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Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

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Page 1: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Energy Conservation Environment Process Efficiency| | www.allagashinternational.com

& Product Catalogs

Valves Overview

Page 2: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Size : ½” to 10”

Class : 150, 300

Ends : Flanged RF

Body : WCB, WC6, CF8M, CF8, CF3, CF3M, Monel

Trim : 304, 316, 304L, 316L, 410, 431, 440C, 17-4PH, Monel

CV : 0.07 to 1053

Temperature : Upto 800ºF for WCB and upto 1000ºF for WC6

Shutoff Class : IV, V & VI

Rangeability : Upto 50:1

S-8C and S-6N Quick change trim - Ecotrol

• Modulating or On/Off

• Design as per ANSI B16.34

• Stainless steel bonnet upto 2” size

• Tubeless positioner – actuator assembly for smart positioners

• Extended bonnet

• Quick change replaceable trim

• Low fugitive emission stuffing box

• Pneumatic diaphragm actuator, Electric actuator

Precision control

Size : ½” to 16”

Class : 150, 300

Ends : Flanged RF

Body : WCB, WC6, CF8M, CF8, CF3, CF3M, Monel

Trim : 304, 316, 304L, 316L, 410, 431, 440C, 321, Monel

CV : 0.117 to 2925

Temperature : Upto 800ºF for WCB and upto 1000ºF for WC6

Shutoff Class : IV, V & VI

Rangeability : Upto 40:1

S100Standard control valves

• Threaded seat

• Precision control

• Modulating or On/Off

• High capacity

• Compatible with liquid, gas, steam and water

• Design as per ANSI B16.34

• Low noise trims

• Extended bonnet with cooling fins and bellows

• Double gland packing

Size : ½” to 2”

Class : 300

Ends : Threaded NPT(F), SW

Body : WCB, WC6, CF8M, CF8, CF3, CF3M

Trim : 304, 316, 304L, 316L, 410, 431, 440C, 17-4PH, Monel

CV : 0.07 to 46

Temperature : Max 1000ºF

Shutoff Class : IV, V & VI

Rangeability : Upto 50:1

S700Threaded valves

• Economical

• Precision control

• Regulating or On/Off

• Design as per ANSI B16.34

• Quick change replaceable trim

• Low fugitive emission stuffing box

• Pneumatic diaphragm actuator, Electric actuator

• Double guided trim

• Stainless steel bonnet

Page 3: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Size : ½” to 6”

Class : 150, 300

Ends : Flanged RF

Body : WCB, CF8M, CF8, CF3, CF3M, WC6, Monel

Trim : 304, 316, 304L, 316L, 410, 431, 440C, 17-4 PH, Monel

CV : 0.117 to 176

Temperature : Upto 800ºF for WCB and upto 1000ºF for WC6

Max. pressure : 1700 psi

Shutoff Class : IV, & V

Rangeability : Upto 40:1

S300Valve with Pneumatic Pressure Controller

• Precision pneumatic control

• Modulating

• No need for transmitter, controller and cable (no instrumentation necessary)

• Compatible with liquid, gas, steam and water

• Design as per ANSI B16.34

• Low noise trims

• Set pressure range: 2.2 to 1160 psig

• Can be installed in remote locations where there is no power

• Field reversible actuator

• Trim available in threaded and quick change options

S2003 way valve

Size : 2” to 8”

Class : 150, 300, 600

Ends : Flanged RF

Body : WCB, WC6, CF8M, CF8, CF3, CF3M, Monel

Trim : 304, 316, 304L, 316L, 410, 440C, Monel

CV : 1.17 to 760.5

Temperature : Upto 800ºF for WCB and upto 1000ºF for WC6

Shutoff Class : IV

Rangeability : Upto 40:1

• Mixing and diverting service

• Modulating and On/Off

• Compatible with liquid, gas, steam and water

• Suitable for handling slurry application

• Electric and pneumatic actuator

• Threaded seat

• Useful for flow mixing/dividing application

Size : 1” to 10” in # 600 (S160)1” to 6” in # 900 (S120)1” to 6” in # 1500 (S110)

Ends : Flanged RF, Butt weld, Socket weld, RTJ

Body : WCB, WC6, WC9, CF8M, CF8, CF3, CF3M, Monel

Trim : 304, 316, 304L, 316L, 410, 431, 440C, 321, Monel, Hastalloy C

CV : 0.117 to 1053

Temperature : Upto 1000ºF

Shutoff Class : III, IV

Rangeability : Upto 40:1

S110 / S120 / High pressure control valve

S160

• Heavy duty

• Severe service

• High pressure differentials

• Compatible with liquid, gas, steam and water

• Can be fitted with low noise perforated trims

• Pressure balanced trims

• Threaded seat

• Electric, pneumatic diaphragm, piston cylinder actuator

Page 4: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

S404 (Single stage) / S405 (Multi stage)Angle drain valve

• Heavy duty throttling service

• Severe applications for boiler drain, continuous blowdown services

• High pressure differentials

• Capable of handling high temperature water of flashing duty

• Stellited trim

• Available in single stage and multistage options

• Anti cavitation trim

• Can be used for feedwater recirculation service

Size : 1" to 3" #300 to #2500

Ends : Flanged RF, Butt weld, Socket weld, RTJ

Body : A105, F22 forged construction

Trim : 431

Port size : 0.87”, 1.4”

Max. pressure : 3600 psig

Shutoff Class : IV

Rangeability : Upto 40:1

S600High pressure stop valve

• Heavy duty

• Severe applications mostly for high pressure and high temperature superheated steam applications

• High pressure differentials

• Also capable of handling high temperature water of flashing duty

• Stellited trim

• Anti cavitation trim

Size : 1" to 2.5" Upto #2500

Ends : Flanged RF, Butt weld, Socket weld, RTJ

Body : A105, F22, SS316, SS304, SS316L, SS304L, forged construction

Trim : 431 or any other to suit application

Max. pressure : 3600 psig

Shutoff Class : IV, V

S100xStations

Forbes Marshall pressure reducing stations and PRDS station are engineered and factory assembled units. They are designed in line following good steam engineering practices using our proprietary software. Forbes Marshall manufactures all the components including instrumentation which enables stringent quality control for each component. Every component is tested on live steam and the entire assembly is hydro tested and ready to mount on your existing piping.

