(Vienesas)Moledora CFS PowerGrind 280, 5000067855

PowerGrindUser manual

Machine: PowerGrind 280

Order number: SL10-32784

Customer: Cecinas San Jorge S.A.

Agent: CFS Chile Ltda.

Supplier: CFS Slagelse A/S

Date: 13-10-2010

Version: 1.0

2 User manual PowerGrind - Version 1.0

© CFS Slagelse A/S

No part of this publication may be reproduced, transmitted, transcribed, stored in any retrieval system or translated into any human or computer language by any means or in any form, without the prior written permission of CFS Slagelse A/S.

Contravention of the owner's copyright may also reduce the ability of CFS Slagelse A/S to provide effective support for its equipment.

CFS Slagelse A/S reserves the right to make changes without notice to both this manual and to its products described within this manual. Nothing in this manual represents any contractual or other commitment on the part of CFS Slagelse A/S and should not be taken as such. All possible care has been taken in the preparation of this publication. However, if you find any errors or would like to make suggestions for improvement then write to CFS.

This manual was originally written in English. If applicable, a copy is available on written request.

CFS Slagelse A/SIndustrivej 64200 SLAGELSEDenmark

Visiting address: Industrivej 6, 4200 SLAGELSE DenmarkTel.: +45 58 55 52 00, Fax: +45 58 50 10 [email protected], www.CFS.comCVR No. Slagelse A/S 86 76 23 15


TABLE OF CONTENTS

1 SAFETY ............................................................................................................111.1 Important information ....................................................................................................................... 111.2 Warning signs ..................................................................................................................................12

Classification of safety signs ........................................................................................................12Signs on the machine ...................................................................................................................12Warning, Caution and Note ..........................................................................................................13

1.3 Intended use ....................................................................................................................................131.4 Modifications ....................................................................................................................................141.5 Safety devices ..................................................................................................................................14

Emergency stop ............................................................................................................................14Safety hood ..................................................................................................................................14Safety device on hopper edge ......................................................................................................15Maintenance switch handle ..........................................................................................................15Circuit breaker ..............................................................................................................................15Safety rail ......................................................................................................................................15Safety platform .............................................................................................................................16Signs on the machine ...................................................................................................................16Password ......................................................................................................................................16

1.6 Safety precautions ...........................................................................................................................16During normal operation ...............................................................................................................16During maintenance and repair ....................................................................................................16

1.7 Hygiene levels ..................................................................................................................................17Areas at the machine ....................................................................................................................17Definitions .....................................................................................................................................18Special hygiene rules ....................................................................................................................18

1.8 Users ................................................................................................................................................18Personnel qualifications ................................................................................................................18Personal and food hygiene ...........................................................................................................18

1.9 Disposal ...........................................................................................................................................19For economic purpose ..................................................................................................................19Final disposal ................................................................................................................................19

1.10 Further help and information ............................................................................................................19

2 DESCRIPTION ................................................................................................. 212.1 Overview ..........................................................................................................................................212.2 Working principle .............................................................................................................................22

In-feed ..........................................................................................................................................22Feeder worm ................................................................................................................................22Processing worm ..........................................................................................................................22Lining ............................................................................................................................................23BES (Bone Elimination System) (optional) ...................................................................................23

2.3 Specifications ...................................................................................................................................24Standard machine .........................................................................................................................24Ambient conditions .......................................................................................................................24Type plate .....................................................................................................................................24

2.4 Control panel ....................................................................................................................................25Main menu ....................................................................................................................................25Screen ..........................................................................................................................................25Main screen (screen 1) .................................................................................................................27Secondary screen (screen 100) ...................................................................................................27Production ....................................................................................................................................27Cleaning .......................................................................................................................................30Maintenance .................................................................................................................................31Statistics .......................................................................................................................................33System settings ............................................................................................................................34Offline recipe ................................................................................................................................35

User manual PowerGrind - Version 1.0 5

Alarms ..........................................................................................................................................36

3 TRANSPORT AND INSTALLATION ............................................................... 373.1 Transport ..........................................................................................................................................37

General .........................................................................................................................................37Packed machine ...........................................................................................................................37Position with forklift truck ..............................................................................................................37Gravity point .................................................................................................................................38

3.2 Installation ........................................................................................................................................38Machine levelling ..........................................................................................................................38Machine height .............................................................................................................................38Safety platform .............................................................................................................................38Electrical connection .....................................................................................................................38Pneumatic connection (optional) ..................................................................................................38Password CFS control ..................................................................................................................38

4 OPERATION .................................................................................................... 414.1 Overview ..........................................................................................................................................414.2 Settings before production ...............................................................................................................41

Preliminary ....................................................................................................................................42Placing the trolley .........................................................................................................................42Adjusting the height of the lining ...................................................................................................42

4.3 Production ........................................................................................................................................43Reset alarms ................................................................................................................................43Recipe handling ............................................................................................................................43Start/stop/reverse production .......................................................................................................44

4.4 Adjustments (changes) during production .......................................................................................44Processing worm speed ...............................................................................................................44Feeder worm speed ......................................................................................................................44Delay start grinder ........................................................................................................................44BES interval time (optional) ..........................................................................................................45BES open time (optional) ..............................................................................................................45

5 CLEANING ...................................................................................................... 475.1 Safety ...............................................................................................................................................47

Machine ........................................................................................................................................47Personnel .....................................................................................................................................47

5.2 Day-to-day cleaning .........................................................................................................................47Cleaning and disinfecting detergents ...........................................................................................48Water hardness ............................................................................................................................48

5.3 Cleaning procedure ..........................................................................................................................49Equipment ....................................................................................................................................49First cleaning after delivery ...........................................................................................................49Preparation for cleaning (after a product run) ...............................................................................49Wet cleaning .................................................................................................................................49Control panel ................................................................................................................................50Removing the parts ......................................................................................................................51Cleaning the parts ........................................................................................................................56Replacing the parts .......................................................................................................................56

5.4 Cleaning stainless steel ...................................................................................................................59Introduction ...................................................................................................................................59General cleaning instructions .......................................................................................................59Light pollution ...............................................................................................................................59Heavy pollution & slight damage ..................................................................................................60Water consumption .......................................................................................................................60


6 MAINTENANCE ............................................................................................... 616.1 Safety ...............................................................................................................................................616.2 Activity matrix ...................................................................................................................................61

Daily ..............................................................................................................................................6140 hours ........................................................................................................................................62250 hours ......................................................................................................................................62500 hours ......................................................................................................................................621000 hours ....................................................................................................................................622000 hours ....................................................................................................................................63Lubrication ....................................................................................................................................63

6.3 Machine items ..................................................................................................................................64Knives and hole plates .................................................................................................................64Belt ...............................................................................................................................................64

6.4 Adjustments (adaptions) ..................................................................................................................66Battery exchange ..........................................................................................................................66

7 TROUBLESHOOTING ..................................................................................... 677.1 Safety ...............................................................................................................................................677.2 Error messages ................................................................................................................................67

General .........................................................................................................................................677.3 Observed deviations ........................................................................................................................68

Machine problems ........................................................................................................................68Product faults ................................................................................................................................70Inspect the electrical circuit (1) .....................................................................................................70Inspect the electrical circuit (2) .....................................................................................................70



About this manual

The PowerGrind, hereafter referred to as ‘the machine’, is manufactured by CFS. This manual provides information about day-to-day use, cleaning, maintenance and repair.

- Familiarise yourself with the content;- Follow all instructions;- Never change the order of the operations to be carried out.

Subject(s) Chapter(s) Intended user(s)Safety, Description 1, 2 All authorised personnelTransport and installation 3 Local service personnelOperation 4 OperatorCleaning 5 Operator, cleaning personnelMaintenance, Troubleshooting 6, 7 Operator, service personnel


1 SAFETY

1.1 Important informationThis manual is intended to help you operate this machine safely and effectively. It is intended for use by people who have followed the training programme that this manual accompanies. If you have not followed this programme, but would like to do so, contact your supervisor or training manager. For details of training given by CFS, refer to ‘Further help and information’ later in this chapter.

This machine was designed with safety in mind, and includes features to help prevent injury and damage. However, all powerful machines can be dangerous if misused. This manual is intended to help you operate the machine in a safe manner. In this manual, the user is the body with authority over and responsibility for the machine - usually a company or a corporation. An operator is a person who physically interacts with the machine and/or the machine's control systems under the direction and with the consent of the machine's user. In CFS manuals, an operator includes a person who cleans the machine.

It is your responsibility to operate this machine in accordance with all the safety instructions and procedures in this manual, and with all other safety procedures in your workplace. It is the user's responsibility to make sure that the machine is correctly installed, configured, commissioned, operated, serviced and maintained and that such actions are only carried out by people who have been fully and properly trained for those tasks. It is also the user's responsibility to make sure that the machine is only used in full accordance with laws - and regulations, which have the force of law - in the jurisdiction in which the machine is installed.

WARNINGS- Before attempting to use the machine, read, understand and know all the

safety information in this chapter. Pay particular attention to all warnings and cautions throughout this manual. If you do not follow all the warnings and procedures in this manual, this could lead to serious injury to yourself or others, including death.

