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Vetorial Group is one of the biggest independent pig iron producers in Brazil with accumulated experience since 1969.
Vetorial detain the ISO 9001 certification and is audited by PriceWaterhouseCoopers.
The activities of the company are concentrated in Mato Grosso do Sul, where is responsible for more than 1.000 direct jobs.
Vertically integrated with independent businesses:
Vetorial Energy: Forestry management and charcoal production. The actual own forests are 40.000ha and its expanding to reach the forest sustainability and the total of 80.000ha in 2017.
Vetorial Steel Mill: Pig Iron production with a capacity of 760.000 ton per year shared among the three industrial units.
Vetorial Mining: Exportation and production of iron ore with resources estimated in more than 10bi ton. Today its part of VETRIA Holding.
Log Brasil: Logistic company with a shared control (50%).
3
CHARCOAL SUSTAINABLE SUPPLY
4
Eucalyptus forest
Charcoal Cooling
Wood CarbonizationWood Harvesting
Wood Transportation Mechanized Loading
Charcoal Production Flow
Charcoal Production Sites and Vetorial Pig Iron Mills
1
3
7
5
6
8
2
9
4
10
SitesAnual
HarvestingCharcoal
Production(hectares) ( m
3x 1000)
1 Nova da Mata 1.500 240
2 Verde Mar 1 1.000 132
3Cabeceira Funda
1.620 240
4 Pantano 1.000 192
5 Yara 536 96
6 Jatobá 964 174
7 Sonora 1.143 246
8 Ribas 1.147 210
9* Sonora II 1.050 210
10*Dois Irmãos 1.715 312
Total 9.960 2.052
* In negotiation
Harvesting and Charcoal Production by Site
Productivity improvements with new technologies
PROCESS CONTROL PLUS
GAS BURNING AND WOOD DRYING PLUS
CHARCOL COOLING SYSTEM
86
214
293
373 372
467
616
715 719
815 801
126
191201
209
235242 242 243
248
50
75
100
125
150
175
200
225
250
0
200
400
600
800
1.000
1.200
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021P
rod
uct
ivit
y (m
3/m
an/m
on
th)
Wo
rk F
orc
e
Productivity (m3/H/month)
Social Contribution:Company will more than double the work force
High Productivity means:Lower costs and increase of work force benefits
Work Force Evolution
5 1527
58
175
59 174322
696
2052
0
20
40
60
80
100
120
140
160
180
200
0
500
1.000
1.500
2.000
2.500
2011 2012 2013 2014 2020
Mo
nth
ly P
rod
uct
ion
(1
00
0 m
3/m
on
th)
Pro
du
ctio
n (
10
00
m3
/ye
ar)
Monthly Charcoal Production Yearly Charcoal Production
Charcoal Production
Brazil’s Planted Forest by State
Fonte: AMS e IBGE,2013
Eucalyptus: 4.9 million hectares
Pinus: 1.7 million hectares
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
2006 2007 2008 2009 2010 2011 2012
24% 23% 23% 23% 24% 23% 23%
20% 19% 19% 19% 19% 18% 18%
14%14% 14% 14% 13% 13%
12%
11%11% 10% 10% 10%
10%10%
11%10% 10% 10% 10%
10%9%
6%7% 7% 7% 7%
7%7%
4%4% 3% 3%
3%3%
3%
3% 4% 5% 5% 6% 7%9%
Tocantins, Piauí e outros
Mato Grosso
Goiás
Amapá
Maranhão
Pará
Mato Grosso do Sul
Espírito Santo
Rio Grande do Sul
Bahia
Santa Catarina
Paraná
São Paulo
Minas Gerais
Fonte: AMS ,2013
Participation of planted forest area by Brazil's States (%)
37%
12%
51%
Cellulose and Paper
Charcoal
Industrial Wood
Source: AMS, 2010
Total of 163 million cubic meter
per year
Planted Forest Consumption by
Sector
Wood Charcoal: 20 million cubic
meter per year
2,3
1,8
1,3 1,4
2,1
1,9
1,8
2,2 2
,4
2,9
4,7
4,5
4,1 4,2
3,8
1,4
1,9 2,0
1,9
3,7
3,7
3,7
3,7
3,7 4
,0
3,8
3,6
3,6
3,6 3,7
4,0
3,8 4
,0
3,6
3,0
3,6
4,0
3,9
38%
32%
25%27%
36%
33% 32%
38%40%
45%
56%
53% 52% 51% 51%
33%35%
33% 33%
0%
10%
20%
30%
40%
50%
60%