Pressure reducing station - S1001Pressure reducing and de-superheating station - S1002De-superheating station - S1003

Page 5: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Valve Series

XXX

Standard Control valve Class 150, 300 ½" - 16"

3 way valve Class 150, 300 1" - 8"

Valve with Pneumatic Controller Class 150, 300 ½" - 6"

High Pressure Control valve Class 600 1" - 10"

High Pressure Control valve Class 900 1" - 6"

High Pressure Control valve Class 1500 1" - 6"

Angle Drain Single Stage Class 900 - 2500 1" - 3" (Inlet)

Angle Drain Multi Stage Class 900 - 2500 1" - 3" (Inlet)

Bottom Entry PRDS Class 150, 300 2" - 16"

Bottom Entry PRDS through nozzle Class 150 - 1500 1" - 2"

Top Entry PRDS Class 150 - 1500 2" - 12"

High Pressure Stop Valve Class 900 - 1500 1" - 2.5"

Threaded Control Valve Class 600 ½" - 2"

Quick change Trim Ecotrol Class 150, 300 ½" - 10"

100

200

300

160

110

120

404

405

520

530

540

600

700

8-C

Size

XX

½"

1"

1 ½"

2"

2 ½"

3"

4"

5"

6"

8"

10"

12"

14"

16"

1"/1 1/2"

1"/2"

1"/2 1/2"

1 1/2"/2"

1 1/2"/2 1/2"

1 1/2"/3"

2"/2 1/2"

2"/3"

2 1/2"/3"

93

01

15

02

25

03

04

05

06

08

10

12

14

16

81

82

83

84

85

86

87

88

89

End Conn

XX

Flanged RF

Flanged RTJ

Flanged FF

Butt Weld

Socket Weld

Threaded NPT (F)

Threaded BSP

BW + Extension

SW + Extension

Threaded + Extension

RF

RJ

FF

BW

SW

NP

BS

22

23

24

Rating

X

150

300

600

800

900

1500

2500

15

30

60

80

90

50

25

Body

XXX

A216 WCB

A216 WCC

A 105

A 217 WC5

A217 WC6

A217 WC9

A182 F22

A351 CF8M

A351 CF8M

A351 CF3M

A351 CF3

F 316

F 316L

Monel

Hastalloy C

Inconnel

Alloy 20

WCB

WCC

105

WC5

WC6

WC9

F22

CF8

750

CF3

760

72F

74F

MON

HSC

INC

A20

Bonnet

X

Standard

Extended

Standard + Double Gland Packing

Extended + Double Gland Packing

Standard + Pressure Balanced

Extended + Pressure Balanced

Sandwich Bonnet

Special

1

3

2

5

7

8

6

0

Gland Packing

XXX

Teflon

Graphite

Others

TFE

GRA

XXX

Trim Type

XX

Parabolic Standard

Perforated 1 stage

Perforated 2 stage

Perforated 3 stage

P1

L1

L2

L3

Trim Extension

XXX

Silencer basket 1 stage

Silencer basket 2 stage

Control Cone

Outlet Cartridge 1 stage

Outlet Cartridge 2 stage

Outlet Cartridge 3 stage

None

LK1

LK2

CCC

LS1

LS2

LS3

000

CV

XXXX

Physically

enter the

Cv value

4 digits are given

Trim Characteristic

XX

Equal %

Linear

Modified Linear

Angle Drain Valve

High Pressure Stop Valve

EP

LI

ML

00

00

Trim Material

XXX

410

431

440C

304

304L

316

316L

321

17-4PH

Monel

Hastalloy C

Inconnel

A182 F22

Alloy 20

00P

80N

900

76P

78L

72P

74L

86P

920

840

850

960

82F

950

VA

LV

E D

AT

AT

RI

M

DA

TA

VALVE CODIFICATION GUIDE

GROUP -1

S XXX XX XX X XXX X XXX

GROUP -2

XX XXX XXXX XX XXX

GROUP -1 - EXAMPLE

Standard Control Valve Class 150, ½”, Flanged RF, 150, A216WCB, Standard, TeflonS 100 93 RF 15 WCB 1 TFE

GROUP -2 - EXAMPLE

Parabolic Standard, None, 0.47, Equal %, 316P1 000 0.47 EP 72P

Page 6: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Actuator

Single Spring Aluminium actuator

Single Spring Aluminium actuator

Single Spring Aluminium actuator

Multiple Spring pressed steel actuator

Multiple Spring pressed steel actuator

Electrical actuator

Model

UI

UIII

UV

MFI

MFIII

ELE

Air action

X

Air to open

Air to close

R

D

Handwheel

X

Yes

No

1

0

MU

LT

I S

PR

IN

G

AC

TU

AT

OR

DA

TA

GROUP -3

Model X X XX

Model Diaphragm No. of Stroke Air Pressure Range Thrust Force

area (inch²) springs (inch) from (psig) to (psig) (Lbf)

3 11.6 21.8 536

6 21.8 43.5 1071

3 14.5 21.8 737

6 29 43.5 1451

3 11.6 21.8 536

6 11.6 21.8 1071

3 10.2 21.8 1116

6 21.8 43.5 2232

9 26.1 53.7 2902

12 31.9 63.8 3571

3 15.95 21.8 1786

6 31.9 43.5 3571

9 39.2 52.2 4241

12 44.95 62.35 5134

3 10.15 21.8 1116

6 20.3 43.5 2232

9 24.65 52.2 2678

12 29 62.35 3125

Code

A1

A2

A3

A4

A5

A6

B1

B2

B3

B4

B5

B6

B7

B8

C1

C2

C3

C4

MFI-20

50 5/8MFI-30(pre-loading)

MFI-30

MFIII-30

1 3/16

111MFIII-60(pre-loading)

MFIII-60 2 3/8

Air to open

Model Diaphragm No. of Stroke Min. Air Thrust Force area (inch²) springs (inch) press. (psig) 29 43.5 58 72.5

(psig) (psig) (psig) (psig) (psig)

3 21.75 23.2 69.6 116 162.4 208.8

6 43.5 46.4 92.8 139.2

3 21.75 23.2 69.6 116 162.4 208.8

6 43.5 46.4 92.8 139.2

3 21.75 52.2 156.6 261 365.4 469.8

6 43.5 104.4 208.8 313.2

9 53.65 31.9 136.3 240.7

12 63.8 62.35 166.8

3 21.75 52.2 156.6 261 365.4 469.8

6 43.5 104.4 208.8 313.2

9 52.2 42.1 146.5 250.85

12 62.35 72.5 176.9

(Lbf) 87 (D1) (D2) (D3) (D4) (D5)

MFI-20

50

5/8

MFI-30

MFIII-30 1 3/16

111

MFIII-60 2 3/8

Air to close

GROUP -2 - EXAMPLE

Multi Spring Pressed Steel Actuator, Air to Open, No, 11.6-21.8MFI R 0 A1

Page 7: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

SI

NG

LE

SP

RI

NG

A

CT

UA

TO

R D

AT

AActuator

Model Spring to Close Handwheel Without

From To Thrust Force handwheel

(Lbf) (Lbf) (Lbf)