- If there is any safety instruction or procedure that you do not understand, do not use the machine. Contact your supervisor and arrange proper training on the use of the machine. Use of the machine without understanding and following all the safety instructions and procedures in this manual could lead to serious injury to yourself or others, including death.

WARNINGDo not use the machine until you are sure that the routine checks described have been completed and that the routine preventive maintenance programme is up-to-date. If any part of the machine is known (or suspected) to be defective or wrongly adjusted, do not use the machine until a repair has been made. Operation of the machine with defective or wrongly adjusted components could create safety hazards. This could lead to fatal or other serious personal injury.


1.2 Warning signs Safety signs are attached to the machine to give safety information. All safety signs are repeated and usually further explained in this manual.

Classification of safety signs

Safety signs are of the three internationally accepted types and described below.

Signs on the machine

WARNINGDo not use the machine until you have received adequate and proper training in its safe and effective use. If you are unsure of your ability to use the machine safely and effectively, do not do so. For information about training, refer to ‘Further help and information’ later in this chapter. The use of the machine without proper and adequate training could lead to fatal or other serious personal injury. Never attempt to remove, modify, over-ride or frustrate any safety device on the machine. Interfering with safety devices could lead to fatal or other serious personal injury.

Warning sign that identifies a hazard.In this example: Electric shock.

Mandatory action sign that communicates an action to be taken to avoid a hazard.In this example: Wear protective gloves.

Prohibition symbol that defines a prohibited action.In this example: Do not touch.


Warning, Caution and Note

‘Warning' identifies a hazard that could lead to personal injury, including death.'Caution' identifies a hazard that could lead to damage to the machine, damage to other equipment and/or environmental pollution.'Note' is used to highlight additional information.

1.3 Intended useThe machine is an assembly to grind fresh or frozen products to a controlled size. The following specifications apply:

Any other or additional use will be considered to be not in conformity with the purpose. Use this machine in a technical perfect condition in conformity with the purpose, described above.

Switch off and lock the main switch before cleaning, service, repair and maintenance to prevent hand injury.

Do not step on.

Item (fresh products) SpecificationMax dimension 200 x 400 x 400 mm

Item (frozen products) SpecificationMax dimension 600 x 400 x 200 mmPermissible low temperature -18 °CPermissible high temperature +85 °C

WARNINGDo not attempt to grind products with coarse portions of bone or other hard substances.

WARNINGDo not attempt to grind living creatures.

WARNINGDo not attempt to grind products that do not comply with the applicable foodstuffs regulations.


1.4 Modifications

CFS is always willing to discuss improving the value of its machines to users by means of modifications or alterations. Refer to ‘Further help and information’.

1.5 Safety devices

Emergency stop Hit the emergency stop (A) in case of an emergency. All electrical power supply will be interrupted immediately. Refer to ‘Specifications’ for worms stop time.

Safety hood The safety hood prevents direct contact with grinding head. The safety hood is fixed with a magnet. The magnet is released when the processing worm is stopped. The holes are used to either see if the processing worm stopped or watch the product.

WARNINGDo not attempt to make any modifications or alterations to the machine without the prior express agreement of CFS Slagelse A/S. Unauthorised modifications or alterations to the machine could lead to serious personal injury, including death.

WARNINGDo not attempt to change, remove or defeat the safety features.

WARNINGDo not attempt to apply changes that violate local, regional or national regulations.

WARNINGMake sure the main switch and operating button are freely accessible.

A


Safety device on hopper edge

All electrical power supply to the moving parts will be interrupted immediately, if the safety device on the hopper edge is pressed. Refer to ‘Specifications’ for worms stop time.

Maintenance switch handle

Use the maintenance switch handle (A) to switch off the electrical circuit of the moving parts of the machine in case of cleaning and an emergency or before maintenance and repair. The electrical power supply to the feeder worm and processing worm will be interrupted immediately.

Circuit breaker The circuit breaker (A) is located inside of the machine in the electrical compartment. Use the circuit breaker to switch off the rest of the electrical power of the machine.

Safety rail Use a safety rail around the machine to make sure that the working environment is safe.

A

NOTE� Refer to the electrical drawing.� Refer to the instructions inside

the cabinet of the machine.

A


Safety platform Use a safety platform around the machine to make sure that the working environment is safe.

Signs on the machine

The signs on the machine are part of the safety provisions. They must not be covered over or removed, and must be present and legible during the entire life of the machine.- Check this regularly;- Replace or repair signs that have become illegible or damaged.

Password To get access to a level of the system, personnel must enter a password. For password levels, refer to 3 TRANSPORT AND INSTALLATION.

1.6 Safety precautions

During normal operation

The machine must only be operated when the door(s) and cover(s) is (are) closed.- Be sure that there is nobody in its immediate vicinity;- Make sure that the environment around the machine is dry, clean and lit sufficiently

well;- Keep away from moving parts.- Wear appropriate clothing that affords the best protection against hazards and

injuries.- Wear slip-resistant safety shoes.- Wear protective clothing.- Wear a safety helmet.- Wear ear protection.- Wear protective gloves.- Do not use step-tools, pedestals or other aids without safety mechanisms.- Do not step on the machine to gain access.- Do not reach under the safety hood.

During mainte-nance and repair

Wait at least two minutes after switching off before carrying out repair work on electrical components.Use CFS original replacement parts only.

WARNINGSwitch off the maintenance switch handle before inspection and maintenance work.


1.7 Hygiene levels

Areas at the machine

Non-product contact surface. (Green)

Splash area. (Yellow) Product contact surface. (Red)


Definitions Product contact surfaceMachinery surfaces that are exposed to the product and from which the other materials can drain, drip, diffuse or be drawn into (self-returned) the product or product container. Indicated as red.

Splash areaArea composed of surfaces where product may come into contact and does not return to the product. Indicated as yellow.

Non-product contact surfaceAll other exposed machinery surfaces including, where applicable, the splash area. Indicated as green.

Special hygiene rules

- Observe the hygiene, i.e. no condensation, foreign bodies, lubricants and the like above or near the product contact surface (sealing, piping, air-conditioning, motors etc.);

- Take care that no products fall where they do not belong, outside of the product contact surface.

1.8 Users

Personnel qualifi-cations

- The machine is designed only for personnel being 14 years or older. Consider the respective national regulations for occupational safety and health;

- Only personnel who have been given permission are allowed to work with or on the machine;

- All personnel must only carry out the work they have been trained to perform. This applies to both maintenance work and the normal machine operation;

- All personnel working with or on the machine must have free access to the applicable manuals;

- The operators must be familiar with all situations that may occur so that they can act rapidly and effectively in the event of emergencies.

Personal and food hygiene

The machine processes food for - usually - human consumption. So the highest standards of hygiene are to be maintained within the process area.

- Wash and disinfect your hands thoroughly before entering the process area;- Remove your watch and any loose jewellery before entering the process area;- If suffering from an illness or infection, get a doctor’s approval before working;- Wear all provided protective clothing and headgear in the way instructed or

recommended by your employers;- Never take food or drinks into the process area;- Never take glass containers or objects into the process area;- Keep all tools in a box or bag.

CAUTIONAs an operator, you should have received training in personal and food hygiene from your employer(s). If you have not, do not use the machine or enter the process area. Arrange training with your supervisor or training manager. Working in the process area without a good understanding of hygiene can lead to contamination of food and even food poisoning.


1.9 Disposal

For economic purpose

CFS offers you a return policy for used CFS machines. Contact your local sales representative for details.

Final disposal The use and maintenance of the machine includes no environmental dangers. Most parts can be disposed in the regular way.

Dismantle the machine as follows:- Dismantle the machine in easy to handle parts;- Have an expert supervise the dismantling process;- Dispose the dismantled parts according the regulations.

1.10 Further help and informationCFS Slagelse A/S is committed to provide the highest levels of support to users and operators of its products. Depending on the particular product, the support package on offer may include:- Training - the CFS Education Programme;- The CFS Service Management System;- 24-hour global support;- Maintenance agreements;- Service contracts;- Tooling service;- Reconditioning and refurbishment.

Contact CFS for further information.

ENVIRONMENTEnsure compliance with local legislation, regulations, instructions and precautions concerning health, safety and environment.



2 DESCRIPTION

2.1 Overview

Main items A Control panelB Main switchC Maintenance handle switchD Hopper

E Feeder wormF Processing wormG LiningH Grinding head

H FG E D

A

C B


2.2 Working principleWithin the machine, from the product supply to the output, four main functions are identified. These functions represent the working of the machine.

In-feed - recieves the product into the machine;- controls the delivery of the product to the

feeder worm.

Feeder worm - breaks up frozen blocks;- transfers the product to the processing worm.

Processing worm - delivers a continuous supply of product with a uniform consistency to the grinding head.


Lining - holds the cutting tools, knives and holeplates with the lining’s key;

- grinds the product to the correct size.

BES (Bone Elimi-nation System) (optional)

- removes hard particles that jam in front of the last hole plate.


2.3 Specifications

Standard machine

Ambient condi-tions

Type plate The (standard) CFS type plate is located near the main switch and contains information about the items listed below.

