Varco Systems

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Varco Systems

Amphion Tool Control and Integrated Rig Systems

Varco SystemsAmphion Tool Control and Integrated Rig Systems

Amphion Controllers - Tool Control Platform Varco's commitment to providing far greater levels of automation at a fraction of the complexity of traditional control systems has resulted in the development of the Amphion platform. Unlike conventional PLC based systems, which typically require a separate tool control cabinet for each tool, the Amphion platform accommodates up to nine separate Amphion Controllers in one Multi-Tool Control Cabinet (MTC).

While the Amphion Controller is similar to a programmable logic controller (PLC) in robustness, size, and application, it also offers several improvements over the traditional PLC:

■ Over 50 times the processing power allows for true robotics and a much higher level of automation for tools like Pipe Racking Systems and ZMS collision avoidance.

■ Industry standard flash storage media (Compact Flash) has 1,000 times greater capacity for system, application and data logging storage.

■ Built-in web server allows any networked computer having a web browser to access sophisticated screens that run Setup Wizards, Diagnostics and display Tool Manuals/Drawings and Operator's Screens.

The OLD Way - ConventionalPLC technology requires indi-vidual tool control cabinets foreach tool.

The NEW way - Simple, compact, lightweight Multi-Tool Control Cabinet offers tremendous cost and space saving advantages.

MTC

Varco’s new systems place remote I/O directly on individual tools, eliminating hundreds and sometimes thousands of terminations on the installation and minimizing space requirements in local equipment rooms.

Amphion CS Integrated Rig Systems HMI (Human Machine Interface) screen based systems provide greater flexibility to the drilling process within an integrated rig control scheme. Such systems, often named SCADA systems, offer improved productivity while increasing operator safety. However, adding this functionality to a rig typically requires even more cabinets filled with PC’s and data acquisition servers, adding a high level of complication and long term “IT” support for these installations. The Amphion platform changes this traditional paradigm by embedding all of the attributes of a typical Supervisory Control and Data Acquisition (SCADA) system into each and every tool controller. These attributes include full diagnostics, graphing, trending, alarming and logging. Full access to this functionality is through any networked thin-client HMI (not a PC!) with a web browser. Operator workstations are simply composed of thin-client HMI’s running web browsers on the network. Each Varco tool on the network offers it own web server. Process specific screens (Drill, Trip, etc.) enable complete control of active equipment from one screen.

Redundant Ethernet Ring

Varco Drilling Tools

Operator Workstations

Profibus

AmphionController

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Varco Systems

Amphion CS Integrated Rig Systems

Amphion CS Integrated Rig Systems

Varco's unique Amphion Platform provides a simple architecture to connect multiple tools together and provide fully integrated Human Machine Interface (HMI) stations for monitoring and control of the drilling process.This is Varco’s new Amphion CS integrated control solution.

Traditional approaches to integrated systems design utilize PC-based servers and PC-based Thick-Client workstations in addition to the tool control systems. This can add great expense and complexity (maintenance headaches) to the overall drilling system. The unique Amphion MTC (multi-tool control cabinet) concept concentrates all of the individual control systems for the rig into as few as one control cabinet. Integral to this cabinet are the base components needed to extend this basic system and add Thin-Client HMI touchscreens (PC-less) for full rig Supervisory Control and Data Acquisition (SCADA) capability.

Low end control systems

as requirements dictate

for just one or a few toolscan be easily andeconomically upscaled

Old v. New — Conventional architecture

PLC control systems require ninecontrol cabinets to run nine tools

With Amphion technology, the same controlsystems plus rig integration capabilities arecontained in one scalable MTC cabinet

Front entry workstations are ideal for

even with elevated placement. unobstructed rotary to crown visibility,

Amphion CS Systems are easily configured Tools Simply select the Varco rig floor tools needed for your application from this catalog. Since most Varco tools are now powered by integral Amphion technology, no complicated or expensive I/O interfaces or “middle-ware” are required. To incorporate non-Varco tools, a custom Amphion Gateway solution is offered. Thin Client HMI Workstations Workstations are ergonomically designed for workspace fit and function. Chair model workstations also include all discreet switches and controls required for specific tool operations. HMI workstations bring full SCADA capability to your rig. ControllersNow add up the number of tools, gateways and chair workstations to determine the number of Amphion Controllers that will be housed in the Multi-Tool Control Cabinet. MTCThe number and type of Multi-Tool Control Cabinets is determined by your controller quantity requirements. Small 5 slot and full sized 9 controller slot models are available. You now have a complete control system to operate your tools. To accommodate simple, scalable expansion, all workstations are interconnected with each other and the MTC via a fiber Ethernet ring. Benefit Summary

■ Superior tool control capability and cost performance benefits versus a traditional PLC

■ Ergonomic driller’s workstations economically enhance control of the drilling process for land and offshore rigs

■ Reduced complexity and reduced cost compared with conventional systems

■ Reduced cabling, installation and commissioning

■ Simplified maintenance and troubleshooting, plus connectivity for e-drill remote support

Ergonomically designed rotatingstand-sit workstation gives thedriller a comfortable and flexibleworking environment

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Varco Systems

Automated Drawworks Systems


The ADS family of hoisting systems represents the next step in Varco's strategy to continuously advance the efficiency, productivity and safety of the drilling process. Varco applied the same advanced technology they used to design their AC top drives and automated pipe handling system to the hoisting process. The result is a feature-rich hoisting system that dramatically reduces time-to-depth and provides drillers with enhanced hoisting control capabilities.

The Varco ADS:■ AC-powered motors that provide

significantly more performance and have made possible a machine that requires approximately half the space and weight with lower maintenance than traditional drawworks.

■ A sophisticated braking system that offers precise proportional control, to improve drilling and tripping efficiency while increasing safety.

■ Automation of repetitive hoisting and drilling operations through user-friendly, touchscreen Electronic Driller interface or V-ICIS eD.

■ Unique AC-power control characteristics, such as regenerative braking and load holding without using the friction brakes.

ADS Performance Model

ADS Modularity

500,000

1,000,000

2,000,000

1,500,000

2,500,000

ADS-10S ADS-30QADS-30TADS-10D

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Varco Systems


Other configurations available, left or right-hand arrangements, spooling from back or front of drum.

35

Varco Systems


ADS System OverviewSystem Features

■ Choice of one, two, three or four AC motors with regenerative braking (see specifications chart).

■ High capacity water-and aircooled disc braking system offers precision control of the dynamic and static braking capabilities.

■ Robust single-speed gear drive reduces space and maintenance requirements.

■ Powered by drilling-industry proven variable frequency drives.

■ Single unitized frame with simplified drum with a significantly reduce moment of inertia.

■ Choice of Manual, Electronic Driller, V-ICIS eD™ or V-ICIS control systems

Performance Benefits■ Dramatically improves trip cycle time with 16%

faster hoisting times and 30% faster lowering times compared to traditional DC-powered drawworks. This is achieved through much lower rotating inertia and the higher performance of AC motors. Also has a faster maximum speed for a given hook load because the ADS maximizes available AC horsepower.

■ Increased safety due to consistent automated machine control during night operations, during periods of poor visibility or on compact rig floors.

■ Reduces maintenance because of AC technology benefits, single-speed transmission and externalbrake systems.

