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1 VARS – The Vange Amateur Radio Society A presentation by: Steve, G0KVZ 30 th July 2009

VARS – The Vange Amateur Radio Society 1 A presentation by: Steve, G0KVZ 30 th July 2009

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1

VARS – The Vange Amateur Radio Society

A presentation by: Steve, G0KVZ

30th July 2009

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VARS – The Vange Amateur Radio Society

• Early power generation and distribution was using d.c.• See: http://en.wikipedia.org/wiki/War_of_Currents

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VARS – The Vange Amateur Radio Society

P = I R2

• The distribution of power at low voltages leads to large losses

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VARS – The Vange Amateur Radio Society

time

Am

plit

ude

• Scientists started to experiment with a.c. electricity

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VARS – The Vange Amateur Radio Society

• The price of copper makes large gauge cables costly• Large gauge cables would require substantial pylons

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VARS – The Vange Amateur Radio Society

• a.c. generation and distribution soon established the transformer

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VARS – The Vange Amateur Radio Society

Left hand rule - Motors Right hand rule - Generators

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VARS – The Vange Amateur Radio Society

?

• A number of variations, but two basic types of device

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VARS – The Vange Amateur Radio Society

• Simple bobbins are easiest to wind

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VARS – The Vange Amateur Radio Society

VideoOfLinearWinding

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VARS – The Vange Amateur Radio Society

Fly winding techniques

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VARS – The Vange Amateur Radio Society

Whiteboard description

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VARS – The Vange Amateur Radio Society

• Standard transformers need the core to be applied after winding

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VARS – The Vange Amateur Radio Society

VideoOfLaminating Machine

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VARS – The Vange Amateur Radio Society

• Ferrite is an alternative core material

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VARS – The Vange Amateur Radio Society

“C” Core transformers

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VARS – The Vange Amateur Radio Society

• Each pass through the centre of the core counts as one turn

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VARS – The Vange Amateur Radio Society

Magnetic flux

Leakage flux

SecondaryWinding

PrimaryWinding

SecondaryWinding

Negligible leakageflux due to lack ofgaps in torus.

• Similarities and differences

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VARS – The Vange Amateur Radio Society

• Toroids often require more work in terminating & finishing

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VARS – The Vange Amateur Radio Society

VideoOfToroidalWinding

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VARS – The Vange Amateur Radio Society

VideoOfToroidal insulation machine

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VARS – The Vange Amateur Radio Society

Advantages of Toroidal designs

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VARS – The Vange Amateur Radio Society

• All types of transformer require environmental protection

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VARS – The Vange Amateur Radio Society

• Some examples of different construction styles

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VARS – The Vange Amateur Radio Society

VideoOfSpring winding

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VARS – The Vange Amateur Radio Society

Design considerations

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VARS – The Vange Amateur Radio Society

configuration

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VARS – The Vange Amateur Radio Society

Modification

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VARS – The Vange Amateur Radio Society