Item SpecificationMachine dimensions (width x depth x height) 1620 x 3290 x 2620 mmWeight 4000-5000 kgMaterial Stainless steelNoise emission according to EN 11204 LPA = 77 dB(A), K = 3 dB(A)a

a) without product

Stop time feeder worm 4 sec

Item ConditionTemperature 0 °C < T < 40 °CRelative humidity < 90 %

ItemType Supply voltage [V]Machine serial number (number of) PhaseYear Frequency [Hz]Patent Full-load current [A]Weight [kg] Power [kW]


2.4 Control panel2.4.1 Main menu

Menu structure

2.4.2 ScreenThe screen is arranged in three parts.- The screen header;- The central workspace;- The menu bar at the bottom.

Frame icon

String background

1

1000 2000 3000 4000 5000 7000 8000

Screen Title Level See1 Main Operator/ Service 2.4.31000 Production Operator/ Service 2.4.52000 Cleaning Operator 2.4.63000 Maintenance Service 2.4.74000 Statistics Operator/ Service 2.4.85000 System settings Service 2.4.97000 Offline recipe Service 2.4.108000 Alarm Operator 2.4.11

Colour ExplanationYellow The function is inactive (OFF).Green The function is active (ON), if the machine is ON.Blue The function is active (ON), independent from the machine status.Grey The icon shows a condition or is for navigation between the screens.

Colour ExplanationGreen The actual state of the item.Yellow The state of the item, with the possibility to change the item.Cyan The state of the item calculated from other set points, without the possibility to

change the item directly.Grey The state of the item, without the possibility to change the item. White General and status information.


Screen header

A Shortcut iconB Screen titleC Screen number. Shortcut to the screens with a keypad.D User levelE Password for login or higher levelF Status lineG Number online recipeH Title online recipeI DateJ TimeK Alarm icon

Header icons

Central workspace The central workspace is unique for every screen. The workspace can contain these items:- Icons: Activate a machine function/action or show the condition of a machine part. - Strings: Show text or values.- Illustrations: Show an overview of a machine part. An illustration can contain a

hotspot that gives access to related screens of the machine part.

Menu bar The menu bar at the bottom contains navigation and general function icons.

General bar icons

B

A K

C F G JID HE

Shortcut to the main screen.Go to screen 8000. Alarm indicator:- White Alarm icon: No alarms.- Alternate red Alarm icon. At

least one alarm message waits for acknowledgement.

- Red Alarm icon. All waiting alarm messages are acknowledged, but at least one alarm is not solved.

Shortcut to a set screen.

Go to the next screen. Scroll up.

Go to the previous screen. Scroll down.

Go back one menu level. Scroll screen up.


2.4.3 Main screen (screen 1)

A Logout from the actual level.B Machine information: Machine type and

number.C Main menu icons: The main screen is the start

in the menu structure.

2.4.4 Secondary screen (screen 100)

A Shortcut button indicatorsB Recipe numberC Shortcut to the production screen (1000)

2.4.5 Production

Menu structure

Select a recipe or acknowledge an alarm. Scroll screen down.

B

C

A

A A

B C

1003

1002

1001

1000

1100100


Icons

Status symbols

Screen Title Level Description1000 Production Operator Explained in this section. To set the

production settings.100 (Secondary screen) Operator To show the simplified production screen.1001-1003

Production Operator Explained in this section. To set the production settings.

Load recipe menu. Go to screen 1100.

Save. Saves the machine settings to a recipe. Pop-up window: save, save as and cancel.

Motor status:- White: Stopped;- Green: Running;- Red: Alarm;- Yellow: Service isolator

switch;- Including yellow dot: Runtime

service.

Emergency status:- White: Stopped;- Red: Alarm.

Valve status:- White: Closed;- Grey: Between open and

closed;- Green: Open;- Red: Alarm;- Including yellow around

symbol: Valve is bypassed;- Including yellow dot: Service

alarm.

Safety switch status:- White: Stopped;- Red: Alarm.


Screen 1000 Production

A Feeding worm speed [RPM]B Processing worm speedC Feeding worm current [Amp]D Processing worm current [Amp]E Shortcut to the simplified production screen (100).

Screen 1001 Production - online recipe

Screen 1002 (optional) Production - online recipe

C A

D B

E

Item DescriptionSpeed feed worm [RPM] The set point speed of the feeder worm.Grinder speed The set point speed of the processing worm.Delay start grinder The set point time of delay that the feeder worm started in

relation to the processing worm.

Item DescriptionB.E.S. on/off To activate the BESB.E.S. interval time [sec] The set point of the time interval between two blasts.B.E.S. open time [sec] The set point of the time the BES is open for the blast.


Screen 1003 Production - online recipe

2.4.6 Cleaning

Menu structure

Icons

Item DescriptionDry run [off/on] The set point weight of the portion meat.Load setting [Amp] The input of the density of the meat.Delay stop on dry run [sec] The set point correction factor to correct the weight of the

portion meat.

Screen Title Level Description2000 Cleaning Operator2001 Cleaning timer Operator The cleaning timer counts back from 30 to 0

seconds. During the count back time the touch-screen can be cleaned.

2001

2000

Cleaning timer menu. Go to screen 2001.


2.4.7 Maintenance

Menu structure

Icons

Screen Title Level Description3000 Maintenance Service Maintenance selection menu.3100 Software Service Gives software version information.3200 Network Service Network selection menu.3201 CPU Info Service Gives the number of operating hours [hours],

the number of warm and cold starts, the slave number and the battery status.

3202 CPU logbook Service Gives the CPU log-file.3210 Slave 3: Can

diagnosisService Gives the analog and digital I/O information.

3211-3217

Slave 2: IOs

3400 Service settings Service Contains offset values for the pressure [bar], the vacuum [%], the stirring current [A] and the grinder current [A]. Contains also settings of the grease system time interval [hours].

3500 Data backup Service To export information: configuration, recipe and data.

3501 Software update Service To update the software on the flash, a restore function to go back to the previous software version via a backup and a delete function of the backup software version.

3600 -3604

Operating hours Service Overview of the parts values: The total number of operating hours (actions) [hours], the number of operating hours (actions) [hours] after service, the service interval [hours] and the number of starts.

3217

-3202

3200 3400

32103201

3000

31003501

3500

3604

-

3600


Network menu. Go to screen 3200.Data backup menu. Go to screen 3500.

Service settings menu. Go to screen 3400.

Program restore.

Operating hours menu. Go to screen 3600.

Program update.

Delete backup.


2.4.8 Statistics

Menu structure

Icons

4000

41024101

4100

Screen Title Level Description4000 Statistics Service Statistics selection menu.4100 - 4102

Operating hours Service Statistics of the operating hours. To reset the statistics of the operating hours.

Operating hours menu. Go to screen 4100.


2.4.9 System settings

Menu structure

Icons

5110

5000

52005100

5300

5001

Screen Title Level Description5000 System settings Service To set language, date, time and heading

shortcut.5001 System settings 1 Service To set auto logout time and touch calibration.5100 Password levels Service Shows the password levels.5110 Change passwords Service To set the password of the levels.5200 Shortcut Service To set the menu shortcuts.5300 System

communication ethernet

Service To show and set the network settings.

Decrease contrast. Increase contrast.

Select language. Password levels menu. Go to screen 5100.

Change passwords. Go to screen 5110.

Shortcut menu. Go to screen 5200.

System navigation. Shortcut to set screen.

System communication ethernet menu. Go to screen 5300.

Touch calibration.


2.4.10 Offline recipe

Menu structure

Icons

72007100

7000

7002

7001

Screen Title Level Description7000 - 7002

Offline recipe Service Offline recipe settings. To set the same parameters as in the production menu.

7100 Load offline recipe Service To select the offline recipe.7200 Delete recipe Service To delete the recipe.

Delete recipe. Go to screen 7200. New recipe with default settings.


2.4.11 Alarms

Menu structure

Icons

Screen Title Level Description8000 Actual alarms Operator/

serviceActual alarms and selection screen.

8001 Alarm history Operator/service

Alarm history.

8001

8000

Actual alarms. Go to screen 8000. Extra alarm information.

Alarm history. Go to screen 8001. Reset alarm.

Item DescriptionAlarm statuses A Active New alarm.

T Triggered New alarm.R Reset Alarm reset.U Unacknowledged Alarm is reset without acknowledge.


3 TRANSPORT AND INSTALLATION

3.1 Transport

General When the machine and its additional equipment is delivered:- Check the components for possible transport damage;- Make sure the delivery is complete. Refer to the sales and delivery conditions.

Packed machine 1. Move the fork of the forklift truck between the beams of the pallet. Use the entire available space (width x).

2. Lift the machine just slightly. As a rule: 50 mm.

3. Lower the machine near to the definite location. Dimensions (A) and (B): Refer to 2.3 Specifications.

4. Unpack the machine.5. Position the machine to the definite location. See below.

Position with forklift truck

1. Move the fork of the forklift truck between the feet of the machine.

2. Lift the machine just slightly. As a rule: 50 mm.

3. Take away the pallet.4. Lower the machine to the floor.5. Check if the machine is level. Correct, if

necessary. Refer to 3.2 Installation.6. Remove the transport locks from the machine interior, if present.7. Clean the machine. Refer to 5 CLEANING.

WARNINGThe centre of gravity is not the midpoint of the machine. Pay attention to this feature. B

A

x

CAUTIONPay attention to the lift positions (indicated with signs at the machine).


Gravity point The centre of gravity is the midpoint of the machine.

