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Corporate�Office�:�Plot�No.�240-241,�11th�Main�Road,�3rd�Phase,�Peenya�Industrial�Area,�Bangalore-560058,�Ph:�080�40200555,�E-mail:�salesmmt@acemicromatic.com

®

VANTAGE-800MY

www.acedesigners.comwww.acemicromatic.net

SPECIFICATIONS VANTAGE 800 MY

1 Refer machining range diagram, 2 Refer Interference diagram

3 With appropriate work holding Note:Owing to continuous up-gradation of our products, the specification may change and to be reconfirmed at the time of ordering. Features shown may not be part of the standard equipment.

DESCRIPTION

CapacitySwing Over Bed 640 mmSwing over carriage 400 mmMaximum Turning Dia. 400 mmMaximum Turning Length 800 mmDistance between centres 1025 mmSpindleSpindle Size / Nose A2-8Max.Bar Capacity 74 mmBore through Spindle 86 mmMax.Spindle Speed 3000 rpmSpindle Motor Power (continuos) 11 kWSpindle Motor Power (30 min) 15 kWFull Power Range 375-3000 rpm

X-Axis stroke 300 mmX-Axis Rapid 20 m/minX-Axis Guideways Hardened and ground box type

Z-Axis stroke 800 mmZ-Axis rapid 20 m/minZ-Axis Guideways Hardened and ground box type

Y-Axis Stroke +55/-75 mmY-Axis rapid 10 m/minY-Axis Guideways

ToolingTurrret Type VDI 40Rotary tool motor power 4.5 kWNo of Stations 12Max.Boring Bar Dia 40 mmOD Turning Tool Size 25 x 25 mmTailStockTailStock Base Travel 800 mmTailStock Quill Dia 80 mmTailStock Quill Travel 120 mmTailStock Quill Taper MT-4

Control System

Coolant Tank Capacity 155 ltrHydraulic SystemHydraulic Pump Capacity 14 lpmHydraulic Power Pack Tank Capacity 45 ltrOver all Dimensions (LxWxH) 3690 x 1900 x 2500 mmOver all Weight (without packing) ~6000 kg

Axes

Hardened and ground box type

Standard chuck size 250 mm

Fanuc 0i-TD

1

2

1.2

3

3

Ÿ AC spindle & axes drives

Ÿ Precision Linear motion guideways

Ÿ Bi-directional tool turret

Ÿ Tailstock with live center

Ÿ Automatic centralized oil lubrication

Ÿ Hydraulic power chuck Ø135 mm

Ÿ AC unit for electrical Cabinet

Ÿ Built-in lighting system

Ÿ Coolant system

Ÿ Drain line oil cooler

Ÿ Basic hydraulic system

Ÿ OD turning tool holder (8 nos)

Ÿ Boring bar holder (4 nos)

Ÿ Facing tool holder (2 nos)

Ÿ Set of sleeves

STANDARD FEATURES

OPTIONAL FEATURES

Ÿ Chip Conveyor - Rear mounting only

Ÿ Parts catcher

Ÿ Bar Feeder

Ÿ Voltage Stabiliser

Ÿ Tool life management software

Ÿ TPM trak productivity monitoring system

OVERALL VIEW

19

06

4787

4273

3689

17

31

25

0

80

1

12

31

CONSOLE BOX

Note: Height pads of 20 mm are shown in the figure.

Height pads are also available in 100, 150 and 200 mm size.

2408

2135

1030

1885

740

30

430

350

765

INTERFERENCE DIAGRAM

Spindle:

Axes

Turret

Tailstock:

Bed

Major structural components have been combined into one solid platform. True slant bed design provides the most rigid foundation possible for headstock, turret tailstock.

Ribbings are reinforced to the optimum and to make it one piece bed structure. Mechanical rigidity has been increased substantially thereby machine is capable of performing heavy-duty turning / milling / drilling and maintain accuracy.

The cartridge type spindle is assembled and tested in a controlled clean room environment. The bearing configuration gives very high stiffness to the spindle assembly in both axial and radial directions. The bearings are grease lubricated for life. A high torque spindle motor provides power for heavy stock removal.

X & Y axes are hardened and ground integral box cast iron ways. These guideways are extra wide and are precision machined for maximum strength and extra rigidity, which is required for heavy duty and interrupted turning applications.

Z-axis and Tailstock guide are bolted on Hardened and ground box guideways. Guideways are ground on high precision slideway grinder for improved straightness.

Slide ways are bonded with “Turcite” to eliminate stick-slip, minimize wear and maintain long term accuracy. Rapid rates are 20m/min on X & Z axes. Rapid rate on Y axis is 10m/min.

