VIPRO VIBRATING PRODUCTSVIPRO VIBRATING PRODUCTS

would like to welcomewould like to welcome

YOUYOU

to our introduction presentationto our introduction presentation

PRESENTATION OVERVIEW PRESENTATION OVERVIEW CompanyCompany MissionMission

BackgroundBackground BackgroundBackground ProductsProducts && ServicesServices offeringoffering DesignDesign && ManufacturingManufacturing processprocess ValueValue AddedAdded ResellerReseller AgenciesAgencies ReferenceReference CustomersCustomers BenefitsBenefits inin partneringpartnering withwith ViproViprop gp g pp ContactContact detailsdetails ConclusionConclusion ConclusionConclusion QQ && AA

OUR MISSIONOUR MISSION

To supplyTo supply well designedwell designed && manufacturedmanufacturedTo supply To supply well designedwell designed & & manufacturedmanufactured,,top qualitytop quality equipment that willequipment that will

best suitbest suit the required the required applicationapplication

&&

We offer We offer prompt, technically correct & prompt, technically correct & accurate serviceaccurate service to the Industryto the Industry

BACK

BACKGROUNDBACKGROUND VIPROVIPRO waswas foundedfounded inin 19981998 byby ZeusZeus VenterVenter OfficesOffices situatedsituated inin MenlynMenlyn PretoriaPretoria OfficesOffices situatedsituated inin MenlynMenlyn,, PretoriaPretoria StoresStores situatedsituated inin RoslynnRoslynn,, PretoriaPretoria

S i liS i li ii thth fi ldfi ld ff ib tiib ti && ib tiib ti i ti t SpecializeSpecialize inin thethe fieldsfields ofof vibrationvibration && vibratingvibrating equipmentequipment:: VibratingVibrating screenscreen && feederfeeder designdesign && manufacturemanufacture

VibrationVibration AnalysisAnalysis toto assistassist inin VibrationVibration AnalysisAnalysis toto assistassist inin EquipmentEquipment problemproblem resolutionresolution ConditionCondition monitoringmonitoring andand preventativepreventative maintenancemaintenance ConditionCondition monitoringmonitoring andand preventativepreventative maintenancemaintenance

ValueValue addedadded resellerreseller ofof comprehensivecomprehensive rangerange ofof vibrationvibration relatedrelatedproductsproductsp oduc sp oduc s

MoreMore thanthan 4040 yearsyears experienceexperience inin vibrationvibration equipmentequipmentdesigndesign && manufacturemanufacturedesigndesign && manufacturemanufacture

BACK

PRODUCTS & SERVICESPRODUCTS & SERVICES

BACK

DESIGN, SIZING & MANUFACTUREDESIGN, SIZING & MANUFACTURE,, CustomCustom designdesign ofof newnew && retrofitretrofit vibratingvibrating

ScreensScreens && FeedersFeeders DesignDesign supportedsupported byby:: DesignDesign supportedsupported byby::

AccurateAccurate SizingSizing KnowledgeKnowledgeProcessProcess UnderstandingUnderstanding ProcessProcess UnderstandingUnderstanding

ComputerComputer aidedaided DesignDesign && SizingSizingff FiniteFinite ElementElement MethodMethod AnalysisAnalysis ofof criticalcritical

elementselements StructuredStructured endend toto endend manufacturingmanufacturing

processprocess followedfollowed

BACK

processprocess followedfollowed

3D CAD DESIGN & FEA3D CAD DESIGN & FEA

BACK

DESIGN & MANUFACTURING PROCESSDESIGN & MANUFACTURING PROCESSCUSTOMER

REQUIREMENTS CAPTURE & VERIFICATION

EQUIPMENT SIZING

•Screen/ feeder size

CAD DESIGN •Screen design in 3D CAD•Centre of Gravity & Mass& VERIFICATION

•Flow Rate•Bulk Density •Cut Size•Particle distributionH l Si

•Screen/ feeder size•Required screening media•Most appropriate material•Total screen/feeder mass•Required vibrator motorsM t i t

•Centre of Gravity & Mass distribution considered•Layout drawings indicate mass, suspension centres, dynamic loads, static loads & i i l di i•Halve Size