3.2 Installation

Machine levelling 1. Lift the machine slightly. Use a forklift truck.2. Turn the feet (A) to level the machine.

Machine height 1. Lift the machine slightly. Use a forklift truck.2. Turn the feet (A) to set the height the machine.

Safety platform 1. Place the safety platform only on the side of the safety rail as shown.

2. Attach the safety platform to the floor.

Electrical connection

1. Connect the three phases to the connection block within the electrical cabinet.2. Earth the machine according to local regulations.3. Change the polarity of two phases if the phase order is wrong.4. Refer to the electrical drawing.

Pneumatic con-nection (optional)

1. Connect the hoses to the BES.

Password CFS control

The CFS control includes different levels to prevent unauthorized access.

A

WARNINGOnly use pre-treated air.

Level Description Default0 Operator -1 Cleaning 1472 Production 3693 Production > development 16044 Maintenance 1310


CFS recommends to change the passwords after installation and from then on every month.1. Go to screen 5100 (Password levels).2. Change the passwords.



4 OPERATION

4.1 Overview

Operating elements

A Control panelB Start buttonC Stop buttonD Reverse jog buttonE Reset alarms buttonF Emergency stopG Recipe shortcut buttonsH Circuit breakerI Maintenance switch handleJ Grinding head

4.2 Settings before productionAll main setting of the machine are prepared by CFS. Changing these settings is reserved to CFS service engineers.

Day-to-day operation is limited to the supply and discharge of products, some control, and to:- Standard settings;- Cleaning activities.

WARNING- Do not attempt to use the machine unless you have read and understood

all the information in the safety chapter and you are sure of your ability to use the machine safely;

- Do not attempt to use the machine unless you know how to stop it in an emergency as described under emergency stop in the safety chapter.

- Do not pull or try to open the safety hood during operation. The pulling force is 50 N.

J

I H

1

2

3

4

5

6

7

8

9

10

DCB

G

EF

A

G


4.2.1 Preliminary1. Assemble the machine correctly.2. Place the correct knife and hole plate combination in the lining.3. Connect the accessory equipment.4. Close the safety hood.5. Switch on the main switch.6. Reset all alarms.

4.2.2 Placing the trolleyThe machine is designed according to the trolley height.

1. Place the trolley (A) under the safety hood.2. Check the safety distance is according to the

table above.

4.2.3 Adjusting the height of the liningThe height of the lining can be adjusted to the height of the trolley .1. Loosen the bolts (A).2. Tighten or loosen the bolt (B) to set the height

of the lining.3. Tighten the bolts (A).

WARNINGThe height between trolley and safety hood must not be more than 50 mm..

Discharg height (mm) Safety distance U (mm) Trolley height (mm)750 50 7001000 50 950X 50 X-50

A

U

X

A

A

B


4.3 Production

Daily operation is limited to the supply and discharge of products, some control, and to:- Standard settings;- Cleaning activities.

4.3.1 Reset alarms

1. Press the reset alarms button (A).

4.3.2 Recipe handling

Load a recipe 1. Go to screen 1100 (Load recipe) or press the recipe shortcut button.2. Enter a password, if required.3. Select the recipe to be loaded.4. Touch the Confirm icon.

Show pre-assigned recipe

1. Go to screen 100.

Save a recipe 1. Go to screen 1001 (Production 1).2. Touch the Save icon. 3. Touch Yes.

WARNING� Do not reach under the safety hood

during operation.� Do not pull the safety hood during

operation.

1

2

3

4

5

6

7

8

9

10

A


4.3.3 Start/stop/reverse production

Start 1. Press the start button (A).

Stop 1. Press the stop button (B).

Reverse 1. Press the reverse jog button (C).

4.4 Adjustments (changes) during production4.4.1 Processing worm speed

Adjust 1. Stop the machine.2. Go to screen 1001.3. Change grinder speed.4. Load the recipe.

4.4.2 Feeder worm speed

Adjust 1. Go to screen 1001.2. Change grinder speed.3. Load the recipe.

4.4.3 Delay start grinder

Adjust 1. Go to screen 1001.2. Change delay start grinder.3. Load the recipe.

1

2

3

4

5

6

7

8

9

10

CBA

WARNINGThe speed of the processing worm can only be adjusted when the machine is stopped.

WARNINGMake sure that the feeder worm’s speed is not to high. Otherwise the processing worm is overloaded.

WARNING� Make sure the delay time is not too short to prevent the machine of

running empty causing wear of parts.� Make sure the delay time is not too fast to prevent the processing worm

to be overloaded.


4.4.4 BES interval time (optional)

Adjust 1. Go to screen 1002.2. Change BES interval time.3. Load the recipe.

4.4.5 BES open time (optional)

Adjust 1. Go to screen 1002.2. Change BES open time.3. Load the recipe.

WARNING� Make sure the interval time is not too short to prevent the meat from

being rejected.� Make sure the interval time is not too long to avoid too much particles in

the meat.

WARNING� Make sure the open time is not too short to avoid no rejection of the meat.� Make sure the open time is not too long to avoid to much rejection of the

meat.



5 CLEANING

5.1 Safety

Machine - Make sure there is no water left after cleaning;- Never spout directly at electrical components and bearings.

Personnel - Always wear the acquired protective clothing;- Take care not to slip on the wet or greasy floor. It is recommended to wear

protective shoes.

5.2 Day-to-day cleaning Day-to-day cleaning is a task of the cleaning staff (a part of the operators task). The cleaning staff must clean the machine regularly and keep the machine clean.

WARNING- Do not attempt to clean the machine unless you have read and

understood all the first aid procedures that apply to your workspace and to the cleaning products that will be used;

- If there is any safety instruction or procedure that you do not understand, do not clean this machine. Contact a supervisor and arrange for proper training on the cleaning of the machine;

- Cleaning the machine without understanding and following all the safety instructions and procedures could lead to serious injury to yourself or others.

WARNING- Switch off and lock the main switch for every energy source before

cleaning, e.g. electric power, pneumatics.- Check if the worms are not moving anymore through the holes in the

safety hood before opening the safety hood. It takes max. 4 sec for the feeder worm.

- Do not use water that has a temperature of more than 60 °C (140 °F).- Refer to 1 SAFETY.

Machine part Remarks Frequency SeeMachine After delivery (one time

only)5.3.2

Machine After each production run 5.3.4Control panel Every 2 hours during

production5.3.5

Safety hood After each production run 5.3.6Grinding head After each production run 5.3.6Lining After each production run 5.3.6BES (optional) After each production run 5.3.6Processing worm After each production run 5.3.6Feeder worm After each production run 5.3.6


5.2.1 Cleaning and disinfecting detergents

USA

Europe

5.2.2 Water hardness

The table provides an insight of the values in relation to a water type.

WARNING- Refer to the material safety datasheet of the chemicals used. Take

appropriate protection measures;- The use of other not verified chemicals could lead to undesirable damage

of the material surface and so to not cleanable situations. Therefore: do not use other chemicals unless it is approved in writing by CFS.

Purpose Product RemarksManual cleaning TFC Pink Including first cleaning

Control panelFoaming Quorum Amber (Pink II, Purple)Disinfecting Quorum Whisper Spray

Purpose Product RemarksManual cleaning Eatable P3-adoptive LA Including first cleaning

Eatable Echo-wipe FCS Control panelFoaming Eatable P3-topics 68 (12)Disinfecting Eatable P3-topics 91 Spray

NOTE- The dosing depends on the water hardness. Verify the local value.- Only use cleaning agents as listed above.

Water type Salt concentration [mg/litre]

Water hardnessEnglish [°e] French [°fH] German [°dH]

Very soft 0 - 20 0 - 5 0 - 7 0 - 4Soft 20 - 40 5 - 10 7 - 15 4 - 8Moderate 40 - 60 10 - 15 15 - 22 8 - 12Relatively hard 60 - 80 15 - 23 22 - 32 12 - 18Hard 80 - 120 23 - 38 32 - 55 18 - 30Extreme hard > 120 > 38 > 55 > 30


5.3 Cleaning procedure5.3.1 Equipment

Storage Use the accessory trolley to store loose parts while cleaning.

Cleaning equip-ment

The cleaning equipment (not part of the machine) should include a dosing system for the cleaning and disinfecting agent. The cleaning equipment should also include a high-pressure system, limited to 15 bar, and a post-rinse water-system, limited to 5 bar.

Follow the instructions of the foam supplier for proper foaming.

Special tools

5.3.2 First cleaning after delivery

One time only 1. Remove the packaging material.2. Soap the machine by hand.3. Make sure that all outside surfaces are soaped.4. Rinse the outside and the inside of the machine with water.

5. Let the machine dry.

5.3.3 Preparation for cleaning (after a product run)

1. Run the machine empty.

5.3.4 Wet cleaning

Pre-rinsing 1. Dispose, if necessary, all dry and solid dirt from the floor.2. Pre-rinse the product contact and splash areas.3. Dispose all dirt.

WARNINGIf not properly applied, high-pressure cleaning equipment can move dirt in an uncontrolled manner.

Tool Description ApplicationTool 1 Use to remove the grinding head.

Tool 2 Use to loosen and tighten the clamps.

Tool 3 Use to pull out the processing worm.

Tool 4 Use to pull out the processing worm.

Tool 5 Use to move the feeder worm.

