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VITOMAX 200 HS Type M237 Oil/gas fired high pressure steam boiler in accordance with the requirements of the EC Pressure Equipment Directive and the TRD code of practice Three-pass boiler with and without integral economiser Permissible operating pressure 6 to 25 bar VIESMANN Datasheet Part no.: see pricelist, prices on request VITOMAX 200 HS High pressure steam boiler Three-pass boiler Steam output 0.5 to 3.8 t/h File in: Vitotec folder, register 22 5822 313-1 GB 6/2006

VITOMAX 200HS

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Page 1: VITOMAX 200HS

VITOMAX 200 HS Type M237

Oil/gas fired high pressure steam boilerin accordance with the requirements of the EC PressureEquipment Directive and the TRD code of practiceThree-pass boilerwith and without integral economiserPermissible operating pressure 6 to 25 bar

VIESMANN

DatasheetPart no.: see pricelist, prices on request

VITOMAX 200 HSHigh pressure steam boiler

Three-pass boilerSteam output 0.5 to 3.8 t/h

Filein:

Vitotecfolder,register22

5822 313-1 GB 6/2006

Page 2: VITOMAX 200HS

A 120 mm highly effective composite thermal insulation

B Flue gas/water heat exchanger (economiser) with flue gashood

C Third hot gas flue

D Cover

E Second hot gas flue

F Flame tube

G Water-cooled burner holder required for pressure atomizers,on-site brick lining required for rotary atomizers

H Large expansion space

K Water-cooled front reversing chamber

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2 VIESMANN VITOMAX 200 HS

The design features at a glance

Page 3: VITOMAX 200HS

Specification (without economiser)

Size 1 2 3 4 5 6 7 8Steam output*1(at 102 °C feed water temperature)

t/h 0.70 0.90 1.15 1.40 1.75 2.30 2.90 3.80

Combustion output see diagram on page 8Hot gas pressure drop Pa 550 720 770 860 940 950 850 1030

mbar 5.5 7.2 7.7 8.6 9.4 9.5 8.5 10.3Total dimensionsTotal length (dimension r) mm 2500 2680 2960 3010 3230 3480 3820 4150Total width (dimension z) mm 1590 1640 1700 1800 1870 2030 2090 2280Total height (dimension a) mm 1830 1880 1950 2050 2130 2300 2380 2550FoundationLength mm 2300 2500 2700 2800 3000 3200 3600 3900Width mm 1200 1200 1200 1200 1300 1300 1300 1400Flame tube diameter external Ø

mm580 605 630 670 730 800 840 910

Flame tube length mm 1510 1690 1950 2000 2200 2450 2800 3150Reversing chamber length mm 250 250 250 250 250 250 250 250Total weight:*2Boiler with thermal insulationfor permiss. operating pressure 6 bar t 2.1 2.3 2.6 3.0 3.5 4.3 5.3 6.9

8 bar t 2.2 2.4 2.7 3.5 3.8 5.0 5.5 7.010 bar t 2.3 2.5 3.0 3.7 3.9 5.2 6.2 7.513 bar t 2.4 2.6 3.2 3.8 4.5 5.4 6.5 8.516 bar t 2.7 2.8 3.5 4.1 4.9 5.9 7.2 9.018 bar t 3.0 3.2 3.7 4.4 5.1 6.2 7.5 9.020 bar t 3.4 3.6 4.0 5.0 6.0 7.0 8.0 –22 bar t 3.8 4.0 4.4 5.5 6.5 7.5 – –25 bar t 4.2 4.5 5.0 6.0 7.0 – – –

Content Boiler water at the lowest water level m3 1.40 1.65 2.00 2.30 2.70 3.75 4.35 5.40Volume Steam chamber from the lowest waterlevel

m3 0.35 0.40 0.50 0.65 0.70 0.90 1.15 1.90

Boiler connectionsSteam connectorfor permiss. operating pressure 6 bar PN 16 DN 65 65 80 100 100 125 125 150

