VersaBlue Adhesive Melters VBN with Allen Bradley Controller - Parts …emanuals.nordson.com/adhesives/English_Manuals/7146018.pdf · 2015-01-07 · VersaBlue Adhesive Melters VBN

VersaBlue�Adhesive Melters

VBNwith

Allen Bradley Controller

Parts List P/N 7146018A- English -Issued 03/08

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

P/N 7146018A � 2008 Nordson CorporationVBN_Parts

Hinweis

Diese Betriebsanleitung ist für die gesamte Baureihe gültig.

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2008.

No part of this document may be photocopied, reproduced, or translated to another language without the priorwritten consent of Nordson Corporation. The information contained in this publication is subject to change

without notice.

� 2008 All rights reserved.

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve,CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber, DuraPail,Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.dot, e.stylized, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi‐Spray,Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli‐flow, Helix, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo,iTRAX, JR, KB30, Kinetix, Lean Cell, Little Squirt, LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium,Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam,Porous Coat, PowderGrid, Powderware, Primarc, Prism, Printplus, ProBlue, Prodigy, Pro‐Flo, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn,Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart‐Coat, Solder Plus, Spectrum,Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure‐Max, Tela‐Therm, Tracking Plus, TRAK, Trends, Tribomatic,TrueBlue, Ultra, Ultrasaver, UniScan, UpTime, u‐TAH, Vantage, Veritec, VersaBlue, Versa‐Coat, Versa‐Screen, Versa‐Spray, Walcom, Watermark,When you expect more. are registered trademarks - ® - of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, Alta Spray, AquaCure, ATS, Auto‐Flo, AutoScan, Best Choice, BetterBook, BlueSeries, Bowtie, Bravura, CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Classic IX, ContourCoat, Controlled Fiberization, Control Weave, CPX,cScan+, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Emerald,Encore, EquiBead, ESP, Exchange Plus, FillEasy, Fill Sentry, FluxPlus, G‐Net, G‐Site, Get Green With Blue, Gluie, GreenUV, Ink‐Dot, iON, Iso‐Flex,iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure, Multifil, Myritex, OptiStroke, Origin,Partnership+Plus, PatternJet, PatternPro, PCI, PicoDot, Pinnacle, PluraMix, Powder Pilot, Powercure, Precisecoat, Process Sentry, Pulse Spray,PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Signature, Smart, SolidBlue, Spectral,Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, TinyCure, TradePlus, TrueCoat, Ultra FoamMix, UltraMax, Ultrasmart, Universal, ValueMate, Viper, Vista, VersaDrum, VersaPail, WebCure, 2 Rings (Design) aretrademarks - � - of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners' rights.

Table of Contents I

P/N 7146018A� 2008 Nordson Corporation VBN

Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Use Illustrated Parts List 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fasteners 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Component Designation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Overview 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Single Tank Melter 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Twin Tank Melter 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Valve 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety valve plate PR 2 - 25 w/ rotary valve 14. . . . . . . . . . . . . . . .Safety valve plate PR 100 w/ rotary valve 15. . . . . . . . . . . . . . . . .Safety valve plate DN DD 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety valve plate SF DD 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety valve plate DF DD 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter Plate DF 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter Plate DN - SN 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter Plate DF - SF 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sealing Kit VB012-100, DN/DF 21. . . . . . . . . . . . . . . . . . . . . . . . . .Sealing Kit VB012-100, SN/SF 22. . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump, SN 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump, DN 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump, SF 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gear Pump, DF 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Filter Cartridge 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Manifold 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manifold Accessories 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Accessories 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Control Valve 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Pressure Control Valve 28. . . . . . . . . . . . . . . . . . . . . . .Pneumatic Control, 2‐fold 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pneumatic Safety Valve 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Feed Valve 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hose Manifold Return Port 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Relief Valve 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Insulation Jacket (50 / 100 Liter) 34. . . . . . . . . . . . . . . . . . . . . . . . .Insulation Jacket (200 Liter) 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Run‐up Kit 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Components, Part 1 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Control Cabinet, Backplate 37. . . . . . . . . . . . . . . . . . . . . . . .Inside Control Cabinet, Right Cabinet Side 45. . . . . . . . . . . . . . . .Control Cabinet, Outside View 49. . . . . . . . . . . . . . . . . . . . . . . . . . .Control Cabinet, Outside View, Left Cabinet Side 50. . . . . . . . . . .

Electrical Components, Part 2 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connectors on hopper panel (Item A) 53. . . . . . . . . . . . . . . . . . . . .

Table of ContentsII

P/N 7146018A � 2008 Nordson CorporationVBN

Options 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Level Control 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Internal Pressure Sensors 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .External Pressure Sensors 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Casters (Accessory) 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Accessories for Pneumatic Connection by the Customer 55. . . . . . .Sings and Tags 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Schedule of Fasteners 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 1


Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

VBN-10H2LGBBB410H2LB3338XNAXXBXX2XXTXXPX

CodeBox

ADHESIVE MELTERVersaBlue

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg - Germany

www.nordson.comSerial No: Year

1V

2B

3N

4-

51

60

7H

82

9L

10G

11B

12B

13B

144

...

...

CAUTION: The maximum operating temperature of the installed gun and the other heated componentsshould be considered when setting temperatures on the melter control panel.

Box Code Components / parts

1 - 2 VB VersaBlue Melter

3 N Extended Capability, Nonwoven

Capacity (Tank #1)

5 - 7 050 50 liter (110 lb)

50H 50 liter (110 lb) plus Hopper

100 100 liter (220 lb)


XXX None (Tank #2 only)

Casting (Tank #1)

8 1 Single Stream Pumps Only

2 Dual Stream or Single Stream Pumps (Max. 3 pumps on 050 or 50H capacity)

X None (Tank 2 only)

Level Control (Tank #1)

9 L Level Monitoring

B Level Control with Bulk Feed Lid (Ni 120)

C Level Control with Bulk Feed Lid (Pt 100)

P Level Control with Bulk Feed Lid (Ni 120) and Overfill Protection

D Level Control with Bulk Feed Lid (Pt 100) and Overfill Protection

Continued...

2 Parts



Pumps (Tank #1)

10 - 13 A Gear Pump SN0030 (PR2m1)

B Gear Pump SN0046 (PR3m1)

C Gear Pump SN0062 (PR4m1)

D Gear Pump SN0093 (PR6m1)

E Gear Pump SN0186 (PR12m1)

F Gear Pump SN0371 (PR12m2)

I Gear Pump SN0557 (PR18m2)

G Gear Pump SN0773 (PR25m2)

H Gear Pump SN1710 * (PR100m2)

2 Gear Pump DN0030 (PU2‐2m1)







J Gear Pump SF0016 (1 x 0.16)

K Gear Pump SF0030 (1 x 0.30)

L Gear Pump SF0060 (1 x 0.60)

M Gear Pump SF0090 (1 x 0.90)

N Gear Pump SF0120 (1 x 1.20)

O Gear Pump SF0175 (1 x 1.75)

P Gear Pump SF0240 (1 x 2.40)

Q Gear Pump SF0300 (1 x 3.00)

R Gear Pump SF0450 (1 x 4.50)

1 Gear Pump SF1000 (1 x 10.0)

S Gear Pump DF0016 (2 x 0.16)

T Gear Pump DF0030 (2 x 0.30)

U Gear Pump DF0060 (2 x 0.60)

V Gear Pump DF0120 (2 x 1.20)

W Gear Pump DF0175 (2 x 1.75)

Y Gear Pump DF0240 (2 x 2.40)

*: Only available on 100‐l‐melter (1 in box 8), max. 2 pumps.

H /�G Pairs (Tank #1)

14 4 4 Hose/Gun Pairs

8 8 Hose/Gun Pairs

Continued...