Comparison of ADS Model Performance and Specifications

ADS-10S ADS-10SD ADS-10D ADS-10T ADS-30T ADS-30QHP 1500 2250 3000 3750 4500 6000

Drum Size (in.) 30x55 36x71 36x71 36x71 44x84 54x98

Lines81012

81012

101214

101214

121416

121416

Hook Load (lbs.) @ max. torque530,000643,000750,000

660,000800,000930,000

1,075,0001,255,0001,425,000

1,219,0001,423,0001,617,000

1,600,0001,820,0002.025,000

2,020,0002,300,0002,550,000

Skid Dimensions (ft.) 10x16 10x23 10x26 10x30 12x26 12x30

Weight (lbs.) 55,000 63,000 98,800 110,000 154,000 164,000

Rig Equipment Sensors

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Varco Systems

Electronic Driller

Electronic Driller

Maximizing the drilling performance of today's complex drilling programs requires greater control of the drawworks. Varco's Electronic

Driller provides that control by helping drillers carefully monitor multiple parameters and make instant control adjustments.Field data on the Electronic Driller indicates a significant reduction in average rotating hours when compared to offset wells drilled with pneumatic auto drillers or by hand.Electronic Driller is the only auto drilling system that maintains a constant drilling state through continuous pay out of the drill line. This constancy ensures optimum bit contact with the formation, thereby reducing bit bounce and increasing productivity. Equally impressive is the greater repeatability of drilling performance in wells drilled with the Electronic Driller.Varco's drilling system also provides safer rig operations during tripping. Connection times improve because the Electronic Driller can reposition the elevator for the floormen and derrickman, which reduces driller stress by helping him with critical control functions.

Disc BrakesTo achieve the full benefits of the Electronic Drillers' control capabilities, the Drawworks auxiliary brake is replaced by a plate disc brake assembly. Unlike electromagnetic or traditional band brakes, Electronic Driller is able to use the plate disc brake to maintain a constant drilling state under varying load conditions.For rigs with existing disc brakes, the Electronic Driller can easily be integrated for proper control. For rigs without disc brakes, the Varco system offers a disc brake module, suitable for rig upgrades or new drawworks installations. And since our disc brake remains virtually silent during operation (in contrast to band brakes), the rig crew enjoys a safer working environment. Actual brake specification and configuration will depend on a rig survey.Electronic Driller Features

■ Maintains steady drilling condition through improved control of the Drawworks' disc brake

■ Maintains a constant control parameter, i.e.WOB, delta-P (used with downhole motor) orsurface torque

■ Ability to monitor and switch between controlparameters (WOB, delta-P, torque and ROP)

■ Secondary parameters can be used torespond to abnormal drilling conditions

■ Varco's control logic allows for smooth, continuous pay out of drill line

■ Safer rig operations through block control and the elimination of band brake’s quealing

■ Crown and floor savers prevent traveling assembly collisions

■ Traveling block speed limits protect against swab and surge effects

■ Weight deviation (pipe drag) monitoring detects overpull and slack-off weight situations during POOH and RIH

■ Fully integrates with Rigsense and V-ICIS systems

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Varco Systems

Electronic Driller

38

Varco Systems

Pipe Handling Systems Comparison



APPLICATION FUNCTIONS

PIPE RACKING SYSTEMS

TRIPPING STAND BUILD-ING

PICK-UP/LAY-DOWN

RISERTAILING

RACKINGCONFIG.

PRS-3i Dynamic Offshore DC & DP Triples Yes Yes Yes X-Y

PRS-4i Dynamic Offshore

DC, DP Triples &Casing Doubles Yes Yes Yes Parallel

PRS-5 Dynamic Offshore

DP Quads & DC, Casing Triples No No Yes Parallel

PRS-6is Dynamic Offshore

DP Quads & DC, Casing Triples Yes Yes Yes Parallel

PRS-8/8i Dynamic Offshore DC & DP Triples Optional Yes Yes X-Y

PHM-3i Dynamic Offshore DC & DP Triples No No Yes X-Y

RIG FLOOR EQUIPMENT

AR3200

Dynamic Offshore Automated make-up and break-out of DP & DC, remote or local operations.

AR4500

Dynamic Offshore Automated make-up and break-out of DP, DC, Stabilizers and Drill Bits, remote or local

operations.

AR5000

Dynamic Offshore Automated make-up and break-out of DP, Drill Bits and Casing, remote or local

operations.

ST-80

Land or small fixed offshore Automated make-up and break-out of DP, DC, local operations

TW-103 Land or small fixed offshore Mechanized make-up and break-out of DP, DC and BHAs offline or local operations.

PIPE TRANSFERSYSTEMS

PLS-3 Dynamic Offshore

Positive, safe and efficient PLC-controlled transfer of tubulars from a horizontal conveyor to vertical rig floor handling system. Slewing arm function for mousehole stand building operations.

PLS-5 Dynamic Offshore

Positive, safe and efficient PLC-controlled transfer of tubulars from a horizontal conveyor to vertical rig floor handling system. Translating arm function for mousehole stand building operations.

PDM-1 Dynamic Offshore Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.

PDM-2 Fixed offshore rigs Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.

Conveyors Dynamic Offshore

Safely transports tubulars of various lengths and sizes at up to a maximum 18 degree angle.

RHS-1 Dynamic Offshore

Powered carts provide a positive, safe and efficient handling of heavy riser from loading area to well center.

RHS-2 DynamicOffshore

Powered cart on cart design providing a safe positive, an efficient handling of heavy riser from its loading area to well center. Self raising leading edge clears large well center mounted Riser Spiders.

PKM-700T Dynamic Offshore Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.

PKM-875T Dynamic Offshore Remotely controlled, pipe deck management machine. Loads catwalk or conveyor.

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Varco Systems


Pipe Handling Systems Comparison — Continued

Tubular Handling Weight (Excl. Fingerboards)

Drill Pipe &Drill Collars Casing Hoisting/lifting

Capacity

PIPE PACKING SYSTEMS

PRS-3i3 1/2” to 9 3/4”(89 to 247 mm)

No 22,000 lbs.(9,980 kg)

68,000 lbs.(30, 850 kg)

PRS-4i3 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

22,000 lbs.(9,980 kg)

117,000 lbs.(53,500 kg)

PRS-53 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

30,000 lbs.(13,600 kg)

169,000 lbs.(76,700 kg)

PRS-6is3 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

22,000 lbs.(9,980 kg)

157,000 lbs.(71,391 kg)

PRS-8/8i3 1/2” to 9 3/4”(89 to 247 mm)

No 22,000 lbs. (9,980 kg)

42,000 lbs.(19,050 kg)

PHM-3i3 1/2” to 9 3/4”(89 to 247 mm)

No 25,000 lbs.(11,340 kg)

80,000 lbs.(36,300 kg)

RIG FLOOR EQUIPMENT

AR3200

3 1/2” to 9 3/4”(89 to 247 mm)

Clearance for 18”stabilizers

No N/A 12,100 lbs.(5,490 kg)

AR4500

3 1/2” to 9 3/4” (89 to 247 mm)

Clearance for 18” stabilizers

No N/A 16,000 lbs.(7,260 kg)

AR5000

3 1/2” to 9 3/4” (89 to 247 mm)

Clearance for 18” stabilizers

2-3/8” to 20”(60 to 510 mm)

N/A 16,000 lbs.(7,260 kg)

ST-80

DP 2 7/8” to 6 5/8”(73 to 163 mm)

DC 4 1/4” to 8 1/2” (108 to 216 mm)

No N/A 5,250 lbs.(2,400 kg)

TW-1033 1/2” to 9 3/4”(89 to 247 mm)

No N/A 3,400 lbs.(1,540 kg)

PIPE TRANSFERSYSTEMS

PLS-33 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

7,000 lbs.(3,175 kg)

36,000 lbs.(16,330 kg)

PLS-53 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

10,000 lbs.(4,540 kg)

111,000 lbs.(50,350 kg)

PDM-13 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

7,000 lbs.(3,175 kg)

25,000 lbs.(11,340 kg)

PDM-23 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

7,000 lbs.(3,175 kg)

32,000 lbs(14,520 kg)

Conveyors3 1/2” to 9 3/4”(89 to 247 mm)

5” to 20”(130 to 510 mm)

7,000 lbs.(3,175 kg)

500 lbs./ft(745 kg/m)

RHS-1 Custom cart “buckets” to handle riser up to 46” O.D.

