VICTAULIC COUPLINGS

7/21/2019 VICTAULIC COUPLINGS

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I-100FIELD INSTALLATION HANDBOOK

For NPS and Metric Carbon Steel,Stainless Steel, and Aluminum Products

I-100FIELD INSTALLATION HANDBOOK

attempting to install, remove, adjust, or maintainany Victaulic products.

attempting to install, remove, adjust, or maintainany Victaulic products.

and hearing protection.

serious personal injury and/or property damage.

Victaulic products, contact Victaulic.


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NOTICE

.......................................................... 1 ........................................................

Introduction ..................................................................... ....................................................... 3

...................................

Pipe Preparation .............................................................. 5

..................................................................... 5 .................................... 6 ..................................................................... 8

Roll Grooving Tool Capacities ............................................... 8 Cut Grooving Tool Capacities ...............................................18

.................................19

Roll Groove Specifications for Steel Pipe andAll Materials Grooved with Standard and RX Rolls ...............21

Standard Cut Groove Specifications for Steeland Other NPS Pipe .......................................................... 26

Roll Groove Specifications for Standard-Wall Pipe orPlastic-Coated Pipe Joined with Style HP-70ESEndSeal Couplings ..............................................................31

Cut Groove Specifications for Standard or Heavier-WallPipe or Plastic-Coated Pipe Joined withStyle HP-70ES EndSeal Couplings ...................................... 32

Standard Radius Cut Grooving Specifications for Schedule80 or Schedule 40 PVC Plastic Pipe (ASTM D-1785-70) .... 33

................................................35

Advanced Groove System (AGS) Roll GroovingSpecifications for Carbon Steel and Stainless Steel Pipe ......37

............................................................ 39 Standard NPS Gaskets ....................................................... 39

Special NPS Gaskets ......................................................... 40

Lubrication .................................................................... ......................................


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Dry Pipe Fire Protection System Notes ............................. ............

Recommended Minimum Pipe Spacing .............................. 45

External Clearance Allowance ............................................ 45

Installation to Achieve Maximum Linear Movement .................................... ...................

......................................

Flexible Systems - Hanger Spacing ................................... 50

Hanger Spacing ...........................................................51

........................................ 53

.............

........... 55

Angle-Bolt-Pad Couplings............................................. 56

.......................

..........59

........................................................... 60

.....................................61

............................ 63 .....................................

Installation Inspection .................................................... 65

....................................... 69Style 009H FireLock EZ Rigid Coupling ................................70

Style 107H Quick-Vic Rigid Coupling for Steel Pipe ...............74

Style 177 Quick-Vic Flexible Coupling for Steel Pipe ............. 79


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....................................... 85

Preparatory Steps for Coupling Installation ............................. 86

Style 005 FireLock Rigid Coupling ....................................... 88

Style 07 Zero-Flex Rigid Coupling (12-inch/323.9-mmand Smaller Sizes) ............................................................. 88

Style 489 Rigid Stainless Steel Coupling for StainlessSteel Pipe (4-inch/114.3-mm and Smaller Sizes) ................ 88

Style 07 (Non-AGS) Zero-Flex Rigid Coupling(14-inch/355.6-mm and Larger Sizes) .................................91

Style HP-70 Rigid Coupling (12-inch/323.9-mm andSmaller Sizes) .................................................................... 93

Style 89 Rigid Coupling for Stainless Steel Pipe ..................... 93

Style 489 Rigid Stainless Steel Coupling forStainless Steel Pipe (139.7-mm and Larger Sizes) .............. 93

Style 489DX Rigid Stainless Steel Coupling forDuplex and Super Duplex Pipe .......................................... 93

Style HP-70 Rigid Coupling (14-inch/355.6-mm andLarger Sizes) ...................................................................... 96

Style HP-70ES EndSeal Rigid Coupling ................................ 98

Style 72 Outlet Coupling ...................................................... 100

Style 75 Flexible Coupling .....................................................103

Style 77 Flexible Coupling Two Segments for24-inch/610-mm and Smaller Sizes ..................................103

Style 77A Flexible Aluminum Coupling ..................................103Style 77S Flexible Stainless Steel Coupling............................103

Style 77DX Flexible Stainless Steel Coupling forDuplex and Super Duplex Pipe .........................................103

Style 475 Flexible Stainless Steel Coupling ............................103

Style 475DX Flexible Stainless Steel Coupling for

Duplex and Super Duplex Pipe .........................................103Style 77 (Non-AGS) Flexible Coupling Four or Six Segments

for 14-inch/355.6-mm and Larger Sizes ............................106

Style 78 Snap-Joint Coupling ..............................................108

Style 78A Snap-Joint Aluminum Coupling .............................108

Style 750 Reducing Coupling ................................................110

Style 770 Large Diameter Coupling .......................................112Style 791 Vic-Boltless Coupling ............................................114

Style 707-IJ ANSI and ISO 4200-to-JISTransition Coupling ...........................................................117


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APPLICATIONS

..............................................119Pipe End Inspection for AGS Couplings - All Sizes ............... 120

Pipe Preparation for AGS Couplings

(Direct-Grooved Applications) - All Sizes ........................... 120AGS Vic-Ring Application Information .................................121

Pipe Preparation for Styles W07, W77, and W89 AGSCouplings (AGS Vic-Ring Applications) - All Sizes ............121

Style W07 AGS Rigid Coupling (24-inch/610-mmand Smaller Sizes) ........................................................... 122

