Upload
others
View
4
Download
0
Embed Size (px)
Citation preview
VM-03 VIBRATION MONITORING
AND DIAGNOSTICS
NEW
PRODUCT
EMO 2017
■ Intelligent stand-alone (all-in-one) module for installation on DIN-Rail into cabinets or fi eld housings
■ All necessary interfaces are available for an easy and perfect integration into existing controls and network environments
SOLUTIONSensor connections:
■ Accelerometer (3x IEPE inputs) ■ 3x PT100 temperature sensors
Available signals ■ 3x vibration velocity (mm/sec) ■ 3x acceleration (g) ■ 1x FFT (512 points up to 8KHz) ■ 3x temperature ■ 3x gravity (only via VA-3D MG sensor)
Data connection ■ TCP/IP
» visualization » VisuScope » .csv export
■ CAN-Bus » GENIOR MODULAR integration
VIBRATION AND TEMPERATURE MONITORING Via accelerometer signals of machines, motors, drives (axes), conveyors, gearboxes, etc.
■ Increase machine availability
■ Detection of vibrations over limit - e.g. caused by fatigue, wear or bearing problems
■ Detects temperature over limits
■ FFT analysis ■ Data transfer of .csv-fi les (automatic or manual)
VM-03 MACHINE VIBRATION AND TEMPERATURE MONITORING
PREDICTIVE MAINTENANCE
Data transfer of .csv-fi les
1
2
3
4
5
6
7
COLLISION AND CRASH DETECTION FOR MACHINE PROTECTION
■ Rapid alarm <1ms allows fast stop ■ Alarm memory (Black Box) for more than 512 events
COLLISION AND CRASH DETECTION
COMMUNICATIONVisualization (TCP/IP)
INTEGRATION CONTROLInput/Output contacts
INTEGRATION CAN-BUSGENIOR MODULAR System
ACCELEROMETERS AND TEMPERATURE SENSORS3x Acceleration, 3x Temperature (PT100)
32
VISUSCOPE (OPTION) FOR MACHINE CONDITION MONITORINGIndividual data evaluation of recorded signals
■ Software option for Windows
■ Data Acquisition (DAQ) ■ Visualization and analysis ■ Signal linking ■ Individual analysis for process optimization
CUTTING PROCESS OPTIMIZATION
Visualization and analysis
CUTTING PROCESS OPTIMIZATION
COMING SOON!
VisuScope
1
2
3
4
5
6
7
VisuPlugInVisu
54
Vibration Monitoring unit VM-03
STAND-ALONE OPERATION OF VM-03 ■ Physical I/O interfaces (7 inputs – 6 outputs) ■ 8 diff erent operating scenarios ■ 5 diff erent static alarms for each scenario ■ Fast alarm messages (< 1ms) ■ Alarm event data recording ■ 1 analog output 0-10 V ■ Signal value log fi le
Available signals: ■ 3 x vibration velocity (mm/sec) ■ 3 x acceleration (g) ■ 1 x FFT (512 points) ■ 3 x temperature ■ 3 x gravity (only with dedicated sensor)
Features: ■ 3 independent accelerometer inputs (IEPE standard)
■ 3 limits defi nable for each graphic ■ 3 independent temperature sensor inputs (PT100 standard)
■ 1 limit defi neable for each temperature sensor ■ 10 Hz...10 kHz frequency range (IEPE standard) ■ X, Y, Z gravitiy values (only with dedicated sensor) ■ 16 kHz sampling rate ■ 16 bit resolution ■ 1 ms resolution VM-03 Visu ■ 0,2 ms resolution VisuScope
DYNAMIC COLLISIONS OF TOOLS OR MACHINE ELEMENTS CAUSE:
■ Consequential losses ■ Machine downtimes ■ Spindle or axis damages ■ Unplanned repair ■ Tool damages ■ Part damages
DIAGNOSTIC TOOLS:
■ Improve cutting parameters ■ Improve cycle time ■ Optimize machine uptime (MTBF) ■ Document improvements ■ Document anomalies ■ Increase productivity (OEE)
VM-03 STAND-ALONE
BENEFITS
VIBRATIONS OR HIGH TEMPERATURES OF TOOLS OR MACHINE ELEMENTS CAUSE:
■ Quality problems of work pieces ■ Machine downtimes ■ Spindle bearing damages ■ Axis wear ■ Tool wear or damages ■ Unplanned maintenance
VISUSCOPE OPTIONCONDITION MONITORING
Blackbox entries
COMING SOON!