UI-20N 3 15 60 42 37

UI-20N 6 18 125

UI-20N 9 21 185

UI-20N 12 24 250

UI-20N 15 27 310

UI-20V 18 33.75 370 42 37

UI-20V 21 36.75 435

UI-20V 24 39.75 500

UI-20V 27 33.75 560

UI-30N 3 15 60 42 37

UI-30N 6 18 125

UI-30N 12 24 250

UI-30N 15 27 310

UI-30V 18 42 370 42 37

UI-30V 21 45 435

UIII-30N 3 15 140 108 99

UIII-30N 6 18 280

UIII-30N 9 21 425

UIII-30N 12 24 565

UIII-30N 15 27 705

UIII-30V 18 30 845 108 99

UIII-30V 21 33 985

UIII-30V 24 36 1130

UIII-30V 27 39 1270

UIII-30V 30 42 1410

UIII-30V 33 45 1550

UIII-60N 3 15 140 108 99

UIII-60N 9 21 425

UIII-60N 12 24 565

UIII-60V 15 39 705 108 99

UIII-60V 18 42 845

UIII-60V 21 45 990

UV-60N 3 15 280 233 220

UV-60N 6 18 565

UV-60N 9 21 845

UV-60N 12 24 1130

UV-60N 15 27 1410

UV-60V 18 36.75 1690 233 220

UV-60V 21 39.75 1975

UV-60V 24 42.75 2255

UV-60V 26.25 45 2465

UV-60V 36 67.5 2800

UV-60V 43.5 68.25 3000

UV-100N 3 15 280 233 220

UV-100N 6 18 1975

UV-100N 9 21 845

UV-100V 12 42 1130 233 220

UV-100V 15 45 1410

Air to Open Weight with Weight

Code

E1

E2

E3

E4

E5

F1

F2

F3

F4

G1

G2

G3

G4

H1

H2

J1

J2

J3

J4

J5

K1

K2

K3

K4

K5

K6

L1

L2

L3

M1

M2

M3

N1

N2

N3

N4

N5

O1

O2

O3

O4

O5

O6

P1

P2

P3

Q1

Q2

Spring Range(psig)

Thrust force (Lbf) - Air to Open

Air Pressure 60 psig

U1-20N 2074 2765 3410

U1-30N 2074 2765 3410

UIII-30N 4716 6285 7755

UIII-60N 4716 6285 7755

UV-60N 9433 12577 15510

UV-100N 9433 12577 15510

75 90(R1) (R2) (R3)

Thrust force (Lbf) - Air to Close

AC

CE

SS

OR

IE

S

GROUP -4

XX XX

Positioner

Valve Positioner, VAC, 3-15 psi input V200P

Valve Positioner, VAC, 4-20ma input V200E

Valve Positioner, VAC, 4-20ma input, EX V200EX

Valve Positioner, VAC, 4-20ma input, Intrinsically Safe V200IS

Valve Positioner, VAC, 4-20ma input, Fail Freeze V200FF

Electropenumatic positioner, FM, Weather Proof 830WP

Electropenumatic positioner, FM, EX proof 830EX

Electropenumatic positioner weather proof, FM, with P/T 831WP

Siemens, Plastic Housing, Hart, Weatherproof 6DR5110-0NN00-0AA0

Siemens, Plastic Hsg, Hart, EX proof 6DR5210-0NN00-0AA0

Siemens, Metal Hsg, Hart, Intrinsically safe 6DR5211-0EN00-0AA0

Siemens, Plastic Hsg, Hart, without exproof, with Position Tx. 6DR5110-0NN01-0AA0

Code

AB

AC

AX

AS

FF

AG

AH

AI

AJ

AK

AL

AM

Accessories

Air Filter Regulator

Solenoid valve Weatherproof

Solenoid valve Ex proof

Limit switch Weatherproof

Limit switch Ex proof (Jai Balaji )

Air lock relay

Position Transmitter

Quick Exhaust Valve size 1/4"

Volume Booster 1/4"

Volume Booster ½"

2 SPDT switches

2 reed swithces

Code

BA

BB

BC

BD

BE

BF

BG

BH

BI

BJ

BK

BL

GROUP -4 - EXAMPLE

Valve Positioner, VAC, 3-15 psi input, Air Filter RegulatorAB BA

Page 8: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Forbes Marshall control valves and actuators are designed to cater to a variety of industrial control applications

like steam, liquids and gases.

Forbes Marshall valves are modular in design and versatile in construction. They are designed and manufactured using advanced

CNC machinery thus ensuring reliable build quality. Coupled with single spring and multi spring diaphragm actuators, these series

of control valves provide complete control solutions even for the most critical service conditions.

Our well-trained representatives are ready to help you select, size and install the most appropriate valve for your service.

ANSI 150 - ANSI 1500Ends Flanged/Butt weld/Socket weld and NPT(F)

• Standard parabolic plug• Multistep reciprocating cage for

high pressure drop & low dB applications

• Pressure balanced plug for high actuator thrust forces

• Linear, Equal Percentage, and Modified Parabolic characterised trim as standard options.

Positioner• Pneumatic• Electro-pneumatic• Smart with HART, PROFIBUS

and FIELDBUS protocols• Tubeless mounting option possible

Air to open or air to close Actuator Single spring (U-Series) andMultiple spring (MF-Series)

Threaded and quick change trim options available

Soft seat option for bubble-tight (Class VI) shut-off available upon request.

Spring steel springs suitable for upto 1 million cycles

Stem ground, roller burnished for optimal matching with packing

Maximum technology, minimum maintenance

SG Iron Yoke for actuator mounting - NAMUR

Diaphragm purbunan rubber with nylon mesh reinforcement

Page 9: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

S100

S100

Size Size RATING A A B B C1 (With C1 (With C2 (Without C2 (Without

(NB) (Inch) mm Inch mm Inch Cooling Fins) Cooling Fins) Cooling Fins) Cooling Fins)