Parts 3



Capacity (Tank #2)

15 - 17 050 50 liter (110 lb)


100 100 liter (220 lb)


200 200 liter (440 lb) (Tank #1 must be XXX in Boxes 5 - 7)

20H 200 liter (440 lb) plus Hopper (Tank #1 must be XXX in Boxes 5 - 7)

Casting (Tank #2)

18 1 Single Stream Pumps Only

2 Dual Stream or Single Stream Pumps (Max. 3 pumps on 050 or 50H capacity)

X None (Tank #1 only)

Level Control (Tank #2)

19 L Level Monitoring

B Level Control with Bulk Feed Lid (Ni 120)

C Level Control with Bulk Feed Lid (Pt 100)

P Level Control with Bulk Feed Lid (Ni 120) and Overfill Protection

D Level Control with Bulk Feed Lid (Pt 100) and Overfill Protection

Pumps (Tank #2)

20 - 23 - - Refer to Tank #1 Box 10 - 13

H /�G Pairs (Tank #2)

24 4 4 Hose/Gun Pairs

8 8 Hose/Gun Pairs

Continued...

4 Parts


Box Code Options

Return Hose (includes 1 hose fitting and MPCV per return manifold)

25 1 Tank #1

2 Tank #2

3 Tank #1 and Tank #2

Flow Control

26 T Automatic Flow Control with Minimum Speed

B Automatic Flow Control

N Pressure Build‐Up (Required IPI in Box 27)

O Safety valve with indication only (no MPCV)

X Standard: Manual Pressure Control Valve (MPCV)

Internal Pressure Indication (output pressure control is standard functionality)

27 A Post‐filter Pressure Indication

G Pre‐filter Pressure Indication

H Pre‐ and Post‐filter Pressure Indication

External Pressure Inputs (only with twin tank and 200‐l‐configuration)

28 F 4 External Pressure Inputs

E 8 External Pressure Inputs

T 12 External Pressure Inputs

S 16 External Pressure Inputs

Digital Pressure Inputs

29 F 4 Pressure Switch Inputs

E 8 Pressure Switch Inputs

T 12 Pressure Switch Inputs

Auxiliary H�/�G Connectors

30 A 2 H�/�G (incl. in base unit)

B 6 H�/�G

C 10 H�/�G

X None

Auxiliary Motor Control (Quantity)

31 # Max. 6

X None

Auxiliary Motor Type

32 A AC PowerFlex40 (Rockwell PLC only (F or T in Box 36))

S Servo Ultra 3000 (Rockwell PLC only (F or T in Box 36))

L AC Lenze (Vector 8200) (Only with S7 control system (A in Box 36))

X None

Voltage

33 2 200 - 240 V 3 Phase Delta (Red Main Switch, 3‐Pole)

B 200 - 240 V 3 Phase Delta (Black Main Switch, 3‐Pole)

4 380 - 415 V 3 Phase WYE (Red Main Switch, 4‐Pole)

C 380 - 415 V 3 Phase WYE (Black Main Switch, 4‐Pole)

Continued...

Parts 5


Box Code Options

I�/�O and Indication

34 D Standard I/O (XS2 and XS 2.1)

W Light Tower

K Light Tower and Discrete I�/�O

X Reserved

Control System

36 A Siemens S7‐300

F Control�Logix EtherNet ext. PanelView1000

T Control�Logix ControlNet ext. PanelView1000

Air Run‐up (Kit is sold separately)

37 4 4 Outputs

8 8 Outputs

12 12 Outputs

16 16 Outputs

Gun Solenoid Control

38 G Standard VersaBlue

P Pattern Control through Gun Solenoid Connectors

Sensor Type

39 P Pt100 Temperature Sensors

N Ni120 Temperature Sensors

Heat Exchanger / ACM

40 E Heat Exchanger

A ACM Connectivity

B Heat Exchanger and ACM

X None

6 Parts


How to Use Illustrated Parts List

The parts lists in this section are divided into the following columns:

Item— Identifies parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration.A row of hyphens in the column Part (‐ ‐ ‐ ‐ ‐) indicates that this part cannot be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly. Theabbreviation AR (as required) is used when this item is a bulk item orwhen the quantity per assembly depends on the product version ormodel.

NOTE: The texts are only available in English.

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thischapter.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.

Parts 7


Assembly Overview

Single Tank Melter

1

8

5

9

2

10

7

12

4

3

6

14

13

3

11

8 Parts


Assembly Overview (contd.)

Twin Tank Melter

1

8

5

6

2

10

87

7

14

13

12

4

3

3

11

9

Parts 9


Item P/N Description Page Quantity Box Code

- - Electrical Components 37 -

- - Schedule of Fasteners 57 -

1 - Electrical Cabinet 1

2 7110795 Control panel PanelView 1000 49 1 36 F, T

3 412492 Fan and filter + air filter 49 2

4 7109448 Cover VB050 feed valve complete - 1 / 2 19 B, C, P, D

7109449 Cover VB100 feed valve complete - 1 / 2 19 B, C, P, D

7109450 Cover VB200 single lid feed valve complete - 1 19 B, C, P, D

5 7116616 Hose manifold VB 4x return port press.ct. 32 1 / 2 25 1, 2, 3

6 7109445 Cover VB050 complete - 1 / 2 19 X, L

7109446 Cover VB100 complete - 1 / 2 19 X, L

7109447 Cover VB200 complete dual lid - 1 19 X, L

7 7109458 Hopper panel VB050 right - 1

7109480 Hopper panel VB 50H right - 1

7109457 Hopper panel VB100/200 right - 1

7109479 Hopper panel VB 10H/20H right - 1

8 - Heated hose - AR

9 7116615 Feed valve NW20 24V VB compl. f. Filter 30 1 19 B, C, P, D

10 7109481 Machine foot, complete - 4 / 6

11 7116871 Casters, VB 50 - 200, twin and VBN 200 56 6

7126182 Casters, VB 50 - 100, single 56 4

12 7109461 Hopper panel VB050-200 back right Pf4B - 1

7109483 Hopper panel VB50H-20H back right Pf4B - 1

13 7109462 Hopper panel VB050-200 back left Pf4B - 1

7109484 Hopper panel VB50H-20H back left Pf4B - 1

14 7109464 Hopper panel VB050 left - 1

7109486 Hopper panel VB50H left - 1

7109463 Hopper panel VB100/200 left - 1

7109485 Hopper panel VB10H/20H left - 1

Continued on next page

10 Parts


Assembly Overview (contd.)