•Wet vs Dry Process •Material shape

•Most appropriate suspension

& principal dimensions•Laser profile cutting files

DESIGN VERIFICATION

•Peer review of design•Review against previous

MANUFACTURE •Detailed project & quality plan•Hold & witness points

FINAL QUALITY CONTROL •Performance verification through Digital Vibration Analysis

designed equipment•Finite Element Methods Analysis of critical components

•Laser profile cutting•Welding minimized•Bolted assembly•High quality anti corrosion painting

•Detailed quality inspection•Equipment delivery include user manual, QC document, As built drawings material paintingdrawings, material certificates

BACK

DESIGN, SIZING & MANUFACTUREDESIGN, SIZING & MANUFACTURE,, EquipmentEquipment designeddesigned && manufacturedmanufactured includeinclude::

VibratingVibrating feedersfeeders VibratingVibrating grizzliesgrizzlies VibratingVibrating screensscreens ShakerShaker conveyorsconveyors ShakerShaker conveyorsconveyors VibratingVibrating tablestables andand shakeshake--outsouts VibratingVibrating hoppershoppers VibratingVibrating hoppershoppers

BACK

VIBRATING FEEDERSVIBRATING FEEDERSFeaturesFeatures::

Hi hHi h l til ti d id i HighHigh accelerationacceleration drivesdrives HeavyHeavy dutyduty constructionconstruction && applicationapplication specificspecific linersliners

SupportedSupported oror suspendedsuspended installationinstallation SupportedSupported oror suspendedsuspended installationinstallation CoilCoil springssprings // RostaRosta // rubberrubber bufferbuffer suspensionsuspension SpeedSpeed controlcontrol forfor electroelectro magneticmagnetic drivedrive SpeedSpeed controlcontrol forfor electroelectro magneticmagnetic drivedrive ManualManual oror PLCPLC controlcontrol forfor electroelectro magneticmagnetic drivedrive CustomCustom designeddesigned feedfeed chuteschutes CustomCustom designeddesigned feedfeed chuteschutes CustomCustom designeddesigned toto suitsuit uniqueunique mountingmounting positions,positions, feedfeed

arrangementsarrangements andand processprocess requirementsrequirementsgg pp qq SizeSize rangerange:: UpUp toto 22..55mWmW xx 66mLmL

BACK

VIBRATING FEEDERSVIBRATING FEEDERS

FeedersFeeders manufacturedmanufactured includeinclude BruteBrute forceforce feedersfeeders ElectromagneticElectromagnetic feedersfeeders ElectromagneticElectromagnetic feedersfeeders TubularTubular feedersfeeders

f df d DeDe--wateringwatering feedersfeeders CoalCoal duffduff feedersfeeders

SuspendedSuspended oror supportedsupported installationinstallation SuspendedSuspended oror supportedsupported installationinstallation

BACK

BRUTE FORCE FEEDERSBRUTE FORCE FEEDERS HeavyHeavy dutyduty ConstructionConstruction

hh ll ff HighHigh accelerationacceleration ofof 66--77 GsGs AdjustableAdjustable suspensionsuspension angleangle HighHigh qualityquality wearwear linersliners

BACK

ELECTROMAGNETIC FEEDERSELECTROMAGNETIC FEEDERS

AviteqAviteq && FMCFMC InstantInstant stopstop && startstart AccurateAccurate controlcontrol –– idealideal forfor

dosingdosing applicationsapplications StableStable throughthrough temperaturetemperature StableStable throughthrough temperaturetemperature

rangerange NoiselessNoiseless operationoperation NoiselessNoiseless operationoperation

BACK

TUBULAR FEEDERTUBULAR FEEDER

DustDust andand tampertamper proofproofmaterialmaterial feedingfeeding

MaintainableMaintainable linersliners MaintainableMaintainable linersliners LowLow profileprofile designdesign

BACK

FEEDER INSTALLATIONFEEDER INSTALLATION

SupportedSupported

Suspended

BACK

VIBRATING GRIZZLIESVIBRATING GRIZZLIES ExtraExtra heavyheavy dutyduty boltedbolted

constructionconstructionconstructionconstruction CastCast ManganeseManganese taperedtapered barsbars 100100%% dutyduty ratingrating motorsmotors 100100%% dutyduty ratingrating motorsmotors