mm Inch mm Inch

15 I/2 300 190 7.5 45.3 1.8 166 6.5 76 3.0

25 1 150 184 7.2 45.3 1.8 166 6.5 76 3.0

300 197 7.8 65 2.6 166 6.5 81 3.2

40 1.5 150 222 8.7 68 2.7 181 7.1 91 3.6

300 235 9.3 80 3.1 179 7.0 89 3.5

50 2 150 254 10.0 92.5 3.6 225 8.9 121 4.8

300 267 10.5 100 3.9 225 8.9 121 4.8

80 3 150 242 9.5 100 3.9 247 9.7 142 5.6

300 317 12.5 105 4.1 247 9.7 142 5.6

100 4 150 292 11.5 130 5.1 257 10.1 155 6.1

300 369 14.5 134 5.3 257 10.1 152 6.0

150 6 150 406 16.0 180 7.1 334 13.1 203 8.0

300 473 18.6 182 7.2 339 13.3 213 8.4

200 8 150 543 21.4 225 8.9 369 14.5 243 9.6

300 568 22.4 220 8.7 245 9.6 244 9.6

250 10 300 708 27.9 317 12.5 468 18.4 320 12.6

300 12 300 775 30.5 310 12.2 388 15.3 388 15.3

350 14 300 928.5 36.6 390 15.4 452 17.8 452 17.8

400 16 300 1057 41.6 427 16.8 502 19.8 502 19.8

Applicable standards

Design ANSI B16.34

Flanges ANSI B16.5

Leakage Class ANSI B16.104FCI70.2

A

C1

/C2

B

*C1 - with cooling fins*C2 - without cooling fins

Dimensions

Sr No. Description

1 Valve Body (3 Flange)2 Top Flange3 Seat4 Plug5 Ball6 Spindle7 Spring Dowell Pin8 Bottom Ring

Bill of material

Sr No. Description

9 Gland Packing Rings10 Gland Follower11 Gland Nut12 Slotted Nut13 Gasket Top14 Guide Bush15 Stud & Nut

• For dimensions for Series 300 refer above table from ½” to 6”• For 10” to 16” the end flanges can be machined to suit ANSI #150• Above drawing is representative. Actual product may look different depending on selection.

6

11

10

9

12

8

15

2

13

7

14

5

4

3

1

Page 10: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

S160 / S120 / S110

Size Size RATING A A B B C1 (With C1 (With C2 (Without C2 (Without

(NB) (Inch) mm Inch mm Inch Cooling Fins) Cooling Fins) Cooling Fins) Cooling Fins)

mm Inch mm Inch

25 I 600 210 8.3 68 2.7 159 6.3 133 5.2

900 273 10.7 75 3.0 159 6.3 133 5.2

1500 273 10.7 75 3.0 161 6.3 133 5.2

50 2 600 286 11.3 133 5.2 189 7.4 131 5.2

900 375 14.8 89 3.5 189 7.4 * *

1500 368 14.5 121 4.8 263 10.4 * *

80 3 600 356 14.0 181 7.1 263 10.4 199 7.8

900 381 15.0 181 7.1 263 10.4 199 7.8

1500 470 18.5 187 7.4 282 11.1 213 8.4

100 4 600 394 15.5 218 8.6 304 12.0 225 8.9

900 457 18.0 218 8.6 304 12.0 225 8.9

150 6 600 508 20.0 239 9.4 437 17.2 273 10.7

900 610 24.0 220 8.7 487 19.2 322 12.7

1500 787 31.0 284 11.2 485 19.1 322 12.7

200 8 600 610 24.0 308 12.1 511 20.1 308 12.1

250 10 600 787 31.0 304 12.0 646 25.4 398 15.7

Applicable standards

Design ANSI B16.34

Flanges ANSI B16.5

Leakage Class ANSI B16.104FCI70.2

Dimensions

Sr No. Description

12345678

Bill of material

Sr No. Description

9101112131415

*C1- with cooling fins*C2 - without cooling fins

B

A

C1/C

2S110 / 120 / 160

Valve Body (4 Flange)

Bottom Flange

Slotted Nut

Top Flange

Seat

PlugBall

Spindle

Spring Dowell Pin

Bottom Ring

Gland Packing Rings

Gland FollowerGland Nut

Gasket Top

Guide Bush

Stud & Nut16

• Above drawing is representative. Actual product may look different depending on selection.

7

12

11

10

13

9

16

2

14

8

15

6

5

4

1

3

Page 11: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

S200

Size Size RATING A A B B C1 (With C1 (With C2 (Without C2 (Without Weight

(NB) (Inch) mm Inch mm Inch Cooling Fins) Cooling Fins) Cooling Fins) Cooling Fins) (Lbs)

mm Inch mm Inch

2 300 267 10.5 196 7.7 224 8.8 119 4.7 92.4

3 300 318 12.5 231 9.1 246 9.7 142 5.6 140.8

4 300 368 14.5 249 9.8 257 10.1 150 5.9 187

6 300 472 18.6 460 18.1 333 13.1 203 8.0 327.8

8 300 569 22.4 419 16.5 371 14.6 239 9.4 488.4

10 300 709 27.9 419 16.5 439 17.3 310 12.2 1051.6

S200

Cv Values

Valve Size

2 3 4 6 8

4.68 79.56 117.00 304.20 444.60

8.19 117.00 175.50 444.60 760.50

12.87 175.50 304.20 760.50

21.06

30.42

50.31

79.56

(Inch)

B

A ±1.6

XYY

X

CC

B

A ±1.6

XYY

X

Standard Bonnet

Extended Bonnet

Flo

w D

ivert

ing

B

A ±1.6

XYY

X

CC

B

A ±1.6

XYY

X

Flo

w M

ixin

g

Standard Bonnet

Extended Bonnet

Flanges can be machined to ANSI #150 depending on requirement

Page 12: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Valve Size

0.5 1 1.5 2 3 4 6 8 10 12 14 16

0.06 0.06 12.87 21.06 50.31 79.56 175.5 304.2 444.6 1521.0 * 2925.0

0.12 0.12 21.06 30.42 79.56 117.0 304.2 444.6 760.5

0.19 0.19 30.42 50.31 117.0 175.5 444.6 760.5 1053.0

0.29 0.29

0.47 0.47

0.74 0.74

1.17 1.17

1.87 1.87

2.93 2.93

4.68 4.68

8.19

12.87

(Inch)

Cv chart

Notes :

• Applicable for S100 & S300 (1” to 6” only)

• Noise reduction same as that of reciprocating

caged trims. However more economical.