Style W77 AGS Flexible Coupling (24-inch/610-mmand Smaller Sizes) ........................................................... 122

Style W07 AGS Rigid Coupling (26-inch/660-mmand Larger Sizes) ..............................................................125

Style W77 AGS Flexible Coupling (26-inch/660-mmand Larger Sizes) ..............................................................125

Style W89 AGS Rigid Coupling for Direct-Grooved Stainless Steel

Pipe or Carbon Steel Pipe Prepared with AGS Vic-Rings(24-inch/610-mm and Smaller Sizes) ............................... 129

............................................. 133

Style 441 Stainless Steel Vic-Flange Adapter Notes ............ 134

Style 441 Stainless Steel Vic-Flange Adapter........................ 135

Victaulic Flange Adapter Notes for 12-inch/323.9-mm andSmaller Sizes Style 741, Style 744, and Style 743 .......... 138

Victaulic Flange Washer Notes for 12-inch/323.9-mm andSmaller Sizes Style 741, Style 744, and Style 743 .......... 139

Style 741 Vic-Flange Adapter (12-inch/323.9-mm andSmaller Sizes) ANSI Class 125, 150/DIN PN10 Class,or DIN PN16 Class ............................................................140

Style 743 Vic-Flange Adapter ANSI Class 300 ...................140

Style 744 FireLock Flange Adapter ANSI Class 150 ...........140

Victaulic Flange Adapter Notes for 14-inch/355.6-mmand Larger Sizes (Non-AGS) Style 741............................146

Victaulic Flange Washer Notes for 14-inch/355.6-mmand Larger Sizes (Non-AGS) Style 741............................147

Style 741 (Non-AGS) Vic-Flange Adapter (14-inch/355.6-mm and Larger Sizes) ANSI Class 150 .................148


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.......151

Style W741 AGS Vic-Flange Adapter Notes for 24-inch/610-mm and Smaller Sizes ...............................................152

Style W741 AGS Vic-Flange Washer Notes for 24-inch/

610-mm and Smaller Sizes .............................................. 153Pipe End Inspection for AGS Vic-Flange Adapters -

All Sizes ........................................................................... 154

Pipe Preparation for AGS Vic-Flange Adapters ..................... 154

Style W741 AGS Vic-Flange Adapter (ANSI Class 150) ..........155

............................................. 159

Style 99 Roust-A-Bout Coupling (12-inch/323.9-mmand Smaller Sizes) ............................................................160

Style 99 Roust-A-Bout Coupling (14-inch/355.6-mmand Larger Sizes) ............................................................. 164

.......... 169Style 912 FireLock Low-Profile Sprinkler-Tee

(Available in Europe Only) .................................................170Style 920 Mechanical-T Bolted Branch Outlet .....................173

Style 920N Mechanical-T Bolted Branch Outlet ....................173

Style 922 FireLock Outlet-T ..................................................178

Style 923 Vic-Let Strapless Outlet ...................................... 180

Style 924 Vic-O-Well Strapless Thermometer Outlet ........... 180

.......... 183

........................Series 700 Butterfly Valve ................................................... 185

Series 761 Vic-300 MasterSeal Butterfly Valve ..................... 185

Series W761 AGS Vic-300 Butterfly Valve ............................ 185

Series 765, 705, 766, and 707C Butterfly Valves ................. 185Series 763 Stainless Steel Butterfly Valve ............................ 185

..........................................185

Adjusting the Gear Operators Closed Travel Limit Stops forSeries 761 Vic-300 MasterSeal, Series W761 AGS Vic-300,and Series 763 Stainless Steel Butterfly Valves ................ 186

Adjusting the Gear Operators Open Travel Limit Stops forSeries 761 Vic-300 MasterSeal, Series W761 AGS Vic-300,and Series 763 Stainless Steel Butterfly Valves .................187

Adjusting the Gear Operators Closed Travel Limit Stops for10 12-inch/273.0 323.9-mm Series 765, 705, 766,and 707C Butterfly Valves ................................................ 188


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Adjusting the Gear Operators Open Travel Limit Stops for10 12-inch/273.0 323.9-mm Series 765, 705, 766,and 707C Butterfly Valves ................................................ 189

............................190Series 712, 712S, and 713 Swinger Check Valves ................ 190

Series W715 AGS Dual-Disc Vic-Check Valve ..................... 190

Series 716/716H Vic-Check Valves ...................................... 190

Series 717, 717H, 717R, and 717HR FireLockCheck Valves ....................................................................191

Series 779 Venturi Check Valve ............................................191

Ball Valve Installation and Operation ...............................191

Series 722 Threaded Ball Valve ............................................191

Series 723 Diverter Ball Valve ...............................................191

Series 726 Vic-Ball Valve ......................................................191

Series 728 FireLock Ball Valve ..............................................191

Plug Valve Installation and Operation ..............................

Series 365 Vic-Plug AWWA Plug Valve ............................... 192

Series 377 Vic-Plug Balancing Valve .................................... 192

.... 193Style 735 Fire Pump Test Meter .......................................... 194

...................................................... 195English and Metric Conversion Chart ................................... 195

ANSI Commercial Pipe Sizes ............................................... 196Decimal Equivalents of Fractions ......................................... 199

Minutes Converted to Decimals of a Degree ......................... 199

Water Pressure to Feet-of-Head ........................................... 200

Feet-of-Head of Water to Pressure ....................................... 200

Where to Find Installation Instructions for

Additional Products ...........................................................201 ...................................................................

