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8/8/2019 Vibration and Its Measurement
http://slidepdf.com/reader/full/vibration-and-its-measurement 1/34
ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Vibration and Its Measurement
Prof. R.G. Longoria
Updated Fall 2010
8/8/2019 Vibration and Its Measurement
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
This week’s goals• Continue learning how to capture transient electrical signals
using both DAQ (with LabVIEW) and a digital scope
• Review model for mass-spring-damper and develop working
knowledge of parameters that characterize unforced and forced
vibration response
• Study unforced vibration of a mass-spring and mass-beamsystem in the laboratory
• Learn how to use accelerometers to make vibration
measurements
8/8/2019 Vibration and Its Measurement
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Two Basic ModelsThis week’s laboratory study focuses on mechanical motion and its measurement,
and the mass-spring-damper system is a central theme:
mass-spring-damper systems are ubiquitous in engineering, and understanding
their natural (unforced) and forced response lends insight into system dynamicsand provides tools to aid design of physical experiments and sensors.
Practical problems arise involving two different configurations:
k b
mFixed-base – studyresponse x to
forces on mass
This models many
simple vibration
problems
k b
m
( ) y t
x
Base-excited –response of x subject to forces
induced by motion of
base
This is similar to a
vehicle suspension, andalso models seismic
sensors
x
This case forms the basis for the simple
experiments we will conduct in lab.
This case forms the basis for understanding the
frequency response of seismic sensors, and
particularly accelerometers.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Laboratory ExercisesIn lab, we’ll study two simple realizations of the fixed-based mass-spring-damper
system.
1. We’ll hang a mass by a spring from a table to study the natural response of the mass-spring system (which has low damping). An accelerometer will
measure acceleration of mass.
2. We’ll attach an accelerometer to one end of a cantilevered aluminum beam.
The mass-beam system will be modeled as a simple mass-spring system. Inthis case there may be more damping than in case 1, and the damping
changes depending on the length of the scale left overhanging the table.
We need to have a working knowledge of basic mass-spring-damper response in
order to interpret the results from these experiments.
This insight can be used to configure basic experiments that might be used in
engineering design and analysis practice.
8/8/2019 Vibration and Its Measurement
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Fixed-Base Mass-Spring-Damper
k b
m
For a full discussion of all cases of the mass-spring-damper system
response, refer to Ogata handout. From that reading, you should
become familiar with:
1. How natural frequency (ω n) and damping ratio (ζ ) are definedfrom the basic 2nd order differential equation,
2. How the mass, stiffness and damping influence ω n and ζ ,3. How the response in each case depends on ω n , ζ , and the initial
conditions (initial position and initial velocity), and that these
are closed-form solutions you can use for basic design andpredictive calculations.
x
2
0
0
2n n
mx bx kx
b k x x xm m
ζω ω
+ + =
+ + =
ɺɺ ɺ
ɺɺ ɺ
≜ ≜
0 undamped
0 1 0 under-damped1 critically-damped
1 over-damped
ζ
ζ ζ
ζ
= ⇒
< < = ⇒= ⇒
> ⇒
Unforced case, F(t) = 0
8/8/2019 Vibration and Its Measurement
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory
Department of Mechanical EngineeringThe University of Texas at Austin
Undamped Harmonic Motion
For additional information, see Ogata
handout.
0mx kx+ =ɺɺBasic model: Initial conditions: (0)
(0) 0
o x x
x
=
=ɺResponse: cos( )
'natural frequency'
2'natural period'
o n
n
n
n
x x t
k m
T
ω
ω π
ω
=
= =
= =
x+
Vibration relations:
2
Velocity
sin( )
Accelerationcos( )
o n n
o n n
v x x t
a x x t
ω ω
ω ω
= = −
= = −
ɺ
ɺɺ
Useful measures:
2
peak displacement
peak velocity
peak acceleration
o
o n
o n
x
x
x
ω
ω
=
=
=
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Logarithmic DecrementThe logarithmic decrement refers to the relationship between the
amplitude of the peaks in the response of an under-damped
system versus the cycle of oscillation.
This is a specific analysis of the response for the case where an
under-damped system is given an initial condition set:
The response data allows you to determine the damping ratio, ζ,
without any other information about the system.
See the Ogata handout and/or the handout in Exercise 2 of the
lab description for more details.
(0)
(0) 0
o x x
x
=
=ɺ
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Note on Logarithmic Decrement• The logarithmic decrement helps you find the
damping ratioby measuring the
slope of a lineformed by the natural log of the amplituderatios plotted against cycle number.