• Applicable for pressure ratings of ANSI #150

and #300 only

Size (inch) Parabolic Single Fold 2 Fold

Silencer Silencer

Plug Cv Basket Cv Basket Cv

1 12.87 * *

8.19 * *

4.68 4.56 *

1.5 12.87 12.75 *

50.31 47.97 *

30.42 29.25 27.846

21.06 20.83 20.124

3 117 * *

79.56 73.71 *

50.31 47.97 45.63

4 175.5 154.44 *

117 109.98 100.62

79.56 77.22 73.71

6 444.6 370.89 292.5

304.2 277.29 239.85

175.5 169.65 160.29

8 760.5 650.52 599.04

444.6 418.86 384.93

304.2 296.01 283.14

10 444.6 418.86 384.93

Notes :

• All Cv values are also available in pressure balanced design

• For calculations and selection of summary Cv values, it is necessary to

apply the correct ‘X’ factor in the calculation

• The Cv values mentioned in the chart are the maximum values for a

particular seat diameter

• Intermediate Cv values shall be applicable based on customer specifications

Valve size Lift Seat Dia L1 (Inch) (Inch) (Inch) Trim Eq% Trim Trim Trim

Linear Linear Linear

0.5 0.8 0.6 3.2 2.6 2.5 2.5

1 0.8 0.6 3.2 2.6 2.5 2.50.75 4.6 5.3 4.8 30.95 6.4 7.8 7.1 3.7

1.5 0.8 0.95 6.4 7.8 7.1 3.71.26 9.5 15.8 9.8 51.46 12.7 20.9 12.4 6.3

2 1.2 1.26 17.6 17.6 16.1 9.81.46 20.8 23.4 20.9 11.31.89 29.3 46.8 7.5 14.2

3 1.2 1.89 29.3 46.8 7.5 14.22.44 42.1 70.2 35.8 18.42.8 49.1 81.9 41.3 21.3

4 1.2 2.44 42.1 70.2 35.8 18.42.8 49.1 81.9 41.3 21.3

3.54 60.8 99.5 55.1 28.3

6 2.4 2.8 105.3 122.9 79.0 413.5 146.3 187.2 120.5 624.4 186.0 280.8 154.4 78.45.6 234.0 374.4 200.1 103

8 2.4 4.4 186.0 280.8 154.4 78.45.6 234.0 374.4 200.1 1036.8 292.5 468 244.5 125

10 3.9 5.6 389.6 491.4 315.9 163.86.8 567.5 655.2 462.2 237.57.8 649.3 918.5 557.0 286.7

12 3.9 10.4 878 1404 702 *

16 3.9 15.7 1632 2925.0 1381 593

L1 L2 L3

Perforated (Reciprocating cage, high pressure drop & low dB) - S100, S110, S120, S160

Parabolic with low dB Silencer

Parabolic - S100, S160 & S300 (½”to 6” only) S110, S120,

Page 13: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Series S-8C and S-6N is a robust, compact and lightweight control valve with a pneumatically operated, easy field reversible multi-spring diaphragm actuator. The actuator can be equipped with a fully enclosed emergency handwheel which is in compliance with general safety precautions (1).

The S-8C and S-6N series has a double-life (quick-changeable trim combination) with the option of a double-side use by reversing the seat ring (10). Because of its simple geometry the valve seat can be economically produced in different materials such as hardened and stellited steel, ceramic, Tungsten carbide, etc., with or without soft sealing. In comparison to conventional designs the speciality of the Ecotrol’s soft sealing is, that the PTFE-element is flexibly supported by an additional Elastomer O-Ring. Both sealing elements are located in the seat ring and not as usual in the valve plug. The additional metal-to-metal sealing of plug and seat ring ensures that the TFE-disc suitable for doubleside use is not plastically deformed by excessive loads. The remarkable difference between the common screwed-in seat ring and this unique quick-change(able) trim combination shown in the figure (fig1) works on the principle of retaining and sealing the seat ring in the valve body. With a screwed-in seat ring the sealing between seat and valve body is provided by the metal-to-metal contact of two conical faces.

The conical counterface in the valve body has a slightly different angle so that there is only a theoretical circumferential line contact. The required torque to screw-in the seat ring is individually different depending on the construction and the operating conditions. With the S-8C and S-6N series the seat sealing is done purely axial and achieved by the method of initial compression. The compression of the sealing elements (6, 11) is limited by the precisely sized recess in the body for containment of the flat gasket. This limits the gasket’s compressive loading and guarantees a perfect alignment between the sealing surfaces of plug and seat ring. The self-aligning seat ring (10) is held by the retaining cage (9). The tightness is achieved by transferring a portion of the bonnet-to-body bolting force via the retaining cage to the seat ring. The valve body (12), retaining cage, and seat ring are manufactured on special CNC-machining centres to meet the stringent tolerances of each part. This guarantees the required compression of the sealing elements. Excellent stem guiding is achieved by two special guide bushings (4, 8) located as far as possible from each other.

Ecotrol - Quick change trimSeries S-8C and S-6N

Another added feature is the standard spring energised stem seal configuration including a PTFE-V-Ring packing set (5) with an additional micro-sealing element and wiper ring (3).The PTFE-V-Ring packing set is pre-loaded by a stainless steel spring and pressed against the valve stem and the bonnet insert (7).The packing set acts as primary sealing and as wiper. The valve stem is guided at two locations right before and behind the stem sealing (5).In addition to the extremely reliable sealing performance even under varying operating temperatures, the stem sealing provides reduced static and sliding friction forces in comparison to conventional stuffing box packing.

Fig. 1

Page 14: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

XY

D1

D2

C

B

A

Size (inch) ½ ¾ 1 1 ½ 2 3 4

A 7 7.12 7.24 8.74 10 11.73 13.86

Class 150 RF

A 7.48 7.64 7.76 9.25 10.51 12.48 14.49

Class 300 RF

Standard bonnet 4.49 4.49 4.49 4.13 4.13 6.14 7.13

Extended bonnet 6.69 6.69 6.69 6.57 6.57 9.76 10.5

Sandwich bonnet 2.95 2.95 2.95 3.43 3.43 - -

Standard bonnet - - - - - 7.72 8.70

with pressure balance

Extended bonnet - - - - - 10.27 11.26

with pressure balance

B 1.89 2.32 2.44 3.07 3.27 4.17 5.35

MFI 10.63

MFIII 15.75

MFI 13.62 15.90

MFIII 19.25

MFI 19.41 21.69

MFIII 25.63

Y 5.12 5.90

MFI 52.5 56.9 58 75.9 80.4 156 208

MFIII 214 266

ValveType

S-8C

Actuator

C

Ø X

D1

D2

Weight

approx lbs.