WARNINGUse drinking water with a water hardness preferably below 5 °dH (very soft water). Refer to the table in this chapter.


Foaming 1. Choose the prescribed water temperature, dosing ratio and contact time. Refer to the data sheet of the detergent.

2. Foam all surfaces.3. Wait for at least 10 minutes.

Rinsing 1. Rinse all surfaces with warm water.

Disinfecting 1. Check that all areas are visibly clean. If necessary, repeat the previous steps.2. Choose the prescribed water temperature, dosing ratio and contact time. Refer to

the data sheet of the detergent.3. Disinfect all surfaces.4. Wait for at least 5 minutes.

Finishing 1. Post-rinse all surfaces with warm water.2. Apply food-grade grease onto the cleaned and dried parts.3. Put back the feeder worm.4. Put back the processing worm.5. Put back the grinding head.6. Put back the safety hood and position the trolley under the safety hood.7. Make a final inspection.

5.3.5 Control panel

1. Go to screen 2001 (Cleaning timer). The screen will be inactive for 30 seconds.2. Clean the screen. Use a cloth and soft soap.

WARNINGDo not let the foam dry. Removing dry foam is difficult.

CAUTIONUse a high-pressure cleaner only in the product contact area. On the other areas, use lower pressures.

WARNINGRepeat the disinfecting procedure when the machine has not been used for 24 hours.

CAUTIONDo not let the foam dry. Removing dry foam is difficult.

CAUTIONDo not hose down or use white spirit to clean the control panel. Damage to the screen is possible.


5.3.6 Removing the parts

Safetey hood 1. Pull the safety hood (A) towards you and turn the safety hood clockwise.

Lining 1. Release locking device (A).2. Turn the ring (B) counterclockwise.

3. Use tool 1 to unscrew the large screw cap (C).4. Remove the screw cap from the front of the

lining and store the part on the accessory trolley.

Knives and hole plates

1. Place the extractor mandril of tool 4 over the shaft of the processing worm and lock it with the pin.

2. Place the pressure piece on the edge of the lining as shown.

A

A

B

C


3. Position your body facing the machine. Hold the pipe from the end and pull it regularly towards you approximately 250 mm out of the machine until the knives and plates are accessible.

4. Wear protective gloves and remove the parts (A) below and store the parts on the accessory trolley:- precutter- bearing- second hole plate- second knife- first hole plate- first knife

BES (optional) 1. Press the knobs (A) and pull off the connecting hoses (B).

2. Loosen the two screws (C).3. Remove the front piece (D).

NOTEParts (A) is an example of a combination set.

A

B

A

C

D

C


4. Remove the valve guide (F) and take out the valve (E).

Processing worm

1. Place the accessory trolley (A) in front of the lining of the machine.

E

F

WARNINGUse the tools and the sequences described in the manual for removing the parts The use of the tools reduce the physical efforts by e.g. only pulling out the processing worm. If you face any unexpected physical effort, please read the manual correctly or contact the safety department.

WARNINGRemoving the parts and cleaning the worm must be performed by well-trained personell only. Read the manual before the procedures.

NOTEContact CFS if you are facing any problems while removing parts and using the tools.

A


2. Adjust the height of the accessory trolley to the height of the lining by using the adjusting bolts (B). Make sure that the processing worm can be smoothly pulled onto the accessory trolley.

3. Lock the wheels (C) of the accessory trolley.

4. Insert the tool 3 into the shaft (D) of the processing worm.

5. Turn the processing worm and position the tool horizontally.

6. Position your body behind the accessory trolley facing the lining of the machine and pull the processing worm (E) out of the machine on the accessory trolley.

B

C

D

E


Linining 1. Release the clamp (A). Use the tool 2.2. Turn away the lining (B) from the machine.

3. Remove the key way (E).4. Remove the ring.

Feeder worm

1. Release the clamp (A). Use the tool 2.2. Open the feeder bearing (B).

A

B

E

WarningDo not pull the feeder worm more than 30 cm out of socket.

B

A


3. Place tool 5 onto the shaft of the feeder worm and turn the tool to lock the tool into the shaft. Make sure it is locked into place as shown. Pull out the feeder worm 30 cm.

4. Remove tool 5 from the shaft and place it on the accessory trolley.

5.3.7 Cleaning the parts

All parts 1. Clean the parts on the accessory trolley.2. Clean the feeder worm from the safety

platform.3. Rotate the feeder worm manually with tool 5 to

clean the whole surface of the feeder worm.

5.3.8 Replacing the parts

Feeder worm 1. Push the feeder worm back into the socket using tool 5.

2. Apply some food-grade grease onto the end of the feeder worm.

30cm


3. Close the feeder bearing (B).4. Tighten the clamp (A). Use the tool 2.

Lining 1. Replace the key way (E).2. Replace the ring.

3. Push the lining (F) back to the machine and tighten the clamp (G). Use the tool 2.

BES (optional) 1. Replace the valve (E) and valve guide (F).

B

A

E

G

F

E

F


2. Replace the front piece (D).3. Tighten the two screws (C).

4. Push the connecting hoses (B) back into the connections (A).

Processing worm 1. Push back the processing worm (A) into the machine. Use the tool 3. Make sure the processing worm is correctly placed into the socket.

Knives and hole plates

1. Wear protective gloves and replace the parts (A) below:- precutter- bearing- second hole plate- second knife- first hole plate- first knife

C

D

C

B

A

A

NOTEParts (A) is an example of a combination set.

A


2. Turn the ring (B) clockwise.3. Tighten the locking device (A).

Lining 1. Replace the large screw cap (A) from the front of the lining. Use the tool 1.

5.4 Cleaning stainless steel

Introduction The main parts of this machine are made of stainless steel. This material is used for its durability. To keep stainless steel in good condition:- do regular cleaning;- use suitable cleaning materials;- do the correct after treatment.

All cleaning materials have an effect on stainless steel. Refer to the instructions for use of the cleaning material, or if in doubt, contact the manufacturer.

General cleaning instructions

1. Clean stainless steel regularly.2. Use normal detergent or soft soap. If necessary use a degreasing spray.3. Remove all traces of the cleaning material with a moist sponge or cloth.4. Do not use a protective wax. Dirt can adhere to the wax coating.5. Act conscientious.

Light pollution Fingerprints and light stains.

Method:1. Use a moist cloth with a cleaning agent.2. If necessary, use sodium carbonate that does not scratch stainless steel.

A

B

A

CAUTIONDo not use chlorine or domestic bleach, hydrochloric acid or ferrous abrasives. Never use steel wool.


If necessary:1. Apply a proprietary cleaner (3M Stainless Steel).2. Polish the surface with a soft dry cloth.

Heavy pollution & slight damage

Heavy deposit, light corrosion, shoal scratches, and the like.

Method:1. Wipe the surface with a damp cloth and a cleaning agent.2. Clean up the spots. Use an abrasive cloth (Scotch Brite) and a soft abrasive

(pumice).

If necessary:1. Apply a proprietary cleaner (3M Stainless Steel).2. Polish the surface with a soft dry cloth.

Water consumption

Avoid the use of large amounts of water near a machine. You can cause damage to the electrical circuits.

If water is necessary, do as follows to protect the machine:1. Cover the electrical cabinet with plastic material.2. Check after cleaning to make sure no moisture or fluid has entered the electrical

cabinet.


6 MAINTENANCE

6.1 SafetyImportant conditions for safe operation without problems are:- accurate, continuous inspections;- the following of all the safety instructions.

- Avoid a mixture of different lubricants;- Choose lubricants, adapted to the ambient temperature.

6.2 Activity matrixThe activity matrix is also available as a separate document that gives all the tasks in a single overview.

Daily


all the information in the safety chapter and you are sure of your ability to use the machine safely.


- Do not damage the food contact area of the machine during maintenance. Keep the surface smooth and sound. Replace worn parts immediately.

WARNING- Switch off and lock the main switch for every energy source before

cleaning, e.g. electric power, pneumatics, hydraulics, steam and cooling.- Check if the worms are not moving anymore through the holes in the

safety hood before opening the safety hood. It takes max. 4 sec for the feeder worm.

- Refer to 1 SAFETY.

Inspection Check ActionCleaning Properly cleaned Clean again, if necessarySafety equipment Function Repair or replaceKnifes and hole plates Wear Sharpen or replaceFeeder worm Damage Repair or replaceLining Damage Repair or replaceProcessing worm Damage Repair or replaceFeeder drive sealing Leakage ReplaceBES (optional) Pneumatic connection

and damageRepair or replace

Preventative ActionMachine parts Apply oil film after cleaning.