20

16

19

18

17

27

25

21

28

15

16/19

20

16

29

17

15

31

32

33

34

30

24

22 23

26

Parts 11


Item P/N Description Page Quantity Box Code

15 201759 Grid, VS-VB/DB050 - 1 / 2

201760 Grid, VS-VB/DB100 - 1 / 2

7109427 Grid, VS-VB200 - 1

16 729811 Insulation plate, 050/100, collar - 1

7116666 Insulation plate, VB200, grid/cover - 1

17 7109451 Niveau sonde, analog, L361 incl. holder - 1 9, 19 �X

7109452 Niveau sonde, analog, L584 incl. holder - 1 7, 17

9, 19

H

�X

7109512 Niveau sonde, 1 measuring point, L30 - 1 7, 17

9, 19

H

P, D

18 729213 Heating jacket VB 50 Hopper - 1

729214 Heating jacket VB 100 Hopper - 1

7109465 Heating jacket VB 200 Hopper - 1

19 203830 Insulation grid/hopper, VB050 - 1

729808 Insulation grid/hopper, VB100 - 1

7101978 Sealing cord D10 300 °C (VB200) - 1

20 394702 Hopper Extension, VB050, NW KT I‐VX - 1

394703 Hopper Extension, VB100, NW KT I‐VX - 1

7109421 Hopper Extension, VB200, I‐VX - 1

21 203425 Insulation grid/reservoir, VB/DB050 - 1

203426 Insulation grid/reservoir, VB/DB100 - 1

7101978 Sealing cord D10 300 °C (VB200) - 1

22 207932 Safety valve, 85 bar 13 - 26 � N

7106950 Safety valve w/limit switch, 85 bar 13 - 26 N

23 - Gear Pump 23, 24 - - -

24 7124112 Motor, 0,25kW, BG06‐31/D06LA4‐TOF/UL-SP - AR

7116127 Motor, 0,25kW, BG06‐31/D06LA4‐TOF-G/SP - AR

25 394135 Coupling, SEMIFLEX, NFB, 4.7/2,D17F7/12,7H7

- AR 10 - 13

20 - 23

A-G, 2-7

25 729070 Coupling, SEMIFLEX, NFB, 4.7/2, D17F7/13H7 - AR 10 - 13

20 - 23

J - Y

25 203908 Coupling, SEMIFLEX, NFB, 4.7/2, D17F7/16H7 - AR 10 - 13

20 - 23

H

26 - Safety valve plate 14 - 18

27 729312

413616

Shut‐off unit, VB drain port complete

� Insulation sleeve, straight complete

-

-

1

28 201755

203382

Reservoir VB050 single stream

Reservoir VB050 dual stream

-

-

1

1

201756

203383

Reservoir VB100-4 single stream

Reservoir VB100-4 dual stream

-

-

1

1

7109423

7109422

Reservoir VB200-8 single stream

Reservoir VB200-8 dual stream

-

-

1

1


12 Parts


CodeItem BoxQuantityPageDescriptionP/N

29 - Insulation jacket 34, 35 1

30 729197 Electric cover, VB/DB100, complete - 1

729198 Electric cover, VB/DB100, complete - 1

7109466 Electric cover, VB200, complete - 1

31 203624 Air‐relief valve M16x1 compl. 33 -

32 207300 Pressure control valve, pneum. contr. 28 - - -

203059 Pressure control valve, 5-90 bar, adjustable 27, 32 - - -

33 394200 Filter cartridge, MW 0.2, complete 25 - 26 � N

7104265 Filter cartridge, MW 0.2, reinfor., compl. 25 - 26 N

34 - Manifold 26 - - -

Parts 13


Safety Valve

1

2

1

2

1

2

7104823

Item P/N Description Quantity Note Box Code

- 207932 Safety valve, 85 bar 1

- 7106950 Safety valve w/limit switch, 85 bar 1 26 N

- 7104823 Plug, safety valve VB/DB compl. 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1


- 394592 SERVICE KIT 1

1 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

2 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- ‐ ‐ ‐ ‐ ‐ � High‐temp. grease, GLS 595/N2, 10g 1

14 Parts


Safety valve plate PR 2 - 25 w/ rotary valve

F2

5

4 F1 3

6

7

1

2

9

1011

8

10


- 7111760 Safety valve plate VB PR 2 - 25 w/rotary valve 1 5 - 7 050,�50H,100,�10H1 ‐ ‐ ‐ ‐ ‐ � Body VB safety valve plate VB PR 2 - 25 1

2 ‐ ‐ ‐ ‐ ‐ � Rotary valve VB PR 2 - 25 1 15 - 17 050,�50H,100,�10H,200,�20H3 ‐ ‐ ‐ ‐ ‐ � Stop plate VB/DB rotary valve 1

4 ‐ ‐ ‐ ‐ ‐ � Parallel pin D3m6x12 DIN6325-D 1 10 - 13 A - G

5 250267 � O-ring 32x2 Viton 1 20 - 23 A - G

6 250269 � O-ring 35x2 Viton 1

7 252242 � O-ring 18x1.5 Viton 1

8 ‐ ‐ ‐ ‐ ‐ � Screw plug M12x1,5 like DIN908 1

9 ‐ ‐ ‐ ‐ ‐ � Sealing ring 12x16, DIN7603 form A 1

10 ‐ ‐ ‐ ‐ ‐ � Screw plug M10x1 DIN908 2


Parts 15


Safety valve plate PR 100 w/ rotary valve

F2

5

4 F1 3

6

7

1

2

9

11

8

10


- 7111762 Safety valve plate VB PR 100 w/rotary valve 1 5 - 7 100,�10H

1 ‐ ‐ ‐ ‐ ‐ � Body VB safety valve plate VB PR 100 1 15 - 17 100,�10H,200,�20H2 ‐ ‐ ‐ ‐ ‐ � Rotary valve VB PR 100 1

3 ‐ ‐ ‐ ‐ ‐ � Stop plate VB/DB rotary valve 1 10 - 13 H

4 ‐ ‐ ‐ ‐ ‐ � Parallel pin D3m6x12 DIN6325-D 1 20 - 23 H

5 250267 � O-ring 32x2 Viton 1

6 250269 � O-ring 35x2 Viton 1

7 252242 � O-ring 18x1.5 Viton 1



10 ‐ ‐ ‐ ‐ ‐ � Screw plug M10x1 DIN908 2


16 Parts


Safety valve plate DN DD

6

7

5

2

3

8

4

1

8

F4

F1

8

88

8

8

9

9

9

9

9


- 7111766 Safety valve plate VB DN DD complete 1 5 - 7 050,�50H,100,�10H1 ‐ ‐ ‐ ‐ ‐ � Body VB safety valve plate DN DD 2

2 ‐ ‐ ‐ ‐ ‐ � Rotary valve VB DN/DF DD 2 15 - 17 050,�50H,100,�10H,200,�20H3 ‐ ‐ ‐ ‐ ‐ � Stop plate VB/DB rotary valve 2

4 ‐ ‐ ‐ ‐ ‐ � Parallel pin D3m6x12 DIN6325-D 2 10 - 13 2 - 8

5 250267 � O-ring 32x2 Viton 2 20 - 23 2 - 8

6 250269 � O-ring 35x2 Viton 2

7 256800 � O-ring 26x2 Viton 2

8 ‐ ‐ ‐ ‐ ‐ � Screw plug M12x1,5 DIN906 7


Parts 17


Safety valve plate SF DD

4

7

F2

12

F3

F1

3

5

2

6

1

7

9

10

11

8


- 7111764 Safety valve plate VB SF DD complete 1 5 - 7 050,�50H,100,�10H1 ‐ ‐ ‐ ‐ ‐ � Body VB safety valve plate VB SF DD 1

2 ‐ ‐ ‐ ‐ ‐ � Rotary valve VB PR 2 - 25 1 15 - 17 050,�50H,100,�10H,200,�20H3 ‐ ‐ ‐ ‐ ‐ � Stop plate VB/DB rotary valve 1

4 ‐ ‐ ‐ ‐ ‐ � Parallel pin D3m6x12 DIN6325-D 1 10 - 13 J - R

5 250267 � O-ring 32x2 Viton 1 20 - 23 J - R

6 250269 � O-ring 35x2 Viton 1

7 252242 � O-ring 18x1.5 Viton 2



10 ‐ ‐ ‐ ‐ ‐ � Screw plug M10x1 DIN908 2


12 ‐ ‐ ‐ ‐ ‐ � Adapter plate VB Feinpruef 1x0.16-2.4, hdn. 1

18 Parts


Safety valve plate DF DD

4

F1

3

2

6

7

5

F4

8

1

8

9

9

89

89

98

9

8

9 8


- 7111769 Safety valve plate VB DF DD complete 1 5 - 7 050,�50H,100,�10H1 ‐ ‐ ‐ ‐ ‐ � Body VB safety valve plate DF DD 2