• If you plot this data, and it does not form astraight line, we usually interpret this to meanthat the decay is NOT exponential. This meansthat the assumption that the damping in thesystem is linear is NOT valid – i.e., dampingmust be nonlinear.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Using logarithmic decrement to identify
dominant damping
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Unforced vs. Forced Response• We learn about motion measurement using
accelerometers and seismic devices in general,and recognize they are undergoing forced
response.
• Design is based on 2nd order system
• We learn about frequency response and how to
interpret the forced response of a seismic device
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Use an accelerometer in a frequency
range where you don’t excite its
dynamics.
To understand what determines thisrange, we study the model.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Motion Sensor Dynamics• Sensors used to measure motion, relying on base-
excited mkb system configuration.
• A seismic mass is used and a displacement sensingmechanism monitors the relative position betweenthe seismic mass and the housing.
k b
m z
( ) y t
relative position z =
Seismic
mass
Most sensing mechanisms
either detect or respond to z.
Sensing mechanisms are
discussed in the Appendix.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Mathematical model2 2sin ( )
( ) sin( )
z x y
mz bz kz m Y t m Y t
z t Z t
ω ω ω
ω φ
= −
+ + = =
= +
ɺɺ ɺ
2
22 2
1 2
n
n n
Z Y
ω
ω
ω ω ζ
ω ω
= − +
Amplitude response
2
2
tan
1
n
n
ω ζ
ω φ ω
ω
=
−
phase response
These relations are derived in detail in the pre-lab handout
(ref. Thomson (1993)), and plotted in the graph on the
following slide.
Forcing function
If Y(t) is a sinusoid,
the response is a
sinusoid, but the
amplitude is
different and thereis a phase
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
The frequency response
function can be
derived by:
1. Converting ODE to
s-domain
2. Letting s = jω3. Deriving the
magnitude and phase
functions*
*These are functions of
frequency, ω
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Frequency Response Function
Magnitude: |Z/Y|
From Thomson (1993)
Seismometers
operate in thisregion
Accelerometers
operate in thisregion
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
‘Seismometer’ Case2
22 2
( )( )
1 2
n
n n
Z Y
ω
ω ω ω
ω ω ζ
ω ω
= − +
This ratio is the ‘sensitivity’ – basically,
how much does the spring element
compress for a given displacement input.
Remember, the spring element represents a
sensing element of some type. for 1n Z Y
ω
ω →≫
Frequency response of Z to Y (displacement) input
i.e., mass does not move!
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
‘Accelerometer’ CaseFrequency response of Z to Y (acceleration) input
2
2for 1
n n
Y Z
ω ω
ω ω
→ ≪
2
22 2
( )( )
1 2
n
n n
Z Y
ω
ω ω ω
ω ω ζ
ω ω
= − +
This indicates that for this frequency range, Z (which is the sensed
variable) is proportional to acceleration of Y.
2
( ) sin( )( ) cos( )
( ) sin( )
Y t Y t Y t Y t
Y t Y t
ω ω ω
ω ω
==
= −
ɺ
ɺɺ
First, note:
Then from thefrequency
response:
For frequencies well below natural frequency of the sensor:
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Frequency (rad/sec)
P
h a s e ( d e g ) ; M a g n i t u d e ( d B )
Bode Diagrams
-40
-30
-20
-10
0
10From: U(1)
10-1 100 101-200
-150
-100
-50
0
T o : Y ( 1 )
Accelerometer – another viewpoint
A magnitude plot helps us to
understand a critical specification
for any sensor :
useful frequency range = bandwidth.
The ‘flat region’ of theresponse is where we
want to operate.
2
22 2
( ) 1 1
( )
1 2
y n
n n
Z
A
ω
ω ω ω ω
ζ ω ω
=
− +
This is now a magnitude function
for a transfer function between the
output X and input acceleration.
Bandwidth
Phase response
Magnitude response
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Calibration sheet for a Sensotec (Honeywell) JFT flat pack accelerometer
This is a piezoresistive-type accelerometer
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
Sensors avoid the dynamics• In both cases, the device is designed to respond
to forcing in a frequency range well away fromthe natural frequency.
• If we force it close to the natural frequency, we
induce ‘significant dynamics’ in the sensor.This is generally not a good thing.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
Summary• The mass-spring-damper system model and its
unforced and forced response should be working
knowledge.• The mass-spring-damper concept is useful in
experiment design.
