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+91-8447542084
A Member of
Varad Systems
We are a reputed Manufacturer and Supplier of highlyefficient range of Paint Booth, Paint Line, PaintingEquipments, Exhaust Blowers & Ducts, etc. Theseproducts are widely acknowledged for high durabilityand longer service life.
A Member of
A b o u t U s
We at “ Varad Systems A Group company of Fusion Surface Tech Pvt Ltd”Pune a associate company of finishing systems groups managed by a team ofprofessionals of around fifteen plus years experience in field of surface coatingindustry & project management services. We value our customers andendeavour to offer you the best in finishing business like paint shops &equipments backed by responsive and efficient services. Varad Systems Punebegan its operations in 2008, has its headquarters in Pune and has been activein design manufacturing installation & commissioning of turnkey projects inpaint shop. Our company was founded by technocrats under team leadership of Mr. VinitChiplunkar, having diverse experience in designing, manufacturing, EPC projectmanagement. Such a team, with in-depth process knowledge in the specific fieldhas enabled us to meet the diverse requirements of the clients in the field ofsurface coating plant & machinery. Our team’s exposure to the latest technologyand innovations has enabled us to develop the best solutions as per the clients'specific requirements. We experience a steady growth through innovation and high end customersatisfaction. During these years of experience, we developed new customersalong with repeat customers more than thirty five different projects Solutionscompleted in last few year catering to the variety of requirements of a widerange of engineering industries in India. We cater to clients all across India, fromGujrat to Assam and Chandigarh to Kanyakumari. We have a network of reliable,trustworthy suppliers, vendors, contractors who will provide any services acrossthe country.Varad Systems Pune has best office infrastructure facility for project business,vendor & customer coordination from head quarter. Majority of activityoutsourced & allotted for highly skilled vendor based manufacturing in & aroundPune.
A Member of
PAINT BOOTH
Plastic Line Dd Booth Process Pumps PaintBooths
Sludge PIT Paint Booth
P r o
d u
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s
A Member of
PAINT LINE
Conveyor Leaf SpringPaint Shop
Automobile Plastic PaintLine
Automobile PlasticProducts Paint Line
P r o
d u
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s
A Member of
INDUSTRIAL OVEN
Conveyorised PowderBaking Oven
Conveyorised Ovens
Lt Motor Paint BakingOven
Electrical Motor PaintBaking Conveyorised Oven
P r o
d u
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s
A Member of
PAINT BOOTH SPECIAL DOORS
Down Draft Paint Booth Paint Booth Sspecial Doors
Down Draft Paint BoothDoors
Automated Doors for PaintBooth
P r o
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s
A Member of
PAINT BOOTH ACCESSORIES
Engine Paint BoothEnclosure
Paint Booth Exhaust Ducts
Exhaust Blowers Paint Booth Accessories
P r o
d u
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s
A Member of
INDUSTRIAL PAINT BOOTH
Heavy Machine DownDraft Paint Booth
Conveyorised Tack RagBooth
Heavy Engine PaintingBooth
Dry Type Paint Booth
P r o
d u
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s
A Member of
PAINT BOOTH TURNKEY PROJECTS
Partition Booth forTurnkey Projects
Conveyorised System ForTurnkey Projects
Roll Up Automated Doorfor Turnkey Projects
Material Handling Systemfor Turnkey Projects
P r o
d u
c t
s
A Member of
POWDER COATING BOOTH WITH ACCESSORIES
Powder Type Paint Booth Powder Booth RecoverySystem
Powder Coating System Powder Coating PlantEnclosure
P r o
d u
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s
A Member of
CUSTOMIZED PAINT BOOTH
Customized Paint Booth Side Cum Down DraftPaint Booth
Down Draft Paint Booth Side Cum Down DraftPaint Booths
P r o
d u
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s
A Member of
OTHER PRODUCTS:
Painting Equipments Paint Booth Exhaust DuctSystems
Acoustic Chamber forPaint Booth ExhaustBlowers
Automatic Two StageSpray Washing Chamber
P r o
d u
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s
A Member of
OTHER PRODUCTS:
Auto Spray PT for Engines Auto Spray PT forHydraulic Cylinders
Sprat PT Filtration System
P r o
d u
c t
s
A Member of
OTHER PRODUCTS:
Conveyorised Ovens Motor Baking Ovens
Transfer Conveyors Conveyorised Paint BakingOven
P r o
d u
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s
A Member of
F a c t s h e e t
Year of Establishment : 2008
Nature of Business : Manufacturer, Supplier, Service Provider
Total Number of Employees : Upto 10 People
A Member of
CONTACT USVarad SystemsContact Person: Mr. Vinit Chiplunkar
1825/3 Sadashiv Peth Flat No-13, Shakuntala Co-Op Hsg Society, eshmukhwadiPune - 411030, Maharashtra, India
+91-8447542084
RFQ / STANDARD ENQUIRY FORMAT FOR PAINT LINE
Note: Use only (√) sign for required option. Scratch out N.A. options / data.
