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1 Phase analysis: Making vibration analysis easier By Tony DeMatteo, 4X Diagnostics, LLC Figure 1. Vibration Waveform and Spectrum Figure 2. Engine tuning using a timing light is phase analysis. Figure 3. Absolute Phase Measurement Figure 4. Absolute phase is calculated between the tach signal and vibration waveform. Figure 5. Relative Phase Measurement Figure 6. Relative Phase Calculated Between Two Vibration Waveforms Figure 7. Pruftechnik VibXpert 2-Channel Vibration Analyzer Figure 8. A phase shift between the foot and mount may indicate soft foot. Figure 9. Phase identifies in-plane or twisting bearing motion. Figure 10. Horizontal to Vertical Phase Shift of about 90 Degrees Confirms Unbalance Figure 11. A phase shift between bolted joints indicates looseness. Figure 12. Phase Data Indicates Parallel Shaft Misalignment Figure 13. Shaft Operational Deflection Shape Figure 14. Vertical Pump Operational Deflection Shape Structure Drawing Figure 1. Vibration Waveform and Spectrum Vibration Waveform Vibration Spectrum

Vibration

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Vibration analysis using phase

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Page 1: Vibration

1

Phase analysis: Making vibration analysis easier By Tony DeMatteo, 4X Diagnostics, LLC Figure 1. Vibration Waveform and Spectrum

Figure 2. Engine tuning using a timing light is phase analysis.

Figure 3. Absolute Phase Measurement

Figure 4. Absolute phase is calculated between the tach signal and vibration waveform.

Figure 5. Relative Phase Measurement

Figure 6. Relative Phase Calculated Between Two Vibration Waveforms

Figure 7. Pruftechnik VibXpert 2-Channel Vibration Analyzer

Figure 8. A phase shift between the foot and mount may indicate soft foot.

Figure 9. Phase identifies in-plane or twisting bearing motion.

Figure 10. Horizontal to Vertical Phase Shift of about 90 Degrees Confirms Unbalance

Figure 11. A phase shift between bolted joints indicates looseness.

Figure 12. Phase Data Indicates Parallel Shaft Misalignment

Figure 13. Shaft Operational Deflection Shape

Figure 14. Vertical Pump Operational Deflection Shape Structure Drawing

Figure 1. Vibration Waveform and Spectrum

Vibration Waveform

Vibration Spectrum

Page 2: Vibration

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Pho

to fr

om h

iper

form

ance

pont

iac.

com

Pho

to fr

om h

iper

form

ance

pont

iac.

com

Figure 2. Engine tuning using a timing light is phase analysis.

Figure 3. Absolute Phase Measurement

Roving sensor

Tachometer

Reflective tape on shaft

Page 3: Vibration

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One revolution360°

270° to Peak Vibration

TachTrigger

Time

Ampl

itude

Ampl

itude

One revolution360°

270° to Peak Vibration

TachTrigger

Time

Ampl

itude

Ampl

itude

Figure 4. Absolute phase is calculated between the tach signal and vibration waveform.

Figure 5. Relative Phase Measurement

Fixed Sensor

Roving Sensor

Roving Vibration Sensor

Waveform

Tachometer Waveform

Page 4: Vibration

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TachTrigger

One revolution360°

270° to Peak Vibration

Time

Ampl

itude

Ampl

itude

TachTrigger

One revolution360°

270° to Peak VibrationTach

Trigger

One revolution360°

270° to Peak Vibration

Time

Ampl

itude

Ampl

itude

Figure 6. Relative Phase Calculated Between Two Vibration Waveforms

Figure 7. Pruftechnik VibXpert 2-Channel Vibration Analyzer

Roving Vibration Sensor

Waveform

Fixed Vibration Sensor

Waveform

Page 5: Vibration

5

37◦

200◦

3D image courtesy of Vibrant Technology

37◦

200◦37◦

200◦

3D image courtesy of Vibrant Technology

Figure 8. A phase shift between the foot and mount may indicate soft foot.

12

3

4

1 1202 1183 1174 122

Phase Data

1

2

3

4

1 592 1193 2084 330

Phase Data

Straight Twist

12

3

4

1 1202 1183 1174 122

Phase Data

1

2

3

4

1 592 1193 2084 330

Phase Data

Straight Twist

Figure 9. Phase identifies in-plane or twisting bearing motion.

Page 6: Vibration

6

25º

shaft

bearing

110º

Figure 10. Horizontal to Vertical Phase Shift of about 90 Degrees Confirms Unbalance

FanPedestal

Floor

90o

90o90o90o

Loose joint

90o

270o

270o

ConcreteSole Plate

Bearing

FanPedestal

Floor

90o

90o90o90o

Loose joint

90o

270o

270o

ConcreteSole Plate

Bearing

Figure 11. A phase shift between bolted joints indicates looseness.

Horizontal to Vertical phase difference 110◦ – 25◦ = 85◦

The problem is unbalance

Horizontal

Vertical

Page 7: Vibration

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Phase and Magnitude Bubble Diagram Boiler Feed Pump 3580 rpm Readings in Velocity, in/sec – Peak Phase & Magnitude at 1x Turning Speed Transducer flip corrected

BMotor DC PumpA

VerticalReadings

VerticalReadings

AV BV CVphase

vibration

phase

vibration

phase

vibration

10.1710

.1715

.2915

.29190.26190.26

DVphase

vibration

188.15

DVphase

vibration

188.15188.15

HorizontalReadings

HorizontalReadings

CHBHAHphase

vibration

DHphase

vibration

DHphase

vibration

phase

vibration

phase

vibration

279.13279.13

270.23270.23

105.25105.25

100.15100.15

CA

DA

phase

vibration

phase

vibration

DA

phase

vibration

phase

vibration

100.04100.04

100.03100.03

AxialPump

AA

BAphase

vibration

phase

vibration

AA

BAphase

vibration

phase

vibration

100.07100.07

100.06100.06

AxialMotor

A

H

V

Figure 12. Phase Data Indicates Parallel Shaft Misalignment

Bearing # & Direction

Displacement (Mils P-P)

Phase (Degrees)

1X 1.72 355

1Y 1.17 76

2X 3.08 255

2Y 2.51 40

3X 1.26 42

3Y 2.56 123

4X 2.37 305

4Y 1.36 83

5X 2.62 355

5Y 0.93 83

6X 0.65 63

6Y 0.85 210 Figure 13. Shaft Operational Deflection Shape

In Phase In Phase

175◦ PhaseShift

In Phase In Phase165◦ PhaseShift

In Phase

In Phase

High Pressure Turbine Shaft

Low Pressure Turbine Shaft

Generator Shaft

2

1

4 5

6

Bearing #

3

Page 8: Vibration

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Motor

Pump Shaft Tube

Sole Plate,Concrete Base

& Floor

Motor

Pump Shaft Tube

Sole Plate,Concrete Base

& Floor

Figure 14. Vertical Pump Operational Deflection Shape Structure Drawing