8 bar PN 16 DN 50 65 65 80 80 100 100 12510 bar PN 16 DN 50 50 65 65 80 100 100 12513 bar PN 40 DN 40 50 50 65 65 80 80 10016 bar PN 40 DN 40 40 50 50 65 65 80 10018 bar PN 40 DN 32 40 50 50 65 65 80 8020 bar PN 40 DN 32 40 40 50 50 65 65 –22 bar PN 40 DN 32 32 40 50 50 65 – –25 bar PN 40 DN 32 32 40 40 50 – – –

Safety valve connectorfor permiss. operating pressure 6 bar PN 16 DN 20 25 32 32 32 40 50 50

8 bar PN 16 DN 20 20 25 32 32 40 40 5010 bar PN 16 DN 20 20 25 25 32 32 40 4013 bar PN 40 DN 20 20 20 25 25 32 32 4016 bar PN 40 DN 20 20 20 20 25 25 32 3218 bar PN 40 DN 20 20 20 20 20 25 32 3220 bar PN 40 DN 20 20 20 20 20 25 25 –22 bar PN 40 DN 25 25 25 25 25 25 – –25 bar PN 40 DN 25 25 25 25 25 – – –

Feed water connector PN 40 DN 25 25 25 32 32 32 32 32Flue gas parameters see diagram on pages 10 and 12Flue connection internal

Ø mm240 240 290 290 340 340 440 440

Gas content up to flue connection m3 0.60 0.75 0.95 1.10 1.40 1.95 2.55 3.35

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VITOMAX 200 HS VIESMANN 3

*1The permissible steam output varies depending on the required emission values.If necessary, the nominal output corresponding to the steam output can be calculated using the following formula: Nominal output inMW = steam output in t/h x 0.65 (at 12 bar and a feed water temperature of 102 °C).

*2Specific variations are possible.

Specification

Page 4: VITOMAX 200HS

A Boiler centreAGA Flue connectionARS Connector DN 20 PN 40 for valve base

(pressure regulator, pressure limiter and pressure gauge)ASV Connector DN 25 PN 40 for blow-down valveD Steam connectorEL Connector DN 15 PN 40 for air vent valveESL Connector DN 20 PN 40 for T.D.S lineKAB Boiler coverKL Head-holeKTÜ Boiler door

LFE Connector DN 50 PN 40 for conductivity electrodeME Test portML Manhole (from 1.2 t/h)NW Lowest water levelR Clean-out apertureSCH Inspection apertureSIV Safety valve connectorSW Feed water connectorWB Connector DN 100 PN 40 for water level limiterWR Connector DN 100 PN 40 for water level controllerWSA Connector DN 20 PN 40 for water level indicator

NoteIllustration of standard version. The boiler can be mirrored along the Z-Z axis if required.

Dimensions*1Size 1 2 3 4 5 6 7 8Steam output t/h 0.70 0.90 1.15 1.40 1.75 2.30 2.90 3.80a mm 1830 1880 1950 2050 2130 2300 2380 2550b mm 1710 1760 1830 1930 2010 2180 2260 2430c mm 500 500 500 600 600 600 600 600d mm 285 285 305 320 325 365 380 425e mm 940 955 995 1030 1075 1145 1195 1275f mm 140 140 140 140 150 160 160 160g mm 950 970 1000 1020 1060 1110 1130 1170h (burner head, max.) Ø mm 290 290 350 350 380 380 380 410k mm 270 300 300 550 650 700 800 850l mm 460 520 650 425 375 465 525 470m mm 300 300 300 300 400 400 400 400n mm 590 605 685 710 680 780 945 1155o mm 200 200 250 250 330 340 365 460p mm 75 150 150 150 150 150 150 200q internal Ø

mm240 240 290 290 340 340 440 440

r mm 2500 2680 2960 3010 3230 3480 3820 4150s mm 2060 2240 2500 2550 2750 3000 3350 3700t mm 1030 1120 1250 1275 1575 1500 1675 1850u mm 1270 1305 1360 1430 1505 1660 1715 1790

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4 VIESMANN VITOMAX 200 HS

*1Nominal dimensions, subject to modification.

Specification (cont.)