40 hours

250 hours

500 hours

1000 hours

Inspection Check ActionCleaning Properly cleaned inside Clean again, if necessaryV-belt Tension Adjust or replaceKnife housing key Damage Repair or replaceAirpressure Presence ReplaceTransmission seal processing worm

Damage Replace

Feeder worm Damage Repair or replaceProcessing worm Damage Repair or replaceBushing of pilot bearing Wear or damage Repair or replaceFeeder worm bearing Wear or damage Repair or replace

Inspection Check ActionChain transmission Tension AdjustLining Dimensions, wear or

damageReplace

Lining’s key Dimensions, wear or damage

Replace

Pilot bearing Dimensions Replace

Inspection Check ActionFeeder worm main bearing

Play Replace

Processing worm main bearing

Play Replace

O-ring Damage ReplaceSeal Damage Replace

Inspection Check ActionHopper Damage Repair or replaceProcessing worm gear oil Quality ReplaceOil cooler gear oil Quality ReplaceFeeder worm gearbox Play, damage, oil level ReplaceProcessing worm gearbox

Play, damage, oil level Replace

Feeder worm’s chain drive

Play or damage Replace

Preventative ActionProcessing screw gearbox oil

Replace


2000 hours

6.2.1 Lubrication

Gear boxes

Machine parts

Compatibility of greases

Greases can be mixed if they have the same base oil and thickness. However, a chemical reaction between two different greases can result in drying out or hardening.- Increase the lubrication frequency temporarily when changing the grease to

compensate for adverse reactions.

Inspection Check ActionMotor pulley Damage ReplaceGearbox Damage ReplaceCogwheel Wear, damage ReplaceHopper Damage RepairMachine frame Damage Repair

Oil type Application FrequencyTransmission oil CLP 220 DIN 51517 with USDA-HI approval

Feeder worm motor aevery 6 months

a) Change the oil filter together with an oil change.

Transmission oil CLP 220 DIN 51517 with USDA-HI approval

Processing worm transmission every 6 months

Lubricatora

a) Approved by the food industry in accordance with the standard 178.3570 of the FDA.

Application FrequencyFood machinery grease Knife housing, screw clamp DailyKlüber Paralique GA 351 Feeder worm drive shaft DailyKlüber Paralique GA 351 Processing worm drive shaft DailyKlüber Paraliq P 40 spray,WEICON Chain and Cable Spray, WEICON Bio-Fluid-Spray

Chain drive feeder worm Daily

Klüber Paraliq P 40 spray Chain drive feeder worm Daily


6.3 Machine items6.3.1 Knives and hole plates

The knives and hole plates must be surface ground to keep them in perfect condition. The surface grinder must be in good condition and the chuck perfectly clean.The thickness of the hole plates and knifes depends on size (diameter). Grind down no further than 2/3 of the normal thickness. Replace the knife set beyond this standard.

Sharpen the hole plates

1. Grind one side of the hole plates until the whole surface is clean.

2. Turn the hole plate over and grind the surface until the whole surface is clean.

3. Check the parallelism and flatness of the hole plate in six places (T1). The maximum deviation is 0.02 mm.

Sharpen the knives 1. Repeat the steps 1 and 2 for the knives.2. Check the height of the knives. The minimum

height (T2) of a knife is 11.00 mm.

6.3.2 BeltThe belt pulley and the tooth belt pulley must be correctly adjusted. The two pulleys must be parallel and in-line with each other.

Check the belt ten-sion

1. Check the tension of the belt. Follow the instructions of the belt supplier (Related documentation).

2. Adjust the tension, if necessary.

CAUTIONDo not apply a too high feed to the grinder head. Heat is generated that causes the parts to distort. The life of the parts is affected.

T1

T2


Adjust in-line 1. Hold a straight edge to the side of both pulleys. No gap must be visible between the surface of the pulleys and the straight edge.

2. Loosen the taper-lock bushing.3. Move one pulley until both are in-line.4. Tighten the taper-lock bushing.

Adjust parallelism 1. Hold a straight edge to the side of both pulleys. No gap must be visible between the surface of the pulleys and the straight edge.

2. Adjust the two stays of the motor plate.

Tooth belt ten-sioner (Feeder worm)

1. Untighten the 8 mm nut (A).2. Untighten the nut (B & C) counterclockwise to

release the belt (D) tension.3. Untighten the nut (B & C) clockwise to tighten

the belt (D) tension.

Belt tensioner (Processing worm)

1. Untighten the 8 mm nut (A).2. Untighten the nut (B) counterclockwise to

release the belt (C) tension. The correct belt tension is when a force of 75 N is applied to the belt and causes the belt to give by 12-15 mm.

3. Untighten the nut (B) clockwise to tighten the belt (C) tension.

B

C

D

A

A

C

B


6.4 Adjustments (adaptions)6.4.1 Battery exchange

Control panel battery

The machine is fitted with a back-up battery which is located at the rear of the control panel. The battery enables the program to be stored when the power is switched OFF.

The condition of the battery is displayed on the control panel (screen 3201). As a precaution, exchange the battery every year.

1. Disconnect the power supply.2. Remove the battery cover.3. Remove the battery from the holder.4. Replace the battery. Make sure that the polarity is correct.

CAUTIONThere are 10 minutes to replace the battery. After that all data is lost.


7 TROUBLESHOOTING

7.1 SafetyThe control panel only displays information about errors that are detected by the machine control. When a critical error occurs, the machine stops automatically. The control can not detect every error that results in an unacceptable output. The operator has to observe whether the machine functions correctly.

7.2 Error messages

General The emergency stop button can be pushed by accident or on purpose.


all the information in the safety chapter and you are sure of your ability to use the machine safely.


WARNING- Switch off the maintenance switch handle before inspection and repair;- Refer to 1 SAFETY.

The error messages are displayed on the control panel. In case of an error the machine stops automatically. Correct the problem or contact a service engineer.

WARNINGNever reset an emergency stop if it is not clear who pushed the button and why.


7.3 Observed deviations

Machine prob-lems Problem Possible cause Solution (See)

Machine does not start Main switch is off Switch on the main switch

Maintenance switch handle is active

Deactivate the maintenance switch handle

Safety device is active Check all safety devices

Emergency stop is pressed Release the emergency stop

Defective power connection Check power connection and terminals

Defective fuse ReplaceMains voltage is too low Check voltage under

load conditions and contact the power supplier

Defective motor bearings Replace bearingsElectrical malfunction Inspect the electrical

circuit (1). Explained in this section

Defective control panel Replace control panelDefective motor bearings Replace bearingsA blockage in the ventilation Check the ventilation

flowMotor starts slowly Electrical malfunction Inspect the electrical

circuit (1). Explained in this section

Motor connected incorrectly Connect the motor according to the schematic

Motor overload Measure the load and reduce the load

Motor slows down with load Mechanical malfunction Check the power consumption of all motors when the machine is empty

Motor starts to make buzzing noises and goes quickly warm

Electrical malfunction Inspect the electrical circuit (1). Explained in this section


Motor starts to make buzzing noises and goes quickly warm

Too many starts or reversals Wait for the motor to cool down

Overload Inspect the electrical circuit (1). Explained in this section

Current too high or low

Wrong connections Inspect the electrical circuit (2). Explained in this section

Winding short circuit in the motor

A blockage in the ventilation Check the ventilation flow

Machine stops Blockage in the hopper Check the hopperNo product in the hopperToo high pressure on the knives and holeplates

Inspect the grinding head

Worn knife set Re-sharpen the knifes Incorrectly placed knive set Inspect the grinding

headUnsuitable knive set ReplaceMotor overload If stirrer motor: reduce

the speed to 25 rotations/minute

Electrical malfunction Inspect the electrical circuit (1). Explained in this section

Knife set breakage ReplaceMotor works in the incorrect direction

Wrong connections Change the polarity

Motor fuses burn out Wrong connections Inspect the electrical circuit (2). Explained in this section

Winding short circuit in thee motor

Bearings heat up Wrong lubrication ReplaceBelt whistles Belt breakage Adjust belt tension

Incorrect belt tension Check the lubrication tables and replace the lubrication.

Overload Check the load.Ball bearings make a rattle noise Defective ball beasrings ReplaceChain jumps teeth Chain too loose Adjust chain tension

Worn chain and sprockets ReplaceUneven operation Defective bearings Replace

Transmission or belt pulleys are loose

Adjust

Belt pulley loose

Problem Possible cause Solution (See)


Product faults

Inspect the elec-trical circuit (1)

1. Measure the current at the fuse box. The motor is specified to work with a variation of no more than ± 5% of the nominal current.

2. Check the cross section of the cables.3. Check for short circuit in the motor windings.

Inspect the elec-trical circuit (2)

1. Check the connections in the fuse box.2. Check the connections in the motor terminal box.3. Check the connections in the reverser terminal box.4. Check for short circuit in the motor windings.5. Check for a short circuit in the supply cables.

Knife set wears out too fast Wrong assembly Knife set is fastened too tight Check if the knife pin is missing

Knife set breaks Worn knife set Re-sharpen the knifes Knife set is blunt Sharpen knife set Incorrectly placed knive set Inspect the grinding

headUnsuitable knive set Replace knive set

Problem Possible cause Solution (See)

Problem Possible cause Solution (See)Rise in temperature of the product Worn knife edges Inspect the grinding

headWorn holeplateBlockage in the holeplateScrew cap on the house is looseIncorrectly placed knive setIncorrect working speed Adjust working speed

Product particles are too big Pre-grinding is too rough Pre-grind the product through a smaller hole plate

Portion is too loose and not compact enough

Product is not binding together Increase the mixing time for a better binding

Wrong adjusted guides Adjust the guidesIncrease the height of the conveyor belt 1 slightly

Bad product appearance Worn knife set Re-sharpen the knifesKnife head is blocked by fat Disassemble and clean

the knife headIncorrectly placed knive set Inspect the grinding

headUnsuitable knive set Replace knive setIncorrect working speed Adjust working speed


Legend:

RSPCA

B

C

D

E

Note: The RSPC in this manual is indicative. CFS reserves the right to make changes without notices.Ask your local CFS sales representive for your customized Recommended Spare Part List.

