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OPERATION MANUAL Version 03 BALTECH VP-3410 VIBRATION METER

VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

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Page 1: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

OPERATION MANUALVersion 03

BALTECHVP-3410

VIBRATION METER

Page 2: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

CONTENT

1

1. Introduction .............................................................21.1. Applied conventions .......................................................2

2. Requirements of security measures...........................3

3. Technical description.................................................33.1. Assignment.................................................................33.2. Technical characteristics................................................3 3.3. Structure of vibration meter...........................................5 3.4. Structure and functioning of vibration meter...................5 3.4.1. General principles of operation...................................53.5. Marking and packing.....................................................6

4. Commission of vibration meter.................................74.1. Operation conditions of vibration meter...........................7 4.2. Setting-up procedures...................................................74.2.1. Unpacking and exterior check of fixture.......................7 4.2.2. Sensor installation......................................................74.2.3. Power supply connection............................................84.3. Application of vibration meter.........................................84.3.1. Measurement mode...................................................8 4.3.2. Choice of interval for frequency range.........................94.3.3. Execution of measurements......................................10

5. Maintenance support .............................................105.1. Replacement of batteries..............................................10

6. Storage and transport..............................................11

7. Warranty liabilities..................................................12

8. Acceptance and packing certificate..........................13

9. Training....................................................................14

Page 3: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

2

INTRODUCTION

The present operation manual (OM) is intended to introduce to a user an application, structure, operation principle, operation instructions, measurement procedure, safety requirements and requirements to transportation and storage of vibration meters BALTECH VP-3410.All employees of BALTECH GmbH want our users to be satisfied with operation of purchased fixtures around here. That is why, if required in the event of any questions connected with operation of vibration meter, do not hesitate to contact specialists of BALTECH GmbH.

1.1. Applied conventions

Conventions given below are used in this operation manual to emphasize the associated text.

1

NOTE

Paragraphs emphasized with word Note contain special comments or instructions.

ATTENTION

Paragraphs emphasized with word Attention alerts you about actions, which could cause minor injuries and influence on the system.

Page 4: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

REQUIREMENTS OF SECURITY MEASURES

• Do not use the fixture if there are any damages of its units or parts.• Apply vibration meter only its intended purpose.

TECHNICAL DESCRIPTION

3.1. Assignment

Vibration meter BALTECH VP-3410 is designed to perform vibration measurement of a wide range of machines for the purpose of checking their technical condition. The vibration meter is a simple, portable measurement fixture, which allows to perform the following tasks:

• measurement of acceleration; • measurement of velocity; • measurement of displacement.

3.2. Technical characteristics

Technical characteristics of vibration meter BALTECH VP-3410 are given in the Table 3-1.

Table 3-1

Measurement range of acceleration, m/s2 Pk from 1 to 199,9

Measurement range of velocity, mm/s RMS from 1 tо 199,9

Measurement range of displacement (amplitude), mkm Pk-Pk from 1 tо 1999

Frequency range, Hz:

At measurement of accelerationfrom 10 to 1000;

from 1000 to 10000

At measurement of RMS velocity from 10 to 1000

At measurement of displacement from 10 to 500

2

ATTENTION

Nonobservance of requirements of security measures may result in serious injury, death or failure of the fixture. For this purpose please follow

3

3

Page 5: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

4

Absolute expanded uncertainity,unit of measurement, up to:

Via measuring circuit of acceleration (on frequency reference 160 Hz) and velocity (on frequency reference 80 Hz)

±2 dgt ±(0,05 × x)

Via measuring circuit of displacement (on frequency reference 45 Hz)

±2 dgt ±(0,06 × x) где x – measured value of vibration characteristics

Deviation of fixture reading within the range of operation frequency from reading on frequency reference, %, up to:

Via measuring circuit of acceleration within the range from 12,5 to 1000 Hz and from 1000 to 1000 Hz

±5

Via measuring circuit of velocity within the range from 12,5 to 800 Hz

±5

Via measuring circuit of velocity on frequencies 10 Hz and 1000 Hz

-10

Via measuring circuit of displacement within the range from 12,5 to 500 Hz

-15; +5

Change of reading depending of temperature within operation range of temperatures, %/10oC, up to

3

Operation conditions:

Temperature range, oC от 0 до 50

Outside dimensions(length, width, height), mm

138 × 68 × 30

Weight, g 270

Page 6: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

3.3. Structure of vibration meter

The delivery set is listed in the Table. 3-2. Table. 3-2

№ Name Qty

1 Measurement unit 1

2Vibration sensor with cable and magnet clamp and chip shield

1

3 Battery, 9V, type D 1

4 Operation manual 1

5 Packing 1

3.4. Structure and functioning of vibration meter

3.4.1. General principles of operationThe vibration meter BALTECH VP-3410 consists of electronic unit and piezoelectric acceleration sensor (further piezosensor). Piezosensor is connected to the fixture via cable (Pic. 3-1).The fixture case is made of ABS plastic and has one sensor input for sensor and display, reflecting changes and current settings.

5

1. Electronic unit2. Piezosensor3. Magnet clamp 4. Cable5. Chip shield

Рiс. 3-1. Visual appearance of vibration meter BALTECH VP-3410

4.

5.

2.

1.

3.

Measurement and setting control is performed with buttons of membrane keyboard on the front side (Picture 3-2). Battery is inside the case in a battery pack.

Page 7: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

Рiс. 3-2. Front panel of vibration meter BALTECH VP-3410

3.5. Marking and packing

Marking of fixture is made in the form of the nameplate on the back side of electronic unit. On the nameplate it is indicated the name of fixture, power supply, capacity, article, serial number and name of manufacturer.

Рiс. 3-3. Appearance of vibration meter BALTECH VP-3410

Packing of the fixture is done in special cartoon.

6

1. Display 2. ON/OFF3. Choice of measurement mode4. Change of frequency range

Page 8: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

COMMISSION OF VIBRATION METER

4.1. Operation conditions of vibration meter

• environmental temperature, °С - from 0 to +50• relative humidity at 25 °С: to 95%

4.2. Setting-up procedures

4.2.1. and exterior check of fixtureTo unpack the fixture you just need to draw it out of the packing cartoon. Before starting the measurements it is necessary to make exterior check of the fixture on absence of mechanical damages and contaminations.To check the delivery set of the fixture according to division 3.3. «Structure of vibration meter». In the presence of contaminations it is necessary to make technical service according to division 5 of the present OM.

7

4

ATTENTION

In the presence of any mechanical damages please make sure that they do not influence on fixture reading, otherwise send the fixture for repair.

4.2.2. Sensor installationVibration meter BALTECH VP-3410 uses an acceleration sensor, which is connected to the electronic fixture with a help of low-noise cable. Sensor installation on the object is done with the help of magnet clamp, shipped with the sensor. The place of installation need to be cleaned and put consistent lubricant for resonance lowering. (Pic. 4-1)

Рiс. 4-1. Sensor with magnet clamp

Page 9: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

4.2.3. Power supply connectionJust press the measurement button to switch on the fixture. (Pic. 4-2)

Рiс. 4-2. Switching on the power supply

4.3. Application of vibration meter

Before making measurements make sure that the battery is not discharged. If it is necessary, change the battery according to division 5.1.

4.3.1. Measurement modePress the button «A•V•S» for the choice of measurement mode (Pic. 3-2): acceleration, velocity or displacement. Selected measurement mode is indicated by arrow in the right part of the screen. (Pic. 4-3).

8

ATTENTION

Before sensor installation it is necessary to remove chip shield.

ATTENTION

Before operation please make sure that the sensor firmly connected to magnet clamp.

NOTE

The vibration meter switches off automatically in a minute without pressing the button of measurement.

Page 10: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

9

Рис. 4-3. Indicator of measurement mode

4.3.2. Choice of interval for frequency range

While measuring of acceleration it can be used button of change for frequency range «HI*Lo» (Pic. 3-2). Selected frequency range will be indicated by arrow in the left part of the screen. (Pic. 4-4).

Рiс. 4-4. Indicator of range (HI/Lo*)

*- where HI: 1 kHz -10 kHz is used for measurement of high-frequency vibration. Lo: 10 Hz-1 kHz is used for measurement of common vibration.

А-Аcceleration

V-Velocity

S-Displacement

Measurementmode indicator

NOTE

The choice of frequency range is possible only for measurement of acceleration.