Page 5: VITOMAX 200HS

Size 1 2 3 4 5 6 7 8v mm 825 850 875 925 950 1025 1050 1150w mm 265 275 295 320 325 365 380 425x mm 300 300 325 335 370 370 405 410y mm 1050 1084 1100 1150 1200 1375 1380 1430z mm 1590 1640 1700 1800 1870 2030 2090 2280

Specification (with economiser)

Size 1 2 3 4 5 6 7 8Steam output*1(at 102 °C feed water temperature)

t/h 0.70 0.90 1.15 1.40 1.75 2.30 2.90 3.80

Combustion output see diagram on page 8Hot gas pressure drop– with ECO 100 Pa 610 800 870 960 1040 1050 950 1180

mbar 6.1 8.0 8.7 9.6 10.4 10.5 9.5 11.8– with ECO 200 Pa 630 870 970 1060 1090 1100 1100 1330

mbar 6.3 8.7 9.7 10.6 10.9 11.0 11.0 13.3Total dimensionsTotal length (dimension v) mm 2990 3170 3430 3480 3850 4100 4440 4770Total width (dimension zc) mm 1590 1640 1700 1800 1870 2030 2090 2280Total height (dimension a)– with ECO 100 mm 2270 2300 2350 2480 2600 2770 2930 3100– with ECO 200 mm 2530 2560 2810 2870 2850 3020 3300 3380FoundationLength mm 2300 2500 2700 2800 3000 3200 3600 3900Width mm 1200 1200 1200 1200 1300 1300 1300 1400Flame tube diameter external Ø mm 580 605 630 670 730 800 840 910Flame tube length mm 1510 1690 1950 2000 2200 2450 2800 3150Reversing chamber length mm 250 250 250 250 250 250 250 250Total weight:*2Boiler with thermal insulationfor permiss. operating pressure– with ECO 100 6 bar t 2.30 2.50 2.82 3.23 3.78 4.62 5.63 7.26

8 bar t 2.40 2.60 2.92 3.73 4.03 5.32 5.83 7.3610 bar t 2.50 2.70 3.22 3.93 4.18 5.52 6.53 7.8613 bar t 2.60 2.80 3.42 4.03 4.78 5.72 6.83 8.8616 bar t 2.90 3.00 3.72 4.33 5.18 6.22 7.53 9.3618 bar t 3.20 3.40 3.92 4.63 5.38 6.52 7.83 9.3620 bar t 3.60 3.80 4.22 5.23 6.28 7.32 8.33 –22 bar t 4.00 4.20 4.62 5.73 6.78 7.82 – –25 bar t 4.40 4.70 5.22 6.23 7.28 – – –

for permiss. operating pressure– with ECO 200 6 bar t 2.43 2.63 3.00 3.45 3.97 4.85 5.97 7.63

8 bar t 2.53 2.73 3.10 3.95 4.22 5.55 6.17 7.7310 bar t 2.63 2.83 3.40 4.15 4.37 5.75 6.87 8.2313 bar t 2.73 2.93 3.60 4.25 4.97 5.95 7.17 9.2316 bar t 3.03 3.13 3.90 4.55 5.37 6.45 7.87 9.7318 bar t 3.33 3.53 4.10 4.85 5.57 6.75 8.17 9.7320 bar t 3.73 3.93 4.40 5.45 6.47 7.55 8.67 –22 bar t 4.13 4.33 4.80 5.95 6.97 8.05 – –25 bar t 4.53 4.83 5.40 6.45 7.47 – – –

Content Boiler water at the lowest water level– ECO 100 m3 1.41 1.66 2.01 2.31 2.72 3.77 4.37 5.42– ECO 200 m3 1.42 1.67 2.03 2.33 2.74 3.79 4.40 5.46Volume Steam chamber from the lowest waterlevel

m3 0.35 0.40 0.50 0.65 0.70 0.90 1.15 1.90

Boiler connectionsSteam connectorfor permiss. operating pressure 6 bar PN 16 DN 65 65 80 100 100 125 125 150

8 bar PN 16 DN 50 65 65 80 80 100 100 12510 bar PN 16 DN 50 50 65 65 80 100 100 12513 bar PN 40 DN 40 50 50 65 65 80 80 10016 bar PN 40 DN 40 40 50 50 65 65 80 100

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VITOMAX 200 HS VIESMANN 5

*1The permissible steam output varies depending on the required emission values.If necessary, the nominal output corresponding to the steam output can be calculated using the following formula: Nominal output inMW = steam output in t/h x 0.65 (at 12 bar and a feed water temperature of 102 °C).