A part that is not maintainable, consumed by themachine and /or the process and must be replaced/refilledafter a certain quantity of products produced.

RSPC = Recommended Spare Part Class

Consumable part

Wear and tear part

Essential part

Description

A part that is mostly not maintainable, it wears more or less proportional to the quantity of products producedand therefore needs to be replaced/reconditioned aftera certain quantity of products produced.A part that is not maintainable within a reasonable time, with an “essential” function in the machine, which in case it fails, might cause a machine down situation.

Definition

Tooling part A customized part, that means a part manufactured(customer and/or product specific) for a unique application.

A part that might need replacement, due to unforeseen circumstances and therefore is made available.

Spare part

Item number Item description (native) Type Pos Sheet Item number Item description (native) Type Pos Sheet5000067855 moledora BOM 5000386713 dispositivo de seguridad BOM 25 5000380360 clavija de enchufe DOC 1 5000326425 sensor de nivel DOC 34 5000380360 clavija de enchufe BOM 1 5000326425 sensor de nivel BOM 34 5000385157 tornillo de fijación DOC 1-5 5000326651 suspensión DOC 34-1 5000385157 tornillo de fijación BOM 1-5 5000326651 suspensión BOM 34-1 5000384599 protección DOC 2 5000391732 pata DOC 36 5000384599 protección BOM 2 5000391732 pata BOM 36 5000384625 panel DOC 10 5000384625 panel BOM 10 5000389141 dispositivo de seguridad DOC 11 5000389141 dispositivo de seguridad BOM 11 5000385582 contacto de seguridad DOC 11-2 5000385582 contacto de seguridad BOM 11-2 5000380205 forro DOC 18 5000380205 forro BOM 18 5000384535 mordaza DOC 18-1 5000384535 mordaza BOM 18-1 5000384859 pieza de articulación DOC 18-2 5000384859 pieza de articulación BOM 18-2 5000384967 alojamiento de tornillo sin fin DOC 18-3 5000384967 alojamiento de tornillo sin fin BOM 18-3 5000385725 perno DOC 18-3-3 5000385725 perno BOM 18-3-3 5000387348 unidad de determinación DOC 18-3-7 5000387348 unidad de determinación BOM 18-3-7 5000386591 horma DOC 19 5000386591 horma BOM 19 35566002 trole BOM 20 5000389019 bearing block DOC 21-1 5000389019 bearing block BOM 21-1 5000388930 accionamiento DOC 22 5000388930 accionamiento BOM 22 5000389111 rodamiento, conjunto DOC 22-1

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000380360 1 pcs clavija de enchufe plug C y2 5000384599 1 pcs protección safeguard D y3 5000388574 1 pcs armario cabinet D4 5000388952 1 pcs revestimiento covering D y5 35595011 1 pcs cruceta de apoyo support cross A6 5000389023 1 pcs placa plate D7 5000388958 1 pcs revestimiento covering D y8 5000388955 1 pcs revestimiento covering D y9 5000142142 4 pcs pedestal pedestal C

10 5000384625 1 pcs panel panel C y11 5000389141 1 pcs dispositivo de seguridad safety device y12 5000389250 1 pcs ventilador ventilator C13 5000388852 1 pcs tornillo sin fin del alimentador feeder worm D14 5000380838 1 pcs tornillo sin fin worm B15 5000389088 1 pcs accesorios accessories 17 5000386077 1 pcs etiqueta adhesiva sticker 18 5000380205 1 pcs forro lining D y19 5000386591 1 pcs horma tool D y20 35566002 1 pcs trole trolley D y21 5000389020 1 pcs accionamiento drive 22 5000388930 1 pcs accionamiento drive C25 5000386713 1 pcs dispositivo de seguridad safety device E y30 5000321047 1 pcs conjunto de cuchillo knife set E y31 459464 1 pcs placa perforada hole plate B y32 452079 1 pcs precuchilla precutter y33 5000385153 1 pcs precuchilla precutter y34 5000326425 1 pcs sensor de nivel level sensor C y35 5000389466 1 pcs rejilla grid 36 5000391732 4 pcs pata leg D y

1

5

3

7

6

2

8

4

10

9

8

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000022725 4 pcs disco disc D2 5000385138 1 pcs charnela hinge D y3 5000385135 1 pcs garra prensora clamping lug D5 5000385157 1 pcs tornillo de fijación clamping screw D y6 5000384851 1 pcs clavija de enchufe plug C7 5000384856 1 pcs pieza de articulación hinge piece D8 5000022223 4 pcs tornillo hexagonal hexagonal screw D9 5000045195 6 pcs tornillo screw D y

10 5000384841 1 pcs pieza de articulación hinge piece D11 5000028287 2 pcs cojinete de deslizamiento sleeve bearing B

1 3 5 46 2

1

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000390175 1 pcs eje shaft B2 5000365570 1 pcs tornillo cilíndrico cheese-head screw D3 5000390176 1 pcs mordaza clamp D4 5000365564 1 pcs tuerca nut D5 5000025345 1 pcs cojinete de deslizamiento sleeve bearing B6 5000022681 1 pcs esparrago roscado threaded pin D

20

15

14

17

155

1

16

510

89

1112

213

36

7

4

519

18

A

A

A-A (1 : 2)

4

2

5

3

13

11

7

810

14

15

1

1918

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000384602 1 pcs brida flange D2 5000384727 2 pcs perno del eje axis bolt D3 5000384740 1 pcs perno del eje axis bolt D4 5000384817 1 pcs soporte bracket D5 5000022570 17 pcs tornillo screw D6 5000003320 2 pcs tornillo cilíndrico cheese-head screw D7 5000384156 1 pcs interruptor eléctromagnético magnetic switch D8 5000384157 1 pcs magneto magnet D9 5000003315 2 pcs tornillo cilíndrico cheese-head screw D

10 5000384619 1 pcs soporte bracket D11 5000384732 1 pcs brazo arm C12 5000022197 2 pcs tornillo hexagonal hexagonal screw D13 490781 1 pcs buje bush B y14 5000385400 1 pcs brazo de apoyo support arm D15 3610409 2 pcs accesorios accessories C16 5000022591 4 pcs tornillo screw D17 405766 6 pcs tuerca ciega cap nut D18 5000022724 2 pcs disco disc D19 5000022110 2 pcs tornillo hexagonal hexagonal screw D20 5000385665 1 pcs protección safeguard D

A

A

97

A-A

5 6

24

3

9

10

1

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000384550 1 pcs armazón frame E2 5000384663 1 pcs anillo-o o-ring B3 5000022531 12 pcs tornillo screw D4 5000384665 1 pcs anillo-o o-ring B5 5000022722 16 pcs disco disc D6 5000022304 14 pcs tuerca hexagonal hexagon nut D7 5000022312 2 pcs tuerca hexagonal hexagon nut D8 5000384691 2 pcs cerco de sujectièn washer D9 5000384683 1 pcs eje shaft B

10 5000384976 1 pcs cobierta cover D y

1316

2120

1510

A

A

AA (1 : 2)

3

4

1

2

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000022184 4 pcs tornillo hexagonal hexagonal screw D2 5000385582 4 pcs contacto de seguridad safety contact C y3 5000389145 1 pcs armazón frame D4 5000389167 4 pcs elemento de bloqueo locking element D

A

A A-A

1

7

5

4

6

3

2

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000385578 1 pcs palanca lever D2 5000014314 1 pcs interruptor final limit switch C3 5000366711 1 pcs casquillo guía guide bushing B4 5000366759 1 pcs pistón piston D5 5000027904 1 pcs guarniciones fitting D6 5000386913 1 pcs resorte spring D7 5000366704 1 pcs buje bush B

1 23

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000384535 1 pcs mordaza clamp D y2 5000384859 1 pcs pieza de articulación hinge piece D y3 5000384967 1 pcs alojamiento de tornillo sin fin worm housing D y

1610

4

3

8

7

59

11

2

12

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000387457 1 pcs tuerca nut D2 5000022150 2 pcs tornillo hexagonal hexagonal screw D3 5000022316 2 pcs tuerca hexagonal hexagon nut D4 5000384572 1 pcs estación de corte cutting station E5 5000384860 1 pcs eje shaft B6 5000384861 1 pcs mordaza clamp D7 5000003425 2 pcs cerco de sujectièn washer D8 5000022239 2 pcs tornillo hexagonal hexagonal screw D9 5000022682 1 pcs esparrago roscado threaded pin D

10 5000384862 1 pcs mordaza clamp D11 5000387544 2 pcs estación de corte cutting station E12 5000022726 4 pcs disco disc D

4

6

7

1

1

2

5

3

8

8

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000045195 12 pcs tornillo screw D y2 5000387055 1 pcs pieza de articulación hinge piece D3 5000387059 1 pcs pieza de articulación hinge piece D4 5000384856 1 pcs pieza de articulación hinge piece D5 5000384840 1 pcs pieza de articulación hinge piece D6 5000028287 3 pcs cojinete de deslizamiento sleeve bearing B7 5000384841 1 pcs pieza de articulación hinge piece D8 5000022727 8 pcs disco disc D