Principal dimensions for flanged bodies

Y

D1

D2

C

B

A

X

Stan

dar

d b

on

net

Exte

nd

ed b

on

net

Series S-8C

Note: • For Series S-700 please refer above chart for Class 300 dimensions (½”to 2” only) • Weights are without handwheel but inclusive of valve and actuator• For handwheel weight refer page Multispring actuator sheet for MFIII & Single spring actuator sheet for UV.• Indicative weights are for sandwich bonnet. For standard bonnet consider 15% extra, extended bonnet 20% extra

Page 15: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

XY

D1

D2

C

B

A

Y

D1

D2

C

B

A

X

Stan

dar

d b

on

net

Exte

nd

ed b

on

net

Series S-6N

Size (inch) 6 8 10

A 17.80 21.40 26.50

Class 150 RF

A 18.60 22.40 27.90

Class 300 RF

Standard bonnet 10.25 11.50 14.05

Extended bonnet 14.00 16.00 20.00

Standard bonnet 10.25 11.50 14.05

with pressure balance

Extended bonnet 14.00 16.00 20.00

with pressure balance

B 7.44 9.41 12.00

MFIII 15.75

UV 20.90

MFIII 24.60

UV 39.60

MFIII 35.0

UV 52.0

Y 8.0 14.0

MFIII 446 580 -

UV 525 658 825

ValveType

S-6N

Actuator

C

Ø X

D2

D1

Weight

approx lbs.

Principal dimensions for flanged bodies

Note: • Weights are without handwheel but inclusive of valve and actuator• For handwheel weight refer page Multispring actuator sheet for MFIII & • Single spring actuator sheet for UV.

Page 16: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Cv chart and allowable differential pressure for S-8C series

Max. travel Actuator Orifice 3 6 9 12 3 3 3 6 6(inch) (inch) size (inch²) Ø (inch) psig psig psig psig

Kv Cv 43.5 65.25 87 65.25 87

½ 5/8 MF1-20 0.63 0.73 0.20 725 725 725 725 725 72550 1.6 1.9 0.40 725 725 725 725 725 725

4.0 4.7 0.60 725 725 725 725 725 725

3/4 5/8 MF1-20 0.63 0.73 0.20 725 725 725 725 725 72550 1.6 1.9 0.40 725 725 725 725 725 725

4.0 4.7 0.60 725 725 725 725 725 725

1 5/8 MF1-20 1.6 1.9 0.40 725 725 725 725 725 725 72550 4.0 4.7 0.60 725 725 725 725 725 725 725

10 11.5 1.0 475 725 725 725 725 725 725

1 1/4 5/8 MF1-20 1.6 1.9 0.40 725 725 725 725 725 725 72550 4.0 4.7 0.60 725 725 725 725 725 725 725

10 11.5 1.0 475 725 725 725 725 725 725

1 ½ 5/8 MF1-20 10 11.5 1.0 475 725 725 725 725 725 72550 16 19 1.18 313 725 725 725 725 725 725

25 29 1.42 204 475 547 725 725 547 725

2 5/8 MF1-20 16 19 1.18 292 725 725 725 725 725 72550 25 29 1.42 189 532 303 725 725 303 725

40 46 1.81 103 311 179 725 725 179 725

2 ½ 5/8 MF1-20 25 29 1.42 189 532 532 725 725 532 72550 40 46 1.81 103 311 311 725 725 311 725

63 73 1.97 84 259 259 351 725 259 351

3 1 3/16 MF1-30 40 46 1.81 103 312 312 725 725 312 72550 63 73 1.97 83 260 260 613 745 260 613

100 116 3.15 19 88 88 226 365 88 226

MF 3-30 40 46 1.81 330 725 725 725 725 725 725 725 725111 63 73 1.97 273 643 725 725 725 725 725 725 725

100 116 3.15 95 238 324 410 273 584 725 290 601

4 1 3/16 MF1-30 63 73 1.97 83 260 260 613 725 260 61350 100 116 3.15 19 88 88 226 365 88 226

160 186 3.94 5.8 50.8 50.8 139 228 50.8 139

MF 3-30 63 73 1.97 274.1 643.8 725 725 725 725 725 725 725111 100 116 3.15 94.25 237.8 324.8 410.4 272.6 584.4 725 290 601.8

160 186 3.94 53.7 146.5 201.6 256.7 168.2 368.3 567 179.8 378.5

Size

S-8C with multi-spring actuator

Flow coefficients

Action: Air to openNo. of springs

Action: Air to closeNo. of springs

Supply air pressure (psig)

Note: • For Series S-700 please refer above chart for ½”to 2” only • Additional Cv values available for 1” are 0.07, 0.117, 0.1872, 0.2925• 3/4” and 1 3/4” sizes are available in S700 version only

Page 17: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Max. travel Actuator Orifice 3 6 9 12 3 3 3 6 6(inch) (inch) size (inch²) Kv Cv Ø (inch) psig psig psig psig

43.5 65.25 87 65.25 87

6 2 3/8 MF3-60 150 176 3.54 68 183 251 319 207 454 699 216 463111 260 304 4.53 36 106 148 190 122 273 423 128 278

380 445 5.31 23 74 104 135 86 194 303 88 199

8 2 3/8 MF3-60 260 304 4.53 36 106 148 190 122 273 423 128 278111 380 445 5.31 23 74 104 135 86 194 303 88 199

650 761 7.09 9 38 49 61 44 106 167 46 107

Size

S-6N with multi-spring actuator

Flow coefficients

Action: Air to openNo. of springs

Action: Air to closeNo. of springs

Supply air pressure (psig)

Max. travel Actuator Orifice Min Max Min Max Min Max(inch) (inch) size (inch²) Kv Cv Ø (inch) psig psig psig psig

43.5 65.25 87 65.25 87

6 2 3/8 UV-60 150 176 3.54 0 283 87 528 642 725 725 725 725223 260 304 4.53 0 167 48 318 389 690 725 509 725

380 445 5.31 0 119 32 228 278 497 716 367 586

8 2 3/8 UV-60 260 304 4.53 0 167 48 318 389 690 725 509 725223 380 445 5.31 0 119 32 228 278 497 716 367 586

650 761 7.09 0 62 13 125 152 276 399 202 325

10 4 UV-100 380 445 5.31 0 59 32 119 278 497 716 425 642223 650 761 7.09 0 29 13 62 152 276 399 235 358

900 1053 8.66 0 17 7 39 100 183 264 155 236

Size

S-6N with single-spring actuator

Flow coefficients

Action: Air to openSpring

Action: Air to closeSpring

Supply air pressure (psig)

Standard Reinforced Standard spring

Cv chart and allowable differential pressure for S-6N series

Page 18: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Features :• Field reversible - Flexible control action• High thrust forces - Usable in extreme pressure reductions• Low maintenance - Less inventory• Cast aluminum housing - Light weight & corrosion resistance

AIR IN

H

AIR TO OPEN

AIR IN

H0

D

AIR TO CLOSE

H

D

H0

H - Without Hand wheel

H + HO - With Hand wheel

Forbes Marshall universal diaphragm actuator series UI, UIII & UV features a pneumatic actuator designed for applications that demand high actuating power. Its optional reinforced spring with compact air chamber delivers up to 14000 lbf thrust force for extreme pressure control applications.