50,000 lbs.(22,680 kg)

13,000 lbs(5,900 kg)

RHS-2 Custom cart “buckets” to handle riser up to 60” O.D.

100,000 lbs.(45,260 kg)

40,000 lbs(18,150 kg)

PKM-700T2 7/8” to 9 3/4”(73 to 247 mm)

5” to 20”(130 to 510 mm)

5,000 lbs.(2,272 kg)

28,050 lbs(12,750 kg)

PKM-875T2 7/8” to 9 3/4”(73 to 247 mm)

5” to 20”(130 to 510 mm)

7,700 lbs.(3,500 kg)

36,300 lbs(16,500 kg)

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Varco Systems


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Varco Systems

Pipe Racking System

Pipe Racking System

PRS-3i

The PRS-3i has been developed for medium to large dynamic offshore drilling rigs. It offers a wide range of benefits to rig operations, including offline drill pipe stand building while drilling ahead and pick-up lay-down of singles. Engineered for durability, reliability and ease of operation, the PRS-3i utilizes modular PRS design standards to ensure uniformity and optimum operational flexibility. Operating from a single beam seam welded column, its upper arm has a rated hoisting capacity of 22,000 lbs., which, in conjunction with its lower tailing/guide arm, offers a capability of offline drill pipe stand building and casing tailing off a feed conveyor system. Riser single’s tailing is accomplished using the upper arm assembly and a TDS. Fingerboard layouts are based on an X-Y pattern, thereby maximizing drill pipe storage capacity while still compact enough to be retrofitted into many of today’s MODU derricks. A state of the art system delivers consistent reliability with high performance, ensuring its operators are able to maintain safe high speed operations across its range.

X-Y Racking ConfigurationA traditional X-Y fully latched Fingerboard layout is used with the PRS-3i. This compact design maximizes available Drill Pipe storage area while being suitable for retrofit into many of today’s MODU derricks.

SpecificationsWeights (typical)

System 68,000 lb. (30,850 kg)

Fingerboard 14,000 lb. (6,350 kg)

Overall DimensionsHeight (typical) 88 feet (26.8 m)

Operating Envelope 92”minimum diameter (2,350 mm)

TravelReach 15 feet (4.6 m)

Hoist Stroke 52 feet (15.8 m)

Rotation 180º

Tubular Capacities

Pipe Size 3 1/2” to 9 3/4” (90 to 245 mm)

Hoist Safe Working Load 22,000 lb. (9,980 kg)

Finger Board

Grip Jaw(Hoist)

Claw Assembly(Guide)

Lower Drive

Upper Drive

Upper Arm

StructuralColumn

Tailing Arm

Floor Track

Upper Arm

Overall Height — 88 ft.

(X-Y Racking)

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Varco Systems

Pipe Racking System

PRS-4i

The PRS-4i builds on the capabilities of the PRS-3i by offering casing stand building and racking, and has been developed primarily for large dynamic offshore drilling rigs. It offers a wide range of benefits to rig operations, including offline drill pipe/casing stand building while drilling ahead, and pick-up lay-down of singles. Engineered for durability, reliability and ease of operation, the PRS-4i utilizes modular PRS design standards to ensure uniformity and optimum operational flexibility. Operating from a 107’ single beam seam welded column, its upper arm has a rated hoisting capacity of 22,000 lbs., which, in conjunction with its lower tailing/guide arm, offers a capability of offline drill pipe stand building and casing tailing off a feed conveyor system. Riser single’s tailing is accomplished using the upper arm assembly and a TDS. Fingerboard layouts are based on a parallel-racking pattern, which offers large amounts of drill pipe and casing storage capacity; adjustable fingers spacing further enhances the flexibility of this system for deep water drilling programs. A state of the art system delivers consistent reliability with high performance ensuring operators are able to maintain high speed operations safely across its range of capability.

Parallel Racking ConfigurationA parallel fully latched fixed/adjustable Fingerboard layout is used with the PRS-4i, providing large amounts of storage for Drill Pipe and Casing.


System 117,000 lb. (53,100 kg)



Operating Envelope 96” minimum diameter (2,440 mm)


Hoist Stroke 64 feet (16.2 m)

Rotation 270º

Tubular Capacities

Pipe Size 3 1/2” to 20” (90 to 510 mm)


Upper Track

Grip Jaw(Hoist)


Lower Drive

Upper Drive

StructuralColumn

Tailing Arm

Floor Track

Upper Arm


Finger BoardParallel Racking

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Varco Systems

Pipe Racking System

PRS-5

The PRS-5 is a vertical pipe handling system, specifically designed and built to utilize the Parallel Racking of the PRS-4i with the addition of fourble handling capability on large Drillship and Semi-Submersible applications. This semi-automatic, remote controlled tripping machine is designed for handling fourbles of drill pipe or drill collar and triples of casing. The PRS-5 is capable of racking stands built off-line by a powered mousehole and PLS system. Increased load capability, within the standard application of existing designs, is obtained by utilizing two load-sharing hoist arms used on previous dynamic models of PRS.

Parallel Racking ConfigurationA parallel fully latched fixed/adjustable Fingerboard layout is used with the PRS-5, providing large amounts of storage for Drill Pipe and Casing.


System 169,000 lb. (76,660 kg)



Operating Envelope 96” minimum diameter (2,440 mm)


Hoist Stroke - upper arm 15 feet (4.6 m)

Hoist Stroke - lower arm 23 feet (7.0 m)

Rotation 270º

Tubular Capacities

Pipe Size 3 1/2” to 20” (90 to 510 mm)


Upper Track

Grip Jaw(Hoist)


Lower Drive

Upper Drive

StructuralColumn

Tailing Arm

Floor Track

Upper Arm



BellyBoardGrip Jaw(Hoist)

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Varco Systems

Pipe Racking System

PRS-6is

The PRS-6is is the latest addition to the PRS family of semi-automatic, remote controlled rackers, designed with the fourble handling features of the PRS-5 and the lower tailing operations of the PRS-4i. The PRS-6is is a two arm racker designed to rack fourbles of drill pipe and triples of casing. This racker is capable of pick-up and laydown operations for off-line stand building while eliminating the need for a separate PLS and powered Foxhole system. This is the ultimate Pipe

Racking System for large offshore applications.

Parallel Racking ConfigurationA parallel fully latched fixed/adjustable Fingerboard layout is used with the PRS-6is, providing large amounts of storage for Drill Pipe and Casing.


System 157,400 lb. (71,395 kg)



Operating Envelope 96” dia. min. (2,440 mm)


Hoist Stroke 105 feet (32 m)

Rotation 270º

Tubular Capacities

Pipe Size 3 1/2” to 20” (90 to 510 mm)

Hoist Safe Working Load 22,000 lb. (9.956 kg)

Upper Track

Grip Jaw(Hoist)


Lower Drive

Upper Drive

StructuralColumn

Tailing Arm

Floor Track

Upper Arm



BellyBoard

45

Varco Systems

Pipe Racking System

PRS-8/8i

The newest and most compact model of Varco’s family of Pipe Racking Systems, the PRS-8/8i has been designed for medium to large offshore and land rigs. Engineered for durability, reliability and ease of operation, the PRS-8/8i utilizes the modular PRS design standards to ensure uniformity and optimum operational flexibility. A state of the art control system delivers consistent reliability with high performance, enabling operators to maintain safe, highspeed operations across its range. The PRS-8 offers automated tripping capabilities while the PRS-8i offers both automated tripping and a hoist stroke for offline stand building.