...........................

FACILITIES LOCATIONS ......................................................... B/C


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This safety alert symbol indicates important safety messages. When yousee this symbol, be alert to the possibility of personal injury. Carefully readand fully understand the message that follows.

including recommended

result in death or serious personal

recommended precautions, are not

in personal injury and product or

including recommended

NOTICE

are important but not related tohazards.

This field assembly and installation handbook is a basic field reference guide for Victaulicmechanical piping products for NPS and metric carbon steel, stainless steel, andaluminum pipe. This handbook provides easy reference to proper installation information.In addition to this handbook, Victaulic offers the following handbooks for other products/ materials:

Stainless Steel Products

Additional copies of installation information are available from Victaulic, or Victaulicstocking distributors, upon request.

Always follow good piping practices. Specified pressures, temperatures, external loads,internal loads, performance standards, and tolerances must never be exceeded.

Many applications require recognition of special conditions, code requirements, and theuse of safety factors. Qualified engineers should reference Section 26 of the VictaulicGeneral Catalog (G-100) and Victaulic publication 05.01, Gasket Selection Guide, whendetermining requirements for special applications.


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NOTICE

obligation.

Victaulic grooved pipe couplings are designed for use only with pipe that is grooved tomeet Victaulic specifications. In addition, Victaulic grooved pipe couplings are for useonly with Victaulic grooved-end fittings, valves, and related grooved-end components.Victaulic grooved pipe couplings are not intended for use with plain-end pipe and/orfittings.

Victaulic plain-end pipe couplings are designed for use only with plain-end or beveled-end steel pipe and Victaulic plain-end fittings, unless indicated otherwise. Victaulic plain-end pipe couplings must not be used with grooved-end or threaded pipe and/or fittings.

Gaskets for Victaulic grooved and plain-end pipe couplings must be lubricated for properassembly. Lubrication prevents gasket pinching and assists installation. A thin coatof Victaulic Lubricant or another compatible material, such as silicone or soap-basedlubricants, is required. Always refer to the specific coupling installation instructions for

complete lubrication requirements.Victaulic gaskets are designed to perform in a wide range of temperatures and operatingconditions. As with all installations, there is a direct relationship between temperature,continuity of service, and gasket life. Victaulic publication 05.01, Gasket SelectionGuide, must be referenced to determine gasket grade recommendations for eachapplication.

For pipingapplications that fall under the jurisdiction of the Provincial Boilers and Pressure Vessels

Acts, intended users should obtain Victaulic Technical Sheet TS-226, which outlinesapproved services, products, pressure ratings, and temperature ratings.


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NOTICE

1. tool. Read the supplied manual carefully before operating or performing maintenanceon any tool. Become familiar with the tools features, operations, applications, and

limitations. Be particularly aware of its specific hazards. Store the operators manualin a readily available location. If you require additional copies of any literature, contactVictaulic.

Make sure that the tool and powerdrive are fastened securely to the floor.

3. Prevent accidental start-ups. Place any power switches in the OFF positionbefore plugging the tool into the electrical system. Always use a safety foot switch for thepower source.

Make sure the power source is connected to aninternally grounded electrical system.

5. Operating environment. Do not operate tools in damp locations. Wear hearingprotection in noisy shop operations. Ensure that the work area is well lit.

6. Wear proper clothing. Do not wear unbuttoned jackets, loose sleeve cuffs, neckties,or anything else that can become tangled in moving parts. Always wear safety glassesand foot protection.

Stay alert. Do not operate tools if you are drowsy from medication or fatigue. Avoid

horseplay around the equipment, and keep bystanders a safe distance away from theequipment.

8. Inspect the equipment. Before starting the tool, check all moveable parts for anyobstructions. Make sure the guards and tool parts are installed and secured properly.

9. Keep the work area around the tool clear of obstructionsthat could limit the movement of the operator. Clean up all oil and coolant spills. Removeshavings from the tool to maintain proper operation.

10. For long sections of pipe and heavier work, use floor-mountedpipe stands. Make sure that the work is secured properly in a pipe vise that is fastenedsecurely to the floor.

11. Operate tools with a safety foot switchlocated at an easily accessible area. Never reach across moving parts or material beingworked on. The safety foot switch must always be accessible to the operator.

Do not misuse tools. Perform only the functions for which the tool was designed.Do not force the tool. Do not operate the tool at speeds exceeding those specified in theoperating and maintenance instructions manual.

13. Only authorized personnel shouldattempt to service tools. Always disconnect the power source before servicing or makingany adjustments.

Keep tools clean and cutting tools sharp for safe,dependable operation. Follow all lubricating instructions. Report any unsafe conditions toauthorized personnel for immediate correction.


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The grooved piping method is based upon the proper preparation of grooves to receivethe housings keys. The groove serves as a recess in the pipe, which allows ample depthfor secure engagement of the housings, yet ample wall thickness for full publishedVictaulic pressure ratings.

Victaulic cut grooving tools are designed for use on standard, heavy-wall metallic; castgray iron; ductile iron; or plastic pipe. Roll grooving tools accommodate standard-wallpipe, light-wall pipe, and some X-Strong pipe.

preparation tools, read and understand the operating and

Learn the operation, applications, and potential hazardspeculiar to the tool.

product installation, resulting in serious personal injury and/orproperty damage.

Pipe must be prepared to Victaulic specifications outlined for each product style.