2 ‐ ‐ ‐ ‐ ‐ � Rotary valve VB DN/DF DD 2 15 - 17 050,�50H,100,�10H,200,�20H3 ‐ ‐ ‐ ‐ ‐ � Stop plate VB/DB rotary valve 2

4 ‐ ‐ ‐ ‐ ‐ � Parallel pin D3m6x12 DIN6325-D 2 10 - 13 S - Y

5 250267 � O-ring 32x2 Viton 2 20 - 23 S - Y

6 250269 � O-ring 35x2 Viton 2

7 256800 � O-ring 26x2 Viton 2

8 ‐ ‐ ‐ ‐ ‐ � Screw plug M12x1,5 DIN906 7


Parts 19


Adapter Plate DF

F5

2

3

1


- 394937 Adapter plate, DF VB complete 1 8, 18 2

1 ‐ ‐ ‐ ‐ ‐ Adapter plate VB Feinpr.2x0,16-2,4 hdn 1 10 - 13 S - Y

2 206091 O-ring 15x1 viton 2 20 - 23 S - Y

3 254559 O-ring 10x1 2

Adapter Plate DN - SN

F5

2

1


- 394939 Adapter plate, DN - SN, VB complete 1 8, 18 2

1 ‐ ‐ ‐ ‐ ‐ Adapter plate DN-SN 1 10 - 13 A - H

2 252242 O-ring 18x1,5 Viton 1 20 - 23 A - H

20 Parts


Adapter Plate DF - SF

F5

2

3

1


- 394940 Adapter plate, DF - SF, VB complete 1 8, 18 2

1 ‐ ‐ ‐ ‐ ‐ Adapter plate DF-SF 1 10 - 13 J - R

2 206091 O-ring 15x1 viton 2 20 - 23 J - R

3 254559 O-ring 10x1 1

Parts 21


Sealing Kit VB012-100, DN/DF

1

2

F5

4 7

3

F68

6

5


- 729163 Sealing Kit, VB, DN/DF complete 1 8, 18 2

1 ‐ ‐ ‐ ‐ ‐ Seal plate VB, DN/DF 1

2 ‐ ‐ ‐ ‐ ‐ O-ring 35x2 2

3 ‐ ‐ ‐ ‐ ‐ Plug M56x1,5 L35 2 A

4

-

5

6

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

Plug, pressure control valve

� Plug, valve element, bypass

� O-ring 11x2

� O-ring 9x2

2

2

2

2

B

7 ‐ ‐ ‐ ‐ ‐ Plug M16x1 L14 SW17 2 C

8 ‐ ‐ ‐ ‐ ‐ Seal plate VB, hose fitting 2

Note A: Plugs the filter bore

B: Plugs the pneumatic pressure control valve bore

C: Plugs the air relief valve bore

22 Parts


Sealing Kit VB012-100, SN/SF

4 7

3

F68

6

5

F5

1

2


- 729164 Sealing Kit, VB, SN/SF complete 1 8, 18 2

1 ‐ ‐ ‐ ‐ ‐ Seal plate VB, SN/SF 1

2 ‐ ‐ ‐ ‐ ‐ O-ring 35x2 1

3 ‐ ‐ ‐ ‐ ‐ Plug M56x1,5 L35 1 A

4

-

5

6

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

‐ ‐ ‐ ‐ ‐

Plug, pressure control valve

� Plug, valve element, bypass

� O-ring 11x2

� O-ring 9x2

1

1

1

1

B

7 ‐ ‐ ‐ ‐ ‐ Plug M16x1 L14 SW17 1 C

8 ‐ ‐ ‐ ‐ ‐ Seal plate VB, hose fitting 1

Note A: Plugs the filter bore

B: Plugs the pneumatic pressure control valve bore

C: Plugs the air relief valve bore

Parts 23


Gear Pump, SN


- 7109715 Gear pump SN0030 (PR2m1) 1 10 - 13

20 - 23

A

- 729105 Gear pump SN0046 (PR3m1) 1 B

- 7116270 Gear pump SN0062 (PR4m1) 1 C

- 7104514 Gear pump SN0093 (PR6m1) 1 D

- 203708 Gear pump SN0186 (PR12m1) 1 E

- 729106 Gear pump SN0371 (PR12m2) 1 F

- 7116828 Gear pump SN0557 (PR18m2) 1 I

- 729107 Gear pump SN0773 (PR25m2) 1 G

- 7116829 Gear pump SN1710 (PR100m3) 1 A H

A: Only available on 100‐l‐melter (1 in Box 8), max. 2 pumps.

Gear Pump, DN


- 7116580 Gear pump DN0030 (PU2-2m1) 1 10 - 13

20 - 23

2

- 7104179 Gear pump DN0046 (PU3-2m1) 1 3

- 7104180 Gear pump DN0062 (PU4-2m1) 1 4

- 7116269 Gear pump DN0093 (PU6-2m1) 1 5

- 7104181 Gear pump DN0186 (PU12-2m1) 1 6

- 7116268 Gear pump DN0279 (PU18-2m1) 1 7

- 7116830 Gear pump DN0557 (PU18-2m2) 1 8

24 Parts


Gear Pump, SF


- 401723 Gear pump SF0016 (1 x 0.16) 1 10 - 13

20 - 23

J

- 400756 Gear pump SF0030 (1 x 0.30) 1 K

- 316264 Gear pump SF0060 (1 x 0.60) 1 L

- 400757 Gear pump SF0090 (1 x 0.90) 1 M

- 316265 Gear pump SF0120 (1 x 1.20) 1 N

- 400680 Gear pump SF0175 (1 x 1.75) 1 O

- 401648 Gear pump SF0240 (1 x 2.40) 1 P

- 400758 Gear pump SF0300 (1 x 3.00) 1 Q

- 408403 Gear pump SF0450 (1 x 4.50) 1 R

Gear Pump, DF


- 316125 Gear pump DF0016 (2 x 0.16) 1 10 - 13

20 - 23

S

- 401215 Gear pump DF0030 (2 x 0.30) 1 T

- 314006 Gear pump DF0060 (2 x 0.60) 1 U

- 319287 Gear pump DF0120 (2 x 1.20) 1 V

- 403619 Gear pump DF0175 (2 x 1.75) 1 W

- 280356 Gear pump DF0240 (2 x 2.40) 1 Y

Parts 25


Filter Cartridge


- 394200 Filter cartridge, Mesh Size 0.2 mm, complete 1

- 394590 SERVICE KIT Filter 0.2 mm 1

- ‐ ‐ ‐ ‐ ‐ � Filter sleeve Mesh Size 0,2 complete 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sheath D40 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sleeve MS 0,2 L104 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 31x1 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 44x3 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 48x2 1



- 7104265 Filter cartridge, Mesh Size 0.2 mm, reinf.,complete

1 26 N

- 7104658 SERVICE KIT Filter, reinf. 1

- ‐ ‐ ‐ ‐ ‐ � Filter sleeve MS 0,2 complete, reinf. 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sheath D40 1

- ‐ ‐ ‐ ‐ ‐ � � Filter sleeve MS 0,2 L104 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 31x1 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 44x3 1