X-Y Racking Configuration

A traditional X-Y fully latched Fingerboard layout is used with the PRS-8/8i. This compact design maximizes available Drill Pipe storage area while being suitable for retrofit into many of today’s MODU derricks.


System 65,500 lb. (29,710 kg)


Overall DimensionsHeight (typical) 88 ft (26.8 m)

Operating Envelope 70 in. minimum diameter(1,778 mm)

TravelReach 12 ft (3.7 m)

Hoist Stroke - PSR-8 6 ft, 3 in. (1.9 m)

Hoist Stroke - PSR-8i 52 ft (15.9 m)

Rotation 225º

Tubular Capacities

Pipe Size 3 1/2in. to 9 3/4in. (90 to 245 mm)

Hoist Safe Working Load 22,000 lb. (9.980 kg)

Upper Arm(6’ 3” Travel)

Upper Track

UpperDrive

Upper Arm(52’

Travel)

StructuralColumn

Grip JawHoist

FloorTrack

LowerArm

LowerDrive

PRS-8PRS-8i

Overall Height – 88 ft

46

Varco Systems

Pipe Handling Machine

Pipe Handling Machine

PHM-3i

The Varco PHM is an integrated system that automatically trips stands of drill pipe and drill collars, breaks them out or makes them up (using Varco’s Iron Roughnecks™ automatic torque and spinning wrench) and racks them, ready for the next trip. The entire system is under the complete control of an operator, in an environmentally-controlled cabin, who monitors the operation through a closed circuit camera located directly above the fingerboard. The operator, driller and single floor hand are all the personnel required to run a drilling system inside the derrick. And because of the PHM’s modular design, it can be factory assembled and tested, reducing the time and cost of installation.

SpecificationsTorque Wrench:

Gateless, Hydraulic Cylinder

Max. Torque (make-up) 100,000 lb. ft (135,600 Nm)

Max. Torque (break-out) 120,000 lb. ft (162,720 Nm)

Tubular Size Range3 1/2” to 9 3/4”

(73 to 248 mm) O.D.

Spinning Wrench:4 Roller, 4 Motor, Gearless, Direct Drive

Stall Torque (5" O.D. Pipe) 2,000 lb. ft. (2,712 Nm)

Tubular Size RangeO.D. 2 7/8” to 9 3/4”

(73 to 248 mm)

Pipe Handling Assembly:Hydraulic/Electric

Lifting Capacity 25,000 lbs. (11,339 kg)

Stand Length Range 90 to 110 ft. (27.4 to 33.5 m)

Reach 12 ft. (3.66 m)

Rotation ±90°

Diving Board

Grip Jaw Roller

Controller Jaw

Integrated Roughneck

Upper Arm

PHM Column

Lower Arm

Floor Tracks

Upper Arm

makes connections up to20’ off of the drill floor

RemoteAir Operated

Full LatchFingerboard

Overall Height – 88 ft

Varco Systems

Automated Iron Roughnecks™

Automated Iron Roughnecks™

AR3200, AR4500 and AR5000Over twenty years ago, Varco engineers began addressing the safety and efficiency issues created by the movement of tubulars from the pipe deck to well center. The Varco Iron Roughneck was to become the first in a long series of proven pipe-handling products. Each has been designed to provide “hands-off” tubular handling at well center by automating the making and breaking of connections. The Varco Automated Iron Roughneck AR3200 includes the latest advancements in automated pipe handling. At the touch of a button, the unit automatically moves along its tracks to the tool joint, spins in and makes-up, or breaks-out and spins out the connection, and then moves back to its home position. The Varco AR4500 incorporates the technological innovations of its predecessors while adding additional features required on large offshore rigs. Incorporation of a variable elevation spinning wrench and an integrated Mud Bucket allows handling of many types of tubulars such as fluted drill collars, stabilizers, crossover subs, downhole motor sleeves, MWD tools and tri-cone and diamond-type drill bits. The AR5000, using the features of the AR4500, incorporates a modular design that allows the Spintorq module to be removed from the carriage and replaced with other modules such as one for a 10 3/4” or 20” casing module.

AR4500

Spintorq

Carriage

Casing

AR5000

47

Features AR3200 AR4500 AR5000 ST80

Application:Retrofit Jack-ups,Semisubmersiblesand other offshore

Automated offshorerigs with automated

pipehandling systems

Automated offshorerigs with automated

pipehandling systems

Land rigs, forfrequent rig moves

Function:Automated make-up and break-out of DP and DC,

remote or local operations

Automated make-up and break-out of DP, DC,

Stabilizers and Drill Bits

Automated make-up and break-out of DP, DC,

Casing Stabilizers and Drill Bits

Automated make-up and break-out of DP, DC, Stabi-

lizers and Drill Bits, local Operation (remote

Operation optional)

TubularHandling:

3 1/2 in. to 9 3/4 in.(89 to 247 mm),

Clearance for 18 in. Stabilizers

3 1/2 in. to 9 3/4 in.(89 to 247 mm),

Clearance for 18 in.Stabilizers

3 1/2 in. to 9 3/4 in.(89 to 247 mm),

Casing 2 3/8 in. to 20 in. (60 to 508 mm),

Clearance for 18 in. Stabilizers

4 1/4 in. to 8 1/2 in.(108 to 216 mm), drill pipe

range from 3 1/2 in. to5 1/2 in.

Weight: 12,110 lbs.(5,675 kg)

16,000 lbs.(7,260 kg)

16,000 lbs.(7,260 kg)

5,250 lbs.(2,400 kg)

48

Varco Systems

Pipe Handling Accessories

Pipe Handling Accessories

Spintorq ST80The ST80 Spintorq is the latest and most compact member of Varco’s family of Roughneck products, 44% lighter and smaller than the others Iron Roughnecks. The tool is pedestal mounted, for applications where fast rig-up and rig-down are required. The compact ST80 frame is mounted in a small hanger for application on rigs with limited floor space that are too small for floor track-mounted Roughnecks. This hydraulically powered tool is capable of handling all tool joint connections on land rigs, most platform and jack-up rigs.

Telescopic ArmVarco’s Telescopic Arm makes it easy to guide drill pipe, casing and collars on the drill floor. The Arm can extend up to 36 feet

and swivel 300º around its base. Quickly interchangeable gripping heads can handle 3” to 5 1/2” drill pipe, 6” to 9 5/8” collars, all sizes of casing and marine risers. And the Varco Telescopic Arm can lift up to 1,500 lb. at full extension, push a load of up to 6,000 lb. and swivel with a maximum torque of 20,000 lb. ft. All actions are remotely controlled safely from the rig floor. There is a model and size to fit most any rig.

Foxhole® Slip Assembly

Auxiliary Foxhole® SystemsVarco offers two Auxiliary Foxhole® Systems that provide the Pipehandling System with the ability to make-up or break-out stands off-line while drilling ahead.

Foxhole® Hoist Assembly (FHA) – The FHA is composed of a square Foxhole® tube (28 feet only) with a traveling bottom, or plug, attached to a hoist assembly. The Cylinder Hoist Assembly moves the plug inside the Foxhole® tube and is capable of hoisting 22,000 lb. through 28 feet of stroke. The lifting capacity of the Hoist Assembly comes from an 8-inch-bore cylinder mounted to a guide framework. At the base of the frame on the cylinder system is a crown-like arrangement with four sheaves that provide a 4:1 advantage for the hoist. The entire lifting cable is concealed under the drill floor.

Foxhole® Slip Assembly (FSA) – The FSA provides an alternative to the FHA with a simple set of remotely operated Foxhole® slips to aid stand building when used with a PRS-3i, PRS-4i, PRS-6is, or PRS-8i. The system mounts flush with the rig floor and can support a range from 2 7/8” up to 20” with a maximum load of 22,000 lbs.