These diaphragm actuators can be fitted with standard accessories like positioner, feed back transmitter, limit switches and air filter regulator. Optional hand wheel is provided for emergency operations.

Air -20 UI-30 UIII-30 UIII-60 UV-60 UV-100

60 psig 2074 2074 4716 4716 9433 9433

75 psig 2765 2765 6289 6289 12577 12577

90 psig 3410 3410 7755 7755 15510 15510

Thrust force (Lbf) - Air to ClosePressure UI

Actuator Technical Information

Temperature range 8 Deg F to 194 Deg FMaximum operating pressure 90 PsiLinearity < 2%Hysterisis Max. 3%Air supply connection 1/4” NPT and ½”NPT

Diaphragm housing Aluminum Diaphragm Purbunan RubberSprings Spring SteelSpindle Stainless Chrome SteelYoke SG Iron

Materials

Single spring actuator

Actuator Model Spring to Close Handwheel Without

From To Thrust Force handwheel(Lbf) (Lbf) (Lbf)

UI-20N 3 15 60 42 37UI-20N 6 18 125UI-20N 9 21 185UI-20N 12 24 250UI-20N 15 27 310UI-20V 18 33.75 370 42 37UI-20V 21 36.75 435UI-20V 24 39.75 500UI-20V 27 33.75 560UI-30N 3 15 60 42 37UI-30N 6 18 125UI-30N 12 24 250UI-30N 15 27 310UI-30V 18 42 370 42 37UI-30V 21 45 435UIII-30N 3 15 140 108 99UIII-30N 6 18 280UIII-30N 9 21 425UIII-30N 12 24 565UIII-30N 15 27 705UIII-30V 18 30 845 108 99UIII-30V 21 33 985UIII-30V 24 36 1130UIII-30V 27 39 1270UIII-30V 30 42 1410UIII-30V 33 45 1550UIII-60N 3 15 140 108 99UIII-60N 9 21 425UIII-60N 12 24 565UIII-60V 15 39 705 108 99UIII-60V 18 42 845UIII-60V 21 45 990UV-60N 3 15 280 233 220UV-60N 6 18 565UV-60N 9 21 845UV-60N 12 24 1130UV-60N 15 27 1410UV-60V 18 36.75 1690 233 220UV-60V 21 39.75 1975UV-60V 24 42.75 2255UV-60V 26.25 45 2465UV-60V 36 67.5 2800UV-60V 43.5 68.25 3000

UV-100N 3 15 280 233 220UV-100N 6 18 1975UV-100N 9 21 845UV-100V 12 42 1130 233 220UV-100V 15 45 1410

Air to Open Weight with Weight Spring Range(psig)

Thrust force (Lbf) - Air to Open

• Actuator weight remains same irrespective of spring range and actuator action.

• Above spring ranges for ‘Air to Open’ actuators are applicable for parabolic trims only.

Page 19: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

XY

D1

D2

Model Diaphragm No. of Stroke Air Pressure Range Thrust Force

area (inch²) springs (inch) from (psig) to (psig) (Lbf)

3 11.6 21.8 536

6 21.8 43.5 1071

3 14.5 21.8 737

6 29 43.5 1451

3 11.6 21.8 536

6 11.6 21.8 1071

3 10.2 21.8 1116

6 21.8 43.5 2232

9 26.1 53.7 2902

12 31.9 63.8 3571

3 15.95 21.8 1786

6 31.9 43.5 3571

9 39.2 52.2 4241

12 44.95 62.35 5134

3 10.15 21.8 1116

6 20.3 43.5 2232

9 24.65 52.2 2678

12 29 62.35 3125

MFI-20

50 5/8MFI-30(pre-loading)

MFI-30

MFIII-30

1 3/16

111MFIII-60(pre-loading)

MFIII-60 2 3/8

Air to open

Model Diaphragm No. of Stroke Min. Air Thrust Force area (inch²) springs (inch) press. (psig) 29 43.5 58 72.5 87

(psig) (psig) (psig) (psig) (psig)

3 21.75 23.2 69.6 116 162.4 208.8

6 43.5 46.4 92.8 139.2

3 21.75 23.2 69.6 116 162.4 208.8

6 43.5 46.4 92.8 139.2

3 21.75 52.2 156.6 261 365.4 469.8

6 43.5 104.4 208.8 313.2

9 53.65 31.9 136.3 240.7

12 63.8 62.35 166.8

3 21.75 52.2 156.6 261 365.4 469.8

6 43.5 104.4 208.8 313.2

9 52.2 42.1 146.5 250.85

12 62.35 72.5 176.9

(Lbf)

MFI-20

50

5/8

MFI-30

MFIII-30 1 3/16

111

MFIII-60 2 3/8

Air to close

Multi spring actuatorThe pneumatically operated multi-spring diaphragm actuator is field reversible without the need of disassembly. This actuator is suitable for use with Namur smart positioners (without tubing) or the standard pneumatic / electro-pneumatic positioners with tubing.

During operation there is a minimal overpressure against atmosphere on the backside of the diaphragm plate (spring chamber) which guarantees that during stroke movement no ambient air can be sucked in the spring chamber. This protects the essential inner parts against aggressive atmosphere (like saline ambient conditions).

The springs are specially treated and suitable for more than 1 million cycles.

MFI 13.62 19.41 10.63 5.12

MFIII 19.25 25.63 15.75 5.90

D1 D2 Ø X Y

Dimension in inchModel

MFI-20 32 14

MFI-30 36 14

MFIII-30 94 24

MFIII-60 105 24

Actuator Handwheel

Weight in LbfModel

Actuator Technical Information

Temperature range 8 Deg F to 194 Deg FMaximum operating pressure 90 PsiLinearity < 2%Hysterisis Max. 3%Air supply connection G 1/8” & G ½”

Diaphragm housing Galvanised SteelDiaphragm Purbunan RubberSprings Spring SteelSpindle Stainless Chrome SteelYoke SG Iron

Materials

• Actuator weight remains same irrespective of spring range and actuator action.

• Above spring ranges for ‘Air to Open’ actuators are applicable for parabolic trims only.

Page 20: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Angle drain valveSeries S404 / S405

The S404 Angle Pattern Drain Valve is designed for High Pressure Drain service. Typical applications for this valve are Reheater and Turbine Drain Lines.

The Single Stage Drain Valve (S404) design combines the advantages of a High Pressure Stop valve and the reliability of a Drain Valve design.

The valve has a Seat and a Parabolic plug which help to reduce pressure in Single Stage. Due to the unique design of the plug, the flow is kept away from the seat, preventing wire drawing at the valve seat.