A

A

2 4

A-A

3 16

5

7

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000385727 1 pcs anillo ring C2 5000384613 1 pcs alojamiento de tornillo sin fin worm housing D3 5000385725 3 pcs perno bolt D y4 5000384520 1 pcs anillo-o o-ring B5 5000380198 1 pcs barra de acero para chavetas key bar D6 420114 3 pcs anillo-o o-ring B7 5000387348 1 pcs unidad de determinación locking device D y

1

2

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000320948 1 pcs clavija pin D2 5000385723 1 pcs perno bolt D

3 1 42 6 5

87

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000025465 2 pcs disco disc D2 5000022306 1 pcs tuerca hexagonal hexagon nut D3 5000022322 1 pcs tuerca hexagonal hexagon nut D4 5000385738 1 pcs unidad de determinación locking device D5 5000385740 1 pcs cilindro de bloqueo locking cylinder C6 5000022210 1 pcs tornillo hexagonal hexagonal screw D7 5000385741 1 pcs buje bushing B8 5000022216 1 pcs tornillo hexagonal hexagonal screw D

1 3

4 5 2

6

7

9

8 11

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 558352 1 pcs engrasador de aceite lubricator D2 3550679M 1 pcs unidad extractora pulling-out unit D3 3550462K 1 pcs horma tool C4 425011 1 pcs engrasador de aceite lubricator D5 426134 1 pcs engrasador de aceite lubricator D6 406661 1 pcs tuerca nut D7 3550835K 1 pcs horma tool C8 5000384379 1 pcs llave para tuercas ranuradas hook spanner D9 3610613K 1 pcs espejo mirror C

10 5000386682 1 pcs llave key D11 5000029697 1 pcs horma tool D

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail10 3550798M01 1 pcs accesorios accessories

B

B

18

17

8

7

6

5

4

3

1

13

143

2

16

11

10

11

11

10

9

12

15

B-B

2 8 7 4 5

3

1 3

131418 176

91011 11 11 1012

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000381149 1 pcs accesorios accessories 2 5000389018 1 pcs eje shaft B3 416398 2 pcs rodamiento de rodillos cónicos tapered roller bearing B4 5000384437 1 pcs anillo ring C5 5000384436 1 pcs placa cobertora cover plate D6 5000022197 4 pcs tornillo hexagonal hexagonal screw D7 5000025281 1 pcs chapa de seguridad locking plate D8 5000025263 1 pcs tuerca ranurada slotted nut D9 5000384429 1 pcs mordaza de sellado seal jaw D

10 421804 2 pcs guarnición seal B11 5000024865 3 pcs anillo de bloqueo locking ring D12 6319-3130 1 pcs anillo-o o-ring B13 5000028503 3 pcs esparrago roscado threaded pin D14 5000022305 3 pcs tuerca hexagonal hexagon nut D15 5000025404 2 pcs engrasador de aceite lubricator D16 5000140548 1 pcs muelle de ajuste feather key D17 5000003424 12 pcs cerco de sujectièn washer D18 5000022128 12 pcs tornillo hexagonal hexagonal screw D

1

41

10

16

20

31

9

32

15

37

19

36

17

14

5

7

826

25

6

27

2

42

3 4 2324

12

43

13

30

28

29

2122

35 26 34

18

11

44

33

Screw tighteningtorque 115 Nm

Screw tighteningtorque 115 Nm

Fill with oil:Shell Cassida GL220,28,5 litre.

38

39

40

45

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000389111 1 pcs rodamiento, conjunto housed bearing assembly B y2 5000380268 1 pcs soporte support D3 5000389260 1 pcs eje shaft B4 5000380945 1 pcs placa plate 5 5000380935 1 pcs tornillo con ojo eye bolt D6 5000380717 1 pcs manguito con rosca interior threaded bush D7 5000380949 1 pcs eje shaft D8 5000384058 1 pcs placa plate D9 5000384812 1 pcs anillo ring C

10 5000384803 1 pcs tubo pipe 11 5000140995 1 pcs cierres cónicos taper locks D12 5000027292 1 pcs cierres cónicos taper locks D13 6406-1 5 pcs cinta belt B14 5000384155 1 pcs refrigerador de aceite oil cooler C15 K046828 1 pcs acoplamiento coupling D16 K046770 1 pcs acoplamiento coupling D17 K046871 1 pcs acoplamiento coupling D18 K046370 1 pcs curva bend D19 5000386807 1 pcs manguera hidráulica hydraulic hose D20 5000384829 1 pcs manguera hidráulica hydraulic hose D21 5000022493 4 pcs tornillo hexagonal hexagonal screw D22 5000003427 4 pcs cerco de sujectièn washer D23 5000022223 2 pcs tornillo hexagonal hexagonal screw D24 5000022725 2 pcs disco disc D25 5000022195 1 pcs tornillo hexagonal hexagonal screw D26 5000022723 5 pcs disco disc D27 5000027435 1 pcs tuerca hexagonal hexagon nut D28 5000022240 8 pcs tornillo hexagonal hexagonal screw D29 5000003425 8 pcs cerco de sujectièn washer D30 406226 1 pcs cerco de sujectièn washer D31 5000142651 1 pcs tornillo hexagonal hexagonal screw D32 5000022085 1 pcs esparrago roscado threaded pin D33 5000024553 1 pcs guarniciones fitting D34 5000022305 4 pcs tuerca hexagonal hexagon nut D35 5000022197 4 pcs tornillo hexagonal hexagonal screw D

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail36 K046728 1 pcs acoplamiento coupling D37 K046328 1 pcs curva bend D38 5000389188 1 pcs guarniciones fitting D39 5000029718 1 pcs engrasador de aceite lubricator D40 5000014397 1 pcs sensor sensor C41 5000381118 1 pcs motor reductor geared motor C42 5000388354 1 pcs motor motor C43 5000388826 1 pcs polea pulley B44 5000379665 1 pcs polea pulley B45 5000022236 1 pcs tornillo hexagonal hexagonal screw D

A

A

7

18

12

14

1

2

10

4

5

6

9

816

15

17

11

11

3

13

A-A (1 : 2)

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000389112 1 pcs eje shaft B2 5000389115 1 pcs anillo ring C y3 5000389117 1 pcs caja de cojinete bearing housing B4 5000379466 1 pcs rodamiento ranurado de bolas grooved ball bearing B5 5000389113 1 pcs anillo ring C6 5000025203 1 pcs rodamiento de rodillos a rótula spherical roller bearing B7 6319-45 1 pcs anillo-o o-ring B8 5000003426 6 pcs cerco de sujectièn washer D9 5000022164 6 pcs tornillo hexagonal hexagonal screw D

10 5000024823 1 pcs muelle de ajuste feather key D11 5000025404 2 pcs engrasador de aceite lubricator D12 5000389168 1 pcs alojamiento housing D13 5000022200 3 pcs tornillo hexagonal hexagonal screw D14 5000389114 1 pcs alojamiento housing D15 5000384609 1 pcs esparrago roscado threaded pin D16 5000022305 1 pcs tuerca hexagonal hexagon nut D17 5000028554 1 pcs pasador cilíndricoenciador parallel pin D18 421808 1 pcs guarnición seal B

20

4

7

1

6

5 3

11

12° 12°

20

1715

56mm fra bagkant

56m

m fr

a ka

nt

8 29 10

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000003313 32 pcs tornillo cilíndrico cheese-head screw D2 5000386700 1 pcs dispositivo de seguridad safety device E3 5000391603 1 pcs placa plate D4 5000305857 6 pcs buje bush B5 5000391612 1 pcs placa plate D6 5000377946 2 pcs elemento de conexión switch element D7 5000377944 2 pcs elemento de conexión switch element D8 5000386705 1 pcs dispositivo de seguridad safety device E9 5599-6 2 pcs manejo Handle C

10 5000386712 2 pcs placa plate D11 5000304855 2 pcs buje bush B

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000326651 1 pcs suspensión suspension D y2 5000326423 1 pcs sensor de nivel level sensor A3 5000022197 1 pcs tornillo hexagonal hexagonal screw C4 5000022723 2 pcs disco disc C5 5000022313 1 pcs tuerca hexagonal hexagon nut C

2

1

3

4

8109

5 6 7

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000324380 1 pcs control de nivel level control D2 5000326351 1 pcs cobierta cover 3 5000326650 1 pcs tubo pipe 4 5000022197 1 pcs tornillo hexagonal hexagonal screw A5 5000022602 3 pcs tornillo cilíndrico cheese-head screw A6 5000022721 3 pcs disco disc A7 5000026304 3 pcs tuerca hexagonal hexagon nut A8 5000022606 2 pcs tornillo cilíndrico cheese-head screw A9 5000003421 4 pcs cerco de sujectièn washer A

10 5000022312 2 pcs tuerca hexagonal hexagon nut A

250

2

3

1

Pos Item number Quantity Unit Item description (native) Item description Specification RSPC Detail1 5000391254 1 pcs pata leg D2 5000391729 1 pcs casquillo distanciador spacer bushing D3 5000022171 1 pcs tornillo hexagonal hexagonal screw D

Documents

(Vienesas)Moledora CFS PowerGrind 280, 5000067855