1. Type of proposal required: ( I ) Budgetary ( II ) Firm offer
2. CUSTOMER PROFILE Name Contact details with phone number & email ID-
Projects Status : New project / Expansion / Modification
Name of previous plant supplier :
Existing plant drawbacks, if any:
Estimated basis for supplier : Price / Technical competence / Existing
Budget available / estimated :
Chemical supplier :
Paint supplier :
3. GENERAL DATA
Conveyor speed if decided by Client.
1 ) Product.2 ) Yearly production3 ) Rejection percentage, if any4 ) % Capacity for expansion5 ) Effective working hours/shift6 ) No. of shits per day7 ) Working days per year
3.1 – Product Data
Sr.No
Description Thick ofmatl.
Matl. ofconstn.
OverallDimensions
( L X W X H mm )
WeightKgs
Area m.Sq/hr
Qty Perday
123
3.2 – Pretreatment DataMaterial of construction for tanks & tunnels – SS or MS
Sr. No
Pretreatment Chemical used Conc. of Solution
Temperature required OC
Time Minutes
1 Degreasing2 Water Rinsing-I3 Water Rinsing-I4 Zinc Phosphate for
GI sheets5 For Aluminum
Varad Systems Pune Page 1 of 10
Chromatising6 DM water Rinse- 7 Fresh DM water
Rinse 8 Air Blow off9 Water Dry off
3.3 – Painting Data
Sr. No
Process timeassumed
Painting Both side
Flash off time
Baking time Baking temp. Air.
1 Tack Rag2 Powder3 Primer4 Finish side
tack rag/ cleaning
5 Primer 6 Cooling /
Cleaning after Primer
7 Finish Painting8 Baking ovens
3.4 – Material-handling details Type of conveyor required
Equipment Matl. Handling details Exclude
3.5 – Plant data and Utilities available.
Space available ( L X W )
Column spacing In Length m ; In Width m
Column size L ( Length wise of plant )W ( Width wise of plant )
Truss spacing . . . . . . . . m
Total buidling height . . . . . . . . m from ground level
Cable . . . . . . . . m
Earthing
Cable entry to panel box Top / BottomCabling routing Underground / On trussIf underground, Cable trays Required / Not required Power Supply Available Voltage = 415 ± 5 %
Phase = Three Wire = Four HZ = 50 ± 2 Hz
Control Voltage = ± %Phase = Wire =HZ = ± %
Compressed Air pressure . . .7kg / cm 2
Varad Systems Pune Page 2 of 10
Fuel Available FO / LDO / HSD / LSHS / GAS / STEAM Pressure of fuel. . . . . . . . . .kg / cm2
Temeperature of fuel. . . . . . . . . .OC
Calorific value of fuel (N.C.V.) . . . . . . . . .kcal
Process water presure . . . . . . . . .kg / cm 2
Ambient Temperature . . . . . . . . OC ( Minimum ). . . . . . . . . OC ( Maximum )
4. OTHER EQUIPMENT – The following equipments to be included or excluded.
1. 4. Dosing system :
5. Water Softener:
- Softwater tank :- Softwater piping :
6. DM Water plant : Required / Not Required
a) DM Water Requirement Per M 2 :
b) DM Water Requirement For Any Process Chemical Make Up :
c) Enclose Water Analysis Report :
d) D M water piping. Matl of construction :
7. Air piping MS ERW :
8. Thermic fluid heater/Hot water Generator :- Accessories :- Chimney ( Height in m ) :
9. Fuel piping :
10. Fuel tank :
11. Water piping :
12. Thermic fluid / Hot water piping :
13 .Oil Seperation System : Required / Not Required
a) Oil Concentration Level on components : ---------- g / m 2
b) Accepted Limit : ----------- g / m 2
14. Sludge Seperation System : Required / Not required
a) Max sludge generation rate : ---------- g / m 2
b) Accepted limit : ---------- g / m 2
14. Fresh Water Requirement :
Varad Systems Pune Page 3 of 10
a) Water Carryover Rate Per M 2 :
b) Dilution Ratio For Chemicals ( For Each Stage )
5.0 ANY OTHER RELEVANT INFORMATION :
6. CUSTOMER’S SPECIFIC REQUIREMENTS
Customer wants to include
Piping : Supply water / Drain water / Air / Fuel
Has client given points of the above utilities : Yes / No
Power Cable to panel box : Yes / No
Chimney of : Boiler / Oven
What is Chimney Height required : . . . . . . . m 7. CHOICE OF EQUIPMENT :
A. PRETREATMENT LINE : Spray or Proposal Engineer to decideMode of heating for pretreatment : Thermic fluid / Hot water / Electrical / Steam
Type of fuel : F0 / LDO / LPG / HSD / LSHS
Water Drying Oven : Ground mounted / Elevated / PE to decide.