FHA SpecificationsLift Capacity 22,000 lbs. (10,000 kg)

Plug Vertical Travel up to 28 ft. (8.5 m)

Pipe Size O.D. 2 7/8” to 9 3/4” (73 to 248 mm)

Load Hoist Speed 1.5 ft/sec (0.5 m/sec)

Req. Hydraulic Pressure 2,500 PSI (172 Bar)

Req. Flow Rate 59 GPM (222 L/min)

Hoist Assembly Weight 8,000 lbs. (3,627 kg)

Foxhole Assembly Weight 5,500 lbs. (2,494 kg) typical

49

Varco Systems

Pick-up/Lay-down System

Pick-up/Lay-down System

PLS-3/5

The Varco PLS-3 and PLS-5 Pick-up/Lay-down Systems provide the ability to remotely hoist tubulars from the V-door position to vertical, dramatically increasing drill floor safety and efficiency. The PLS-3 serves well center and a mousehole located between the center of the set back and well. The PLS-5 serves mouseholes in line with well center and the V-door. Together with a vertical pipe racking system, manual handling of tubulars on the drill floor is virtually eliminated. The PLS-3 system consists of a guide rail assembly, lift arm with slew capability, carriage, winch, interchangeable jaws for drill pipe/drill collar and casing and control console. The PLS-5 system consists of a guide-rail assembly, lift arm with telescoping positioning capability, carriage, winch, interchangeable jaws for drill pipe/drill collar or casing and a control console. Either system can hoist both Range II and Range III tubulars weighing up to 7,000 lb. with up to 20 in. OD. When combined with a vertical pipe racking machine and powered auxiliary mousehole system, they can be used to make up stands clear of well center operations without the use of the traveling assembly.

Controls for these systems are provided in a mountable console that can be located in the Assistant Driller’s cabin.

SpecificationsPLS-3

Tubular Capacities:

Range II OD 2 7/8” to 9 3/4” (73 to 248 mm)

Range III OD 10 3/4” to 20” (273 to 508 mm)

Loading Capacities:Range II 7,000 lb. (3,175 kg)

Range III 7,000 lb. (3,175 kg)

Mounting drill floor or built into derrick

Vertical Travel 40 ft. (12.19 m)

Slew Rotation ±30° (non-slew optional)

Elevation Rotation ±90°

System Weight 36,000 lb. (16,329 kg)

PLS-5Tubular Capacities:

Range II/III OD 2 7/8” to 9 3/4” (73 to 248 mm)

Range III OD 10-3/4" to 20" (273 to 508 mm)

Loading Capacities:Range II 10,000 lb. (4,536 kg)

Range III 10,000 lb. (4,536 kg)

Mounting Drill floor or built into derrick

Vertical Travel 82 ft. (25 m)

Elevation Rotation 90°

System Weight 111,000 lb. (50,346 kg)

AdjustableTwo-Position Hoist

CarriageTelescopingLift Arm

SpinningJaw

GrippingJaw

GuideRail

FeedConveyor

50

Varco Systems

Pipe Conveyor Systems

Pipe Conveyor Systems

PTC

Varco Pipe Conveyor systems are a reliable and safe way to continuously feed tubulars, or smaller items, on and off the rig floor. The lightweight, modular technology of Varco Systems make them flexible enough for practically any application. Systems are available in three basic modular designs to satisfy a variety of requirements.

Fixed LengthFixed length conveyor systems borrow their technology from quarry mining conveyor belts and are designed to transfer tubulars

at various angles. The strength and durability of these systems have been proven in a variety of demanding drilling applications.

Variable LengthThese systems are designed to transfer tubulars at various lengths and angles. They consist of a series of hydraulically powered feed rollers, added to a basic Varco Conveyor, to adjust for the varying length. They are designed to be skidded to accommodate a range of well slot positions

Pipe Bridge ConveyorPipe Bridge Conveyors are designed as a bridge system for jack-up applications allowing the drilling module to be completely removed from a jack-up and placed on a platform. The system is powered by hydraulic feed rollers.

Conveyor, Multiple Tubular Loading

SpecificationsTubular Capacities:

Range II/III OD 2 7/8” to 9 3/4” (73 to 248 mm)

Range III OD 10 3/4” to 20” (273 to 508 mm)

Loading Capacities:

Range II 7,000 lb. (3,175 kg) or 15,000 lb. (6,804 kg)

Range III 7,000 lb. (3,175 kg) or 15,000 lb. (6,804 kg)

Mounting: Drill floor and pipe deck

Travel: Unlimited

Length: Custom to application

System Weight: 36,000 lb. (16,329 kg) Typical

51

Varco Systems

Pipe Deck Machine

Pipe Deck Machine

PDM “Pipemite”The Pipe Deck Machine (PDM) handles tubulars on the pipe deck without physical intervention by the rig crew. Moving horizontally along a deck-mounted track, the PDM covers the entire pipe deck area to transfer tubulars to and from the horizontal storage racks and conveyor. The system is designed for installation on existing rigs with minimal modifications to pipe deck and substructure.

The PDM can hoist drill collars up to 9 3/4” and casing up to 20” diameter with a hoisting range of approximately 11 feet. This allows singles to be handled over the samson posts and onto a conveyor. Tubulars are retained by a lifting head with adjustable plates to fit the diameter of the tubular. The design of these plates creates an underside support for the tubulars. The PDM boom tilts to limit bending of the tubulars and interference with the samson post or conveyors. An optional CCTV can also be housed in the boom to provide close-up visibility of the jaw, ensuring accurate positioning on the pipedeck. And the PDM’s modular design facilitates factory testing to decrease installation time and rig costs.Specifications

PhysicalWeight 25,000 lbs. (11,603 kg)

Length 216 in. (5,486 mm)

Width 52 in. (1,321 mm)

Height (retracted) 150 in. (3,810 mm)

TravelVertical Stroke (lift head) 11 ft. (3.4 M) (15 ft. Optional)

Horizontal (machine) As required

Capacity

Diameter (O.D.) 2 7/8” to 20” (73 to 508 mm)

Joint SWL 7,000 lbs. (3,573 kg)

52

Varco Systems

Marine Riser Handling System

Marine Riser Handling System

RHSVarco offers two Riser Handling Systems (RHS) for handling marine riser to and from the well center. Applications for RHS range from conventional marine riser systems on floating rigs to special riser systems used on tension leg platforms. The system also can be used as a fixed installation for handling casing and conductor pipe. When the RHS is integrated with other Varco mechanized equipment such as a top drive, block retract system and Pipe Racking System, they comprise a complete “hands off” riser handling system that improves safety of riser running operations, enhances performance and reduces operating costs. RHS-1 This system consists of two hydraulically powered trolleys that run on a cogged rail. The trolleys are linked hydraulically only when sharing a riser load; otherwise they are powered independently. A support saddle for the rear trolley pivots, allowing the trolley to guide and support the rear riser almost to well center as the front end is being hoisted by a TDS into the derrick. Each trolley is equipped with changeable buckets to adapt to various configurations of riser.

RHS-2 The RHS-2 consists of a compound “trolley on trolley” system that is chain-driven by hydraulic motors. The lower trolley runs from the catwalk to just short of well center and then pivots up so the front end cantilevers over well center via a stabilized hydraulic lift system. This allows the upper trolley to guide the riser to well center clearing large riser spiders. The upper trolley support bucket pivots while guiding the riser. The lower cart has a multi-axle front roller assembly with a long wheel base to allow travel over limited floor gaps created by gantry crane tracks/path requirements.

SpecificationsRiser Sizes (max)

RHS-1100 ft. joints46” OD50,000 lbs. (22,680 kg)

RHS-2100 ft. joints60” OD100,000 lbs. (45,360 kg)

SpeedRHS-1 2.5 ft/sec.