- ‐ ‐ ‐ ‐ ‐ � � O‐ring 48x2 1



- 729171 Plug M56x1,5 L35 1

26 Parts


Manifold

3

4

1

2

1

F7 F7

P/N 7116878 P/N 7109441


- 7116876 Manifold, 1x2, NW 13, DD complete (NW 8-16) 1

1 252242 � O‐ring, 18x1.5, viton 1

2 ‐ ‐ ‐ ‐ ‐ � Manifold, 1x2, Nominal Width 13 mm 1

Manifold Accessories

Item P/N Description Quantity Note

- 446617 Hose fitting a9/16UNF‐a3/4UNF (NW 8) 1 O‐rings included

- 419881 Hose fitting a3/4UNF‐a3/4UNF (NW 13) 1 O‐rings included

- 203786 Hose fitting a1 1/16‐12‐a3/4UNF (NW 16) 1 O‐rings included

- 7109634 PLUG, O RING 16x2FPM,STR THD,3/4‐16 1 O‐rings included

Accessories


- 7109441 Manifold, 1x1, NW 32, DD compl. (NW 20-32) 1

3 250267 � O‐ring, 32x2, viton 1

4 ‐ ‐ ‐ ‐ ‐ � Manifold, 1x1, NW 32, DD, 1” NPT 1

- 405756 Hose fitting aM30x1,5 - a1NPT L63 (NW 20) 1 O‐rings included

- 428706 Hose fitting aM45x1,5 - a1NPT L65 (NW 32) 1 O‐rings included

Parts 27


Pressure Control Valve

7

3

4

2

8

5

6

1

203059.02


- 203059 Pressure control valve, 5-90 bar, adjustable 1

1 ‐ ‐ ‐ ‐ ‐ Valve body, pressure control valve 1

2 ‐ ‐ ‐ ‐ ‐ Piston, safety valve f. supporting ring 1

3 ‐ ‐ ‐ ‐ ‐ Set screw, black, 100 bar 1

4 ‐ ‐ ‐ ‐ ‐ Compression spring, 2.2x7.4x34.4 1

5 ‐ ‐ ‐ ‐ ‐ O‐ring, 6x2 1

6 ‐ ‐ ‐ ‐ ‐ O‐ring, 11x2 1

7 ‐ ‐ ‐ ‐ ‐ O‐ring, 9x2 1

8 ‐ ‐ ‐ ‐ ‐ Supporting ring, Da10, Di6.7, spiral 1

- 394600 SERVICE KIT Pressure control valve 1

6 ‐ ‐ ‐ ‐ ‐ � O-ring 11x2 1

7 ‐ ‐ ‐ ‐ ‐ � O-ring 9x2 1


28 Parts


Pneumatic Pressure Control Valve

9

F8

6

7

5

1

118

2

4

3

10

�


- 207300 Pressure control valve, pneumatically controlled 1 26 T, B

1 ‐ ‐ ‐ ‐ ‐ Piston, pressure control valve 1

2 ‐ ‐ ‐ ‐ ‐ Valve body, bypass 300� 1

3 ‐ ‐ ‐ ‐ ‐ Cylinder, bypass pneu., Di19.3 1

4 ‐ ‐ ‐ ‐ ‐ Valve body, bypass pneumatic, 90 bar 1

5 ‐ ‐ ‐ ‐ ‐ Piston, bypass pneu., Da19.3 1

6 ‐ ‐ ‐ ‐ ‐ Piston, bypass pneu., Da19.3 1

7 ‐ ‐ ‐ ‐ ‐ Seal, 19.7x0.6 1

8 ‐ ‐ ‐ ‐ ‐ O‐ring, 11x2 1

9 ‐ ‐ ‐ ‐ ‐ O‐ring, 9x2 1

10 ‐ ‐ ‐ ‐ ‐ Fitting, quick thread‐in, ‐W‐d04‐G1/8‐TURN 1 A

11 ‐ ‐ ‐ ‐ ‐ Inside seal, Turcon‐Variseal‐M2S 1

� 788350 Hose, D4.0, d2.5, PTFE AR 14 T, B

AR: As required


- 394600 SERVICE KIT Pressure control valve 1 Page 5‐13

8 ‐ ‐ ‐ ‐ ‐ � O‐ring 11x2 1

9 ‐ ‐ ‐ ‐ ‐ � O‐ring 9x2 1

- 397162 � Instruction sheet 1


Note A: See Accessories for Pneumatic Connections by the Customer for other fitting sizes

Parts 29


Pneumatic Control, 2‐fold

394272.02

2

1


- 7116810 Control, flow‐valve, double 26 T, B

1 394814 Solenoid valve (see Electrical Components) 1 26 T, B

2 394813 Pressure gauge 1 26 T, B

Pneumatic Safety Valve

1

2


1 279615 Pneumatic Safety valve, 6 bar, G1/4 SW20 1 26 T, B

2 255166 Sealing ring, R1/4 type: PDR‐14 1

30 Parts


Feed Valve

9

F131 2

11

F9

3

F14

F9

7

F12

4

6

5

8

10

�

�

Parts 31



- 7116615 Feed valve NW20, 24 V, complete 1 9, 19 B, C, P,D1 ‐ ‐ ‐ ‐ ‐ � Control module, feeding valve 1

2 ‐ ‐ ‐ ‐ ‐ � Cover feeding valve, right 1

3 ‐ ‐ ‐ ‐ ‐ � Electric cover 1

4 212900 � Heater cartridge, 3/8” x 4”, 230 V, 150 W 5

5 ‐ ‐ ‐ ‐ ‐ � Insulation, feeding valve 1

6 ‐ ‐ ‐ ‐ ‐ � Cover feeding valve, left 1

7 ‐ ‐ ‐ ‐ ‐ � Cable duct for cord set 1

8 ‐ ‐ ‐ ‐ ‐ � Body, feeding valve, VB, NW 20 1

9 254248 � Solenoid valve, 4/2 ways, 24 V/ 5.9 W, G1/8 1

10 ‐ ‐ ‐ ‐ ‐ � Air manifold, control module, feeding valve 1

11 729077 � Sign, “Max 6 bar”, self adhesive 1


� 419881 Hose fitting a3/4UNF‐a3/4UNF (NW 13) withO‐ring

1 19

39

B

P

203786 Hose fitting a1 1/16‐12‐a3/4UNF (NW 16) withO‐ring

1 19

39

C

N

207272 Adapter plate 1 19

39

B, C

P, N

7109455 Discharge plate 1

� ‐ ‐ ‐ ‐ ‐ Temperature sensor (part of cord set) 1 19

39

B, C

P, N

- 203357 Filter cartridge MW 0.8 complete 1 NS

NS: Not Shown

32 Parts


Hose Manifold Return Port

9

3

7

45

F9

F9

F10

6

8

F11

F12

2

1

10


- 7116616 Hose manifold, VB 4x, return port, press. ctrl. 1

2

25

25

1, 2

3

1 ‐ ‐ ‐ ‐ ‐ � Cover, hose manifold 1

2 ‐ ‐ ‐ ‐ ‐ � Body, hose manifold 1

3 ‐ ‐ ‐ ‐ ‐ � Screw plug, M20 x 1,5 DIN 906 1

4 ‐ ‐ ‐ ‐ ‐ � Insulation hose manifold 1

5 ‐ ‐ ‐ ‐ ‐ � Electric cover 1

6 318433 � Heater cartridge, 3/8” x 4”, 230V, 100 W 5

7 ‐ ‐ ‐ ‐ ‐ � Blind plug metal metric M12 x 1,5 1

8 ‐ ‐ ‐ ‐ ‐ Temperature sensor (part of cord set) 1 39 P, N

9 203059 Pressure control valve, 5-90 bar, adjustable 1 - 4

10 ‐ ‐ ‐ ‐ ‐ Heated hose 1 - 4

Parts 33


Air Relief Valve

1

2


- 203624 Air-relief valve M16x1 compl. 1

1 254181 O-ring 9x2 1

2 ‐ ‐ ‐ ‐ ‐ Plug M16x1 L14 SW17 1

34 Parts


Insulation Jacket (50 / 100 Liter)

