Hypothetical axis interpolation (g07) －

Conical/spiral interpolation －

Smooth interpolation (g05.1) (with 64bit

risc) －

Nano smoothing(aicc i and ii is required) －

Nano smoothing for 5-axis maching

/nano smoothing 2 (aicc i and ii is

required) －

Threading,synchronous cutting (g33) ○

Skip function (g31) ○

High-speed skip (g31) ○

Continuous high-speed skip －

Multipe-step skip (g31 )(for grinding machine) ☆

Item 0iMD

Torque limit skip ○

Reference position return (g28) ○

Reference position return check (g27) ○

2nd reference position return (g30) ○

3rd/4th reference position return ○

Floating reference position return －

Normal direction control

(g40.1,g41.1,g42.1 or g150~g152) ○

Gentle normal direction control ○

Nurbs interpolation with 64bit risc

(g06.2) －

Three-dimensional circular interpolation

(g02.4,g03.4) －

Continous dressing (for grinding

machine) ☆

Infeed control (for grinding machine) ☆

Index table indexing ○

High speed cycle cutting －

Retract of high-speed cycle cutting －

High speed linear interpolation －

General purpose retract ○

Feed function

Rapid traverse rate (max. 240

m/min,1um) ○

Rapid traverse rate (max. 100

m/min,0.1um) ○

Rapid traverse override(f0,25,50,100%) ○

Feed per minute ○

Feed per revolution (g98,g99) ○

Tangential speed constant control ○

Cutting feed clamp ○

Automatic acceleration/deceleration

(rapid:linear,cutting:exponential) ○

Rapid traverse bell-shaped

acceleration/deceleration ○

Positioning by optimal acceleration －

Optimal torque

acceleration/deceleration －

Linear acceleration/deceleration after

cutting feed interpolation ○

Bell-type acceleration/deceleration after

cutting feed interpolation ☆a

Linear acceleration/deceleration before

cutting feed interpolation －


Item 0iMD

Feedrate override (0~254%) ○

Jog override (0~655.34%) ○

Override cancel ○

Rapid traverse block overlap ○

External deceleration ○

Feed stop －

Advance preview control (look-ahead 1

blocks) －

Ai contour control (look-ahead 40 block ) ☆

Ai contour control ii ☆(200)

Ai advance preview control (look-ahead

15 block ) ○(20)

