Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
INSTALLATION
CUSTOMER SERVICE 877.370.3604 (toll free)
INSTALLATION QUESTIONS
[email protected] or call 715.247.2983
LIMITED WARRANTY
Küryakyn warrants that any Küryakyn products sold hereunder, shall be free of defects in
materials and workmanship for a period of one (1) year from the date of purchase by the
consumer excepting the following provisions:
● Küryakyn shall have no obligation in the event the customer is unable to provide a receipt
showing the date the customer purchased the product(s).
●The product must be properly installed,
maintained and operated under normal conditions.
●Küryakyn makes no warranty, expressed or
implied, with respect to any gold plated products.
●Küryakyn shall not be liable for any
consequential and incidental damages, including labor and paint, resulting from failure of a
Küryakyn product, failure to deliver, delay in delivery, delivery in nonconforming condition, or
for any breech of contract or duty between Küryakyn and a customer.
●Küryakyn products are often intended for use in
specific applications. Küryakyn makes no warranty if a Küryakyn product is used in
applications other than intended.
●Küryakyn electrical products are warranted for one (1) year from the date of purchase by the
consumer. L.E.D.’S contained in components of Küryakyn products will be warranted for defects in materials and workmanship for 3 years from
the date of purchase where as all other components shall be warranted for one(1) year.
This includes, but is not limited to; control modules, wiring, chrome & other components.
●Küryakyn makes no warranty of any kind in
regard to other manufacturer¹s products distributed by Küryakyn. Küryakyn will pass on
all warranties made by the manufacturer and where possible, will expedite the claim on behalf of the customer, but ultimately, responsibility for disposition of the warranty claim lies
with the manufacturer.
ABOUT OUR CATALOG For purchasing Küryakyn® products, you
can receive a complete catalog free of charge. Send the Proof-of-Purchase below with
your address to: Küryakyn, P.O. Box 339, Somerset, WI 54025.
Please indicate either Accessories Catalog for Harley-Davidson® or GL & Metric Cruisers.
Be sure to ask your local dealer about other
Küryakyn® products, the motorcycle parts and accessories designed for riders by riders.
©2005 Küryakyn USA® All Rights reserved.
PARTS INCLUDED 1 Velociraptor Air Filter Assembly 1 Mounting Bracket Kit Including: 1 Mounting Bracket 1 Rubber Manifold Assembly 1 Spacer Kit Including: 2 Spacers 2 M6 Tapered Bolt Caps 1 Hardware Kit Including: 3 1/4”-20 X 5/8” Socket Head Cap Screwws 2 M6 X 1.0 X 45mm Socket Head Cap Screws 1 Rubber Bump Stop 1 Hose Barb Kit Including: 1 3/16”- 3/16” 90 Degree Double Ended Barb Fitting 1 1/2”- 3/16” Straight Double Ended Barb Fitting 1 Gasket with Adhesive Back 1 Installation Instructions Please read and understand entire instructions before starting installation.
THANK YOU FOR CHOOSING KϋRYAKYN! IN ORDER TO PROTECT YOU AND OTHERS FROM POSSIBLE INJURY AND/OR PROPERTY DAMAGE OR LOSS, PLEASE PAY CLOSE ATTENTION TO ALL INSTRUCTIONS, WARNINGS, CAUTIONS AND ATTENTION NOTES REGARDING THE USE AND CARE OF THIS PRODUCT. WARNING! THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR SERIOUS INJURY. ATTENTION! This indication alerts you to the fact that ignoring the contents described herein may negatively affect product performance and functionality. CAUTION! This indication alerts you to the fact that ignoring the contents described herein can result in potential injury or material damage. TOOLS SUGGESTED Set of Metric and Standard Hex Wrenches, Set of Metric and Standard Combination Wrenches, Small Phillips Screwdriver, Pliers STRICTLY OBSERVE THE FOLLOWING GUIDELINES IN ORDER TO USE THE PRODUCT PROPERLY AND AVOID POTENTIALLY DANGEROUS ACCIDENTS. STEP 1 Read and understand all steps in the instructions before starting the installation. Park the motorcycle on a hard, level surface and turn off the ignition. Let cool. NOTE: The installation of this air cleaner kit requires the installation of a Kuryakyn Wild Things Fuel Injection Controller, P/N 9218, or a comparable fuel injection controller, to adjust the air/fuel mixture. Failure to do so may cause severe damage to the engine.