*2Specific variations are possible.

Specification (cont.)

Page 6: VITOMAX 200HS

Size 1 2 3 4 5 6 7 818 bar PN 40 DN 32 40 50 50 65 65 80 8020 bar PN 40 DN 32 40 40 50 50 65 65 –22 bar PN 40 DN 32 32 40 50 50 65 – –25 bar PN 40 DN 32 32 40 40 50 – – –

Safety valve connectorfor permiss. operating pressure 6 bar PN 16 DN 20 25 32 32 32 40 50 50

8 bar PN 16 DN 20 20 25 32 32 40 40 5010 bar PN 16 DN 20 20 25 25 32 32 40 4013 bar PN 40 DN 20 20 20 25 25 32 32 4016 bar PN 40 DN 20 20 20 20 25 25 32 3218 bar PN 40 DN 20 20 20 20 20 25 32 3220 bar PN 40 DN 20 20 20 20 20 25 25 –22 bar PN 40 DN 25 25 25 25 25 25 – –25 bar PN 40 DN 25 25 25 25 25 – – –

Feed water connector PN 40 DN 25 25 25 32 32 32 32 32Flue gas parameters see diagram on pages 10 and 12Flue connection internal Ø mm 240 240 290 290 340 340 440 440Gas content up to flue connection– with ECO 100 m3 0.81 0.96 1.18 1.37 1.84 2.50 3.16 4.01– with ECO 200 m3 0.85 1.00 1.24 1.43 1.92 2.60 3.31 4.17

A Boiler centreAGA Flue connectionARS Connector DN 20 PN 40 for valve base

(pressure regulator, pressure limiter and pressure gauge)ASV Connector DN 25 PN 40 for blow-down valveD Steam connectorE R2" drain connectorEL Connector DN 15 PN 40 for air vent valveESL Connector DN 20 PN 40 for T.D.S. lineKAB Boiler coverKL Head-holeKTÜ Boiler doorLFE Connector DN 50 PN 40 for conductivity electrode

ME Test portML Manhole (from 1.2 t/h)NW Lowest water levelR Clean-out apertureSCH Inspection apertureSIV Safety valve connectorSW Feed water connectorSWL Feed water lineTH ThermometerWB Connector DN 100 PN 40 for water level limiterWR Connector DN 100 PN 40 for water level controllerWSA Connector DN 20 PN 40 for water level indicator

NoteIllustration of standard version. The boiler can be mirrored along the Z-Z axis if required.

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Specification (cont.)

Page 7: VITOMAX 200HS

Dimensions*1Size 1 2 3 4 5 6 7 8Steam output t/h 0.70 0.90 1.15 1.40 1.75 2.30 2.90 3.80a (with ECO 100) mm 2270 2300 2350 2480 2600 2770 2930 3100a (with ECO 200) mm 2530 2560 2810 2870 2850 3020 3300 3380b mm 1830 1880 1950 2050 2130 2300 2380 2550c mm 1710 1760 1830 1930 2010 2180 2260 2430d mm 500 500 500 600 600 600 600 600e mm 285 285 305 320 325 365 380 425f mm 940 955 995 1030 1075 1145 1195 1275g mm 140 140 140 140 150 160 160 160h mm 950 970 1000 1020 1060 1110 1130 1170k (burner head, max.) Ø mm 290 290 350 350 380 380 380 410l mm 270 300 300 550 650 700 800 850m mm 460 520 650 425 375 465 525 470n mm 300 300 300 300 400 400 400 400o mm 590 605 685 710 680 780 945 1155p mm 200 200 250 250 330 340 365 460q mm 75 150 150 150 150 150 150 200r mm 650 650 650 650 800 800 800 800s mm 440 440 440 440 590 590 400 400t internal Ø