Bell type acceleration/deceleration

before look ahead interpolation ☆

High speed processing －

Look -ahead blocks expansion －

Jerk control －

Rigid tapping bell-shaped

acceleration/deceleration －

Program input

Tape mode (eia rs244/iso840) ○

Labe skip ○

Parity check (horizontal and vertical

parity) ○

Control in/out ○

Optional block skip ( 1 ) ○

Optional block skip ( 9 ) ○

Max. Programmable dimension (±8-digit) ○

Program number o4-digit ○

Program number o8-digit －

External memory and sub program

calling function ○

Sequence number (n5-digit) ○

Absolute/incremental programming

(g90,g91) ○

Decimal point programming/pocket

caculator type decimal point

programming ○

Input unit 10 time multiply ○

Plane selection (g17,g18,g19) ○

Rotary axis designation ○

Rotary axis roll-over ○

Polar coordinate command (g15,g16) ○

Coordinate system setting ○

Item 0iMD

Automatic coordinate system setting ○

Workpiece coordinate system (g52~g59) ○

Workpiece coordinate system preset ○

Addition of workpiece coordinate system

pair (48) ○

Addition of workpiece coordinate system

pair (300) －

Direct input of workpiece orgin offset

value measured ○

Manual absolute on and off ○

Chamfering/corner r ○

Optional chamfering/corner r ○

Programmable data input (g10) ○

Sub program call (m98,m99) ○

Custom macro b ○

Addition of custom macro common

variables(#100-199,#500-999) ○

Pattern data input ○

Interruption type custom macro ○

Embeded macro －

Embeded macro for milling －

Canned cycle for drilling ○

Small-hole peck drilling cycle (g83) ○

Canned cycle for grinding(for grinding

machine)(g75~g79) ☆

Circular interpolation by r programming ○

Circular interpolation by 9-digit r

designation ○/9

Automatic corner override ○

Automatic corner deceleration ○

Feedrate clamp based on arc radius ○

Scaling (g50,g51) ○

Coordinate system rotation (g68,g69) ○

Three-dimensional coordinate

conversion (g68,g69) －

Tilted working plane

command(g68.2,g69) －

Programmable mirror image

(g50.1,g51.1) ○

Figure copy (g72.1,g72.2) －

Retrace ☆

Tape format for fanuc series 15 －

Tape format for fanuc series 10/11

○


Item 0iMD

Conversational programming with

graphic function ○

Macro executer ☆4/2mb

/512kb

C language executer －

Real time custom macro －

Super cap i m －

Nc format output －

Conversation c language programming －

Contour figure repetition －

Background graphic －

U-axis conversational programming －

Contour pocket machining b －

Contour figure block number expansion －

Manual guide ☆

Guidance cutting －

Aux/spindle function

Auxiliary function (m8-digit) ○

2nd auxiliary function (b8-digit) ○

Auxiliary function lock ○

High-speed m/s/t/b interface ○

Multiple command of auxiliary function

(3) ○

Spindle speed function ○

Spindle serial output ●

3rd spindle serial output －

Spindle analog output ●

Constant surface speed control (g96,g97) ○

Spindle override (0~254%) ○

Spindle speed fluctuation detection

(g25,g26) －

1st spindle orientation ○

1st spindle output switching function ○

2nd spindle orientation ○

2nd spindle output switching function ○

3rd spindle orientation －

3rd spindle output switching function －

Spindle synchronous control ○

Spindle simple synchronous control ☆

Multi spindle control ☆

Rigid tapping (g84) ○

Three-dimensional rigid tapping －

Rigid tapping by manual handle －

Live tool control with servo motor ☆

Item 0iMD

Tool fuction/ tool compensation

Tool offset pairs (max.) 400

Tool offset memory b ☆

Tool offset memory c ○

Tool length compensation (g43,g44,g49) ○

Tool offset (g45~g48) ○

Tool length compensation in tool axis

direction －

Tool center point control for 5-axis

machining －

Cutter compersation b (g39~g42) ☆

Cutter compersation c (g40~g42)/tool

radius compersation ○

Three-dimensional cutter compersation

(g40,g41) －

Cutting point interpolation for cylindrical

interpolation(g07.1) －

Tool life management ○

Addition of tool pairs for tool life

management(512 pairs) －

Tool life management b －

Extended tool life management ○

Tool management function 64 pairs －



Add. Customized data on tool

management function －

Tool length measurement ○

Automatic tool length measurement

(g37) ○

Tool length /work zero point

measurement －

Guidance for machine prepartion －

Measurement cycle －

Whell wear compensation －

Rotary table dynamic fixture offset －

Editing operation

Part program storage length

(max.)1m=400byte,1k=1000byte

5120m

(option)

1280m(a)

/800m(b)