BACK

VIBRATING GREASE TABLESVIBRATING GREASE TABLES

DistributionDistribution feederfeeder (independent)(independent) RubberRubber linedlined forfor quietquiet operationoperation RubberRubber linedlined forfor quietquiet operationoperation HiddenHidden bracketsbrackets && suspensionsuspension

supportssupports forfor safesafe operationoperationsupportssupports forfor safesafe operationoperation IRIR heatersheaters toto controlcontrol greasegrease

temperaturetemperature (optional)(optional)pp ( p )( p ) CentralCentral drainagedrainage pointspoints 33 greasegrease stagesstages

BACK

VIBRATING SCREENSVIBRATING SCREENSFeaturesFeatures::

HighHigh accelerationacceleration drivesdrivesgg ModularModular designdesign ReplaceableReplaceable partsparts

d bld bl ll AdjustableAdjustable suspensionsuspension anglesangles WearWear protectionprotection ofof exposedexposed partsparts HighHigh capacitycapacity crosscross membersmembers andand stringersstringers HighHigh capacitycapacity crosscross membersmembers andand stringersstringers AccurateAccurate designdesign withwith correctcorrect strokestroke // speedspeed ratioratio forfor

screeningscreening apertureaperture usedusedgg pp CircularCircular oror linearlinear motionmotion VariousVarious typetype ofof screeningscreening mediamedia SizeSize rangerange:: FromFrom 11”” xx 11”” upup toto 1616”” xx 2424””

BACK

VIBRATING SCREENSVIBRATING SCREENS

ScreensScreens manufacturedmanufactured includeinclude ScreensScreens manufacturedmanufactured includeinclude ScalpingScalping screensscreens DeDe –– wateringwatering screensscreens

Si iSi i SizingSizing screensscreens DeDe –– slimingsliming screensscreens DeDe slimingsliming screensscreens HighHigh frequencyfrequency screenscreen SingleSingle deckdeck widewide bodybody multimulti slopeslope screenscreen

BACK

SCALPING SCREENSCALPING SCREEN

NormallyNormally inclinedinclined VariousVarious typestypes ofof screeningscreening mediamedia VariousVarious typestypes ofof screeningscreening mediamedia AdjustableAdjustable suspensionsuspension anglesangles HighHigh strokestroke HighHigh strokestroke

BACK

DEDE--WATERING SCREENWATERING SCREEN ModularModular designdesign

R l blR l bl idid l tl t && f df d ReplaceableReplaceable sideside platesplates && feedfeedlinersliners

AdjustableAdjustable SuspensionSuspension AnglesAngles AdjustableAdjustable SuspensionSuspension AnglesAngles HighHigh AccelerationAcceleration HighHigh capacitycapacity crosscross membersmembers HighHigh capacitycapacity crosscross membersmembers VariousVarious screeningscreening mediamedia surfacesurface

featuresfeatures CorrectCorrect frequencyfrequency // apertureaperture ratioratio

BACK

SIZING SCREENSIZING SCREEN

GenerousGenerous screeningscreening areaarea 9595%% screeningscreening efficiencyefficiency 9595%% screeningscreening efficiencyefficiency SuitableSuitable strokestroke // accelerationacceleration ratioratio toto

suitsuit apertureaperturesuitsuit apertureaperture ModularModular designdesign ReplaceableReplaceable sideside platesplates && feedfeed linerslinerspp pp AdjustableAdjustable SuspensionSuspension AnglesAngles AdequateAdequate wearwear protectionprotection ofof crosscross

membersmembers

BACK

DEDE--SLIMING SCREENSLIMING SCREEN

HighHigh loadload capacitycapacity GenerousGenerous screeningscreening areaarea GenerousGenerous screeningscreening areaarea AdjustableAdjustable suspensionsuspension anglesangles

BACK

HIGH FREQUENCY SCREENHIGH FREQUENCY SCREEN

UpUp toto 99G’sG’s accelerationacceleration HighHigh efficiencyefficiency HighHigh efficiencyefficiency NonNon--blindingblinding