Preparation may vary according to pipe material, wall thickness, outside dimensions,and other factors. Refer to all pipe preparation and groove specification sections of thismanual for detailed information.

Victaulic recommends square-cut pipe for use with grooved-end and plain-end pipeproducts. Square-cut pipe MUST be used with Victaulic FlushSeal and EndSeal gaskets. Beveled-end pipe may be used, provided that the wall thickness is standardwall (ANSI B36.10) or less and that the bevel meets ANSI B16.25 (37 ) or ASTM A-53(30). Roll grooving beveled-end pipe may result in unacceptable flare.

For AGS products, beveled carbon steel pipe may be used, provided the wall thickness isstandard wall (0.375 inch/9.5 mm) and the bevel meets ASTM A53 and/or API 5L(30 +5/-0). Roll grooving beveled-end pipe may result in unacceptable flare.

NOTICE

The Tool Ratings tables featured in this manual contain general information abouttool capacities. Certain tools are designed for high-use shop fabrication, while othersare designed for field fabrication. For detailed information on tools, refer to Victaulicpublication 24.01. For information about maintenance and operation of tools, refer to theapplicable operating and maintenance instructions manual for the tool. Victauliccut grooving tools are designed for use on AWWA ductile iron pipe as well as NPS steeland other NPS materials.


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The table below identifies the minimum pipe lengths that can be grooved safely by usingVictaulic Grooving Tools. In addition, this table identifies the maximum pipe lengthsthat can be grooved without the use of a pipe stand. Pipe that exceeds the maximumlengths listed in this table requires the use of a pipe stand. Always refer to the operating

and maintenance manual for the applicable grooving tool for proper setup and groovingtechniques.

Size

Nominal Sizeinches or mm

Actual Pipe OutsideDiameter inches/mm Minimum Maximum

1.050 8 3626.9 205 915

1 1.315 8 3633.7 205 915

1 1.660 8 3642.4 205 915

1 1.900 8 3648.3 205 915

2 2.375 8 3660.3 205 915

2 2.875 8 3673.0 205 915

76.1 mm 3.000 8 3676.1 205 915

3 3.500 8 3688.9 205 915

3 4.000 8 36101.6 205 915

108.0 mm 4.250 8 36108.0 205 915

4 4.500 8 36114.3 205 915

4 5.000 8 32127.0 205 815

133.0 mm 5.250 8 32133.0 205 815

139.7 mm 5.500 8 32139.7 205 815

5 5.563 8 32141.3 205 815

152.4 mm 6.000 10 30152.4 255 765

159.0 mm 6.250 10 30159.0 255 765

165.1 mm 6.500 10 30

165.1 255 7656 6.625 10 28168.3 255 715

203.2 mm 8.000 10 24203.2 255 610

216.3 mm 8.500 10 24216.3 255 610

8 8.625 10 24219.1 255 610

254.0 mm 10.000 10 20254.0 255 510

267.4 mm 10.500 10 20

267.4 255 51010 10.750 10 20273.0 255 510

304.8 mm 12.000 12 18304.8 305 460

318.5 mm 12.500 12 18318.5 305 460

12 12.750 12 18323.9 305 460


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Size

Nominal Sizeinches or mm

Actual Pipe OutsideDiameter inches/mm Minimum Maximum

14 OD 14.000 12 16

355.6 305 410377.0 mm 14.843 12 16377.0 305 410

15 OD 15.000 12 16381.0 305 410

16 OD 16.000 12 16406.4 305 410

426.0 mm 16.772 12 16426.0 305 410

18 OD 18.000

NOTE: Always use a pipestand when roll grooving

pipe in these sizes. DO NOTroll groove pipe lengths

shorter than18 inches/457 mm

in these sizes.

457

480.0 mm 18.898

48020 OD 20.000508

530.0 mm 20.866530

22 OD 22.000559

24 OD 24.000610

650.0 mm 25.591650

26 OD 26.000660

28 OD 28.000711

30 OD 30.000762

32 OD 32.000813

36 OD 36.000914

40 OD 40.000

101642 OD 42.0001067

46 OD 46.0001168

48 OD 48.0001219

54 OD 54.0001372

56 OD 56.0001422

60 OD 60.0001524

72 OD 72.0001829

If pipe is required that is shorter than the minimum length listed in this table, shorten the next-to-lastpiece so that the last piece is as long (or longer) than the minimum length specified.

A 20-foot, 4-inch/6.2-m length of 10-inch/273.0-mm diameter steel pipe is required tofinish a section and only 20-foot /6.1-m lengths are available. Instead of roll grooving a 20-foot /6.1-mlength of steel pipe and a 4-inch/102-mm length of steel pipe, follow these steps:

1. Refer to the table above, and note that for 10-inch/273.0-mm diameter steel pipe, the minimumlength that should be roll grooved is 10 inches/255 mm.

2. Roll groove a 19-foot, 6-inch/5.9-m length of pipe and a 10-inch/255-mm length of pipe.


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1 6

.


