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8/13/2019 Vivitar Series 1 Tokina Version 70-210 f3.5 Repair Disassembly Notes
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Vivitar Series 1 f3.5 70-210mm(Tokina version Serial #37******)
Cleaning Oily Diaphragm Blades
and Lens Re-lubricationBy Prentice Fish, November 2010
version 1.1
Disclaimers: Here I am merely describing what I did on two manual focus, Tokina made,
Vivitar Series 1 70-210 f3.5 lenses in Canon FD mount. I do this as a personal hobby and I
lack lens repair skills/experience. What follows reflects that perspective this is not written
for, or by, an experienced lens technician. Dont hold me responsible if you try this
procedure and something goes very wrong. That may happen. Dont call me and I dont
want any lens repair work. You assume all risks for whatever you do, and carefully consider
consulting others who are qualified and experienced. Also keep in mind that Kino Precision
(Kiron was their brand name) probably made changes over time when producing this lens,
so my lenses may be different from yours.
No parts/service manual (with parts lists, diagrams, and procedures, etc) could be found for
this particular lens; perhaps one will be generally available in the future.
If you get into trouble, or dont want to bother with trying to fix the lens yourself, consider
sending the lens to an experienced lens repair person such as Ralph Innes, a member of the
Kiron Klub, whose website address is:
http://members.shaw.ca/f35mru20458/index.html
I dont know Mr. Innes, have not met him nor communicated with him, and of course have
no financial connection to him. But several Kiron Klub members have mentioned his skills,
and Id talk to and consider him if I were looking for someone to work on a lens of mine. As
always, evaluate your options and pick what you think is the best option for you at the time.
The Problem Is the lens aperture stuck wide open? Oily lens diaphragm blades are not
unusual for old lenses, since the grease used on these lenses breaks down over the years, and
gets on the aperture blades, resulting in an aperture stuck wide open. Such was the case with
my two Tokina version Vivitar Series 1 70-210 f3.5 lenses, in Canon FD mount, that I obtained
in 2010. Here is one way to test (there are other test methods you may prefer) whether or not
your lens has this problem: With the lens in a camera, open the camera back, put the shutter on
B shutter setting, and set the f-stop wide open. Cock the shutter, look through the open cameraback and the lens, press and hold down the shutter, and observe the size of lens opening in the
wide open lens. Now release the shutter, and change the f-stop to (say) f16. Cock the shutter
again, press and hold the shutter down, and look through the camera back and lens again, just
like before. If everything is okay, you should see a much smaller opening in the lens. But if
the diaphragm remains wide open the same size as at the f3.5 setting you tried first the
aperture is not stopping down as it should, and oily shutter blades may be the problem. You
may also see the opening slowly get smaller as you hold the shutter down. If this happens, the
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aperture is not stopping down quickly as it should, and oily shutter blades may be the
problem.
The diaphragm assembly (that is the part shown in this
photo) can be removed, and the oily aperture blades
cleaned, by removing only the rear mount assembly
from the rest of the lens, and then some limited
disassembly of the rear mount assembly, and thencleaning the diaphragm assembly. While that would
fix the oily blade problem at least temporarily, this
limited fix would leave the old grease/oil in the lens
and ready, perhaps, to migrate again onto the aperture
blades, or onto the glass surfaces, leaving an oily haze
on the glass. And on my lens the zoom/focus
movement was loose and sloppy. The likely cause was
old lubricant breakdown, also the likely cause of oily
aperture blades.
So I decided to take apart most of this lens, clean the
oily aperture blades, clean any oily films on the
exposed glass lens groups, and inspect them for
haze/fungus/other problems, remove the broken-down
old grease from the helicoids and other parts, and re-lubricate with a good synthetic grease
having a wide temperature range. I'm satisfied with the end result.
List of Tools/materials used:
* Lens spanner wrench
* flat screwdriver 1.0x40 (for the really small screws), 1.5x40, 2.0x40, 2.5x40* clamps (hose clamps and plastic clamps)
* tweezers
* JIS/Crosspoint screwdriver 1.7x40mm, 2.0x50mm, 2.5x50mm, and 3.0x50mm
* phillips screwdriver 0x50
* a cleaning fluid of your choice. I used denatured alcohol (from most any hardware store).