• You can understand the underlying design of manytypes of sensors such as accelerometers byunderstanding 2nd order dynamics.
• The frequency response function for a sensor basicallyshows you the sensitivity as a function of the inputfrequency.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
Appendix• Types of accelerometers and specifications
• Discussion of some sensing mechanism:– Capacitive
– Piezoresistive
– Piezoelectric
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
Types of Accelerometers• A short note on accelerometers is provided in the
laboratory web documents.
• There are several types of accelerometers
distinguished by the type of sensing element used to
monitor displacement of the seismic mass.
• The type used in this lab will either be a capacitive or
piezoresistive accelerometer.
• These types give reasonably good low frequencyresponse, and both are made using micro-
electromechanical devices (MEMS).
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
Capacitive Sensing Mechanism• The measurand directly or indirectly causes a change in the capacitance.
• The easiest conceptualization is to imagine parallel plates.
C
dx•
v
v
q•
F
x•
Energy is stored by virtue o
changes in q and x.
q
where ε is the permittivity, A is thearea, and d is the distance between
the plates.
•Typical scenarios leading to change in C:
–changing the distance between capacitor plates
–changes in the dielectric constant (e.g., due to humidity)
–changes in the area (e.g., a variable capacitor)
AC
d
ε =
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
Some C Sensors
fluid level
h
ho
H
1 2
insulating material
pressure
deflected diaphragm
dielectric“fixed plate”
mass
“fixed plate”
insulating material
dielectric anddamping
flexible/support beam
motion of
case
chromium layer
Polymerdielectric
Tantulum layerglass
substrate
Humidity
Pressure
Level
Acceleration
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
ADXL05 (Capacitive) AccelerometerNote: the construction is
basically a mass-spring-damper
system, where the beam and
spring elements deflecthorizontally, and their position is
sensed by the capacitor plates.
However, it is not a simple
‘passive’ system, because there
is feedback in the operation.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
ADXL05 Operation
Commonly used with other types of
sensing/actuation
You actively ‘null’ the output, then measure the
voltage or current required. Contrast with how
a Wheatstone bridge works.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical Engineering
The University of Texas at Austin
ADXL05 AccelerometerThis accelerometer has the frequency response shown below.
This region defines the bandwidth of
this accelerometer. Strictly speaking,
the bandwidth is defined by the
frequency range for which the deviation
is 3 decibels from 0 dB.
This would dictate that you can use this
accelerometer to measure signals with
frequencies out to about 1000 Hz.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Piezoresistive AccelerometerThese devices rely on strain gauges that are
typically solid-state and directly
manufactured into the deflecting beam.
The basic design still relies on a seismic
mass (here labeled inertial mass).
The gauges monitor strain induced by
deflection during acceleration.
The calibration sheet for a piezoresistive
accelerometer from Honeywell (Sensotec)
is shown on the next slide.
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Calibration sheet for a Sensotec (Honeywell) JFT flat pack accelerometer
This is a piezoresistive-type accelerometer
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ME 144L – Prof. R.G. LongoriaDynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
On Sensitivity of AccelerometersWe saw that the amplitude function for an accelerometer relates the
displacement response (Z) to the input.
If the displacement response represents the deflection of capacitor
plates or the bending of a beam with strain gauges, you can see
how the amplitude response is related to the sensor output,
typically in voltage. Hence, sensitivity is usually specified as theratio voltage/acceleration. Typical units are mV/g.
Further, the frequency response curve should give you a ‘picture’
of how this sensitivity varies with frequency, and as such helpsdefine the bandwidth by some appropriate measure (e.g., the 3 dB
point).
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ME 144L – Prof. R.G. Longoria
Dynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Piezoelectric AccelerometersMany high grade accelerometers use piezoelectric material in shear
(left) and the other uses it in compression to form the sensing
element. (Diagram from Bruel & Kjaer). Can you see how
these are basic seismic devices in accelerometer form?
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ME 144L – Prof. R.G. Longoria
Dynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
Bruel & Kjaer PZT AccelerometerThis particular specification is for a B&K
accelerometer used for structural response
studies.
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ME 144L – Prof. R.G. Longoria
Dynamic Systems and Controls Laboratory Department of Mechanical EngineeringThe University of Texas at Austin
“Home-made” SolutionsCourtesy of F. Mims, “Sensor Projects” Mini-Notebook
Using a piezo-electric buzzer element, you can build your own vibration sensor.
Since the PZ material is self-generating you
will get “some” signal to drive the diode.
Mims claims that this setup
detected a train that was 1mile away.