ASGAR

D'VAN

GAR

D'

PACK CON

TENTS

ITEMN

OPAR

TD

ESCRIPTIO

NQ

TY

123456

38029TO

P PANEL

1542*9491

37903BASE PAN

EL1494*899

136971

LH BACK PN

L746*1260

37015RH

BACK PNL

766*1260

11

38003LH

SIDE

904*131038004

RH

SIDE

904*1310

11

78

38020LH

DO

OR

675*123538028

RH

DO

OR

642*1235

9

11238031

COVER PLATE61*25

10111213

CSK SCREWZSCR

EW340

SELF TAPPERZSCREW

100AN

CHO

R BO

LTZSCREW

32LEVELLER

S2,3 &

5mm

14SEAL PLU

GS

ZCOM

PPLAS02

187642ea4

ASGAR

DVAN

GAR

DSELF ASSEM

BLY INSTR

UCTIO

NS

PLEASE NO

TE FOR

SAFETY REASO

NS TH

EASSEM

BLY OF TH

IS UN

IT REQ

UIR

ES TW

O P

EOP

LE.B

ASE IN

STRU

CTIO

NS

A FIRM, LEVEL ,FLAT SU

RFACE IS REQ

UIRED

AS A BASE FOR TH

IS UN

IT SU

CH AS CO

NCR

ETE OR FLAG

S.- M

INIM

UM

BA

SE M

EAS

UR

EMEN

T FO

R V

AN

GA

RD

IS 1

500*

10

00

TOO

LS REQ

UIR

ED - PO

SI-DR

IV SCREWD

RIVER (PO

WER

DRIVER

RECOM

MEN

DED

) - 6m

m D

IA MASO

NRY D

RILL

- 13mm

SOCKET SPAN

NER

(FOR AN

CHO

R FIXIN

GS)

- A TUBE O

F ALL WEATH

ER SEALENT

SUITABLE FO

R STEEL AN

D CO

NCR

ETE.D

OO

R A

LLIGN

MEN

T & A

NC

HO

RIN

G

OF U

NIT

IT IS IMPO

RTANT TO

CORR

ECTLY LEVELTH

E UN

IT USIN

G TH

E PACKING

PIECESPR

OVID

ED, O

NCE ASSEM

BLY INACCO

RD

ANCE W

ITH TH

E INSTR

UCTIO

NS

OVERLEAF IS CO

MPLETE AN

D PR

IOR TO

FIXING

THE U

NIT TO

THE G

ROU

ND

.

- SLIDE TH

E PACKING

PIECES UN

DER

THE

COR

NER

S OF TH

E UN

ITS BASE AS REQ

UIRED

UN

TIL AN EQ

UAL G

AP HAS

BEEN ACH

IEVED AR

OU

ND

THE D

OO

RS

ALLOW

ING

FOR TH

EIR SM

OO

TH O

PERATIO

N.

- DRILL TH

ROU

GH

THE FO

UR

HO

LES IN

THE BASE O

F THE U

NIT U

SING

6mm

DIA M

ASON

RY DR

ILL TO A D

EPTH O

F 70mm

. - SCREW

IN TH

E ANCH

OR

FIXING

S. (TH

ESE HAVE A SELF CU

TTING

THR

EAD)

IF NO

T AN

CH

OR

ING

THE U

NIT U

SE

THE S

ELF SEA

L PLU

GS

TO B

LOC

K TH

E FIX

ING

HO

LES (FIT FR

OM

UN

DER

SID

E)S

EALIN

G TH

E UN

IT - TO

HELP PREVEN

T WATER

ING

RESS

WE R

ECOM

MEN

D TH

AT A THIN

BEAD O

F SEALANT IS U

SED O

N TH

E BASE FRT JO

INTS, AN

D ALSO

A 10mm

BEAD IS U

SED ALL ARO

UN

D TH

E UN

IT TO FLO

OR

PLEASE SEE OU

R W

EBSITE FOR D

ETAILSO

F MAIN

TENAN

CE OF TH

IS PROD

UCT

WW

W.ASG

ARDSSS.CO

.UK

1

3

3

4

4

12

5

6

7

89

10

1112

13

14

2

5

6

7

8

15

37222D

OO

R STOP

256*56*351

15

B ( 0.15 : 1 )

C ( 1 : 5 )

D ( 0.30 : 1 )

B

C

D

PA

RTS

INSTR

UC

TION

RH BACK - 4

BASE - 2

2

4

POSITIO

N RH

BACK '4' UP TO

BASE PANEL '2'

ENSU

RIN

G H

OLES AR

E ALIGN

ED AN

D TH

AT TH

E BACK CENTR

AL FOLD

IS POSITIO

NED

INTH

E CUTO

UT SLO

T IN TH

E BASE. SCR

EW TH

E PANELS TO

GETH

ER.