Opinions differ, and some, with greater experience, prefer Coleman brand camp stove fuel
and/or naptha (lighter fluid). You pick the fluid you decide you want to use; I'm not
recommending anything. Be aware of all safety hazards and read all the product safety labels
and take all recommended precautions.
* dish soap and water * q-tips (lots of these)
* can of compressed air readily available product
* good synthetic grease with a wide temperature range
* an Ottlite Jupiter Magnifier Lamp, or similar lamp with a magnifier built in, which
relieves eyestrain. This is not an absolutely essential item, but it sure helps.
* a fluid of your choice for penetrating and loosening stuck threads on camera parts.
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Take Lots of Photos and Notes during Disassembly. Take lots of photos and notes during
disassembly. Go overboard here you cannot have too many photos at different angles. Look
carefully (before taking lots of pictures) for things such as slots or notches and anything
different, so you can get the parts reassembled in the original position. Close-up photos from
many different angles are a real help later.
JIS/Crosspoint head screws, phillips head screws, threadlocker, appropriate solvents for
stuck threads, appropriate glass lens cleaning solvents, proper screw removal techniques,etc. If these subjects are unfamiliar, consider even more carefully sending the lens to an
experienced lens repair person. Knowledge of these subjects is both helpful and beyond the
scope of what is presented here. Search the Internet for helpful information on these subjects.
You'll probably have to sift through the material to sort it out and find the good stuff. If not
familiar with lens disassembly, consider also finding a free or really cheap beater lens to
practice taking apart and reassembling before disassembling your good lens.
Threadlocker: There are several kinds. MEK or acetone will at least soften most of them but
are slow to penetrate deep threads. If all is metal, a red hot soldering tip on the screw head for
30 seconds often softens the threadlocker enough for a steady torque to move the screw. Whencool, it becomes stiff as ever.
Set screws: Set screws have a sharp point and often are slot headed. The screwdriver should
fit exactly to reduce the chances of breaking off one side. Remove as much paint as you can so
the screwdriver blade can fit. When reassembling, it does not take much force to replace them
adequately. Consider using threadlocker or something else to keep them there. If several are
spaced around a ring tighten them evenly or else the ring could warp and bind.
Disassembling the Vivitar Series 1 70-210 f3.5
Tokina version
On this particular lens the 70mm zoom position is all the way forward (lens fully extended) and
the 210 mm position is all the way back (lens fully retracted). The infinity position is (viewed
from the rear) full counter-clockwise rotation, and the close focus position is (viewed from the
rear) full clockwise rotation. Filter threads do rotate
when focusing. When zooming, a subject in focus
remains in focus. Although I've not seen this lens in
mounts other than Canon FD, from the way the lens
is built, parts other than the rear mount assembly
parts (which includes the diaphragm assembly) fromother non-Canon mount lenses may well be
interchangeable.
Step #1. Take off the grip. It is the rubber-like
cover on the zoom ring. Red arrow in photo points
to the grip, already partly rolled off. Curved red arrow points to the zoom ring. Red thumbtack
points to the distance ring. And the red triangle points to the focus length indicator ring.
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A bamboo skewer works well to get under the grip edge and start rolling it off. The grip slides
or rolls off with your fingers. There may be a little glue under the grip, which youll first need
to separate from the zoom ring before taking the grip off. Again use the bamboo skewer, or
something wood slipped under the grip, rather than a metal flat screwdriver, although that
works also. Once the grip is off, you can see the black zoom ring and the two narrow slots (one
on each side, 180 apart) in which there is a metal tab attached to a part under the zoom ring.
You can also see round holes in the zoom ring.
Zoom the lens out to the 70mm focal length position.
Find the three very small set-screws (slot heads, often
with some black paint, glue or silicone on the slot
head) evenly spaced around the area of the zoom ring
next to the distance ring. These 3 set-screws in the
zoom ring hold the distance ring in place Loosen those
3 small set-screws in the zoom ring. Red arrow in
photo shows the location of one on the 3 small set-
screws. Try not to completely unscrew the 3 small set-
screws so that they drop out of the zoom ring. Puttingthem back in is a PITA (pain in the arse). If one of
the set-screws does fall out, use a piece of thin closed-
cell foam with a hole in it to hold the small set-screw
for re-installation.