mm240 240 290 290 340 340 440 440

u (with ECO 100) mm 1645 1680 1735 1975 1865 2035 2090 2165u (with ECO 200) mm 1905 1940 2125 2185 2125 2295 2480 2555v mm 2990 3170 3430 3480 3850 4100 4440 4770w mm 2060 2240 2500 2550 2750 3000 3350 3700x mm 1030 1120 1250 1275 1575 1500 1675 1850y mm 825 850 875 925 950 1025 1050 1150z mm 235 245 280 280 305 300 280 370za (transportation height with ECO100)

mm –*2 –*2 –*2 –*2 2180 2350 2430 2600

za (transportation height with ECO200)

mm –*2 –*2 2330 2390 2330 2490 2680 2760

zb (with ECO 100) mm 1975 2010 2100 2165 2260 2430 2435 2610zb (with ECO 200) mm 2235 2270 2490 2555 2505 2675 2910 2985zc mm 1590 1640 1700 1800 1870 2030 2090 2280

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VITOMAX 200 HS VIESMANN 7

*1Nominal dimensions, subject to modification.*2Transportation height corresponds to total height dimension a plus 50 mm for packing (with welded-on flue gas hood)

Specification (cont.)

Page 8: VITOMAX 200HS

Factor for determining combustion output using the steam output

Values determined over all boiler sizesFeed water temperature 102 °C

A Without flue gas/water heat exchanger (economiser)B With flue gas/water heat exchanger (ECO 100)C With flue gas/water heat exchanger (ECO 200)

Combustion output in kW = Factor F x steam output in kg/h

Example:Steam output 1400 kg/hOperating pressure 12 bar

1. Operation without economiserFactor F = 0.741 (see diagram) produces a combustion outputof 1037 kW

2. Operation with ECO 200(boiler efficiency 94.6 %)Factor F = 0.692 (see diagram) produces a combustion outputof 969 kW

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Specification (cont.)

Page 9: VITOMAX 200HS

Boiler efficiency in relation to the operating pressure withouteconomiserValues determined over all boiler sizesResidual oxygen content of flue gas 3 %, feed water temperature102 °C

A Operating pressure 5 barB Operating pressure 7 barC Operating pressure 9 barD Operating pressure 12 barE Operating pressure 15 barF Operating pressure 17 barG Operating pressure 19 barH Operating pressure 21 barI Operating pressure 24 bar

Boiler efficiency in relation to the operating pressure withECO 100Values determined over all boiler sizesResidual oxygen content of flue gas 3 %, feed water temperature102 °C

A Operating pressure 5 barB Operating pressure 7 barC Operating pressure 9 barD Operating pressure 12 barE Operating pressure 15 barF Operating pressure 17 barG Operating pressure 19 barH Operating pressure 21 barI Operating pressure 24 bar

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VITOMAX 200 HS VIESMANN 9

Specification (cont.)

Page 10: VITOMAX 200HS

Boiler efficiency in relation to the operating pressure withECO 200Values determined over all boiler sizesResidual oxygen content of flue gas 3 %, feed water temperature102 °C

A Operating pressure 5 barB Operating pressure 7 barC Operating pressure 9 barD Operating pressure 12 barE Operating pressure 15 barF Operating pressure 17 barG Operating pressure 19 barH Operating pressure 21 barI Operating pressure 24 bar

Flue gas temperature in relation to the operating pressurewithout economiserValues determined over all boiler sizesResidual oxygen content of flue gas 3 %, feed water temperature102 °C

A Operating pressure 5 barB Operating pressure 7 barC Operating pressure 9 barD Operating pressure 12 barE Operating pressure 15 barF Operating pressure 17 barG Operating pressure 19 barH Operating pressure 21 barI Operating pressure 24 bar

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10 VIESMANN VITOMAX 200 HS

Specification (cont.)