ICP Interface
MEMS3D
Micro-controller
FlashMemory
ICP Interface
FlashMemory
Fieldbus
IEPE
76
Vibration Monitoring unit VM-03
Smart SensorVA-3D MG
VM-03 WITH SMART SENSOR VA-3D MG VM-03 INTEGRATED INTO PROCESS MONITORING GENIOR MODULAR
VM-03 USE IN THE GENIOR MODULAR PROCESS MONITORING:
■ All functions remain active ■ The raw data of the signals will be used in the monitoring strategies
■ The visualization can be integrated into GEM Visualization
BENEFITS:
■ Black-box on device ■ Small and duarable ■ Resistant to cooling lubrication (IP66/IPx7) ■ 3D gravity signals enhance monitoring
SAVE BLACK-BOX DATA ON DEVICE: ■ 3x vibration velocity ■ 3x acceleration ■ 3x gravity ■ Flash Memory
24 VDC CAN-Bus
Visualization SoftwareVM-03 PlugIn
MODULARITY: EASY INTEGRATION
COMING SOON!
DIN-Rail Connection
CAN-Bus and 24VDC
Up to 3x...
...or 1x 3D-sensor (X-Y-Z axis)...
Up to 3x...
Fieldbus
PT100 - Interfaces
Acceleration
Temperature
DIN-Rail DIN-Rail Connection Connection
CAN-Bus CAN-Bus and 24VDCand 24VDC
Windows PlugIn VM03
FingerprintSignal Diagnostics
Network-Integration.csv-Data Transfer
Ethernet (TCP/IP)
GEM MultiView PlugIn (integrated)
IEPE
<1ms fast outputMachine control integration
...or Smart Sensor VA-3D MG
COLLISION AND CRASH DETECTION FOR MACHINE PROTECTION
■ Rapid alarm output ■ Alarm memory
VISUSCOPE (OPTION) FOR MACHINE CONDITION MONITORING
■ Individual data evaluation of recorded signals
INTEGRATION INTO PROCESS MONITORING GENIOR MODULAR
■ Raw signals can be used for process monitoring strate-gies. All functions remaining active
VIBRATION AND TEMPERATURE MONITORING OF
■ Machines ■ Motors ■ Drives and axis ■ Gearboxes ■ Conveyors
INTEGRATION INTO MACHINE TOOLS AND PRODUCTION SYSTEMS
■ VM-03 stand-alone unit for installation on DIN-Rail into cabinets or fi eld housings
■ The VM-03 visualization can be used on Windows based PCs / controls
■ The stand-alone module contains all necessary interfaces for a perfect integration
VisuScope
Process Monitoring
Rapid stop function
Up to 3x...Up to 3x...Acceleration
VM-03 OVERVIEW VIBRATION MONITORING AND DIAGNOSTICS
SUMMARY
Up to 3x...Up to 3x...Temperature
FingerprintFingerprint
1
2
3
4
5
6
77
COMMUNICATIONVisualization (TCP/IP)
INTEGRATIONCONTROLInput/Output contacts
INTEGRATION CAN-BUSGENIOR MODULAR System
ACCELEROMETERS AND TEMPERATURE SENSORS3x Acceleration, 3x Temperature (PT100) 98
Vibration Monitoring unit VM-03
In the factory of the future, there is a permanent exchange of information. GEM is an autonomous intelligent Tool and Pro-cess Monitoring System which provides an automatic real-time image of a current production process. Safe and reliable metal cutting processes are essential for economically-efficient mass production.
The system captures the measurement data digitally via fieldbus interface or via sensors when higher speed or special values are needed, and then evaluates the data based on multiple criteria and visuali-zes the processes in a transparent way.The (big) collected data are converted into smart data (information) which can be stored locally or on network devices for further evaluations like analysis, trend curves, statistics or reports.
The modularity of the system is one of the core features needed to adapt the moni-toring system to dedicated systems and machines.
Benefits: ■ Up to 24 real-time measuring channels ■ Adjusts the alarm levels autonomously ■ Optimum tool utilization by evaluating the set wear limits
■ Modular structure, scalable system ■ Additional analytic functionalities ■ Adaptive Control (AC) Option ■ Data processing for Industrial Internet of Things (IIoT) surroundings
■ Interconnection with other systems ■ MultiView Visualization ■ PlugIn (APP) -technology ■ Expert Mode for individual adjust-ments
■ Machine Condition Monitoring ■ Etc.
GENIOR MODULAR (GEM) TOOL-, PROCESS- AND MACHINE CONDITION MONITORING SYSTEM
MODULAR CONCEPT
PERF
ORM
ANCE
PERF
ORM
ANCE
PROCESS AND CONDITION
MONITORING
PERF
ORM
ANCE
PERF
ORM
ANCE
BUS-02
TOOL PLUS MONITORING
GEM
UPG
RADE
TOOL
PLU
S UP
GRAD
E
GEM
UPG
RADE
GEM
UPG
RADE
BASIC FUNCTION
TMU GEM CPU 02 CTM V6
Dynamic CollisionVM-02
Dull CollisionCMS-02
Vibration MonitoringVM-03
1110
A detailed address list is available at www.marposs.com
Other brochures for downloading available
www.artis.de
09/2
017