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
Nat
ive
Wo
od
Use
d (
%)
Pro
du
ctio
n (
Mto
n)
Native Wood Charcoal Planted Forest Charcoal Native Wood (%)
Charcoal made by:
Planted Forest x Native Wood
13
Planted Forest need to Supply
Pig Iron Production
Average Pig Iron Production Mton/year 9,51Blast Furnace Consumption t CH / t PI 0,73
Charcoal Need Mton/year 6,90
Charcoal Production Technology Baseline
Wood to Charcoal Conversion - Yield % 29%Forest Planted Need - dry basis mass Mton/year 23,8
Wood Density ton/m3 0,55Forest Planted Need - volume Mm3/year 43,2Today Forest Planted available Mm
3/year 20
Available forest planted area for charcoal kha 805Area harvested per year (for 7 year cyclo) kha/year 115Clonal productivity available on market m
3/ha 280
Potential total volume to be harvested Mm3 32
Anual wood deficit to produce charcoal Mm3/year -11,0
Equivalent area to be planted per year kha/year 39
Average Pig Iron Production Mton/year
Blast Furnace Consumption t CH / t PI
Charcoal Need Mton/year
Charcoal Production Technology BaselineProcess
Control
Metalic
Kilns
Wood to Charcoal Conversion - Yield % 29% 36% 39%
Forest Planted Need - dry basis mass Mton/year 23,8 19,2 17,7
Wood Density ton/m3
Forest Planted Need - volume Mm3/year 43,2 34,8 32,2
Today Forest Planted available Mm3/year
Available forest planted area for charcoal kha
Area harvested per year (for 7 year cyclo) kha/year
Clonal productivity available on market m3/ha
Potential total volume to be harvested Mm3
Anual wood deficit to produce charcoal Mm3/year -11,0 -2,6 0,0
Equivalent area to be planted per year kha/year 39 9 0
9,51
0,73
6,90
20
805
115
280
32
0,55
Carbonization improvements to
guarantee wood supply
15
CARBORAAD
SIMULATION SOFTWARE TO
CONTROL THE CARBONIZATION
PROCESS AND THE CHARCOAL
QUALITY
16
Kiln thermal profiles to control the evolution of wood
pyrolysis during the whole process;
CARBORAAD - SIMULATION SOFTWARE TO
CONTROL THE CARBONIZATION PROCESS AND
CHARCOAL QUALITY
Integrated management system to control
production plans and real results (daily,
monthly and yearly)
CARBORAAD - SIMULATION SOFTWARE TO
CONTROL THE CARBONIZATION PROCESS
AND CHARCOAL QUALITY
18
Kiln with heat exchange = Taxa de 0,56 oC/hora Kiln without the system = Taxa de 0,20 oC/hora
HEAT EXCHANGE SYSTEM TO REDUCE CHARCOAL COOLING
Increase the kiln productivity in about 20% related to total cycle
VETORIAL and its partnership with new technologies
Total Production with Carbonization Software
Control
Development of Wood Drying System together with the
Technology Market Players to run together with the
rectangular kilns
Vetorial has rented and it will running by itself a Pilot DPC Plant at Parana State to
validate process gains and the business plan
MILL
LIVEN
DPC
DPC – Drying Pyrolysis Cooling
21
22,3%
29,3%
32,9%33,4%
33,8%
35,8%36,0%36,1%36,3%36,6%36,8%
3,15
2,40
2,132,10
2,08
1,96 1,95 1,95 1,93 1,92 1,91
1,70
1,90
2,10
2,30
2,50
2,70
2,90
3,10
3,30
20%
22%
24%
26%
28%
30%
32%
34%
36%
38%
40%
2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021
Vo
lum
etri
c W
oo
d C
hac
oal
Co
nve
rsio
n
RG
–W
oo
d C
har
coal
Yie
ld
Gravimetric Yield Volumetric Yield
Better
Bet
ter
PROCESS CONTROL
PLUS DRYING
PROCESS
Yield improvements with new technologies
22
MAIN ENVIROMENTAL IMPROVEMENT WITH THE NEW TECHNOLOGIES TO
PRODUCE CHARCOAL
Improve the charcoal yield from 22% to 36%
means:
VETORIAL GAS EMISSION REDUCTION =
780.000 tons of CO2 eq. per year
23
Thank you for your visit.