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7/31/2019 VIBRONET Signalmaster Standard_1.ppt
1/21
Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Multichannel Online Condition Monitoring - flexible, powerful, fast
PRFTECHNIKCondition MonitoringP.O. box 1263
85730 Ismaning, Germany
VIBROWEB
VIBROWEB
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Why Online Condition Monitoring?
Easy recording of measurement data - even at difficult-to-reach measurement locations
Reduction of unscheduled shutdowns
Less warehousing of spare parts due to maintenance planning
Lower personnel costs and time overheads for recording measured data
Immediate alarm notification if condition deteriorates
Telediagnosis by external experts - reachable at any time and from anywhere
Press the (left) mouse key to view the next item
Online condition monitoring pays off
http://localhost/var/www/apps/conversion/releases/20121024195125/tmp/scratch_2/contents/ROI.xls7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
System overview
Base unitSignal conditioningSignal analysisData processingData storage
Inputs / OutputsAnalog (2x16)Key phasor / Counter (8x)Digital IN / OUT (4x / 6x)
VIBROWEB
SensorsLineDrive, ICP (acceleration)4-20mAVoltage (10V 30V AC/DC)Temperature (PT100, thermocouple)Strain gaugeDisplacement (inductive)RPM (inductive)
others...
CommunicationEthernet, RS 232Web server, eMail server, TCP/ IP
LAN, Intranet, Internet, eMail, SMS
Digital INDigital OUT
CablingDirect connection to sensoror via connection box
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Flexible cabling
< 50 m
Direct connectionto sensor
Return
50 m..200 m
Connection box
VIBROWEB6-conductor cable
Connection box saves installationcosts and installation effort overlong distances
Coaxial cable
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Features and more
VIBROWEB ...
... measures:
... provides:
Vibration velocity (peak, RMS) Vibration acceleration (peak, RMS) Shock pulse (bearing condition) Displacement Torque Time signal
Spectrum Envelope RPM Temperature mV & mA levels
32 MB Flash memory / 32 MB RAM Mains supply Removable terminals Control cabinet (IP 65) Web server & eMail server Ethernet interface 2 serial interfaces (RS232)
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
VIBROWEB highlights
Short measurement cycles
Noise suppression
Complex diagnosis measurements
Removable terminals
Configurable diagnosis robot
Dynamic alarm masks
Selective alarming
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
32 meas. locations with vibration velocity and FFT spectrum each.
Example
Short measurement cycles
Permanent transducer supply No settling time
Measures 2 locations simultaneously 2 parallel meas. channels
VIBROWEB
16x 16x
Cycle time: 2 minutes
Next ->
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Noise suppression
RPM-synchronous averaging amplifiesRPM-dependent signals
Ideal for low-speed machineswith high noise levels!
2nd. measurement
RPM-sync.
3rd. measurement
Next ->
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Complex diagnosis measurements (1)
Orbit in OMNITREND
Next ->
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Next ->
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Next -> few significant lines
Identification of regular structures in the spectrum
Application:
Simplification of complex spectra e.g. of
Defective roller bearings Defective turbine blades Gear mesh
Spectrum with harmonics and sidebands
Complex diagnosis measurements (3)
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Removable terminals
Convenient connection of the cable outside theswitching cabinet in good light & spatial conditions
Next ->
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
VIBROWEB
Configurable diagnosis robot (1)
Intelligent system configuration reduces the data traffic
Next ->
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Alarm level adapts to the operating state
Next ->
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Amplitude trending related to the operating state
Next ->
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Dynamic alarm masks
RPM varies -> Frequency band changes width and position
Load varies -> Alarm and warning levels decreases/ increases
Alarm
OK
Warning
Next ->
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
You'll profit from it (1)
Flexible configuration
Plug-in cards enable VIBROWEB to be configured in just afew minutes for almost any measurement task.
Short measurement intervalsPermanently supplied transducers reduce the measurementintervals to a minimum - ideal, for example, for machines withvariable RPMs or changing load.
Economical installationOne transducer (LineDrive) for 3 variables:machine vibration, bearing condition, cavitation
Easy system maintenanceThe
only spare parts required for VIBROWEB are the plug-in
cards that are simple to replace if any malfunctions occur.
Simple conversion from offline to online
The same sensor installation is used - VIBROWEB onlyreplaces the existing channel switch.
Next ->
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
You'll profit from it (2)
Convenient remote access
Check alarms online and analyze machine signals - fromany PC with an Internet browser
Evaluation & archiving of dataStraightforward data evaluation, archiving and setting up of themeasurement parameters (alarm values) with OMNITREND PC software
Optional
EX protection Display module: signal measurement and system check in-situ System-specific user-interface (HTML), eMail function
Reduced data trafficSignal processing and storage in VIBROWEB; only a few vitaldata are sent
Low noise
RPM-dependent signals are increased and thus suppress anynoise - ideal for low-speed machines.
7/31/2019 VIBRONET Signalmaster Standard_1.ppt
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Fit for your application
Raw mill (cement industry)
Kiln drive (cement industry)
Roller press (cement industry)
Paper machine
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Welcome
Online - why?
System
Features
Highlights
Benefits
Application
User interface
Simple to use - easy to learn
Demo tours
Standard user interface
Customized user interface
OMNITRENDPC software for: Data evaluation & storage
Documentation System programming
(set up alarm limits, meas. cycles,...)
Ethernet, RS 232
Browser (HTML) Check alarm condition online Measure machine signals for diagnosis
(spectrum, time signal, ...)
VIBROWEB
http://localhost/var/www/apps/conversion/releases/20121024195125/tmp/scratch_2/contents/vw_standard.ppshttp://localhost/var/www/apps/conversion/releases/20121024195125/tmp/scratch_2/contents/vw_spezial.ppshttp://localhost/var/www/apps/conversion/releases/20121024195125/tmp/scratch_2/contents/vw_spezial.ppshttp://localhost/var/www/apps/conversion/releases/20121024195125/tmp/scratch_2/contents/vw_spezial.ppshttp://localhost/var/www/apps/conversion/releases/20121024195125/tmp/scratch_2/contents/vw_standard.ppshttp://localhost/var/www/apps/conversion/releases/20121024195125/tmp/scratch_2/contents/vw_standard.pps