Number of register programs (max.) 400

Part program editing ○

Program protect ○


Item 0iMD

Background editing ○

Extended part program editing ○

Play back ○

Password function ○

Machining time stamp －

Multi part program editing －

Memory card program editing/operation ☆

Data server editing/operation ☆

Setting&display

Status display ○

Clock function ○

Current position display ○

Program display (program name 31

characters) ○

Parameter setting and display ○

Self-diagnosis function ○

Alarm display ○

Alarm history display ○

Operation message history display ○

Operation history display ○

Help function ○

Factolink －

Remote diagnostic *

Run hour and parts count display ○

Actual cutting feedrate display ○

Display of spindle speed and t code at all

screens *

Directory display of floppy cassette ○

Directory display and punch for each

group ○

Graphic function ○

Dynamic graphic display S/☆

Servo setting screen ○

Display of hardware and software

configuration ○

Periodic maintenance screen ○

Maintenance information screen ○

Trouble diagnosis ○

Software operator's panel ○

Software operator's panel general

purpose switch ○

Software operator's panel general

purpose switch expansion －

Item 0iMD

Multi-language display ○

Selection of five optional language －

Dynamic display language switch ○

Data protection key ○

Protection of data at eight level ☆

Erase crt screen display ○

Parameter setting supporting screen ○

Machine condition selecting function ☆

Data in/out

Reader/puncher interface (ch1) ○

Reader/puncher interface (ch2) ○

Data server ☆(ata 2gb)

Fast data server board ☆

External i/o device control ○

External tool offset ○

External message ○

External machine zero point shift ○

External data input ○

External program number search ○

Automatic data backup ☆

Memory card input/output ○

Power mate cnc manager ○

Interface function

Embedded ethernet ○

Ethernet (ethernet board is required) ☆tcp/ip

Control software for fast ethernet

function ☆

Others

Color lcd display unit ●

8.4"lcd/mdi(color) ●

10.4"lcd/mdi(color) ☆

Pmc basic instruction speed per step

0.033us(a:sb

-7)/5us(b)

Pmc max. Step number ladder 24000

Function block function ☆

Extended pmc ladder instruction

function ☆


13.3 Heidenhain iTNC530 HSCI

■：Standard ●：Axis option ○：Software option 1 □：Software option 2

Item Specification

User functions

Short description

Basic version: 3 axes plus spindle ■ Fourth NC axis plus auxiliary axis or ●

8 additional axes or 7 additional axes plus 2nd spindle ●

Digital current and speed control ■ Program entry HEIDENHAIN conversational format, with smarT.NC and as per ISO ■

Position data

Nominal positions for lines and arcs in Cartesian coordinates or polar coordinates ■

Incremental or absolute dimensions ■ Display and entry in mm or inches ■ Display of the handwheel path during machining with handwheel superimpositioning ■

Tool compensation

Tool radius in the working plane and tool length ■ Radius compensated contour look ahead for up to 99 blocks (M120) ■

Three-dimensional tool-radius compensation for subsequent changing of tool data without having to recalculate the program ■

Tool tables Multiple tool tables with up to 30 000 tools ■

Cutting-data tables Cutting data tables for automatic calculation of spindle speed and feed rate from toolspecific data (cutting speed, feed per tooth ■

Constant cutting speed With respect to the path of the tool center ■

With respect to the cutting edge ■

Parallel operation Creating a program with graphical support while another program is being run ■

3-D machining (software option 2)

Motion control with minimum jerk □ 3-D compensation through surface normal vec □ Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point (TCPM = Tool Center Point Management)

□

Keeping the tool normal to the contour □ Tool radius compensation normal to the direction of traverse and the tool direction □

Spline interpolation □

Rotary table machining (software option 1)

Programming of cylindrical contours as if in two axes ○

Feed rate in mm/m ○

Contour elements

Straight line ■

Chamfer ■

Circular path ■

Circle center point ■

Circle radius ■

Tangentially connected arc ■

Corner rounding ■


Item Specification

Approaching and departing the contour

Via straight line: tangential or perpendicular ■

Via circular arc ■

FK free contour programming FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC ■

Program jumps

Subroutines ■

Program-section repeat ■

Any desired program as subroutine ■

Fixed cycles

Drilling cycles for drilling, pecking, reaming, boring, tapping with a floating tap holder, rigid tapping ■

Cycles for milling internal and external threads ■

Milling and finishing rectangular and circular pockets ■

Cycles for clearing level and inclined surfa ■

Cycles for milling linear and circular slots ■

Linear and circular point patterns ■

Contour pockets—also with contour-parallel machining ■

Contour train ■

OEM cycles (special cycles developed by the machine tool builder) can also be integrated ■