1 2

3 4


- 729207 Insulation sleeve VB/DB050 complete 1 5 - 7

15 - 17

050

1 729894 � Insulation sleeve VB/DB050 front/left 1

2 729895 � Insulation sleeve VB/DB050 back/right 1

3 394092 � Insulation sleeve f.pump VB025-050-NW 1

4 7104075 Insulation sleeve VB050-NW return port 1

- 729208 Insulation sleeve VB/DB100 complete 1 5 - 7

15 - 17

100





- 729210 Insulation sleeve VB/DB050 WT 1 5 - 7

15 - 17

50H

1 7104020 � Insulation sleeve VB050 WT front/left 1

2 7104021 � Insulation sleeve VB050 WT back/right 1



- 729211 Insulation sleeve VB/DB100 WT 1 5 - 7

15 - 17

10H

1 7104521 � Insulation sleeve VB/DB100 front/left WT 1

2 7104522 � Insulation sleeve VB/DB100 back/right WT 1



Parts 35


Insulation Jacket (200 Liter)

1

2

4

3


- 7116893 Insulation sleeve VB200 complete 1 5 - 7

15 - 17

200





- 7116894 Insulation sleeve VB200 WT complete 1 5 - 7

15 - 17

20H

1 7116897 � Insulation sleeve VB/DB200 WT front/left 1

2 7116898 � Insulation sleeve VB/DB200 WT back/right 1



36 Parts


Air Run‐up Kit

4

1

3

2

Item P/N Description Quantity Note

— 1036518 Kit, air run‐up, 4 - 20 mA, 0 - 5 bar -

— 1036520 Kit, air run‐up, 0 - 10 VDC, 0 - 5 bar -

1 1044431 � Regulator, 0 - 10 VDC, 0 - 5 bar, 3 m cable 1

1 1044432 � Regulator, 4 - 20 mA, 0 - 5 bar, 3 m cable 1

2 1044033 � Filter element, particulate 1

3 1044036 � Filter element, oil 1

4 1044036 � Filter element, water 1

NS 1044037 � O‐ring, filter bowl 1

NS: Not Shown

Parts 37


Electrical Components, Part 1

NOTE: Item = Component designation with reference to the Wiring Diagram.

Inside Control Cabinet, Backplate

XLM

XL8

38 Parts



Main‐Switch

‐1Q1 395898

7110787

7110791

7110794

Busbar adapter 250A

Door coupling handle NZM2 red-yellow

Lengthening spindle NZM1 600mm

Power switch 200 - 250A NZMB-A250

Circuit breakers

‐2F1 318248

395084

Circuit breaker 63A 3‐pole FAZ‐B63/3

Busbar adapter 63A

Controlvoltage

‐2F3 254242

395084


Busbar adapter 63A

grid

‐2F4 254244

395084


Busbar adapter 63A

reservoir

‐2F5 458519

395084


Busbar adapter 63A

hose/gun

‐2F7 318248

395084


Busbar adapter 63A

hose/gun

‐3F1 318248

395084


Busbar adapter 63A

hose/gun

‐3F2 318248

395084


Busbar adapter 63A

hose/gun

‐3F4 318248

395084


Busbar adapter 63A

hose/gun

‐3F5 318248

395084


Busbar adapter 63A

hose/gun

‐3F7 318248

395084


Busbar adapter 63A

hose/gun

‐4F2 458729 Circuit breaker 6A 2‐pole FAZ‐B6/2 ELC lamp

‐5F1 256144 Circuit breaker 32A 3‐pole FAZ‐B16/3 1 Tank 1 33

5 - 7

2, B


15 - 17

2, B

XXX


5 - 7

2, B


15 - 17

2, B

XXX

‐18F2 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 1 H/G #9 24 4









Parts 39



Circuit breakers

‐26F2 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 1 H/G #17 30 A, B, C

‐26F5 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 1 H/G #17 30 A, B, C

‐27F2 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 H/G #18 30 A, B, C

‐27F5 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 H/G #18 30 A, B, C

‐61F1 255592 Circuit breaker 16A 2‐pole FAZ‐B16/2 M1+M2 10, 11 �X




‐85F1 255592 Circuit breaker 16A 2‐pole FAZ‐B16/2 M9+M10 31 �X



‐145F1 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 Controlsystem

36 F, T

Solid‐state relays

‐5N1 207397 Solid‐state relay G3PB 100 - 260V MAX. 25A 1 Tank 1 5 - 7 050�‐�20H

‐5N2 1

‐5N3 1


‐6N2 1

‐6N3 1


‐7N2 1

‐7N3 1


‐8N2 1

‐8N3 1

‐5N1 7104755 Solid‐state relay G3PB 100 - 260V MAX. 45A 1 Tank 1 33

5 - 7

2, B

050�‐�20H‐5N3 1


15 - 17

2, B

050�‐�10H‐6N3 1


5 - 7

2, B

050�‐�20H‐7N3 1


15 - 17

2, B

050�‐�10H‐8N3 1

‐18N2 207396 Solid‐state relay G3PB 100 - 260V MAX. 15A 1 H/G #9 24 4









40 Parts



Solid‐state relays

‐26N2 207396 Solid‐state relay G3PB 100 - 260V MAX. 15A 1 H/G #17 30 A, B, C




Frequency converters and communication modules

‐61N1 7109039 Frequency converter, unpr. 750W PowerFlex40 1 Motor 1 10 �X














‐61N7 7104961

7109048

7109064

7109077

Cable RS485 FC1-FC2-FC3-FC4

EtherNet/IP Adapter

Cable‐patch RJ45 L=2m blue

PowerFlex cover for interface modules

Formotors 1

to 4

‐73N7 7104961

7109048

7109064

7109077


EtherNet/IP Adapter



Formotors 5

to 8

‐85N7 7104961

7109048

7109064

7109077


EtherNet/IP Adapter



Formotors 9

to 12

‐97N7 7104961

7109048

7109064

7109077


EtherNet/IP Adapter



Formotors13 to 14

Other parts

‐107F2 458729 Circuit breaker 6A 2‐pole FAZ‐B6/2 Heatexchanger

‐107F4 458729 Circuit breaker 6A 2‐pole FAZ‐B6/2 Fan

‐107F5 458729 Circuit breaker 6A 2‐pole FAZ‐B6/2 Fan

‐108T2 7109519 Switching power supply 230V/N/24V 180W 1 internal

‐109T2 7109519 Switching power supply 230V/N/24V 180W 1 9, 19

26

�X

�X


Parts 41



Control system

‐145A1 466121

7110783

Control�Logix power supply 120V/240VAC5A

Control�Logix Chassis 17 slots

1

1

‐145A3 7110789 Control�Logix CPU1756-L61 - replaced by P/N 7185256

1 Slot 0

7185256 Control�Logix CPU1756-L71 1 Slot 0

‐147A1 408508

729188

7101571

ControlNet Tap coax ”T”