RHS-2 Lower Trolley – 1.4 ft/secUpper Trolley – 2.5 ft/sec

WeightRHS-1 13,000 lbs. (5,897 kg)

RHS-2 40,000 lbs. (18,144 kg)

53

Varco Systems

Top Drives Comparison



Features TDS-4H, TDS-4S IDS-4A

Application: All offshore Rigs, Barges and Large Land Rigs Jack-ups, Platforms, Barges and Land Rigs

Motor: GE 752 Series or Shunt Hi-Torque DC Motor, 1130 HP GE GEB-IDS AC Motor, 1150 HP

API HoistingCapacity: 650 or 750 ton 500 ton

Dolly Sizing: (setback x spacing)1

NOTES:1. Custom configurations available.

Swing /Non-Swing

Retract /Non-Retract

Guide track setback41”

30 x 72 91 x 108

32 x 72

39 x 66

48 x 62

Pipe Handler: PH-85 (85,000 ft. lbs. torque) PH-75 (75,000 ft. lbs. torque)

Drill Pipe Sizes:3 1/2” to 6 5/8”

(4 5/8” to 8 1/4” OD Tool Joint)3 1/2”to 6 5/8”

(4” to 8 1/2” OD Tool Joint)

Stack Up Height: TDS-4H: 26.2 ft.(7.9 m)2

2. Includes separate typical swivel.

TDS-4S: 20.8 ft.(6.3 m) 22.8 ft. (6.9 m)

System Output: Series Shunt

Torque (ft. lbs.) Hi Lo Hi LoContinuous 32,500 50,900 29,640 45,500 45,800

Intermittent 43,400 58,200 39,500 50,100 84,200

Maximum RPM 190 120 205 130 173

TDS-6S

TDS-4S

IDS-4A

54

Varco Systems


Top Drives Comparison — Continued

Features TDS-8SA TDS-10SA TDS-11SA TDS-1000

Application: All offshore Rigs, Large Land Rigs

Medium and Small Land Rigs, Platform Rigs, Jack-Ups, Portable Applications

All Offshore Rigs,Large Land Rigs

Motor: GE GEB-20A1 AC Motor, 1150 HP

Reliance Electric AC Motor, 350 HP

Reliance Electric Dual AC Motor, 2 x 400 HP

GE ContinuousDuty 1130 HPAC,

1150 HPAC

API Hoisting Capacity: 750 ton 250 ton 500 ton 1000 ton

Dolly Sizing:(setback x spacing)

Swing /Non-Swing

Retract / Non-Retract 21.5”

Guide TrackSetback

30” or 33 3/4” Guide Track Setback

Swing / Non-Swing

Retract / Non-Retract

48 x 62 101 x 10839 x 6648 x 62 91 x 108

Pipe Handler: PH-100 (100,000 ft. lbs. torque)

PH-55 (55,000 ft. lbs. torque) PH-75 (75,000 ft. lbs. torque) PH-100 (100,000 ft. lbs.

torque)

Drill Pipe Sizes:3 1/2” to 6 5/8”

(4 ” to 8 1/2” OD Tool Joint)

2-7/8” to 5”(4” to 6 5/8” OD Tool

Joint)

3 1/2” to 6 5/8” (4” to 8 1/2” OD Tool Joint)

3-1/2”to 6-5/8” (4”to 8-1/2” OD Tool

Joint)

Stack Up Height: 20.8 ft. (6.3 m) 15.3 ft. (4.7 m) 18 ft. (5.4 m) 22 ft. (6.7 m)

System Output:Torque(ft. lbs.) Standard High Speed Standard

Continuous 63,000 20,000 7,400 37,500 63,000

Intermittent 94,000 36,500 13,390 55,000 94,000

Maximum RPM 270 182 240 228 270

TDS-8SA

TDS-10SA

TDS-11SA

55

Varco Systems

750 Ton DC Top Drive


TDS-4SThe Varco TDS-4S is the number one selling top drive in the world. It is designed to accommodate the demanding requirements of deep sea drilling. The TDS-4S design improves performance and reliability while reducing maintenance. The 4S is available with either a 650 or 750 ton hoisting capacity with 45,500 ft. lbs. (Shunt) of continuous torque. And it comes with either an 1130 hp series or 1100 hp shunt type DC drilling motor and

two-speed transmission for optimum power output in a given application.The TDS-4S system components include a compact integrated swivel, remote actuated upper IBOP, remote, local or closed loop cooling system and 3.00” water course (optional 3.82”). Like all Varco Top Drive systems, the 4S is fully compatible with existing derricks and masts, standard traveling equipment and electrical power systems.

TDS-4S Output Curve

Drill Pipe RPM

Dri

ll P

ipe

Torq

ue

(Lb

s.-F

t. C

onti

nu

ous)

Stack up height 4S-20.8 ft., 4H-26.2 ft.

SpecificationsTransmission

High Gear Ratio 5.04:1 Double ReductionLow Gear Ratio 8.09:1 Double ReductionLube Force-fed, filtered, air-cooled

Drilling ParametersDrilling Speed RangeLow Gear 0 to 130 RPM High Gear 0 to 205 RPM Drilling Torque - Shunt Wound MotorLow Gear 45,500 ft. lbs. (61,690 Nm) ContinuousIntermittent Torque 50,100 ft. lbs.High Gear 29,640 ft. lbs. (40,188 Nm) ContinuousDrilling Torque - Series Wound MotorLow Gear 50,900 ft. lbs. (69,014 Nm) ContinuousIntermittent Torque 58,200 ft. lbs.

High Gear 32,500 ft. lbs. (44,066 Nm) Continuous Drilling

Rating CapacitiesHoisting 650 and 750 ton, API-8C,PSL-1Water Course 3.00" @ 5,000 psi CWP

3.82" @ 7,500 psi CWP (Optional)Drilling Motor:

Type GE 752 Shunt/Series Hi-Torque DCHorsepower Rating 1,100 HP/1,130 HP

Pipe Handler (Type PH-85)Torque Capacity 85,000 ft. lbs. (115,250 Nm) @ 2,000 psi

Drill Pipe Range3 1/2” to 6 5/8

(4 5/8” to 8 1/4” OD Tool Joint)

Upper IBOP 7 5/8” API Reg. RH Box

Lower IBOP 7 5/8” API Reg. RH Pin/Box

IBOPs' rating pressure 15,000 psi CWPElevator Links 350 or 500, 750 ton APIRotating Head Infinitely Positionable

56

Varco Systems


IDS-4AThe Varco IDS-4A is an upgraded, AC motor powered version of the original IDS-1. Incorporating a 1,150 HP GEB-20A1 AC motor with a single speed, it is designed to accommodate the demanding requirements of land and offshore drilling. The IDS-4A design improves performance and reliability while reducing maintenance.

IDS-4A shown operating with CRT Casing Running Tool

The 4A boasts a 500 ton hoisting capacity with 45,800 ft-lbs of continuous drilling torque. and 68,700 ftlbs. of intermittent torque. The system components include an easy to install torque tube, integrated swivel, remote actuated upper IBOP, forced air cooling system and 3" water course. Like all Varco Top Drive Systems, the IDS-4A is fully compatible with existing derricks and masts, standard traveling equipment and electrical power systems.

IDS-4A Output Curve

Drill Pipe RPM

Dri

ll P

ipe

Torq

ue

(Lbs

.-Ft

. Con

tin

uou

s)

SpecificationsTransmission

Gear Ratio 6.0 : 1

Lube Force fed, filtered, air cooled

Drilling ParametersGear maximum speed 230 rpm

Max. continuous torque 45,800 ft. lbs.

Max. intermittent torque 68,700 ft. lbs.

Static lock brake 35,000 ft. lbs.