19/312

T o o l

M o d e l

P i p e

M a t e r

i a l

i n c h e s

/ m m

1

1

1

6 0

. 3

3 8 8

. 9

3

1 0 1

. 6

5

6 1 6 8 . 3

8

1 0

3 5

5 . 6

1 6

V E 2 7 6 F S D

S t e e l

5 4 0 S t d . R o l l s

5

2 0 S t d . R o l l s

S t a i n l e s s

4 0 S S t d . R

o l l s

L T . W

a l l S S

5 S 1 0 S R X R o l l s

A l u m i n u m *

5 4 0

R P R o l l s

5

2 0

R P R o l l s


4 0 *

4 0 8 0

R P R o l l s

4 0 *

C o p p e r

K , L , M


V E 4 1 4 M C

V E 4 1 4

S t e e l

5 4 0 S t d . R o l l s

5

S t d . W a l l

S t a i n l e s s

4 0 S S t d . R

o l l s

S t d . W a l l O n l y

L t . W

a l l S S

5 S 1 0 S R X R o l l s

5 S 1 0 R X

R o l l s

A l u m i n u m *

5

4 0 R P R o l l s

5

S t d .

W a l l *


8 0 *

4 0 8 0

R P R o l l s

4 0 *

C o p p e r

K , L , M


A G S S t e e l

. 2 2 0

. 3 7 5

W a l l , R

W R o l l s

A G S S t a i n l e s s

S t d . W a l l , R

W

R o l l s

A G S L t . W a l l S S

5 S 1 0 S R W X

R o l l s #

S e e n o

t e s o n

P a g e

1 6

.


20/312

I-100_13

T o o l

M o d e l

P i p e

M a t e r

i a l

i n c h e s / m m

1

1

1

6 0

. 3

3 8 8

. 9

3

1 0 1

. 6

5

6 1 6 8

. 3

8

1 0

3 5 5

. 6

1 6

V E 4 1 6 F S

V E 4 1 6 F S D

S t e e l

5 4 0 S t d . R o l l s

5 S t

d . W a l l

S t a i n l e s s

4 0 S S t d . R

o l l s

S t d . W a l l O n l y

L t . W

a l l S S

5 S 1 0 S R X R o l l s

5 S 1 0 R X

R o l l s

A l u m i n u m *

5 4 0 R P R o l l s

5

S t d .

W a l l *


8 0 *

4 0 8 0

R P R o l l s

4 0 *

C o p p e r

K , L , M


A G S S t e e l

. 2 2 0

. 3 7 5

W a l l , R W R o l l s


S t d . W a l l ,

R W R o l l s

A G S L t . W a l l

S S

5 S 1 0 S

R W X R o l l s #

S e e n o

t e s o n

P a g e

1 6

.


21/312

T o o l

M o d e l

P i p e

M a t e r

i a l

i n c h e s

/ m m

5

6

1 6 8

. 3

8

1 0

3 5 5

. 6

1 6

1 8

5 0 8

5 5 9

6 1 0

V E 4 2 4 M C

S t e e l

5

8 0

5

S t d . W a l l

S t a i n l e s s

4 0 S S t d . R o l l s

S t d . W a l l , S

t d . R

o l l s

L t . W

a l l S S

5 S 1 0

S R X R o l l s

5 S / 1 0 S / 1 0 R X R o l l s

A l u m i n u m *

5 4 0

R P R o l l s


4 0

8 0 *

4 0 *

A G S S t e e l

. 2 2 0 . 3 7

5 W a l l , R

W R o l l s


S t d . W a l l , R

W R o l l s


5 S 1 0 S R W X R o l l s #

V E 4 5 0 F S D

S t e e l

5 4 0

S c h . 5

S t d . W a l l O r i g i n a l G r o o v e O n l y

S c h . 1

0 & S t d . W a l l R W - A

G S

S t a i n l e s s

4 0 S S t d . R o l l s

S t d . W a l l , S

t d . R

o l l s

S t d . W a l l , R

W - A

G S

L t . W

a l l S S

5 S 1 0 S R X R o l l s

5 S / 1 0 S / 1 0 R X R o l l s


1 0 S R W X R o l l s #

A l u m i n u m *

5 4 0 R P R o l l s


4 0

8 0

4 0

S e e n o

t e s o n

P a g e

1 6

.


22/312

I-100_15

T o o l

M o d e l

P i p e

M a t e r

i a l

i n c h e s

/ m m

5

6 1 6 8 . 3

8

1 0

3 5 5

. 6

1 6

1 8

5 0 8

5 5 9

6 1 0

V E 4 4 8 M C

S t e e l

5

8 0

5 4 0 @

5 E x t r a S t r o n g ( 0

. 5 0 0 i n c h ) @

S t a i n l e s s

4 0 S S t d . R

o l l s

S t d . W a l l , S t d . R o l l s

L t . W

a l l S S

5 S 1 0 S R X R o l l s

5 S / 1 0 S / 1 0 R X R o l l s

A l u m i n u m *

5 4 0 R P R o l l s


4 0

8 0 *

4 0 *

A G S S t e e l

S t d . W a l l , R W R o l l s


S t d . W a l l , R W R o l l s


5 S 1 0 S R W X R o l l s

S e e n o

t e s o n

P a g e

1 6

.


23/312

I-100_16

T o o l

M o d e l

P i p e

M a t e r

i a l

i n c h e s

/ m m

5

6 1 6 8

. 3

8

1 0

3 5 5

. 6

1 6

1 8

5 0 8

5 5 9

6 1 0

6 6 0

3 0

8 1

3

3 6

V E 4 3 6 M C

S t e e l

5

8 0

5 4 0 @

5

E x t r a S t r o n g ( 0

. 5 0 0 i n c h ) @

S t a i n l e s s

4 0 S S t d . R

o l l s

S t d . W a l l , S

t d . R

o l l s

L t . W

a l l S S

5 S 1 0 S R X R o l l s

5 S / 1 0 S / 1 0 R X R o l l s

A l u m i n u m *

5 4 0 R P R o l l s

P V C P l a s t i c

4 0 8

0 *

4 0 *

A G S S t e e l

. 2 2 0 . 4 9 2

W a l l , R

W R o l l s


S t d . W a l l , R

W R o l l s


5 S 1 0

S R W X R o l l s #

* U s e

R P R o

l l s .