Control�Logix ControlNet‐Bridge

ControlNet terminator 75 Ohm BNC

1

1

1

Slot 1

‐147A4 729188 Control�Logix EtherNet/IP‐Adapter 1 Slot 1

‐147A6 7101571 Control�Logix Data Highway‐Adapter 1 Slot 1

‐146A3 466114 Communication interface module ENBT 1 Slot 2

‐129A1 466125

7109052

Control�Logix digital input card 32x in

Control�Logix spring‐type terminal 36p

1

1

Slot 3

Reserved Slot 4

Reserved Slot 5

‐132A1 466126

7109052

Control�Logix dig.output card 16x relay


1

1

Slot 6

‐134A1 466124

7109052

Control�Logix analog input card 8x U/I


1

1

Slot 7

‐136A1 7109047

7109052



1

1

Slot 8

‐139A1 7110788

7109052

Control�Logix analog output card 8x U/I


1

1

Slot 9

‐140A1 7110788

7109052

Control�Logix analog output card 8x U/I


1

1

Slot 10

‐130A1 466125

7109052

Control�Logix digital input card 32x in


1

1

Slot 11

‐131A1 466125

7109052

Control�Logix digital input card 32xin


1

1

Slot 12

‐133A1 466126

7109052

Control�Logix dig.output card 16x relay


1

1

Slot 13

‐135A1 466124

7109052



1

1

Slot 14

‐137A1 7109047

7109052



1

1

Slot 15

‐138A1 7109047

7109052



1

1

Slot 16

‐146A2 7109062

7109063

EtherNet Switch 8ports

Cable‐patch RJ45 L=1m red

1

1

‐148A2 7109062

7109063

EtherNet Switch 8ports

Cable‐patch RJ45 L=1m red

1

1


42 Parts



Relays

‐170K5 7110781

7110782

Contactor DILMC65 65A 24V

Slave contactor block DILM150-XHIC22

‐171K1 7110781

7110782



‐171K2 7110781

7110782



‐171K3 7110781

7110782



‐171K4 7110781

7110782



‐171K5 7110781

7110782



‐171K6 7110781

7110782



‐171K7 7110781

7110782



‐171K8 7110781

7110782



‐190U1

‐190U5

729931 Coupler component 0�-�10�/�0�-�10 VDC(key‐to‐line‐per‐drive)

1

1

Air run_up

‐191U1

‐191U5


1

1

‐192U1

‐192U5


1

1

‐193U1

‐193U5


1

1

‐194U1

‐194U5


1

1

‐195U1

‐195U5


1

1

‐196U1

‐196U5


1

1

‐197U1

‐197U5


1

1


Parts 43



Relays

‐305K1 7104924 Relay coupler 24VDC (Pressure relief valve) 1 PRV #1 26 N








‐310K6 7104924 Relay coupler 24VDC (Pressure switch) 1 PRS #1












‐326K1 7104924 Relay coupler 24VDC (Over‐Pressure switch) 1 OPRS #1









‐327K2 7104924 Relay coupler 24VDC (Over‐Pressure switch) 1 OPRS�#10






44 Parts



Level Control

‐270A1 7104591 Control unit, level probe (100 - 300 mm) 1 Tank 1 9 �X

‐270A1 7104592 Control unit, level probe (>300�-�600mm) 1 Tank 1 7

9

H

�X

‐271A1 207886 Control unit, level probe overfill 1 Tank 1 7

9

H

�X

‐272A1 7104591 Control unit, level probe (100 - 300 mm) 1 Tank 2 9 �X

‐272A1 7104592 Control unit, level probe (>300�-�600mm) 1 Tank 2 17

19

H

�X

‐273A1 207886 Control unit, level probe overfill 1 Tank 2 17

19

H

�X

Parts 45


Inside Control Cabinet, Right Cabinet Side

Solid‐State‐Relays

Circuit breakers

Analog input modules(temperature)

Digital output modules

Flex-I/O module

46 Parts



‐110A1 400229

407615

Clamps module FLEX TB3S

Input assy, analog FLEX I/A 8x 20mA PT100

14 4

‐111A1 400229

407615



14 4

‐112A1 400229

407615

407617



Cable Flex I/O L=0,3m

14 4

‐110A5 400229

400231


Output assy, digi. FLEX I/O 16x 25VDC/ 0,5A

14 4

‐112A5 400229

445747



14 4

‐146U1 7109065

7110784

Cable‐patch RJ45 L=2m yellow

EtherNet-Adapter 1794-AENT

14 4

















‐113A1 400229

407615



14 8

‐113A5 400229

445747



14 8

‐146U3 7109065

7110784



14 8

‐14N2 207396 Solid‐state relay G3PB 100 - 260V MAX. 15A H/G #5 14 8









Parts 47



‐14F2 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 H/G #5 14 8








Note: For H/G #9 to #12, please refer to Inside Control Cabinet, Backplate 24 4

‐114A1 400229

407615



24 8

‐114A5 400229

445747


Output assy, digi. FLEX I/O 8x24VDC/ 0,5A

24 8

‐148U1 7109065

7110784



24 8

















Note: For H/G #17 and #18, please refer to Inside Control Cabinet, Backplate 30 A, B, C