Air Seal : With / without / PEG to decide
Canopy : Required / Not required / PEG to decide
Mode of heating : Thermic fluid / Indirect oil / Direct gas / Electrical / Infra red
Type of fuel : FO / LDO / LSHS / HSD / LPG / Electricity
B. LIQUID COATING : Spray B - 1 Painting Booth : Pressurised / Non pressurised / PEG to decide
: With Pump / Water wash single or double / PEG : Side draft / PEG to decide Tank : Civil / MS / SS
Water Wall / Flow plates : MS / SS
Painting Equipment : Electrostatic / Conventional / Manual / Auto ( Guns / Disc ) / PEG to decide
Paint Kitchen : Circulation system / Local stations / PEG to decide No Of Colours :
Varad Systems Pune Page 4 of 10
No Of Colours / Station :
No Of Painting Stations Per Booth :
Paint Specifications :
Type of paint :________________________________________
Paint viscosity (Application) : ________________________________________
B – 3. Air Supply Unit Type : Wet Spray / Wet Poret Filter / Dry / Peg
Class of filteration : Low / Medium / High
Enclosure : Civil / Metallic
ARP on : Ground / Elevated on steel struture / Civil
Heating / Cooling : Required / Not required
Eliminator for ARP : GI / SS
Water tank : Civil / MS / SS
C. POWDER COATING :
Colour change : Required / Not required
Time available for colour Change ( for powder Coating ) : No of colours / Day : ----------------------------------------
Booth : Local / Imported
Powder Coating Equipment : Manual / Auto / Local / Imported
Air Conditioning : Required / Not required
Temp to be maintained : -------deg C.
Relative humidity to be maintained : -------% R.H
Powder Specification :
Booth recovery type : Cyclone / Cartridge / PEG to decide
Powder coating booths : MS / SS
D : OVEN Considering future plan of powder does temp should be considered as 200 Deg
Type : Ground mounted / Elevated / PEG to decide Air Seal : With / without / PEG to decide Canopy : Required / Not required / PEG to decide.
Varad Systems Pune Page 5 of 10
Method of heating : Thermic fluid / Indirect oil / Direct gas / Electrical / Infrared
Type of fuel : FO / LDO / HSD / LPG / Electricity
RFQ / STANDARD ENQUIRY FORMAT FOR POWDER COATING PLANT
Note: Use only (√) sign for required option. Scratch out N.A. options / data.
1. Type of proposal required: (I) Budgetary (II) Firm offer
2. CUSTOMER PROFILE : M/s.
Email id
Projects Status : New project
Budget available / estimated :
Chemical supplier :
Powder supplier :
3. GENERAL DATA
Conveyor speed decided by Client. : ----- mtrs/min or needs calculation
1 ) Product.2 ) Yearly production3 ) Rejection percentage, if any %4 ) % Capacity for expansion %5 ) Effective working hours/shift HOURS6 ) No. of shits per day SHIFT 7 ) Working days per year 300
3.1 – Product Data Sheet metal parts for DG set canopies
Sr.No
Description Thick ofmatl.
Matl. ofconstn.
OverallDimensions
( L X W X H mm )
WeightKgs
Area m.Sq/hr
Qty Per hr
123
3.2 – Pretreatment Data
Type of pretreatment required DIP type / Conveyorised Spray type
Type of material handling required:
Varad Systems Pune Page 6 of 10
Sr. No
Pretreatment Chemical used Conc. of Solution
Temperature required OC
Time Minutes
1 Knock off degrease
2 Degreasing3 Water Rinsing-I RAW WATER CONTINUS
OVERFLOWR.T
4 Water Rinsing-I RAW WATER CONTINUS OVERFLOW
R.T
5 Surface activation 1~2% R.T6 Zinc Phosphate 3~5 % 50~55 OC7 Water Rinsing-III SOFT WATER CONTINUS
OVERFLOWR.T
8 Water Rinsing-IV SOFT WATER CONTINUS OVERFLOW
R.T
9 Passivation D.M. WATER CONTINUS OVERFLOW
R.T
10 Recirculated DI water rinse
D.M WATER CONTINUS OVERFLOW
R.T
11 Fresh DI water rinse
D.M MIST CONTINUS OVERFLOW
R.T
3.3 – Post pretreatment data
Sr. No
Process timeassumed
Baking time Baking temp. Air. / EMT
1 Water dry off oven
--- MIN --- MIN 130/110OC
2 Powder curingoven
--- MIN ---- MIN 220/200OC
3.4 – Material-handling details
Equipment Matl. Handling details Exclude / IncludeAll equipments to including loading & unloading station
Biplaner continuous overhead conveyor with hooking pitch of ---- mm to carry load of --- kg at individual hanging trolley
3.5 – Plant data and Utilities available.