Page 11: VITOMAX 200HS

Flue gas temperature in relation to the operating pressurewith ECO 100Values determined over all boiler sizesResidual oxygen content of flue gas 3 %, feed water temperature102 °C

A Operating pressure 5 barB Operating pressure 7 barC Operating pressure 9 barD Operating pressure 12 barE Operating pressure 15 barF Operating pressure 17 barG Operating pressure 19 barH Operating pressure 21 barI Operating pressure 24 bar

Flue gas temperature in relation to the operating pressurewith ECO 200Values determined over all boiler sizesResidual oxygen content of flue gas 3 %, feed water temperature102 °C

A Operating pressure 5 barB Operating pressure 7 barC Operating pressure 9 barD Operating pressure 12 barE Operating pressure 15 barF Operating pressure 17 barG Operating pressure 19 barH Operating pressure 21 barI Operating pressure 24 bar

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VITOMAX 200 HS VIESMANN 11

Specification (cont.)

Page 12: VITOMAX 200HS

Factor for determining the flue gas mass flow using the steam output

Values determined over all boiler sizesfor designing the flue system in accordance with EN 13384Residual oxygen content of flue gas 3 %, feed water temperature 102 °C

A Without flue gas/water heat exchanger (economiser)B With flue gas/water heat exchanger (ECO 100)C With flue gas/water heat exchanger (ECO 200)

Flue gas mass flow in kg/h = Factor R x steam output in kg/h

Example:Steam output 1400 kg/hOperating pressure 12 bar

1. Operation without economiserFactor R = 1.120 (see diagram) produces a flue gas mass flowof 1568 kg/h

2. Operation with ECO 200(boiler efficiency 94.6 %)Factor R = 1.046 (see diagram) produces a flue gas mass flowof 1464 kg/h

NoteThe minimum combustion output depends on the control range ofthe burner.Flue gas side sizing of the boiler: 0 Pa at flue gas outlet:.

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Specification (cont.)

Page 13: VITOMAX 200HS

Positioning

Recommended distances

A EconomiserB BoilerC Burner

Observe the stated dimensions to ensure easy installation andmaintenance.Distances relate to the boiler.The distance must be checked in accordance with the applicablecode of practice at the installation site, subject to the equipment(accessories).

Size 1 2 3 4 5 6 7 8Steam output t/h 0.70 0.90 1.15 1.40 1.75 2.30 2.90 3.80a mm 2000 2200 2400 2500 2700 2900 3200 3500a min. mm 1000 1100 1300 1300 1400 1500 1700 1900

Dimensiona:

This distance is recommended for boiler cleaning. Dimension amin.:

A bigger minimum size may be required because ofthe burner dimensions.

Positioning

Install steam boiler in rooms that comply with TRD 403.& Avoid very dusty conditions& Avoid high levels of humidity& Protect against frost and ensure good ventilationotherwise the system may suffer faults and damage.

In rooms where air contamination through halogenated hydro-carbons may occur, install the boiler only if adequate measurescan be taken to provide a supply of uncontaminated combustionair.

Standard delivery

Boiler with burner plate, boiler door, flue gas collector with clean-out apertures and fitted thermal insulation.The following are also supplied for the version without economi-ser: Feed water pipe with thermal insulation between boiler andeconomiser and flue gas hood for installation on site.

With transportation protection, fitting assembly and dummyflanges for connectors that are not required for every application.

Design information

Inspection periods

The pressure vessel complies with the requirements of the applic-able TRD code of practice and the association agreements.Therefore, the following test periods are suggested:& Annual: External inspection& Every three years: Internal inspection& Every nine years: Strength test in the form of a water pressuretest.

Country-specific test requirements must be taken into considera-tion.

NoteFor more information see technical guide, installation instructions,operating and service instructions.

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VITOMAX 200 HS VIESMANN 13

Specification (cont.)

Page 14: VITOMAX 200HS

Viessmann Werke GmbH&Co KGD-35107 AllendorfTelephone: +49 6452 70-0Fax: +49 6452 70-2780www.viessmann.com

Subject to technical modifications.

Viessmann LimitedHortonwood 30, TelfordShropshire, TF1 7YP, GBTelephone: +44 1952 675000Fax: +44 1952 675040E-mail: [email protected] 5

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14 VIESMANN VITOMAX 200 HS