CoCoMaN Coconut

Processing Machine

Operation Instructions

Virgin Coconut Oil Processing Line

( Fermentation Method )

Method Machine Works Kuala Lumpur, Malaysia

TEL : 603-8052-1925 FAX : 603-8060-1935

Email : sales@methodmachine.com

Website : www.coconutmachine.com

Pre-Processing Preparation

Processing room :

1) Clean and free from dust and debris.

2) Temperature at 28 C to 35 C.

Processing material required :

1) Pure and filtered coconut milk

2) RO water

Processing equipments required :

1) RO water generating system, 200 GPD

2) 50 cm stainless steel tank with cover – 12 units

3) 20 litres transparent plastic container with cover – 50

units

4) Stainless steel strainer – 10 units

5) Steel ladle – 10 units

6) Filter paper – 1 roll

Processing procedures

1) Collect adequate volume of clean and filtered coconut

milk and RO water and store them in 50cm stainless steel

tank with cover.

2) Mix in 1 : 1 ratio of coconut milk and RO water in 20

litres transparent plastic container. Properly close the

fully filled pail with the plastic cover.

3) Keep the coconut milk and RO water mixture for 24 to 30

hours to let the mixture get fermented.

4) After the first fermentation completed, the mixture will

be separated in 3 layers in the platic container : top layer

is oil with some sludge, second layer is water with sludge

and the bottom layer is sludge.

5) Carefully use the steel ladle to scoop as much as possible

the top layer ( oil with sludge ) and keep it in the other

empty 20 litre transparent plastic container. Cover the

container when it is filled.

6) Keep the oil with sludge in the transparent plastic

container for 24 hours for second fermentation to take

place.

7) After the second fermentation is completed, the mixture (

oil with sludge ) will be separated in 2 layers : top layer is

the virgin coconut oil and bottom layer is the sludge.

Carefully use the steel ladle to scoop the top layer, which

is the virgin coconut oil out of the container.

8) Put a filter paper in the stainless steel strainer and place

them on top of a empty 20 litres transparent plastic

container and filter the virgin coconut oil through the

filter paper. Keep the virgin coconut oil in this container

for further packaging works.

9) The virgin coconut oil extracting processes is now

completed.

Note : VCO extraction ratio : 20 – 30 % of coconut milk.

Warranty

We WARRANT to the Original Purchaser of CoCoMaN Coconut

Processing Machines and its ancillary equipments sold by us to be

free from defects in material and workmanship under normal use

and servicing. Our obligation under this warranty shall be limited

to the repair or replacement of any defective parts for a period of

twelve (12) months from the date of handling over the machine

and its ancillary equipments to the Original Purchaser with

regard to the labours and parts ( exclude consumable and wear &

tear parts ), and does not cover damages to the machine and its

ancillary equipments caused by accident, alteration, improper

use, electrical supply, abuse, or failure to follow instructions.

This warranty has no effect and is void unless the Original

Purchaser first call Method Machine Works to discuss with our

technical personnel the machine problems, and, if necessary, for

instructions concerning the repair or replacement of parts.The

informations, specifications and illustrations contained in this

manual represent the latest data available at time of publication.

Right is reserved to make changes as required at the discretion of

Method Machine Works without prior notice.