BACK

SINGLE DECK WIDE BODY SINGLE DECK WIDE BODY MULTI SLOPE SCREENMULTI SLOPE SCREENMULTI SLOPE SCREENMULTI SLOPE SCREEN

HighHigh capacitycapacity:: 10001000tphtph upup toto 30003000tphtphHighHigh capacitycapacity:: 10001000tphtph upup toto 30003000tphtph DrivenDriven byby twintwin VenanzettiVenanzetti exciterexciter

gearboxesgearboxes (each(each 5050 000000kgkg..f)f) LinerLiner protectionprotection FEAFEA toto reducereduce failurefailure riskrisk andand improveimprove

lifelife expectancyexpectancy

BACK

SCREENING MEDIASCREENING MEDIA FactorsFactors consideredconsidered inin selectingselecting screeningscreening mediamedia::

RequiredRequired cutcut sizesize andand effectiveeffective openopen areaareaqq pp ProcessProcess && materialmaterial characteristicscharacteristics IndustryIndustry specificspecific requirementsrequirements

L lL l ff d bilitd bilit i di d LevelLevel ofof durabilitydurability requiredrequired CustomerCustomer preferencepreference

ScreeningScreening mediamedia usedused:: PolyurethanePolyurethane panelspanels PolyurethanePolyurethane panelspanels RubberRubber panelspanels PerforatedPerforated platesplates WedgeWedge wirewire WovenWoven wirewire

SpecializedSpecialized rodrod decksdecks SpecializedSpecialized rodrod decksdecks

BACK

POLYURETHANE PANELSPOLYURETHANE PANELS

BACK

RUBBER PANELSRUBBER PANELS

BACK

PERFORATED PANELSPERFORATED PANELS

BACK

WEDGE WIREWEDGE WIRE

BACK

WOVEN WIREWOVEN WIRE

BACK

ROD DECKROD DECK

BACK

VIBRATINGVIBRATING COMPACTING TABLESCOMPACTING TABLES TwinTwin motormotor drivedrive RobustRobust constructionconstruction RobustRobust constructionconstruction OperationOperation underunder extremeextreme conditionsconditions RubberRubber domedome coilcoil springspring suspensionsuspension RubberRubber domedome coilcoil springspring suspensionsuspension

pointspoints SurfaceSurface featuresfeatures andand holdhold--downsdowns

optionaloptional BaseBase supportsupport frameframe

BACK

VALUE ADDED RESELLER AGENCIESVALUE ADDED RESELLER AGENCIES VIPRO is an authorized agent VIPRO is an authorized agent

for the following best of breed for the following best of breed products:products: Venanzetti Electric Vibrator Venanzetti Electric Vibrator

moto s and e cite gea bo esmoto s and e cite gea bo esmotors and exciter gearboxes;motors and exciter gearboxes; Rosta Rubber suspension units Rosta Rubber suspension units

& oscillating mounts& oscillating mountsgg FMC FMC SyntronSyntron range of electro range of electro

magnetic feeders and drivesmagnetic feeders and drives Aviteq range of electro Aviteq range of electro

magnetic feeders and drivesmagnetic feeders and drives Firestone Air mounts & RubberFirestone Air mounts & Rubber Firestone Air mounts & Rubber Firestone Air mounts & Rubber

buffersbuffers

BACK

VENANZETTI VIBRATOR MOTORSVENANZETTI VIBRATOR MOTORS

Features:Features:IP 66 / 67 ratedIP 66 / 67 rated IP 66 / 67 ratedIP 66 / 67 rated

Stainless steel coversStainless steel covers Removable bearing housingsRemovable bearing housings Self aligning shaft bearingsSelf aligning shaft bearings Self aligning shaft bearingsSelf aligning shaft bearings Four stage testing procedure at the Four stage testing procedure at the

manufacturermanufacturer Long life OLong life O--ring sealing systemring sealing system Long life OLong life O ring sealing systemring sealing system Centrifugal forces from 4 to 25000 Centrifugal forces from 4 to 25000 kg.fkg.f.. Speeds from 500 to 3600 rpmSpeeds from 500 to 3600 rpm 12 month guarantee from Vipro12 month guarantee from Viproo t gua a tee o p oo t gua a tee o p o Full range of rotary and piston vibratorsFull range of rotary and piston vibrators Available exAvailable ex--stock Pretoria on most stock Pretoria on most

sizessizes Certified with CE, CSA, Ex e LCIE & Certified with CE, CSA, Ex e LCIE &

ATEX and CESIATEX and CESI

BACK

VENANZETTI EXCITER GEARBOXVENANZETTI EXCITER GEARBOX

Features:Features:Very high centrifugal forces enablingVery high centrifugal forces enabling Very high centrifugal forces enabling Very high centrifugal forces enabling user to drive heavy and large machinesuser to drive heavy and large machines