‐115A1 407615 Input assy, analog FLEX I/A 8x 20mA PT100 30 B, C

‐115A5 400229

445747



30 B, C

‐148U3 7109065

7110784



30 B, C

‐28N2 207396 Solid‐state relay G3PB 100 - 260V MAX. 15A H/G #19 30 B, C







48 Parts





‐28F2 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 H/G #19 30 B, C








‐116A1 407615 Input assy, analog FLEX I/A 8x 20mA PT100 30 C

‐116A5 400229

445747



30 C

‐148U4 7109065

7110784

Cablet‐patch RJ45 L=2m yellow


30 C

‐32N2 207396 Solid‐state relay G3PB 100 - 260V MAX. 15A H/G #23 30 C








‐32F2 254242 Circuit breaker 10A 2‐pole FAZ‐B10/2 H/G #23 30 C








Parts 49


Control Cabinet, Outside View

‐175H3

‐107E4

‐107E5

‐146A5

‐1Q1

‐2Q1

‐107E2

‐107E4

‐107E5

‐4H2


‐1Q1 395898

7110787

7110791

7110794

Busbar adapter 250A

Door coupling handle NZM2 red-yellow

Lengthening spindle NZM1 600mm

Power switch 200‐250A NZMB-A250

‐2Q1 315250 Install main switch 3x63A black

‐4H2 421283 Control cabinet lamp

‐107E2 - - Heat exchanger

‐107E4 412492 Fan+filter+2sealing frame 230VAC

‐107E5 412492 Fan+filter+2sealing frame 230VAC

‐146A5 7110795

7109065

Control panel PanelView 1000


‐175H3 - - Warning light tower

50 Parts


Control Cabinet, Outside View, Left Cabinet Side

‐XS 5.n

‐XS 32.n

‐XS 5

Pt 100

‐XS 4.1

‐XS 4

‐XS 31.n

‐XS D

‐XS 3

‐XS 3.1

‐XS 2.1

‐XS 2

Ni 120

‐XS 31‐XS 32‐XS 33‐XS 34‐XS 35

‐XS 26‐XS 27‐XS 28‐XS 29‐XS 30

‐XS 31.a‐XS 32.a‐XS 33.a‐XS 34.a‐XS 35.a

‐XS 26.a‐XS 27.a‐XS 28.a‐XS 29.a‐XS 30.a

‐85 XS1‐85 XS1‐88 XS1‐91 XS1‐94 XS1‐97 XS1

‐100 XS1

Parts 51



‐XS�D ‐ ‐ ‐ ‐ Cable duct 1

‐XS�2 ‐ ‐ ‐ ‐ Interface Standard I/O 1

‐XS�2.1 ‐ ‐ ‐ ‐ Interface Standard I/O (Extension) 1

‐XS�3 ‐ ‐ ‐ ‐ Interface Level Control 1

‐XS�3.1 ‐ ‐ ‐ ‐ Interface Level Control 1

‐XS�4 ‐ ‐ ‐ ‐ Interface Flow Control, Pump streams # 1 ... 8 1 ... 8

‐XS�4.1 ‐ ‐ ‐ ‐ Interface Flow Control, Pump streams # 9 ... 16 1 ... 8

‐XS�5 ‐ ‐ ‐ ‐ Interface Key‐to‐line Mode 1

‐XS�5.1to 5.14

‐ ‐ ‐ ‐ Interface Key‐to‐line Mode

Option: Key‐to‐line per drive

1 ... 14

‐XS 31.1to 31.12

‐ ‐ ‐ ‐ Interface Pressure Switch 1 ... 12 Page 3‐22 29 F, E, T

‐XS 32.1to 32.16

‐ ‐ ‐ ‐ Interface Air Run‐up 1 ... 16

‐XS26 ‐ ‐ ‐ ‐ Hose receptacle H/G #17, Pt 100 1 30 A, B, C

‐XS27 ‐ ‐ ‐ ‐ Hose receptacle H/G #18, Pt 100 1 30 A, B, C

‐XS28 ‐ ‐ ‐ ‐ Hose receptacle H/G #19, Pt 100 1 30 B, C




‐XS32 ‐ ‐ ‐ ‐ Hose receptacle H/G #13, Pt 100 1 30 C




‐XS26.a ‐ ‐ ‐ ‐ Hose receptacle H/G #17, Ni 120 1 30 A, B, C

‐XS27.a ‐ ‐ ‐ ‐ Hose receptacle H/G #18, Ni 120 1 30 A, B, C

‐XS28.a ‐ ‐ ‐ ‐ Hose receptacle H/G #19, Ni 120 1 30 B, C




‐XS32.a ‐ ‐ ‐ ‐ Hose receptacle H/G #13, Ni 120 1 30 C




‐85 XS1 ‐ ‐ ‐ ‐ Interface Frequency Converter #1 1 31 1






52 Parts


Electrical Components, Part 2

B

A

Pt 100‐XS 4.n

‐XS 3.n

‐XS 2.n‐XS 1.n

‐XS 4.n

‐XS 3.n

‐XS 2.n

‐XS 1.n

Ni120

‐XS17‐XS16

‐XS15‐XS14

‐XS13

‐XS12‐XS11

‐XS10

‐XS17‐XS16

‐XS15‐XS14

‐XS13

‐XS12‐XS11

‐XS10

Tank 2 (Pt 100, Ni 120): XS 5.n, ..., XS 8.n, XS18, XS 19, ... XS 25

Tank 1 (Pt 100, Ni 120): XS 1.n, ..., XS 4.n, XS10, XS 11, ... XS 17

‐310B4, ... , 321B4

A

Parts 53


Connectors on hopper panel (Item A)


‐XS 1.nto 8.n

‐ ‐ ‐ ‐ Interface Gun Solenoid Valve Control, Pt 100 1 ... 32

‐XS 1.nto 8.n

‐ ‐ ‐ ‐ Interface Gun Solenoid Valve Control, Ni 120 1 ... 32

‐XS10 ‐ ‐ ‐ ‐ Hose receptacle H/G #1, Tank 1 1 14 4
















Options

Level Control


B 7109451 Niveau sonde, analog, L361 incl. holder UR Page 10 7, 17

9, 19

�H

�X

‐270A1

‐272A1

7104591 Controller Level Control (100 - 300 mm) UR 7, 17

9, 19

�H

�X

B 7109452 Niveau sonde, analog, L584 incl. holder UR Page 10 7, 17

9, 19

H

�X

‐270A1

‐272A1

7104592 Controller Level Control (300 - 600 mm) UR 7, 17

9, 19

H

�X

B 7109512 Niveau sonde, 1 measuring point, L30 UR Page 10 9, 19 P, D

‐271A1

‐273A1

207886 Controller Level Control Overfill UR 9, 19 P, D

UR (upon request): Quantity depends on number of tanks (single or twin melter)

54 Parts


Internal Pressure Sensors


‐230B1to 230B8

207878 Pressure sensor # 1, ..., 8 8

‐231B1to 231B8

207878 Pressure sensor # 9, ..., 16 8

‐232B1to 232B8

207878 Pressure sensor # 17, ..., 24 8

‐233B1to 233B8

207878 Pressure sensor # 25, ..., 32 8

‐230XS1 7109040 Sensor‐Aktor‐Interface, Passiv, PRS # 1, ..., 8 1 Page 3‐22




External Pressure Sensors

‐234XS1‐235XS1

‐230XS1‐231XS1‐232XS1‐233XS1


‐234B1to 234B8

207878 External Pressure sensor # 1, ..., 8 8 NS 28 F, E


‐235B1to 235B8

207878 External Pressure sensor # 9, ..., 16 8 A

NS

28 T, S


Note A: Available only with twin tank and 200 liter configuration

NS: Not Shown

Parts 55


Casters (Accessory)


- 7126182 Casters, VB 50 - 100, single

1 ‐ ‐ ‐ ‐ ‐ � Guide castor, 750 kg, D200, D50, H250 2

2 ‐ ‐ ‐ ‐ ‐ � Fixed castor, 750 kg, D200, D50, H250 2

- 7116871 Casters, VB 50 - 200, twin and VBN 200

1 ‐ ‐ ‐ ‐ ‐ � Guide castor, 750 kg, D200, D50, H250 4

2 ‐ ‐ ‐ ‐ ‐ � Fixed castor, 750 kg, D200, D50, H250 2

Accessories for Pneumatic Connection by theCustomer

Part Description

419926 Fitting, G 1/8 1x iG 1/8 Feed Valve

(Solenoid Air Connection)419865 Quick Thread‐in Fitting, ‐G‐d06‐G 1/8‐0000

252998 Air Operated Hose, D8.0 d6.0 PTFE

403717 Air tube NW8 D10 PTFE

442495 Female Air Coupling, iR 1/4 NW7.2 L43 SW 22 Pneumatic Pressure Control andBypass Control408846 Quick Thread‐in Fitting, ‐G‐d06‐G 1/4‐0000

255136

252998

Air Operated Hose, D8.0 d6.0 PU blue or

Air Operated Hose, D8.0 d6.0 PTFE

252978 Female air coupling d6 NW7,2 L60 Pneumatic Pressure Control andBypass Control255136

252998

Air Operated Hose, D8.0 d6.0 PU blue or

Air Operated Hose, D8.0 d6.0 PTFE

419872 Female air coupling d6 NW5 L44 Inert Gas

252998 Air Operated Hose, D8.0 d6.0 PTFE

56 Parts


Sings and Tags

1

5b2

3

5a

5c

4


1 1025795 TAG, WARNING, HAZARDOUS VOLTAGE 1 B

2 1025326 TAG, CAUTION, HOT SURFACE 1 B

1025326 TAG, CAUTION, HOT SURFACE 1 B 9, 19 B,P,C,D

3 1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B

1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B 9, 19 B,P,C,D

4 729077 Sign Max. 6 bar 1

5a 417709 Sign Max. 2 bar 1

5b 7126025 Sign ”symbol inert gas” self adhesive 1

5c 7126026 Sign ”symbol inert gas” 24x 9 1

- 1059866 Sheet of tags (multilingual) 1 A

Note A: One of each item 1, 2 and 3 in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian,Portuguese, Swedish, Czech, Estonian, Hungarian, Slovenia, Traditional Chinese, Latvian, Lithuanian,Polish, Slovakian

B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean

Parts 57


Schedule of Fasteners

Number Description Part

F1 Allan head cap screw, M5x12, DIN912, stainless 250019

F2 Allan head cap screw, M8x65/10.9, DIN912 256829

F3 Allan head cap screw M8x16, DIN912 stainless 290317

F4 Allan head cap screw M8x120/10.9, DIN912 niro 290317


F6 Allan head cap screw, M6x16, DIN 912, niro 250027

F7 Allan head cap screw, M6x35, DIN 912, niro 280085





F12 Hexagon head screw, M5x16, DIN933 261022


F14 Allan head cap screw, M4x10, DIN912‐A2‐70 250073


58 Parts


Documents

VersaBlue Adhesive Melters VBN with Allen Bradley Controller - Parts …emanuals.nordson.com/adhesives/English_Manuals/7146018.pdf · 2015-01-07 · VersaBlue Adhesive Melters VBN