Bi-directional tool turret indexes in either direction for shortest indexing time. It is completely enclosed & robust in mechanism with oil bath lubrication. Three piece, Hirth coupling allows the tool disc to be indexed without lifting. It ensures repeatability, positioning accuracy and rigidity.

Precision hardened and precision ground ball screws ensure the highest accuracy and durability. Pre-tensioning on all axes minimizes thermal distortion.

VANTAGE 800 MY

MACHINING RANGE

SPINDLE CENTRE LINE

800 Z-AXIS STROKE

30

0 X

-AX

IS S

TRO

KE

#195.5

*150.5

120 800

QUILL TRAVEL

TAILSTOCK BASE TRAVEL

44 92 62

3B315CHUCK

3B250

3291.5

58

189.5

15

75.5

142.5

99.5

66

75 82.5

140

10

0

13

8

Ø2

0

Y ZERO ROTARY TOOL USED DIPLOMATICRADIAL PRR B S 40 ER 32/41 BR

ROTARY�AXIAL�HOLDER

SPINDLE CENTRE LINE

800 Z-AXIS STROKE

30

0 X

-AX

IS S

TRO

KE

#195.5*150.5

120 800QUILL

TRAVELTAILSTOCK BASE TRAVEL

44 92 62

3B 315CHUCK

3B 250

3291.5

58

181.5

90.5

99.5

66

15

9 10

45

5

Ø20

142.5

142.5

Y ZERO ROTARY TOOL USED DIPLOMATICAXIAL PRA C 40 ER 32/41 BR

ROTARY�RADIAL�HOLDER

Y ZERO HOLDER USED LEFT HAND SHORT OVER HEADB2 40 25 44 (PRAGATHI)

800 Z-AXIS STROKE

181.5

90.5

142.5

99.5

72.5

SPINDLE CENTRE LINE

30

0 X

-AX

IS S

TRO

KE

#195.5*150.5

120 800QUILL

TRAVEL TAILSTOCK BASE TRAVEL

44 92 62

3B 315CHUCK

3B 250

66

39

.5 70

54

32

91.558

# BUILT IN TAILSTOCK CENTRE

* FOR ADD ON TYPE TAILSTOCK CENTRE

PARALLEL�SHANK�LONGITUDINAL�RIGHT�HAND�SHORT

800 Z-AXIS STROKE

181.5

142.5

99.5

85

90.5

#195.544 92 62

3B 315CHUCK

3B250 SPINDLE CENTRE LINE

3291.5

58

*150.5120

QUILL TRAVEL800

TAILSTOCK BASE TRAVEL

66

30

0 X

-AX

IS S

TRO

KE

11

2.5

57.5

40

98

PARALLEL�SHANK�TRANSVERSAL�RIGHT�HAND�SHORT

SPINDLE TESTING

All spindle units undergo stringent testing in a controlled environment, including thermal stabilisation to ensure guaranteed performance. Temperature of spindle on running condition is monitored to ensure optimal bearing longevity by stabilising it thermally.

Ball Bar Testing Computerised Spindle Stabilization

Ÿ Turnmill version with driven tools turretŸ 30 degree true slant bedŸ X axis is with integral hardened and ground guide ways. Ÿ Z axis is with box type hardened and ground

guide ways.Ÿ Large turning diameter up to 400 mm (With standard Turret).

Ÿ Higher swing up to 640 mm

MACHINE HIGHLIGHTS

POWER TORQUE DIAGRAM

CONTINUOUS POWER ( LOW GEAR)30 min POWER ( LOW GEAR)CONTINUOUS POWER ( HIGH GEAR)

30 MIN POWER ( HIGH GEAR)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

10

01

64

20

0

30

03

73

40

0

50

0

60

0

70

0

80

0

90

0

10

00

11

00

12

00

13

00

13

11

14

00

15

00

16

00

17

00

18

00

19

00

20

00

281.1

Nm

874.3

Nm

381.1

Nm

641.2

Nm

FANUC-�HIGH�SPEED�WINDING�Max. Drill Dia.

Ø20

320 112.5

10

032

3.5

Ø 520

10

4

Ø 638 27.5

Max

. 55

SLIDING GUARD 300 X AXIS STROKE

202 98

* Ø40

4 M

ax.

Turn

ing

Dia.

Ø640 Max.

Swing

SPINDLE CENTREØ230

Ø490Ø40

Max. Borin

g Bar Dia.

Centre Turning Dia.

Ø400 Between