Quiet operationQuiet operation Requires standard squirrel cageRequires standard squirrel cage Requires standard squirrel cage Requires standard squirrel cage

electrical motorselectrical motors Perfect synchronization start & stopPerfect synchronization start & stop Weights adjustableWeights adjustable Weights adjustableWeights adjustable Interconnected to multiple exciter unitsInterconnected to multiple exciter units Magnetic plug to remove ultra fines Magnetic plug to remove ultra fines

metal shavings from lubricantmetal shavings from lubricanteta s a gs o ub ca teta s a gs o ub ca t Very low maintenance costVery low maintenance cost Long service intervalsLong service intervals

BACK

ROSTA SUSPENSION UNITSROSTA SUSPENSION UNITS

Features:Features: Maintenance freeMaintenance free Durable with long lifespanDurable with long lifespan no metallic contact or friction no metallic contact or friction

locationslocationsWorks without any noiseWorks without any noise Works without any noiseWorks without any noise

Can be used in wet, corrosive Can be used in wet, corrosive environmentsenvironmentsenvironments environments

No need for expensive No need for expensive bearing and damping bearing and damping components.components.

BACK

FMC SYNTRON RANGEFMC SYNTRON RANGE

SyntronSyntron range includes: range includes: yy gg•• Screen and Screen feedersScreen and Screen feeders•• Magnetic SeparatorsMagnetic Separators•• Magnetic SeparatorsMagnetic Separators•• Paper joggersPaper joggers•• Orienting and PositioningOrienting and Positioning•• Orienting and Positioning Orienting and Positioning

equipmentequipment

BACK

AVITEQ RANGEAVITEQ RANGE

AviteqAviteq range includes: range includes: qq gg

•• Very low noise levelsVery low noise levels•• Very low noise levelsVery low noise levels•• Virtually maintenance freeVirtually maintenance free•• Very high levels of accelerationVery high levels of acceleration•• Very high levels of accelerationVery high levels of acceleration•• Accurate control of feedAccurate control of feed•• Stop/Start multiple timesStop/Start multiple times•• Stop/Start multiple timesStop/Start multiple times•• Controlled from PLC and Controlled from PLC and

manualmanualmanualmanual•• Large range availableLarge range available

BACK

COMPLIMENTING SERVICE OFFERINGCOMPLIMENTING SERVICE OFFERING

Equipment installation & commissioning;Equipment installation & commissioning; Maintenance & Repair; Maintenance & Repair;

Vibrator motor repairVibrator motor repair

TrainingTrainingC lti S iC lti S i Consulting Services Consulting Services

VibrationVibration AnalysisAnalysis AssistAssist customerscustomers inin diagnosing/resolvingdiagnosing/resolving AssistAssist customerscustomers inin diagnosing/resolvingdiagnosing/resolving

vibrationvibration relatedrelated processprocess equipmentequipmentproblemsproblems

VerifyVerify actualactual performanceperformance ofof equipmentequipmentmanufacturedmanufactured againstagainst specificationspecificationA i tA i t tt ithith ditiditi AssistAssist customerscustomers withwith conditionconditionmonitoringmonitoring asas partpart ofof largerlarger preventativepreventativemaintenancemaintenance programprogram..p gp g

BACK

REFERENCESREFERENCESMining End UsersOEMs & Consultants Mining End UsersOEMs & Consultants Mining End UsersOEMs & Consultants