Rating CapacitiesHoisting 500 ton

Water course 3 inch

Washpipe packing 5000 or 7500 psi

Drilling MotorType GEB-20A1 AC motor

Horsepower rating 1150 hp

Pipe Handler PH-75Backup Torque Capacity 68,700 ft. lbs.

Drill Pipe Range 3 1/2 - 6 5/8 inch

Connection OD 4” to 8 1/2” OD tool joint

IBOP Pressure Rating 15,000 psi

Extended AirIntake

Electrical andFluids Service

LoopConnections

CounterbalanceSystem

Link Till

PH-75Pipehandler

IntegratedSwivel

Gooseneck

Torque Tube

AC DriveMotor

Torque TubeCarriage

TorqueReaction Arm

PlanetaryDrive Train

Rotary LinkAdapter

Rear View – No Block

Front View

57

Varco Systems

750 Ton AC Top Drive


TDS-8SAThe TDS-8SA Top Drive is the AC motor version of the world’s number one top drive — the TDS-4S — developed for use in deep drilling applications. It generates 1150 HP with a hoisting capacity of up to 750 tons and a continuous drilling torque rating of 63,000 ft. lbs. The 8SA has a maximum speed of 270 RPM and intermittent torque of 94,000 ft. lbs. Because of the broad speed and torque range of AC

motor technology, this impressive performance is obtained using a single-speed gear box.The TDS-8SA Top Drive is driven by a Variable Frequency Drive (VFD) control system for a greater range of torque and speed performance. System components include an integrated swivel, link tilt system, remote and manual blowout preventer valves, pipe handler for breaking out connections, and a guide dolly for reacting drilling torque.

TDS-8SA Output Curve

Dri

ll P

ipe

Torq

ue

(Lb

s.-F

t. C

onti

nu

ous)

Drill Pipe RPM

Stack up height 20.8 ft.

SpecificationsTransmission:

Gear Ratio 8.5:1 Double Reduction

Lube Force-fed, filtered, air-cooled

Drilling Parameters:Drilling Speed Range 0-270 RPM Continuous

Drilling Torque 63,000 ft. lbs. (85,500 Nm) Continuous

Drilling Horsepower 1,150 HP Maximum Continuous

Static Lock Brake 94,000 ft. lbs.(127,446 Nm)

Intermittent Torque 94,000 ft. lbs.

Rating Capacities:Hoisting 750 ton, API-8C, PSL-1

Water Course 3.82" @ 7,500 psi CWP

Drilling Motor:

TypeGeneral Electric GEB-20A1, 6-Pole, AC

induction, forced air cooled, designed for AC drive applications

Horsepower Rating 1,150 HP

Pipe Handler (Type PH-100):Torque Capacity 100,000 ft. lbs.(135,600 Nm)

Drill Pipe Range3 1/2” to 6 5/8”,


Upper IBOP 7 5/8” API Reg. RH Box (Remote Operated)

Lower IBOP 7 5/8” API Reg. RH Pin/Box (Manual)

IBOPs’ rating pressure 15,000 psi CWP

Elevator Links 350, 500 or 750 ton API

Rotating Head Infinitely Positionable

58

Varco Systems



TDS-10SAThe TDS-10SA Top Drive is a single motor top drive developed for use in a variety of land and workover rig applications. It generates 350 HP with a hoisting capacity of 250 tons and a continuous drilling torque rating of 20,000 ft. lbs. The 10SA has a maximum speed of 182 RPM and make-up/break-out torque of 36,500 ft. lbs. Because of the broad speed and torque range of AC motor technology, this impressive performance is obtained using a single-speed gear box.The TDS-10SA Top Drive system is driven by a Variable Frequency

Drive (VFD) control system for a greater range of torque and speed performance. System components include an integrated swivel, bi-directional link tilt system, remote and manual blowout preventer valves, back-up clamp for breaking out connections, guide tube for reacting drilling torque and an electric service loop. A compact integral power unit mounted on the top drive eliminates the need for hydraulic service loops. And the short overall height and rapid-installation guide beam design of the 10SA ensure easy installation in existing masts or derricks.The TDS-10SA is available for purchase, lease or rental.


Drill Pipe RPM

Dri

ll P

ipe

Torq

ue

(Lbs

.-Ft

. Con

tin

uou

s)

TDS-10SA Top View

Stack up height 15.3 ft.Specifications

Transmission:

Gear Ratio13.1:1 Double Reduction Helical 4.8:1 Double Reduction Helical for 500 RPM Continuous (optional)


Drilling Parameters:Drilling Speed Range 0 to 182 RPM Continuous


Drilling Horsepower 350 HP Maximum Continuous

Static Lock Brake 35,000 ft. lbs.(47,455 Nm)

Intermittent Torque 49,487 Nm


Water Course 3" @ 5,000 psi CWP

Drilling Motor:

Type Reliance Electric, AC induction, forced air cooled, designed for AC drive applications

Horsepower Rating 350 HP

Pipe Handler (Type PH-50):Torque Capacity 50,000 ft. lbs. (67,800 Nm) @ 2,000 psi

Drill Pipe Range 2 7/8” to 5” (4” to 6 5/8” OD tool joint)


Lower IBOP 6 5/8” API Reg. RH Pin/Box (optional)

IBOPs' rating pressure 15,000 psi CWP

Elevator Links 150 or 250 ton API


59

Varco Systems



TDS-11SAThe TDS-11SA Top Drive is an AC-motor-powered top drive developed for use as a portable or permanent unit on a wide variety of land and offshore applications. Its compact size also allows for installation on small workover and portable rigs. The 11SA generates 800 HP with a hoisting capacity of 500 tons and a continuous drilling torque rating of 37,500 ft. lbs. The 11SA has a maximum speed of 228 RPM and make-up/ break-out torque of 55,000 ft. lbs. Speed can be maintained from 114 RPM to 228 RPM

without downgrading the 800 HP rating of the motors.The TDS-11SA Top Drive system is driven by a Variable Frequency Drive (VFD) control system for a greater range of torque and speed performance. System components include an integrated swivel, bi-directional link tilt system, remote and manual blowout preventer valves, back-up clamp for breaking out connections, a guide beam for reacting drilling torque, and an electric service loop. A compact integral power unit mounted on the top drive eliminates the need for hydraulic service loops. And the short overall height and rapid-installation guide beam design of the 11SA ensure easy installation in existing masts or derricks. The TDS-11SA interface points have recently been redesigned with the goal to make the installation the fastest in the industry.


Drill Pipe RPM

Dri

ll P

ipe

Torq

ue

(Lbs

.-Ft

. Con

tin

uou

s)

TDS-11SA Top View

Stack up height 18 ft.SpecificationsTransmission:

Gear Ratio10.5:1 Double Reduction Helical 4.3:1 Double Reduction Helical for 500 RPM high speed drilling (optional)

Lube Force-fed, filtered, air-cooledDrilling Parameters:

Drilling Speed Range 0 to 228 RPM Continuous


DrillingHorsepower 800 HP Maximum Continuous

Static Lock Brake 35,000 ft. lbs. (47,455 Nm)Intermittent

Torque 55,000 ft. lbs. (74,569 Nm)

Rating Capacities:Hoisting 500 ton, API-8C, PSL-1Water Course 3” @ 5,000 psi CWP

Drilling Motors - 2:

Type Reliance Electric, AC induction, forced air cooled, designed for AC drive applications

Horsepower Rating 400 HP EachPipe Handler (Type PH-75):

Torque Capacity 75,000 ft. lbs. (101,700 Nm) @ 2,000 psiDrill Pipe Range 3 1/2” to 6 5/8” (4” to 8 1/2” OD tool joint)


Lower IBOP 6 5/8” API Reg. RH Pin/BoxIBOPs’ rating pressure 15,000 psi CWP

IBOP Trim H2S Trim (optional)Elevator Links 350 or 500 ton API, 108” (2.7 m) longRotating Head Infinitely Positionable

60

Varco Systems



TDS-1000The TDS-1000 Top Drive is Varco’s newest Top Drive model and will become the flagship of our fleet. Developed for use in deep drilling applications, it generates 1150 HP with a hoisting capacity of 1000 ton. Continuous drilling torque output is 63,000 ft-lbs, with a maximum speed of 270 RPM. The TDS-

1000 provides intermittent torque output of 94,000 ft-lbs to make and break even the highest torque connections. Because of the broad speed and torque range provided by the AC motor, this impressive performance is obtained using a single-speed gear box.The TDS-1000 Top Drive is driven by a Variable Frequency Drive (VFD) control system for a greater range of torque and speed performance. System components include an integrated swivel, link tilt system, remote and manual blowout preventer valves, a back-up type Pipehandler for making and breaking connections (including upper and lower IBOP connections) and a guide dolly for reacting drilling torque.