Now find the three small screws (JIS headed) evenly
spaced around the focal length indicator ring that is
the part having the 70 to 210mm scale on it red
triangle on previous page points to it. One screw is very
near the Lens Made in Japan statement, as shown in
right photo. Remove those 3 small screws carefully;
expect threadlocker. It helps to keep groups of screws
such as these 3 in separate containers with a label
saying what they are. For instance, 3 focal length
indicator ring screws.
Step #2. Pushing the now loosened focal length
indicator ring towards the lens front, you can now see
the 3 screws that hold the rear mount assembly to the
rest of the lens. Red arrow in photo points to one ofthose 3 screws screw is out in this photo. Scribe a
line as shown in the photo, so you can reassemble in
the position you found. Remove all three screws, and
slide the rear mount assembly away from the rest of the lens. Also now slide the focal length
indicator ring and the focusing distance ring off the lens they come off easily. On one of my
lenses, one of the 3 screws simply spun in its hole; using gravity it fell out. Appears the
problem was stripped threads in the hole.
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Photo below shows the parts now disassembled. Red arrow points to the rear mount
assembly.
Step #3. Observe the front part of the rear lens
assembly, shown on top the photo right. There is
the suspect diaphragm on the very top. Scribe a
line as shown by red arrow, so you can
reassemble in the position you found.
Step #4. Now remove the 3 screws connecting the
two parts shown in photo left. Diaphragm blades areon right side of photo left. That part also includes the
4th (rear) lens group.
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Unscrew the 4thlens group, as shown in right photo. Watch
for any spacing washers when removing the 4thlens group.
The diaphragm assembly is the right part, above the
screwdriver. Avoid bending or altering the aperture control
arms in any way. They are a precise link between the
aperture and the aperture set ring.
Here's a picture from another angle of
the diaphragm assembly. Examine the
diaphragm assembly, and try gently
moving the levers that move the
aperture blades. Try to gently work the
aperture blades open and closed, withthe lever (sometimes called the blade
operating lever) that has a spring
attached to it; red arrow points to it If
the blades don't move, maybe the cam
on the other lever (sometimes called
the aperture cam ring) is holding the
blades open; curved red arrow points to
the aperture cam ring. So gently move the aperture cam ring back and forth. This should move
the blades so you can see them, as in the photo above. Try moving the blade operating ring
again with gentle pressure, and see if the blades now move. When the blades are visible, you
can often see clearly the sticky oil on the aperture blades, if oily blades are the problem but
sometimes only the pivots are stiff with dry oil.
Try removing any sticky oil on the aperture blades the easy way withoutdisassembling the
diaphragm assembly. Put the diaphragm assembly in the cleaning fluid of your choice,
observing all safety precautions. I chose denatured alcohol and a glass jar. Gently work the
aperture blades open and closed many times, with the blade operating ring or the aperture cam
ring so the cleaning fluid can get at the sticky oil on the blades. If nothing moves, let the
diaphragm assembly soak for a few hours in the cleaning fluid, and try again.
Often this will remove the oil and free up the aperture blades. When dry, the blades may besnappy once again, and snap down when you let go of the blade operating ring. Move the
aperture cam ring as well, to see if the blades now open and close properly. Count your
blessings if this happens! It worked on this particular lens, and I did not have to clean
individual blades, a PITA. If denatured alcohol had not worked, one can consider using (and
observing all safety precautions) other more powerful cleaning fluids commonly used on
camera parts. But that's just an opinion you decide. As a general rule, avoid using acetone or
MEK because some lens aperture blades are plastic and will be warped by such solvents.
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By moving the blade operating ring, check whether the blade operating ring fully opens the
diaphragm, and stops just after fully opening the diaphragm. If an adjustment is needed, adjust
the diaphragm stopper plate so that the blade operating ring stops just after fully opening the
diaphragm.
Reinstall the diaphragm assembly into the rear mount assembly, making sure the parts mate
correctly, and work properly. Use the f-stop ring to make sure the aperture assembly isworking correctly. When checking this on Canon FD mount versions, keep in mind that, when
the breech lock ring of the Canon FD lens is turned to the "off camera" position, the aperture
controls on the back of the lens do not function the same as when the ring it turned to the "on
camera" position. So on Canon FD lenses make sure the breech lock ring is in the on camera
position before checking the aperture assembly.