VELOCIRAPTOR for 750 SHADOW 9446
9446-21MC-0112 -cont.-
PAGE
2
CAUTION! The installation of any high performance air cleaner can cause a “lean” fuel/air mixture. A “lean” fuel/air mixture can cause engine overheating resulting in severe engine damage. Küryakyn recommends using our Wild Things Fuel Injection Controller, P/N 9218, or having fuel injected bikes tuned by an experienced tuner, on a dyno, with an exhaust gas analyzer. WARNING! YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM DURING INSTALLATION. ENSURE THAT THE ENGINE AND EXHAUST SYSTEM HAVE FULLY COOLED TO PREVENT INJURY. ATTENTION! A factory service manual may be helpful in performing this installation. Do not attempt to perform this installation if you are not confident in your ability to complete all of the steps in the procedure; consult a trained technician. ATTENTION! Some of our high performance air cleaners extend beyond the stock/OEM unit to achieve smoother airflow and better performance. Riding position may be affected. STEP 2 Remove the seat. Remove the rear fuel tank mounting bolt. Gently slide the tank towards the rear of the bike to release the front tank mounts; refer to your factory service manual for specific information on this procedure. Securely prop the tank up. You may want the assistance of a friend to help secure the tank. STEP 3 Remove the air cleaner assembly as outlined in the service manual. PIC 1 Save the clamp securing the rubber manifold to the throttle body, it will be reused later. STEP 4 Install the plastic 90° elbow into the side port on the rubber manifold. Insert the straight barbed fitting into the bottom port of the rubber manifold. The smaller end of the straight barbed fitting goes into the rubber manifold. STEP 5 Install the clamp saved during STEP 3 on the manifold. Position the clamp so that the anti-rotation plate on the clamp fits into the notch in the rubber manifold and the screw head faces the back of the motorcycle. Install the rubber manifold to the throttle body in the position shown in PIC 2. Leave loose for now. STEP 6 Install the double-ended hose barb into the large hose under the throttle body. The larger end of the barb goes into the existing hose on the bike, (PIC 1)the smaller end into the rubber manifold. PIC 1 Insert the 90 degree barb into the breather hose by the rear head. Secure these hoses with the OEM wire clamps. PIC 3 STEP 7 Insert the rubber bumper into the top leg of the mounting bracket. Position the bumper so that the large, flat surface faces out, away from the motorcycle. STEP 8 Loosely fasten the Velociraptor mounting bracket to the front cylinder using one of the included spacers, one of the included M6 X 1.0 X 45mm Socket Head Cap Screws and one of the Tapered Bolt Caps. PIC 4 The chamfered end of the spacer goes against the cylinder. Be sure to apply anti-seize compound to the fastener threads before installing in the cylinder. STEP 9 Loosely fasten the Velociraptor mounting bracket to the rear cylinder using one of the included spacers, one of the included M6 X 1.0 X 45mm Socket Head Cap Screws and one of the Tapered Bolt Caps. PIC 5 The chamfered end of the spacer goes against the cylinder. Be sure to apply anti-seize compound to the fastener threads before installing in the cylinder.
VELOCIRAPTOR for 750 SHADOW INSTALLATION
-cont.-
PIC 1
PIC 2
SPACER
BRACKET
TAPERED BOLT CAP
M6 SOCKET HEAD CAP SCREW
M6 SOCKET HEAD CAP SCREW TAPERED BOLT CAP
SPACER
PIC 4
PIC 5
PIC 3
DOUBLE ENDED HOSE BARB
90 DEGREE ELBOW
FRONT CYLINDER
REAR CYLINDER
TO 90 DEGREE ELBOW
TO STRAIGHT FITTING
PAGE
3
STEP 10 Verify the manifold aligns with the throttle body and is not twisted; rotate the manifold for proper fit, if necessary. Tighten the clamp on the rubber manifold securely. Tighten the two mounting bracket fasteners to secure the mounting bracket. The top mounting leg with rubber bump stop will be positioned toward the inside edge of the gas tank. If the Rubber manifold was moved, ensure the two hoses are still properly attached to it. ATTENTION! It is the installer’s responsibility to ensure that all of the fasteners (including preassembled) are tightened before operation of the motorcycle. Küryakyn will not warranty components lost due to improper installation. Periodic maintenance may be required. STEP 11 Before removing the paper backing on the included gasket, place it up to the Velociraptor mounting bracket to determine the correct mounting holes. Remove the paper backing and attach the gasket to the mounting bracket lining up the three mounting holes. STEP 12 Completely disassemble the Velociraptor Air Cleaner, pay attention to the location of the parts, as it will be reassembled in reverse order. FIG 1 STEP 13 Locate the velocity stack (chrome cone) from the Velociraptor Assembly. PIC 6 Attach the chrome cone to the rubber manifold and mounting bracket with the included 1/4”-20 X 5/8” Socket Head Cap Screws. Tighten securely. STEP 14 Place the plastic cone inside the velocity stack, this will snap into place. Install the filter element and secure with the outer trim ring and mesh screen. PIC 7, PIC 8 and PIC 9 NOTE: The installation of this air cleaner kit requires the installation of a Kuryakyn Wild Things Fuel Injection Controller, P/N 9218, or a comparable fuel injection controller, to adjust the air/fuel mixture. Failure to do so may cause severe damage to the engine. STEP 15 Reinstall the seat and fuel tank; refer to your factory service manual for specific information on this procedure. Ensure all hoses are installed correctly before securing the fuel tank. The top leg of the Velociraptor mounting bracket rests against the inside edge of the gas tank. STEP 16 Double check the tightness of all related fasteners, check for hose
clearance and check throttle for correct operation, making sure it returns properly, before starting bike.
CAUTION! Ensure that the installation of this product does not interfere with
the proper operation of the motorcycle before riding.
ATTENTION! It is the installer’s responsibility to ensure that all of the fasteners (including preassembled) are tightened before operation of the motorcycle. Küryakyn will not warranty components lost due to improper installation. Periodic maintenance may be required.
Ride On!
VELOCIRAPTOR for 750 SHADOW INSTALLATION
FIG 1
CHROME CONE
PLASTIC CONE
FILTER ELEMENT
MESH SCREEN
OUTER TRIM RING
CHROME CONE
PLASTIC CONE
FILTER ELEMENT
MESH SCREEN OUTER TRIM RING
PIC 6
PIC 7
PIC 8
PIC 9