TDS-1000 Output Curve

Drill Pipe RPM

Dri

ll P

ipe

Torq

ue

(Lbs

.-Ft

. Con

tin

uou

s)

Stack up height 22 ft.

SpecificationsTransmission:

Gear Ratio 8.5:1 Double Reduction


Drilling Parameters:Drilling Speed Range 0-270 RPM


Drilling Horsepower 1,150 HP Continuous

Static Lock Brake 94,000 ft. lbs. (127,446 Nm)

Intermittent Torque 94,000 ft. lbs.


Water Course 3.82” @ 7,500 psi CWP

Drilling Motors:

TypeGeneral Electric GEB-13, 6-pole, AC induction, forced air cooled, designed for AC drive applications

Horsepower Rating 1,130 DC, 1150 AC, 1500 AC

Pipe Handler (Type PH-100):Torque Capacity 100,000 ft-lbs. (135,600, Nm)

Drill Pipe Range3 1/2” to 6 5/8”,


Upper IBOP7 5/8” API Reg. RH Box (Remote Operated)

Lower IBOP7 5/8” API Reg. RH Pin/Box (Manual)

IBOPs' rating pressure 15,000 psi CWP

Elevator Links 350, 500, 750, or 1000 ton API


61

Varco Systems

Auxiliary Equipment

Auxiliary Equipment

Hydraulic Power SuppliesVarco hydraulic power supplies provide a reliable means of powering the automated systems on a rig. The units are skid mounted and enclosed for easy handling and safe operations. Large reservoirs are top-mounted for positive fluid feed, have water-to-oil heat exchangers and ten-micron filters with pressure gauges. They are available in dual, triple and quad configurations and generate up to 3,000 psi.

HP-49Q Hydraulic Power Supply

Specifications

Product Motor x HP

Flow Rate GPMDimensions

WxLxH1500 PSI

2000 PSI

2500 PSI

HP-35S1

NOTES:1. Includes Sound Reduction Panels

1 x 40 30 20 18 36”x97”x70”

HP-35S-EU1 1 x 31 30 20 18 28”x49”x47”

HP-45S2

2. Optional Sound Reduction Kit Available; length andwidth increase by approximately 2"

1 x 50 45 34 23 58”x62”x67”

HP-49S2,3

3. For 50Hz operation

2 x 50 49 34 23 58”x62”x67”

HP-45DC1 2 x 50 90 68 46 38”x96”x65”

HP-49DC2,3 2 x 50 90 68 46 38”x96”x65”

HP-45TV2 3 x 50 135 102 69 60”x144”x70”

HP-A45TV4

4. Includes low noise 1,200 RPM Motors, and Pressure Fil-ters.

3 x 50 120 83 56 60”x144”x70”

HP-49TV2,3 3 x 50 147 102 69 60”x144”x70”

HP-45Q2 4 x 50 180 136 92 60”x144”x74”

HP-49Q2,3 4 x 50 196 136 92 60”x144”x74”

HP-A45Q4 4 x 50 168 110 74 66”x146”x81”

RBS Raised Back-Up SystemWhen connections have to be made “off bottom” or when the drill string has to be elevated to allow for heave motion on floaters, the Varco RBS tong unit is the ideal solution. The RBS positions the drill pipe stand over the elevated box of the drill string, which is held in the hydraulic jaws of the system. The RBS is available in three configurations. The system is capable of making connections up to 18 feet above the drill floor.

1000 Ton – Powered Rotating Hook Adapter (PRHA)

A PRHA provides 1000-ton hoisting capacity by combining Varco’s BJ 51000 Hook with a 10-port powered rotating adapter assembly. The PRHA design allows for 360º Hook rotation under a single riser section loading as well as independent BX Elevators operation and TDS counterbalancing to provide a hydraulic cushion when making and breaking drill string connections. The PRHA uses instrumented load pins to provide real-time

drill string weight data to monitoring equipment. Varco also offers a smaller, non-powered 750-ton version.

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Varco Systems

Varco Mud Pumps

Varco Mud Pumps

Varco Mud Pumps, a CompleteLine of Triplex Piston Mud Pumpsfor Your Drilling SystemNo drilling system can be called complete without mud pumps. Varco now offers a complete line of triplex piston mud pumps. This new series of mud pumps features fabricated forged steel crankshafts, balanced to reduce noise and vibration and significantly improve bearing life. A triple redundant lubrication system consisting of gravity splash, a mechanical gear driven pump and an electric pump further improve and extend bearing life as well as the overall life of the pump. An internal porting and tubing network guarantees lubrication delivery to all critical components including the power end bearings and crosshead slides. The fluid end of VMP. Series mud pumps features a machined one-piece discharge manifold. Fluid end modules can be furnished on most pumps to meet the customer's specifications. Complete pump packages can be furnished with top or rear mounted AC and DC motors, manifolds, piping and accessories all mounted on a heavy-duty skid.

VMP™ Series mud pumps are available from 300 to 2,200 maximum input HP and pressures up to 7,500 psi. As with any Varco product, VMP. Series mud pumps are backed by the Varco Sales, Spare Parts, Service and Engineering support and years of experience with technically superior oilfield equipment.

Varco Systems

Varco Mud Pumps

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Features■ Fabricated forged steel crankshaft,

completely weld repairable and capable of being rebuilt reliably, effectively and economically when necessary.

■ Double helical gear and pinion yielding twice the horsepower over a comparable herringbone gear and pinion design.

■ Lubrication delivery to all critical components including the power end bearings and crosshead slides through an extensive network of porting and tubing fed by both a mechanical gear driven pump and an electric pump in addition to gravity splash.

■ One-piece machined discharge manifold. ■ Top or rear mounted AC and DC motors.

Complete pump packages can be furnished with fluid end modules to meet the customer's specifications, manifolds, piping and accessories all mounted on a heavy-duty skid. Let Varco Mud Pumps complement your complete drilling system.

Specifications

Model Stroke (in)

Liner Sizes (in)

Max Press (psi)

Max Input HP

Max Stroke Speed (per

minute)VMP-446 6 3.5 – 6 3000 440 300

VMP-557M 7 4 – 7 5000 550 145

VMP-600 8.5 4 – 7 5000 600 135

VMP-800M 8.5 4 – 7 5000 800 175

VMP-800 8.5 4 – 7 5000 800 150

VMP-1010M 10 4.5 – 7 4000 1000 180

VMP-1100 10 5 – 7 5000 1100 135

VMP-1312M 12 4.5 – 7 5000 1300 130

VMP-1612M 12 5 – 7 5000 1600 130

VMP-1712 12 5 – 7 7000 1700 120

VMP-1714 14 5 – 7 6600 1700 110

VMP-2214M 14 5 – 7.5 7500 2200 120

VMP-2214 14 5 – 9 7500 2200 110

VMP-2215 15 5 – 9 7500 2200 110

Documents

Varco Systems