6 0 6 1 - T

4 o r

6 0 6 3 - T

4 m u s t

b e u s e

d .

R P R o

l l s m u s t

b e u s e

d .

T o o

l h a s

b e e n

d i s c o n t

i n u e

d .

# S p e c

i a l r o

l l s f o r g r o o v i n g

t r u e

S c

h .

1 0 ( 0

. 2 5 0 i n c

h / 6

. 4

m m

) a r e a v a

i l a b l e

.

@ F

o r

6

1 4 - i n c

h / 1 6 8 . 3

3 5 5

. 6 - m m

s i z e s , s p e c

i a l t o o l i n g

i s a v a

i l a b l e f o r g r o o v i n g e x

t r a - s

t r o n g p

i p e .

F o r

8

2 4 - i n c h

/ 2 1 9

. 1

6 1 0 - m m

s i z e s ,

t h e m a x i m u m

w a

l l t h i c k n e s s

i s l i m i t e d

t o s t a n

d a r d

w a

l l f o r p

i p e

l e n g

t h s s h o r t e r

t h a n

4 f e e

t / 1

. 2 m

A s p e c

i a l l o w e r r o

l l e x c

l u s i v e

l y f o r g r o o v i n g

2 - i n c h

/ 6 0 . 3 - m m

S c

h .

8 0 P V C i s a v a

i l a b l e

.

T h e

V E 4 3 6 M C i s c a p a

b l e o

f g r o o v i n g . 4

9 2 - i n c

h / 1 2

. 5 - m m

w a

l l c a r b o n s t e e

l p

i p e

t o A G S s p e c

i f i c a

t i o n s .

P i p e

h a r d n e s s

i s l i m i t e

d t o a

B r i n e

l l H a r d n e s s

N u m

b e r

( B H N ) o

f 1 5 0 m a x i m u m .

T

h e s e r o

l l s a r e n o

t i n t e r c

h a n g e a b

l e w

i t h r o

l l s e

t s f r o m

o t h e r

t o o

l m o

d e

l s .

C o n

t a c

t V i c t a u

l i c f o r o r d e r i n g

i n f o r m a

t i o n .

E n

d S e a l

( E S ) r o

l l s a r e a v a

i l a b l e

. C o n

t a c

t V i c t a u

l i c f o r

d e

t a i l s

.


24/312

T o o l

M o d e l

P i p e

M a t e r

i a l

i n c h e s

/ m m

5

6 1 6 8

. 3

8

1 0

3 5 5

. 6

1 6

1 8

5 0 8

5 5 9

6 1 0

6 6 0

3 0

8 1 3

3 6

3 8

9 6 5

1 0 1 6

6 0

V E 4 6 0

S t e e l

5 - 8

0

5 - E x t r a

S t r o n g

1 0 - E x t r a S t r o n g ( . 5 0 0 ) * A G S

S t d . ( . 3 7 5 - . 5 0 0 ) * A G S

S t a i n l e s s

S c h . 4 0 O n l y

. 3 7 5

S t d . ( . 3 7 5 - . 5 0 0 ) * A G S

L t . W

a l l S S

5 S - 1

0 S R X

5 S - 1 0 S - 1 0 R W X

A l u m i n u m #

5 - 4

0

P V C P l a s t i c

4 0 - 8

0

4 0

S t e e l

5 - E x t r a S t r o n g ( . 5 0 0 ) *

. 2 5 0 - . 5 0 0 *

S t a i n l e s s

S t d . ( .

3 7 5 )

L t . W

a l l S S

5 S - 1

0 S - 1

0 R X R o l l s

* M a x i m u m

r a

t i n g s a r e l

i m i t e

d t o p

i p e

t h a

t d o e s n o

t e x c e e

d t h e y i e

l d s t r e n g

t h o

f A P I - 5 L G r a

d e

B , A S T M

G r a

d e

B , 1 5 0 B r i n e

l l H a r d n e s s

N u m

b e r

( B H N ) m a x i m u m .

R P r o

l l s m u s t

b e u s e

d

# A l u m

i n u m

a l l o y s

6 0 6 1 - T

4 o r

6 0 6 3 - T

4 m u s t

b e u s e

d . R P r o

l l s m u s t

b e u s e

d .