Page 11: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

4.3.3. Execution of measurements

To carry out the following measurements: 1. Press and withhold the measurement button during several seconds, after that the vibration meter is ready for measurement;2. Install a sensor on measurement point. Press measurement button and withhold it. Upon that on the screen it will appear the result of measurement.3. Release the measurement button. The measured value will be on the screen, and you can read and record it.4. Press the measurement button for further measurements.

MAINTENANCE SUPPORT OF VIBRATION METER

It is necessary to keep vibration meter VP-3410 clean, not to allow severe contamination. If there any contaminations on the electronic unit, then one should wipe it with wet nap.

5.1. Replacement of batteries

If while operation with the fixture it will appear a message «BAT» and it means that battery supply is very low, it is necessary to replace battery.

For replacement of battery (Pic. 5-1):

Step 1 Open the battery pack;

Step 2Insert the battery type D in accordance with markings of battery polarity;

Step 3 Close the battery pack.

10

ATTENTION

The sensor must be reliably connected with measured object, otherwise the results of measurement can be inaccurate.

5

Page 12: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

11

Рiс. 5-1. Replacement of battery

STORAGE AND TRANSPORT

While transportation the vibration meter must be protected from heavy shocks and vibrations. If the vibration meter is not used for a long period of time, it is necessary to remove the battery in order to prevent outflow of liquid from it, which may result in the fixture damage.

Батарея (6F22, 6LF22)

1 2 3

6

Page 13: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

12

7 WARRANTY LIABILITIES

Product warranty period is 12 months under date of actual filling of warranty certificate, but not later than the first month from delivery date of the product. The present warranty is extended to production and design defects of the product. The warranty is not provided if:

• the product was used for other than the purpose specified; • operation conditions, storage and transportation conditions of the product were disrupted; • there are mechanical defects (shears, splits and etc) or damages from influence of chemically aggressive substances, high temperatures, high humidity / dustiness, concentrated fumes, electrical discharges, water; • the product was connected incorrectly or electric power system does not correspond to technical characteristics of the product.

Warranty repair is performed at service centre BALTECH GmbH, address: Kronsforder Allee 45, 23560 Lübeck Germany, t/f: +49 (0) 451-370-87-700, e-mail: [email protected], I net: http://www.baltech.biz

NOTEIn case of warranty repair the user pays all charges on product transportation to service centre. Product return after warranty repair BALTECH GmbH realizes at own expense.

Page 14: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

8 ACCEPTANCE AND PACKING CERTIFICATES

Vibration meter BALTECH VP-3410 No. __________ as one set

of shipment with acceleration sensor No. __________ was

qualified for operation.

Date for release «_____» ________________20______

Place of seal ____________________signature of manufacturer

representative

Vibration meter BALTECH VP-3410 No. ________________was packed at the manufacturer place according to requirement of technical regulations.

Date of release «_____» _______________20_____г.

Place of seal ____________________

signature of manufacturer representative

13

Page 15: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

TRAINING

Center for professional developmentand further training BALTECH GmbH

Training course Vibration condition monitoring and

diagnostics. Theory and practice

For effective and proper operation of fixtures series BALTECH VP we recommend you to draw attention:• Specialists, who work with the fixture, must be certified on the course ТОР-103 «Vibration condition monitoring and diagnostics. Theory and practice» in the center for professional development and further training BALTECH GmbH.

Kronsforder Allee 45, 23560 Lübeck GermanyContacts Tel.: +49 (0) 451-370-87-700

E-Mail: [email protected]

• It is possible to organize a group not less than 5 for people training at your enterprise.

9

License on training and education №1872 от 06.05.2016

Trainees get CERTIFICATE ON FURTHER TRAINING

14

WE

INV

ITE

IN T

HE

TRA

ININ

G!

Training course

TOP-103

Page 16: VIBRATION METER BALTECH VP-3410 - Schmitt Machines · 2018. 9. 22. · Vibration sensor with cable and magnet clamp and chip shield 1 3 Battery, 9V, type D 1 4 Operation manual 1

BALTECH GmbH

Kronsforder Allee 45, 23560 Lübeck Germany +49 (0) 451-370-87-700E-Mail: [email protected]

www.baltech.biz