4*

PA

RTS

INSTR

UC

TION

6

RH

SIDE - 6

POSITIO

N TH

E RH SID

E '6' UP TO

THE PRE

ASSEMBLED

BACK AND

BASE ENSU

RIN

G ALL

HO

LES ARE ALIGN

ED, SCR

EW TO

GETH

ER.

ON

THE FR

ON

T TWO

FIXING

HO

LES POSITIO

NO

NE CO

VER PLATE '9' IN

THE CO

RN

ER, ALIG

NIN

G FIXIN

G H

OLES, SCREW

IN PO

SITION

.(TH

E CO

VER

PLA

TE HID

ES TH

E EXP

OS

ED

SCR

EW P

OIN

TS)

COVER PLATE

- 9

COVER

PLATE

PA

RTS

PA

RTS

INSTR

UC

TION

16*

LH BACK - 3

3

13*

LOCATE LH

BACK PANEL '3' IN

TO TH

E BASE AND

RH

BACK AS SHO

WN

ENSU

RING

THAT IT SLO

TSIN

TO TH

E CENTRAL BASE CU

TOU

T AND

THAT

THE CEN

TRAL VERTICAL FO

LDS AR

E CO

RR

ECTLY ALIGN

ED.

SCREW

TOG

ETHER

ALON

G TH

E BASE AND

VER

TICAL JOIN

T.

5

LH SID

E - 5

PA

RTS

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

INSTR

UC

TION

PA

RTS

PA

RTS

PA

RTS

PA

RTS

STEP 1

STEP

2STEP

3S

TEP 4

STEP 5

STEP 6

STEP 7

STEP

8

COVER

PLATE - 9

REPEAT STEP 2 WITH

LH SID

E '5' AND

THE REM

AININ

G CO

VER PLATE '9'

16*

1

10

TOP - 1

DO

OR

STOP - 10

POSITIO

N D

OO

R STO

P '10' ON

THE

INSID

E OF TH

E FRO

NT O

F THE TO

P '1'AS SH

OW

N. ALIG

N W

ITH TH

E 3 CEN

TRAL H

OLES AN

D SCREW

TOG

ETHER

. TH

E LARG

E CIRCU

LAR H

OLES ALLO

WACCESS FO

R THE FIXIN

G SCR

EWS.

3*

TOP - 1

DO

OR

STOP - 10

1

POSTIO

N TH

E PRE-ASSEM

BLED TO

P PANEL

OVER

THE CAR

CASE AS SHO

WN

ENSU

RING

THAT TH

E ASGAR

D LABEL IS O

N TH

E FRON

TR

H SID

E OF TH

E TOP CH

ECK HO

LES FOR

ALIG

NM

ENT &

SCREW IN

POSITIO

N.

SEALA

NT

TO H

ELP PREVEN

T WATER IN

GRESS W

ER

ECOM

MEN

D APPLYIN

G A BEAD

OF 'A

LLW

EATH

ER S

EALA

NT' O

N TH

E FRON

T COR

NER

JOIN

TS AS SHO

WN

PRIOR

TO FITTIN

G TH

ED

OO

RS.

18*

7

8

LH D

OO

R - 7

RH

DO

OR

- 8

WE R

ECOM

MEN

D TH

AT YOU

USE H

AND

HELD

DRIVER

S RATH

ER THAN

POW

ER DRIVERS W

HEN

FIXING

THE D

OO

RS. IT IS IMPO

RTANT TO

SU

PPORT TH

E DO

ORS AT ALL TIM

ES WH

ENFITTIN

G TH

E SCREWS TO

ENSU

RE CO

RRECT

ALIGN

MEN

T AND

SO N

OT TO

DAM

AGE TH

E TH

READED

INSER

TS.

ALIGN

HIN

GES O

F LH D

OO

R '7' ( N

ON

LO

CKING

) AND

RH

DO

OR '8' (LO

CKING

)SCR

EW IN

POSITIO

N.

18*

LEVELLERS - 14

SEA

LAN

T

HAVIN

G FITTED

THE D

OO

RS IT M

AY BE N

ECESSARY TO

USE TH

E LEVELLING

SHIM

S'14' U

ND

ER TH

E CORN

ERS OF TH

E UN

IT INO

RD

ER TO

ACHIEVE AN

EVEN G

AP ARO

UN

DTH

E DO

OR

S AND

ENABLE TH

EIR SMO

OTH

O

PERATIO

N.

WE RECO

MM

END

APPLYING

AN AD

DITIO

NAL

BEAD O

F SEALANT ALL R

OU

ND

THE O

UTER

EDG

E OF TH

E UN

IT WH

ERE IT CO

MES IN

TOCO

NTACT W

ITH TH

E CON

CRETE OR

FLAGG

EDBASE.