25/312

I-100_18

T o o l

M o d e l

P i p e

M a t e r

i a l

i n c h e s

/ m m

1

1

1

6 0

. 3

3

8

8 . 9

3

1 0 1

. 6

5

6 1 6 8

. 3

8

1 0

3 5 5

. 6

1 6

1 8

5 0 8

5 5 9

6 1 0

V i c - G r o o v e r

I n d i v i d u a l

S t e e l

4 0

8 0

S t a i n l e s s

4 0

8 0

A l u m i n u m

4 0

8 0

P V C

4 0

8 0


A d j u s t a b l e

S t e e l

4 0 8 0

S t a i n l e s s

4 0 8 0

A l u m i n u m

4 0 8 0


D u c t i l e I r o n

C l a s s

5 3

C l a s s

5 3

V G 2 8 G D

A d j u s t a b l e

G r o o v e r

S t e e l

4 0

8 0

S t a i n l e s s

4 0

8 0

A l u m i n u m

4 0

8 0


C l a s s 5 3

V G 8 2 4

C u t G r o o v e r

S t e e l

4 0

8 0

3 0

S t d . W a l l

S t a i n l e s s

3 0

S t d . W

a l l

A l u m i n u m

3 0

S t d . W a l l


C l a s s 5 3

V G 8 2 8

A G S C u t G r o o v e r

S t e e l

. 5 0 0 . 7 5

0

V G 4 1 2

A d j u s t a b l e G r o o v e r

S t e e l

4 0

8 0


C l a s s 5 3

V P G 2 6

P V C

4 0

8 0 P V C

V P G 8 2 4

P V C

4 0 8 0

P V C


I n d i v i d u a l a n

d A d j u s t a

b l e T o o

l s a r e s i z e a n

d m a

t e r i a

l s p e c

i f i c

.


26/312

I-100_19

personal injury and/or property damage.

A B

D

B

T

COD F

BA B

OD C

D

T

Exaggerated for Clarity

A B

OD C

BR T

Exaggerated for clarity

Illustrations are exaggerated for clarity

NOTICE

The average pipe outside diameter must not vary from thespecifications listed in the tables on the following pages. Maximum allowable pipe ovalityshould not vary by more than 1%. Greater variations between the major and minordiameters will result in difficult coupling assembly.

inch/0.8 mm for 3 -inch/26.9 101.6-mm

sizes; inch/1.6 mm for 4 24-inch/114.3 610-mm sizes; and inch/2.4 mm for 26-inch/660-mm and larger sizes. This is

measured from the true square line.

"S" Max.

Any internal and external weld beads or seams must be ground flush to the pipe surface.The inside diameter of the pipe end must be cleaned to remove coarse scale, dirt, andother foreign material that might interfere with or damage grooving rolls. The front edgeof the pipe end shall be uniform with no concave/convex surface features that will causeimproper grooving roll tracking and result in difficulties during coupling assembly.

The A dimension, or the distance from the pipe end to the groove,identifies the gasket seating area. This area must be free from indentations, projections

(including weld seams), and roll marks from the pipe end to the groove to ensure a leak-tight seal. All foreign material, such as loose paint, scale, oil, grease, chips, rust, and dirtmust be removed.

The B dimension, or groove width, controls expansion, contraction,and angular deflection of flexible couplings by the distance it is located from the pipe andits width in relation to the coupling housings key width. The bottom of the groove mustbe free of all foreign material, such as dirt, chips, rust, and scale that may interfere withproper coupling assembly.


27/312

The C dimension is the average diameter at the base of the groove.This dimension must be within the diameters tolerance and concentric with theOD for proper coupling fit. The groove must be of uniform depth for the entire pipecircumference.

The D dimension is the normal depth of the groove and is a referencefor a trial groove only. Variations in pipe OD affect this dimension and must be altered,

if necessary, to keep the C dimension within tolerance. The groove diameter mustconform to the C dimension described above.

Maximum allowable pipe-end flare diameter ismeasured at the extreme pipe-end diameter. This applies to average (pi tape) andsingle-point readings.

The T dimension is the lightest grade (minimum nominal wallthickness) of pipe that is suitable for cut or roll grooving. Pipe that is less than theminimum nominal wall thickness for cut grooving may be suitable for roll grooving oradapted for Victaulic couplings by using Vic-Ring Adapters. Vic-Ring Adapters can beused in the following situations (contact Victaulic for details):

The R dimension is the radius necessary at the bottom of the grooveto eliminate a point of stress concentration for cast pipe (gray and ductile) and PVCplastic pipe.

NOTICE


28/312

S i z e

N o m

i n a l

S i z e

i n c h e s o r

m m

A c t u a l

P i p e

O u

t s i d e

D i a m e t e r

i n c h e s

/ m m

P i p e

O u

t s i d e

D i a m e t e r

D e p

t h

W a l

l

M a x .

F l a r e

D i a

.

M a x .

M i n

.

B a s

i c

M a x .

M i n .

B a s

i c

M a x .

M i n

.

M a x .

M i n .