Or you can test whether the aperture
blades are working correctly by
mounting the rear mount assembly in thecamera, stopping down, and observing
the action of the aperture blades at
various f-stops. Photo right shows the
rear mount assembly on camera, and
aperture assembly being tested by
stopping down.
A general thought before turning to the next
step. While you have a chance to examine
each lens group individually, do so carefully,
as the lens groups are taken out. Besides
examining the outer glass surfaces of each
lens group for problems, look for fungus or
oily haze on the interior (that is, the non-
exposed) glass surfaces of each lens group.
Hopefully there is no problem on the non-
exposed glass surfaces; if there is, considerdealing with it. Here is a photo of the 4thlens
group, taken apart. In the 4thlens group of
one lens, there were numerous small dots
on the interior side of one glass piece. This
lens group was disassembled and cleaned, and reassembled onto the diaphragm assembly. What
is the point of a mechanically good lens with hazy or oily glass? The goal here is clean and
bright glass when everything is re-assembled, for those great pictures you'll be taking.
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Step #5. [Having fixed the oily diaphragm
blades, you could simply reassemble, and
skip the following steps. The following
steps assume that you've decided to remove
the old grease that probably caused the oily
diaphragm problem, and install new grease
suitable for cameras.] Using a spanner
wrench or other appropriate tool, removethe retaining ring that holds the cam ring in
place. [Spanner wrenches are for holding,
not turning. Hold the spanner wrench and
turn the lens under it.] The triangle in
photo right points to one of the two notches
(for your spanner wrench) in this hard to
see retaining ring.
Note: my spanner wrench tips would not fit far enough in to reach the slots here. So I held, at
an angle, a flat screwdriver in the notch, and gently, with a small hammer and repeated hammertaps and the screwdriver held about at a 45 degree angle, drove the notch with the flat
screwdriver, with the lens on a table held by hand from turning by another person. Unscrewed
this cam retaining ring that way; this is not recommended in any way and I should have
avoided it.
In both of my lenses, removing this cam
retaining ring was difficult, in part
because either threadlocker had
previously been used or junk had
gotten into the threads over the years,
binding them. Either get a proper
spanning wrench that will work in this
tight spot, or make a proper special tool.
On reassembly, this retaining ring needs
to be carefully fit in, to avoid cross-
threading and/or binding. Before putting
this retaining ring back in, it was
carefully cleaned, and some grease applied to it, as well with the threads into which it screws
these are in the zoom ring. The purpose being to make reassembly a little easier, and to make
any future disassembly less difficult than it was. See also the pictures in the reassembly
section, as this needed careful attention.
This photo shows the cam retaining ring off the rest of the lens, and cam ring moved towards
rear of lens. Now slide the cam ring towards the lens rear, rotating the cam ring just a little to
free it from the zoom ring shoulder onto which it fits on reassembly. With just a very little
rotation, the cam ring will slide into the position in photo above.
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Step #6. Note the 4 roller shafts and rollers,
and the three other screws in the various slots
in the cam ring. Arrow in photo points to one
of the 4 roller shafts and rollers . A thread
locking fluid may have been applied
previously. Take great care in removing these
roller shafts and rollers, as the parts are small
and replacement parts unavailable, unless youfind a parts lens to cannibalize. Once
unscrewed a few turns, the roller shaft is out of
its hole, but probably still in the slot because
of friction with the white plastic roller. Use
tweezers or another way to get the 4 roller shafts and rollers out of the slots. Also take out the
other 3 screws in the cam ring slots.
On one of my lenses all 4 roller shafts and the other 3 screws were slot headed. On the other
lens all 4 roller shafts and 2 of the other 3 screws were JIS headed.
After all 7 screws/rollers/guides are out of the
slots in the cam ring, the cam ring slides off.
Photo right shows the 2ndand 3rdlens groups
out (right side of photo); these lens groups are
free to gently slide out once the 4 rollers and
roller guides are removed. Cam ring is in
center of photo right; slide it off when all 7
screws in its slots are removed. When
reassembling, and it is time to put the 7 screws
back in, it is a bit easier if you install the 4
roller shafts and guides first, and the remaining
3 right after that. Easier to turn the cam ring a
bit and find the holes for the screws that way.