Coordinate transformation

Datum shift, rotation, mirroring ■

Scaling factor (axis-specific) ■

Tilting the working plane (software option 1) ○

Q parameters

Programming with variables

Mathematical functions =, +, –, *, /, sinα , cosα ■

Logical comparisons (=, , <, >) ■

Calculating with parentheses ■

tanα , arc sine, arc cosine, arc tangent, an, e

n, ln, log, absolute value of a

number, the constant π , negation, truncation of digits before or after the

decimal point ■

Functions for calculation of circles ■

String parameters ■

Programming aids

Online calculator ■

Context-sensitive help function for error messag ■

The context-sensitive help system TNCguide (FCL3 function) ■

Graphic support for the programming of cycles ■

Comment blocks in the NC program ■

Actual position capture Actual positions can be transferred directly into the NC program ■

Program verification graphics

Display modes

Graphic simulation before program run, even while another program is being run ■

Plan view / projection in 3 planes / 3-D view ■

Magnification of details ■

Programming graphics In the Programming and Editing mode, the contours of the NC blocks are drawn on screen while they are being entered (2-D pencil-trace graphics), even while another program is running

■


Item Specification

Program Run graphics

Display modes Graphic simulation of real-time machining in plan view / projection in 3 planes / 3-D view ■

Machining time Calculation of the machining time in the Test Run mode of operation ■

Display of the current machining time in the Program Run m ■

Returning to the contour

Mid-program startup in any block in the program, returning the tool to the calculated nominal position to continue machining ■

Program interruption, contour departure and return ■

Datum tables Multiple datum tables ■

Pallet tables Pallet tables (with as many entries as desired for the selection of pallets, NC programs and datums) can be machined workpiece by workpiece or tool by tool

■

Touch-probe cycles

Calibrate touch probe ■

Compensation of workpiece misalignment, manual or automatic ■

Datum setting, manual or automatic ■

Automatic workpiece measurement ■

Cycles for automatic tool measurement ■

Cycles for automatic kinematics measurement ■

Specifications

Components

MC 420 or MC 422 C main computer ■

CC 422 or CC 424 controller unit ■ Keyboard ■ 15.1-inch TFT color flat-panel display with soft keys ■

Program memory At least 25 GB, for the dual-processor system at least 13 GB ■

Input resolution and display step

Up to 0.1 μm for linear axes ■

Up to 0.0001° for angular axes ■

Input range Maximum 99 999.999 mm or 99 999.999° ■

Interpolation

Linear in 4 axes ■

Linear in 5 axes (subject to export permit) □

Circular in 2 axes ■ Circular in 3 axes with tilted working plane ○ Helix: Combination of circular and linear moti ■

Spline: Execution of splines (3rd degree polynomials) ■

Block processing time

3-D straight line without radius compensation

3.6 ms ■

0.5 ms (software option 2) □

Axis feedback control

Position loop resolution: Signal period of the position encoder/1024 ■

Cycle time of position controller: 1.8 ms ■

Cycle time of speed controller: 600 μs ■ Cycle time of current controller: minimum 100 μs ■

Range of traverse Maximum 100 m (3937 inches) ■

Spindle speed Maximum 40 000 rpm (with 2 pole pairs) ■


Item Specification

Error compensation

Linear and nonlinear axis error, backlash, reversal spikes during circular movements, thermal expansion ■

Stick-slip friction ■

Data interfaces

One each RS-232-C/V.24 and RS-422/V.11 max. 115 kilobaud ■

Expanded interface with LSV-2 protocol for external operation of the TNC over the interface with HEIDENHAIN software TNCremo. ■

Ethernet interface 100BaseT approx. 2 to 5 megabaud (depending on file type and network load) ■

USB 1.1 interface For pointing (mouse) devices and block devices (memory sticks, hard disks, CD-ROM drives)