Space available ( L X W ) L- ----- mtrs X W --------mtrs Clear building height ---- mtrs
Column spacing In Length m ; In Width m
Column size L ( Length wise of plant )W ( Width wise of plant )
Truss spacing . . . . . . . . m
Total buidling height . . . . . . . . m from ground level
Cable . . . . . . . . m
Earthing
Cable entry to panel box Top / BottomCabling routing Underground / On trussIf underground, Cable trays Required / Not required Power Supply Available Voltage = 415 ± 5 %
Varad Systems Pune Page 7 of 10
Phase = Three Wire = Four HZ = 50 ± 2 Hz
Control Voltage = ± %Phase = Wire =HZ = ± %
Compressed Air pressure . . .7kg / cm 2
Fuel Available HSD / GAS / STEAM Pressure of fuel. . . . . . . . . .kg / cm2
Temeperature of fuel. . . . . . . . . .OC
Calorific value of fuel (N.C.V.) . . . . . . . . .kcal
Process water presure . . . . . . . . .kg / cm 2
Ambient Temperature . . . . . . . . OC ( Minimum ). . . . . . . . . OC ( Maximum )
4. OTHER EQUIPMENT – The following equipments to be included or excluded.
1. 4. Dosing system : YES
5. Water Softener :- Soft water tank : YES- Soft water piping : YES
6. DM Water plant : Required / Not Required
a) DM Water Requirement Per M 2 : ---- LITS/HOURS
b) DM Water Requirement For Any Process Chemical Make Up : ---- LITS
c) Enclose Water Analysis Report : NO
d) D M water piping. Matl of construction : P.V.C/S.S
7. Air piping MS ERW : YES
8. Thermic fluid heater / Hot water Generator :- Accessories : HOT WATER GENERATOR- Chimney ( Height in m ) : ---- MTRS
9. Fuel piping : YES
10. Fuel tank : YES
11. Water piping : YES
13. Thermic fluid / Hot water piping : YES
13 .Oil Seperation System : Not Required
a) Oil Concentration Level on components : ---------- g / m 2
b) Accepted Limit : ----------- g / m 2
Varad Systems Pune Page 8 of 10
14. Sludge Seperation System : Required
a) Max sludge generation rate : ---------- g / m 2
b) Accepted limit : ---------- g / m 2
14. Fresh Water Requirement :
a) Water Carryover Rate Per M 2 :
b) Dilution Ratio For Chemicals ( For Each Stage )
5.0 ANY OTHER RELEVANT INFORMATION:
6. CUSTOMER’S SPECIFIC REQUIREMENTS
Customer wants to include
Piping : Supply water / Drain water / Air / Fuel
Has client given points of the above utilities : Yes / No
Power Cable to panel box : Yes / No
Chimney of : Boiler / Oven
What is Chimney Height required : m 7. CHOICE OF EQUIPMENT :
A. PRETREATMENT LINE : Spray Mode of heating for pretreatment : Thermic fluid / Hot water / Electrical / Steam Type of fuel : LPG / HSD / Water Drying Oven : Camel back Elevated / Ground mounted /PE to decide. Air Seal : With / without / PEG to decide Canopy : Required / Not required / PEG to decide Mode of heating : Thermic fluid / Indirect oil / Direct gas / Electrical /
Infra red Type of fuel : HSD / LPG / Electricity
B. POWDER COATING / CURING : Manual electrostatic B - 1 Powder coating booth : Manual back to back cutout for operator with enclosure
Powder equipments Painting Equipment : Electrostatic Manual
Varad Systems Pune Page 9 of 10
Powder recycling system with sieving mechanism : Required / Not required No Of Colours : Two
No Of Painting Stations Per Booth : Two
Time available for colour Change ( for powder Coating ) : No of colours / Day : ---- Powder coating Booth : SS / MS booth with cartridge recovery system Air Conditioning : Required / Not required
Temp to be maintained : -27~29deg C.
Relative humidity to be maintained : 45~55% R.H Powder Specification : Epoxy / Polyester / Mixture / PVDF
D : OVEN Type : Ground mounted / Elevated / PEG to decide Air Seal : With / Without / PEG to decide Canopy : Required / Not required / PEG to decide. Method of heating : Thermic fluid / indirect oil / direct gas / Electrical / Infrared Type of fuel : HSD / LPG / Electricity
Varad Systems Pune Page 10 of 10