Step #7. Remove the zoom ring. Easiest to
remove one of the metal slot tab units by using
two of the round holes in the zoom ring to gainaccess to the two screws holding the metal slot
tab unit, and leave the other one in place ; just
tilt the zoom ring a bit, and get it off. Photo
shows cam ring and zoom ring off.
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Step #8. At this point, 1stlens group is in
outer helicoid (left curved red arrow), which
remains on inner helicoid (right curved red
arrow), and there is a ring holding the metal
tabs (to which the bottom red arrow points).
That outer helicoid retaining ring had the two
(now one, since one just taken off in previous
step) metal tabs that go into the focusing ringslots. In this photo the helicoids are in the
full counterclockwise viewed from lens
rear position. This is the fully retracted or
bottomed position. Note that this outer
helicoid retaining ring is held on by 3 screws
connecting that retaining ring to the outer helicoid; top arrow points to one of those 3 screws in
the outer helicoid. The two curved arrows also point to scribe marks that line up in three parts
the outer helicoid, the outer helicoid retaining ring, and the inner helicoid while they remain
in the full counterclockwise viewed from lens rear position. This is the fully retracted or
bottomed position.
The reason for this aligned scribe line: When
reassembling the two helicoids, in the full
counterclockwise viewed from lens rear
position, the helicoid lines should line up as
shown. Then the outer helicoid retaining ring
is put on, and it lines up as shown. All back to
original position as found before removing the
retaining ring and disassembling the two
helicoids. Right photo shows retaining ring
off, and two helicoids separated. Must realign
all 3 to original position scribe line helps
you do that.
Also, when separating the two helicoids, at the place where they finally separate, put a mark
(say, a white dot big enough to see easily) anywhere on one helicoid and another similar mark
directly opposite on the other helicoid. Then, upon reassembly, start mating the helicoids
where those two white dots are opposite each other. Saves time. And when in the full
counterclockwise viewed from lens rear position, the helicoid scribe lines should line up as
shown in the photo with red arrows.
**** Note for future consideration: perhaps clean these 3 parts as a unit, and then re-grease
unit. Then no need to disassemble the helicoids or remove the retaining ring for the outer
helicoid, but cleaning will not be quite as good. *****
Once parts cleaned and re-greased, they are ready for reassembly.
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Re-Assembly.
At this point, the old grease and oil have been cleaned off the parts. The oily diaphragm
assembly has been cleaned and (if taken apart, re-assembled) is ready for re-installation. The
individual lens groups have been examined and found to be clear, bright, and without
significant problems, with any oily films on the exposed glass surfaces removed. No
irreplaceable parts were ruined during disassembly. So the lens will be re-assembled, and
you've got great modern synthetic wide temperature range grease on hand, which you'vedecided will give your lens just the right feel (for you), when zooming and focusing. In general,
reassembly is the reverse of disassembling. See disassembly notes.
After lightly greasing the inner and outer helicoids, rest the
outer helicoid vertically on a table, and align the white dots
that marks where the helicoids came apart. Try to get the
helicoids started; do not push hard. A light pressure is all
that is needed; getting them aligned is the hard part. They
must be square with each other and the slope of the threads
fools your eyes.
Once the helicoids
mate, turn the inner helicoid so that it is all the way
bottomed, and your scribe marks should line up. If the
scribe marks do not line up, take out the inner helical,and rotate it a little as needed one way or the other
depending on what happened the first time, and reinsert,
and bottom, and see if the scribe marks line up as they
should. Repeat this process until the scribe marks line
up in the full counterclockwise viewed from lens rear
position. This is the fully retracted or bottomed
position. Then re-install the ring with the metal tab,
align its scribe mark with the scribe mark on the outer
helicoid, as shown on photo left. Now the helicoids and
the ring with the metal tabs are as you found them.
Here are some additional thoughts.
1. If you forget to put proper scribe lines on before separating the helicoids, doing the best
you can with your photos, temporarily re-assemble without the distance ring or focal
length indicator ring, and mount lens on camera. Move zoom ring to infinity position
and check whether an object at infinite distance (like a tall telephone pole on the distant
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horizon) is in correct focus, or blurry. Probably will be off focus because the two
helicoids are not back to the original position. Now move zoom ring so object at infinite
distance is sharp and clear. With the zoom ring not rotating from that sharp and clear
focus position, do the following:
a. remove lens from camera, and rear mount assembly from lens, and
b. put aligned scribe lines on the inner and outer helicoids and the outer helicoidretaining ring, as shown in photo above. Remember this is correct position for focus at infinity.