■

Ambient temperature Operation: 0 °C to +45 °C ■

Storage: –30 °C to +70 °C ■

Accessories

Electronic handwheels

One HR 420 portable handwheel with display or ■

One HR 410 portable handwheel or ■

One HR 130 panel-mounted handwheel o ■ Up to three HR 150 panel-mounted handwheels via HRA 110 handwheel

adapter ■

Touch probes

TS 220: 3-D touch trigger probe with cable connection, or ■

TS 440: 3-D touch trigger probe with infrared transmission ■

TS 444: Battery-free 3-D touch trigger probe with infrared transmission ■

TS 640: 3-D touch trigger probe with infrared transmission ■

TS 740: High-precision 3-D touch trigger probe with infrared

transmission ■

TT 140: 3-D touch trigger probe for workpiece measurement ■

Software option 1

Rotary table machining Programming of cylindrical contours as if in two axes ○

Feed rate in mm/min ○

Coordinate transformation Tilting the working plane ○

Interpolation Circle in 3 axes with tilted working plane ○

Software option 2

3-D machining

Motion control with minimum jerk □

3-D tool compensation through surface normal vectors □

Using the electronic handwheel to change the angle of the swivel head during program run without affecting the position of the tool point (TCPM = Tool Center Point Management)

□

Keeping the tool normal to the contour □

Tool radius compensation normal to the direction of traverse and the tool direction □

Spline interpolation □

Interpolation Linear in 5 axes (subject to export permit) □

Block processing time 0.5 ms □


Item Specification

Input format and unit of TNC functions

Positions, coordinates, circle radii, chamfer lengths

–99 999.9999 to +99 999.9999 (5.4: places before and after the decimal point) [mm] ■

Tool numbers 0 to 32 767.9 (5.1) ■

Tool names 16 characters, enclosed by quotation marks with TOOL CALL. Permitted special characters: #, $, %, &, - ■

Delta values for tool compensation

–99.9999 to +99.9999 (2.4) [mm] ■

Spindle speeds 0 to 99 999.999 (5.3) [rpm] ■

Feed rates 0 to 99 999.999 (5.3) [mm/min] or [mm/tooth] or [mm/rev] ■

Dwell time in Cycle 9 0 to 3600.000 (4.3) [s] ■

Thread pitch in various cycles –99.9999 to +99.9999 (2.4) [mm] ■

Angle of spindle orientation 0 to 360.0000 (3.4) [°] ■

Angle for polar coordinates, rotation, tilting the working plane

–360.0000 to +360.0000 (3.4) [°] ■

Polar coordinate angle for helical interpolation (CP)

–99 999.9999 to +99 999.9999 (5.4) [°] ■

Datum numbers in Cycle 7 0 to 2999 (4.0) ■

Scaling factor in Cycles 11 and 26

0.000 001 to 99.999 999 (2.6) ■

Miscellaneous functions M 0 to 999 (3.0) ■

Q-parameter numbers 0 to 1999 (4.0) ■

Q-parameter values –999 999 999 to +999 999 999 (9 digits, floating point) ■

Labels (LBL) for program jumps 0 to 999 (3.0) ■

Labels (LBL) for program jumps Any text string in quotes (“”) ■

Number of program section repeats REP

1 to 65 534 (5.0) ■

Error number with Q-parameter function FN14

0 to 1099 (4.0) ■

Spline parameter K –9.999 9999 to +9.999 9999 (1.7) ■

Exponent for spline parameter –255 to 255 (3.0) ■

Surface-normal vectors N and T with 3-D compensation

–9.999 9999 to +9.999 9999 (1.7) ■


Service & Quality Built Our Business

Buffalo Machinery Co., Ltd.

No. 56, Lane 318, Der Sheng Rd., Ta Ya, Taichung, Taiwan, R.O.C. Tel: 886-4-2560 3759 Fax: 886-4-2560 3769

e-mail: [email protected] www.buffalo.com.tw

Copyright© 2012 Buffalo Machinery Co., Ltd. All rights reserved.

Documents

VM-1000-1300 VMC-1100-1300_V2012-01