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Your Aquaculture Technology and Service Partner Jacob Bregnballe Veterinære overvejelser i RAS design

Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

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Page 1: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Jacob Bregnballe

Veterinære overvejelser i RAS design

Page 2: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Your Aquaculture Technology and Service Partner

Cage farms

Feed systems

Land Based Aquaculture

Feeding Barges Sensors & operational Software

Recirculation

Page 3: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

What can Land Based deliver?

• Systems for industrial use

– Recirculation Aquaculture Systems (RAS)– Flow-trough systems (FTS)– Installation & Supervision– Piping and pipe works– Fish tanks – Controls– Intake water systems – Heating and cooling systems – Effluent treatment – Pre-project work

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Page 4: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Basic RAS

1 % new water of system volume going in per hour

100 % back

100 % of system water recycled per hour

1 % of system volume going out per hour

Basic RAS: 300-500 litres new water pr kg feed per day

Basic RAS: All system water exchanged in 4 days

Recirculation Aquaculture System (RAS)

Page 5: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Zero Water Change (ZWC) RAS

0,1 % new water of system volume going inper hour

0,1 % of system volume going out per hour

100 % back

100 % recycled per hour

Plate separatorPhosphor removal

De-nitrification

ZWC: 30-50 litres new water pr kg feed per day

ZWC: All system water is exchanged in 40 days

Page 6: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Smolt RAS Norway

• Marine Harvest Norway

– Production system

– Smolt size 400 grams

– + 2000 tons annual production

Construction period: 2,5 years

AKVA GROUP LB project value: 60 mill NOK

Page 7: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Post Smolt RAS Norway

• Tytlandsvik

– Production system

– Smolt size 1000 grams

– + 3000 tons annual production

Construction period: 2 years

AKVA GROUP LB project value: 78 mill NOK

Page 8: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Smolt and Post Smolt RAS• Bakkafrost Strond, The Faroes

– Hatchery

– Start feeding

– 2 Parr systems

– 6 Smolt systems

Max 20 tons feeding pr day in the RAS

Construction period: 2,5 years

In operation: Q2 2018

AKVA Project value: EUR 20,3 mill

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Page 9: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Smolt RAS Tasmania

• Huon Auaculture

– Intake water systems– Hatchery– Start feeding– Parr – Smolt– Effluent treatment

Construction period: 2 yearsIn operation: 2015/2016Project value: EUR 7,2 mill

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Page 10: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Smolt RAS Chile

• Sealand SA, Puerto Montt– 12 mill. Smolt per year

– Hatchery

– Fry

– Parr systems

– Smolt systems

Page 11: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Smolt RAS in PE

• Fister Smolt Norway – RAS

– PE-RAS solution

– 4 pcs Ø 12 meter tanks

– Project value EUR 2,8 mill

Page 12: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Cleanerfish systems

• Namdal Rensefisk AS - Cleanerfish

AKVA GROUP LB project value: 56 mill NOK

Page 13: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

RAS: Rompin Marine Hatchery, Malaysia

• Department of Fisheries Malaysia

• Goal to expand marine cage farming

• Securing sufficient numbers of fish fry

• 5 million fry per year – seabass, barramundi, grouper etc.

Page 14: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

RAS: Khalifa Marine Hatchery, Dubai

• Umm al-Quwain, United Arab Emirates

• Mass production of marine fry for aquaculture in the Gulf

• Grouper and Bream species

• Constructed in 2014

Page 15: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Case: RAS Shrimp Farming, Thailand

• The Charoen Pokphand Foods Co. Ltd. (CP), Thailand

• Bio-secure super intensive indoor shrimp production system

• Harvest output of 25 kg per m2 per harvest

• Pioneering systems up and running

Page 16: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Veterinære overvejelser ved RAS design

Page 17: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Key points in bio-security design

• Site selection

• Water intake treatment

• Super structure

• Staff & visitors

• System design

• Operation & production planning

• Site infrastructure

Page 18: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Site selection

• Avoiding diseases is key

• Water quality most important

• Fresh water, river, stream, well, borehole

• Saltwater intake, beach drains or similar

• Other nearby farms?

• Other risks?

Page 19: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Water intake treatment

• Treatment, almost always

• Mechanical filter or sandfilter

• Ozone treatment

• UV

• Aeration

Page 20: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Super structure

• Insulated building always

• Minimizing impact from outside

• Risk limited to deliberate input: Water, air, people, feed etc.

• Heating/chilling (titanium if seawater chilling)

Page 21: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Staff & visitors

• Biosecure entry - bench

• Wellies

• Hand desinfectant

• Coats

• Visit in the right order

• Staff foot baths

Page 22: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

System design

• Fish logistics – flow

• RAS design ”state of art”

• Input: Eggs only

• Fish out at other end

• Grading platform

• Vaccination - injection

• Salt treatment system

• Dead fish collection & disposal

Page 23: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Operation and production planning

• Only eggs in and desinfected

• ”All in - all out” for incubation, first feed, fry

• Smolt and On-growing overlapping

• Fauling of RAS?

• System desinfection for all in all out, NaOH

• Biofilter start-up, inoculation

• Daily operation and hygiene

Page 24: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Site infrastructure

• General process flow & no cross contamination• Water intake/treatment• System design flow• Automated central feeding• Central lime (pH) & salt dosing• Lorries in out (feed, mort, sludge)• Well boat of fish trucks• Staff logistics• Waste water treatment area• Morts collection & disposal

Page 25: Veterinære overvejelser i RAS design · Case: RAS Shrimp Farming, Thailand • The Charoen Pokphand Foods Co. Ltd. (CP), Thailand • Bio-secure super intensive indoor shrimp production

Your Aquaculture Technology and Service Partner

Thank you for your attention