1 . 0 5 0

1 . 0 6 0

1 . 0 4 0

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 2 8 1

0 . 3 1 2

0 . 2 5 0

0 . 9 3 8

0 . 9 2 3

0 . 0 5 6

0 . 0 4 9

1 . 1 5

2 6 . 9

2 6 . 9

2 6 . 4

1 5 . 9

1 6 . 7

1 5 . 1

7 . 1

7 . 9

6 . 4

2 3 . 8

2 3 . 4

1 . 5

1 . 2

2 9 . 2

1

1 . 3 1 5

1 . 3 2 8

1 . 3 0 2

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 2 8 1

0 . 3 1 2

0 . 2 5 0

1 . 1 9 0

1 . 1 7 5

0 . 0 6 3

0 . 0 4 9

1 . 4 3

3 3 . 7

3 3 . 7

3 3 . 1

1 5 . 9

1 6 . 7

1 5 . 1

7 . 1

7 . 9

6 . 4

3 0 . 2

2 9 . 9

1 . 6

1 . 2

3 6 . 3

1

1 . 6 6 0

1 . 6 7 6

1 . 6 4 4

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 2 8 1

0 . 3 1 2

0 . 2 5 0

1 . 5 3 5

1 . 5 2 0

0 . 0 6 3

0 . 0 4 9

1 . 7 7

4 2 . 4

4 2 . 6

4 1 . 8

1 5 . 9

1 6 . 7

1 5 . 1

7 . 1

7 . 9

6 . 4

3 9 . 0

3 8 . 6

1 . 6

1 . 2

4 5 . 0

1

1 . 9 0 0

1 . 9 1 9

1 . 8 8 1

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 2 8 1

0 . 3 1 2

0 . 2 5 0

1 . 7 7 5

1 . 7 6 0

0 . 0 6 3

0 . 0 4 9

2 . 0 1

4 8 . 3

4 8 . 7

4 7 . 8

1 5 . 9

1 6 . 7

1 5 . 1

7 . 1

7 . 9

6 . 4

4 5 . 1

4 4 . 7

1 . 6

1 . 2

5 1 . 1

5 7 . 0

m m

2 . 2 4 4

2 . 2 6 7

2 . 2 2 2

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 3 4 4

0 . 3 7 5

0 . 3 1 3

2 . 1 1 8

2 . 1 0 2

0 . 0 6 3

0 . 0 4 9

2 . 3 5

5 7 . 0

5 7 . 6

5 6 . 4

1 5 . 9

1 6 . 7

1 5 . 1

8 . 7

9 . 5

8 . 0

5 3 . 8

5 3 . 4

1 . 6

1 . 2

5 9 . 7

2

2 . 3 7 5

2 . 3 9 9

2 . 3 5 1

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 3 4 4

0 . 3 7 5

0 . 3 1 3

2 . 2 5 0

2 . 2 3 5

0 . 0 6 3

0 . 0 4 9

2 . 4 8

6 0 . 3

6 0 . 9

5 9 . 7

1 5 . 9

1 6 . 7

1 5 . 1

8 . 7

9 . 5

8 . 0

5 7 . 2

5 6 . 8

1 . 6

1 . 2

6 3 . 0

2

2 . 8 7 5

2 . 9 0 4

2 . 8 4 6

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 3 4 4

0 . 3 7 5

0 . 3 1 3

2 . 7 2 0

2 . 7 0 2

0 . 0 7 8

0 . 0 7 8

2 . 9 8

7 3 . 0

7 3 . 8

7 2 . 3

1 5 . 9

1 6 . 7

1 5 . 1

8 . 7

9 . 5

8 . 0

6 9 . 1

6 8 . 6

2 . 0

2 . 0

7 5 . 7

7 6 . 1

m m

3 . 0 0 0

3 . 0 3 0

2 . 9 7 0

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 3 4 4

0 . 3 7 5

0 . 3 1 3

2 . 8 4 5

2 . 8 2 7

0 . 0 7 8

0 . 0 7 8

3 . 1 0

7 6 . 1

7 7 . 0

7 5 . 4

1 5 . 9

1 6 . 7

1 5 . 1

8 . 7

9 . 5

8 . 0

7 2 . 3

7 1 . 8

2 . 0

2 . 0

7 8 . 7

3

3 . 5 0 0

3 . 5 3 5

3 . 4 6 9

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 3 4 4

0 . 3 7 5

0 . 3 1 3

3 . 3 4 4

3 . 3 2 6

0 . 0 7 8

0 . 0 7 8

3 . 6 0

8 8 . 9

8 9 . 8

8 8 . 1

1 5 . 9

1 6 . 7

1 5 . 1

8 . 7

9 . 5

8 . 0

8 4 . 9

8 4 . 5

2 . 0

2 . 0

9 1 . 4

3

4 . 0 0 0

4 . 0 4 0

3 . 9 6 9

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 3 4 4

0 . 3 7 5

0 . 3 1 3

3 . 8 3 4

3 . 8 1 4

0 . 0 8 3

0 . 0 7 8

4 . 1 0

1 0 1 . 6

1 0 2 . 6

1 0 0 . 8

1 5 . 9

1 6 . 7

1 5 . 1

8 . 7

9 . 5

8 . 0

9 7 . 4

9 6 . 9

2 . 2

2 . 0

1 0 4 . 1

1 0 8 . 0 m m

4 . 2 5 0

4 . 2 9 3

4 . 2 1 9

0 . 6 2 5

0 . 6 5 6

0 . 5 9 4

0 . 3 4 4

0 . 3 7 5

0 . 3 1 3

4 . 0 8 4

4 . 0 6 4

0 . 0 8 3

0 . 0 7 8

4 . 3 5

1 0 8 . 0

1 0 9 . 0

1 0 7 . 2

1 5 . 9

1 6 . 7

1 5 . 1

8 . 7

9 . 5

8 . 0

1 0 3 . 7

1 0 3 . 2

2 . 2

2 . 0

1 1 0 . 5

S e e n o

t e o n p a g e

2 5 .


29/312

S i z e

N o m

i n a l

S i z e

i n c h e s o r

m m

A c t u a l

P i p e

O u

t s i d e

D i a m e t e r

i n c h e s

/ m m

P i p e

O u

t s i d e

D i a m e t e r

D e p

t h

W a l

l

M a x .

F l a r e

D i a

.

M a x .

M i n

.

B a s

i c

M a x .

M i n .

B a s

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4 . 3 3 4

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0 . 0 8 3

0 . 0 7 8

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1 1 5 . 4

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1 6 . 7

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5 . 2 5 0

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5 . 0 6 4

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0 . 1 0 9

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1 6 . 1 6

4 0 6 . 4

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4 0 5 . 6

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