Now separate the two helicoids, and try different mating positions until the three scribe lines
line up as closely as possible, with helicoids in the full counterclockwise viewed from lens
rear position this will be the fully retracted position. Assemble again, and check in camera
whether infinity focus is now correct. Keep disassembling and re-assembling as needed until
you get it right.
Let me know if you find a better way; this is a PITA. Much better to put proper scribe marks
in, as noted earlier, before disassembling the helicoids.
2. On this lens, note that there is no readily apparent way to adjust slightly the infinity
focus. On one of my lenses the infinity focus is ever so slightly short of correct; on the other
the infinity focus is ever so slightly past correct. But perhaps the front lens can be turned in the
front threads of the outer helicoid? If it can turn in those threads, it will move a little forward
and back as it turns in those threads. And maybe that is the infinity focus adjustment for this
lens? Not sure; do not have the correct rubber tool to try to turn that large lens from the front.
Perhaps .? I chose not to turn the front lens, and leave things in the condition as found. I
invite comments/suggestions from experienced persons.
3. Note the front name plate ring with the serial number and such. Very steep angle.
One possibility, if the ring is stuck in the threads, is to drill a couple of small holes for spanner
wrench, if necessary. But first try a large rubber band pressed against the steep ring with your
fingers, and turn. That may be enough to remove that name ring.
4. Remember not to tighten too much the retaining ring for the cam ring, or the zoom
ring will not move. If the retaining ring for the cam ring is tightened too much, there is too
much friction and zoom ring binds, even with grease. Test the zoom ring as you do the final
tightening of the retaining ring for the cam ring. And be sure the cam ring is properly seatedbefore putting the retaining ring in. You probably will need to rotate the parts a little, to get the
cam ring all the way in. Check visually with a flashlight here.
5. Some additional photos to help understand a little more how the parts work now follow.
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Left photo shows inside of cam ring, and the shoulder, which is where the 2ndand 3rdlens
groups go. Right photo (left side) shows inside of zoom ring, and one of the two stops, and the
grooves and shoulders for the proper alignment of the cam ring against those shoulders, before
re-installing the retainer ring for the cam ring. Fine threads for the retaining ring for the cam
ring are there as well.
6. The 2ndand 3rdlens groups are held
together in a rubber cage for easier installation
and disassembly. They move fairly easily inside
the cam ring, when re-installing and attempting
to find the holes through the slots of cam ring, to
reinstall the roller shafts and rollers. Be patient,
don't force anything. This picture shows 3rdlens
group in its housing, and the 2ndlens group
removed from its housing for some cleaning of
that particular lens group.
7. Be sure to install the zoom ring before installing the cam ring and 2nd and 3rd lens
groups, and their associated screws and roller shafts and rollers. There are shoulders and
grooves inside the zoom ring against which the cam ring rides, so the zoom ring must go on
before cam ring.
An easy way to get zoom ring on: have one of
the metal tabs already installed on the retaining ring;
the other with its tab laying in its slot on zoom ringwith only gravity holding it, and move zoom ring on,
and move the metal tab part into place with gravity
and pointed tools. Once in place, hold in place with
toothpick into one screw hole, rotate toothpick to
top; put screw into other hole.
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Suppose you forgot to put one of the metal tabs on before installing the cam ring and its
retaining ring, so you can't put the metal tab in through the back. It is possible to maneuver the
metal tab through one of the round holes in zoom ring, and then maneuver the metal tab into
place on the outer helicoid retaining ring with gravity and pointed tools.
8. Note that the notch in the cam ring goes toward the lens rear, and lines up with the
notch in the inner helicoid.
Finally, I'd like to gratefully acknowledge the excellent help and comments of Mel Smith, who
kindly reviewed earlier drafts. That said, any mistakes here are the responsibility of the author
alone. Should you detect something(s) that needs correction, please send your constructive
comments to: *prenticefish*@*msn.com*. All such comments welcomed and appreciated. [The
e-mail address is not correct in the hope that spammers can't grab it and use it to peddle stuff.
Please cut and paste the address into your e-mail, then remove the *.]
Copyright 2010 Prentice Fish
All Rights Reserved
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