LeRoy SomerZestMine & Quarry

Bateman TitacoCanon EngineeringOranjevaal

Miba Democratic Republic of CongoIscor Grootegeluk

Xstrata Mototolostrata LydenburgXstrata Wonderkop

Mining End UsersOEMs & ConsultantsLeRoy SomerZestMine & Quarry

Bateman TitacoCanon EngineeringOranjevaal

Miba Democratic Republic of CongoIscor Grootegeluk

Xstrata Mototolostrata LydenburgXstrata Wonderkop

SuppliesSchenk AshDavey IndustrialBearing Man

EngineeringGlobal Material TechnologyScreenex

Sonop DelweryeM.A.R.SLonminSamancor

Xstrata KroondalKhumba Resources Anglo GoldAnglo Platinum

SuppliesSchenk AshDavey IndustrialBearing Man

EngineeringGlobal Material TechnologyScreenex

Sonop DelweryeM.A.R.SLonminSamancor

Xstrata KroondalKhumba Resources Anglo GoldAnglo Platinum

Ken OverseasFrazer AlexanderDowding Reynard & Associates

Tati Nickelg

AmandelbultDe Beers Exploration

Ken OverseasFrazer AlexanderDowding Reynard & Associates

Tati Nickelg

AmandelbultDe Beers Exploration

Food, Chemical & Pharmaceuticals End Users

Manufacturing End usersConsol GlassFirestone S.A.Highveld Steel

PPC Lime Acres SamancorFerrometals

NestleL d’

H T HM t f d

Food, Chemical & Pharmaceuticals End Users

Manufacturing End usersConsol GlassFirestone S.A.Highveld Steel

PPC Lime Acres SamancorFerrometals

NestleL d’

H T HM t f dHighveld Steel

Salcast

FerrometalsS.A. ChromeBayer ChromeInvensil Silicon Smelters

Leverpond’sOmnia FertilizersSASOLIllovo

MasterfoodsA.E.C.IBokomo Foods

Highveld SteelSalcast

FerrometalsS.A. ChromeBayer ChromeInvensil Silicon Smelters

Leverpond’sOmnia FertilizersSASOLIllovo

MasterfoodsA.E.C.IBokomo Foods

SmeltersSmelters

BACK

INTERNATIONAL CUSTOMERSINTERNATIONAL CUSTOMERS

WHY WORK WITH VIPRO?WHY WORK WITH VIPRO? Specialize in vibrating equipment Specialize in vibrating equipment

design & manufacturedesign & manufacture General arrangement drawings areGeneral arrangement drawings are General arrangement drawings are General arrangement drawings are

supplied, when an order is placed, supplied, when an order is placed, indicating mass, suspension centers, indicating mass, suspension centers, d i l d t ti l d dd i l d t ti l d ddynamic loads, static loads and dynamic loads, static loads and principal dimensionsprincipal dimensions

Better than industry norm Better than industry norm w.r.tw.r.t. . yydelivery times delivery times Vibrating screens & feedersVibrating screens & feeders-- 66--8 weeks8 weeks

Highly competitive pricingHighly competitive pricing Highly competitive pricingHighly competitive pricing Agent for most bought in components Agent for most bought in components

usedusedM t i l h di tl fM t i l h di tl f Material purchase directly from sourceMaterial purchase directly from source

Efficient manufacturing process with Efficient manufacturing process with little wastelittle waste

24 Hour after sales support24 Hour after sales support

BACK

CONTACT DETAILSCONTACT DETAILSPhysical Address Postal Address

Building No. 5 Glenn Manor Office Park P.O.Box 15811Glenn Manor Road Lynn East

Vipro Vibrating Products

Menlyn Pretoria, GautengPretoria, Gauteng South AfricaSouth Africa 00390186

Telephone +27 (12) 365 3131Fax +27 (12) 365 3130General Email Enquiries business@vipro.co.za

info@vipro.co.za@ pWeb site http://www.vipro.edx.co.za

http://www.vipro.co.za

Individual Contact Details Position Name Mobile Number Email Managing Director Zeus Venter +27 83 653 9697 zeus@vipro.co.zaEngineering Manager Gerrit Duvenhage +27 83 609 6572 engineering@vipro.co.zaSales Manager Conrad Steyn +27 79 517 7943 business@vipro.co.zaSales Consultant

Individual Contact Details

Sales ConsultantMpumalanga Carl Schneider +27 82 452 8102 sales456@vipro.co.zaSales ConsultantNorth West & Limpopo Gerhard Prinsloo +27 83 617 0668 sales123@vipro.co.zaDevelopment Manager Pieter de Waal +27 82 801 8729 development@vipro.co.za

BACK

CONCLUSIONCONCLUSION

ThankThank youyou Questions?Questions?

FOR MORE INFORMATIONFOR MORE INFORMATION

Visit o ecentl pdated eb siteVisit o ecentl pdated eb siteVisit our recently updated web site Visit our recently updated web site http://www vipro co zahttp://www vipro co zahttp://www.vipro.co.zahttp://www.vipro.co.za