The Spindle, Control plug and Seat are nitrided to resist erosion and wear.

The Plug and Seat are further stellited to increasing the wear resistance.

The Non Rotating Control plug and Spindle are manufactured from a single bar and thus ensure stability in operation.

The valve yoke is Dust Proof and is provided with roller thrust bearing for ease of operation. High-density pure graphite rings and Roller Burnishing of the spindle and stuffing box bore, eliminate leakage through gland packing. The Valve can be operated by a hand wheel or with an electrical actuator without modifying the yoke.

Buttweld and Socket weld ends are provided as the specification standard with Flanged end as special optional provision.

Admissible Operating Pressure Psig

Body Rating 200ºF 300ºF 400ºF 500ºF 600ºF 650ºF 700ºF 750ºF 800ºF 850ºF 950ºF 1000ºF 1100ºF A105 1500 3382 3282 3182 2997 2740 2683 2240 2526 2055

2500 5637 5480 5294 4995 4566 4481 4452 4210 3439

A182F22 1500 3239 3211 3025 2940 2840 2669 2540 2440 1884 1341 5572500 5408 5337 5052 4909 4738 4438 4238 4067 3154 2226 785

Inlet Outlet Rating HI Ø D S1 S2 Wt(Inch) (Inch) (Inch) (Inch) (Inch) (Inch) (Lbs)

1 1, 11/2, 2, 21/2, 3 900 11.42 6.69 3.94 5.9 40.2

15002500

2 2, 21/2, 3 900 17.32 6.69 4.92 7.87 121 15002500

3 3,4 900 17.32 9.84 4.92 7.87 17415002500

Intermediate sizes also available on request.

Dimensions S404 / 405

2

1

5

4

6

16

17

18

23

25

24

2619

20

21

22

11

13

12

15

14

8

3

7

10

9

H1

S2

INLET

OU

TLE

T

CLOSED

OPEN

ØD

S1

SINGLE STAGE BLOWDOWN VALVE

Page 21: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Series S405

1 Body 1 ASTM A 105 ASTM A182 F22 2 Seat Bush Bottom 1 ASTM A276 Gr.431 ASTM A276 Gr.4313 Gasket 2 Graphite Graphite4 Spindle 1 SS431 SS4315 Seatbush Top 1 ASTM A276 Gr.431 ASTM A276 Gr.4316 Gasket 1 Graphite Graphite7 Bonnet Flange 1 ASTM A 105 ASTM A 1058 Stud 4 ASTM A193 Gr.B7 ASTM A193 Gr.B79 Nut 4 ASTM A193 Gr.2H ASTM A193 Gr.2H10 Bottom Ring 1 ASTM A276 Gr.410 ASTM A276 Gr.41011 Packing 6 Pure Graphite Pure Graphite12 Stuffing Box Pipe 1 ASTM A276 Gr.410 ASTM A276 Gr.41013 Thrust Ring 1 SS 304 SS 30414 Gland Flange 1 ASTM A 105 ASTM A 10515 Bonnet 1 ASTM A 105 ASTM A 182 F2216 Name Plate 1 SS SS17 Rivet 2 SS 304 SS 30418 Thrust Bearing 2 STD STD19 Cover 1 ASTM A 105 ASTM A 10520 O Ring 1 Viton Viton21 Circlip 1 SS SS22 Sealing Washer 1 CRCA Sheet CRCA Sheet23 Bush 1 A276 GR 410 A276 GR 41024 Allen Bolt 4 GR.12.9 GR.12.925 Yoke Bush 1 Brass Brass26 Hand Wheel 1 SG Iron SG Iron

Sr. Description Qty Carbon Steel Alloy Steel

Bill of material for S404 / S405

The S405 Angle Pattern Drain Valve is designed for High Pressure Drain service. Typical applications for this valve are Reheater and Turbine Drain Lines and feedwater recirculation lines. These valves are designed for Pressure Drops as high as 2900 psig.

The Multistage Drain Valve (S405) design combines the advantages of a High Pressure Stop valve and the reliability of a typical Drain Valve design.

The valve has a Single seat with slots on the spindle which help to reduce pressure in multiple stages. Due to the unique location of the slots, the flow is kept away from the seat, preventing wire drawing of the valve seat. The seating area is further strengthen by stellite deposition at valve seat. The spindle, control plug and seat are nitrided to resist erosion and wear.

The control plug is guided throughout its travel by the seat

bush, eliminating the harmful effects of vibration. The slots in the control plug and those in the seat bush help maintain low noise levels when the valve is in operation.

The control plug and spindle are manufactured from a single bar to ensure stability in operation.

The valve yoke is provided with a roller thrust bearing for ease of operation.

High-density pure graphite rings and roller burnishing of the spindle and stuffing box bore eliminate leakage through gland packing.

The Valve can be operated by a hand wheel or with an electrical actuator without modifying the yoke.

Buttweld and Socket weld ends are provided according to specification standard with Flanged end as special optional provision.

2

1

5

4

6

16

17

18

23

25

24

2619

20

21

22

11

13

12

15

14

8

3

7

10

9

INLET

OU

TL

ET

CLOSED

OPEN

ØD

H1

S2

S1

THREE STAGE BLOWDOWN VALVE

Page 22: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Low Bleed Standard High Gain Super High Gain Super High Gain/Flow

Air Delivery @87 PSI (600 kPa) 28 scfm 28.8 scfm 31.8 scfm 31.8 scfm 51 scfm

Bleed Rate @87 PSI (600 kPa) .2 scfm .35 scfm .53 scfm .53 scfm .71 scfm

Pressure Gain 240:1 300:1 800:1 1100:1 1100:1

Type Pneumatic Electropneumatic

Model V200P V200E & IS V200-EX V200-FF

Input Signal 3-15 PSI 4-20mA 4-20 mA 4-20 mA

Supply Pressure 145 PSI 145 PSI 100 PSI 145 PSI

Linearity error <0.7% f.s. <1.0% f.s. <0.8% f.s. <1.2% f.s.

Hysteresis <0.4% f.s. <0.6% f.s. <0.5% f.s. <0.9% f.s

Repeatability <0.3% f.s. <0.5% f.s. <0.4% f.s. <0.8% f.s.

Weight P-3.2 lbs E-3.8 lbs. EX-5.3 lbs. FF-5.4 lbs.

Temperature range -40º to 185º F -40º to 185º F -40º to 185º F -20º to 158º F-40º to 85º C -40º to 85º C -40º to 85º C -20º to 70º C

Extra High Temp (EHT) -40º to 325º F-40º to 162º C

Positioner: Technical Specifications Make: Valve Accessories and Controls

Air connections 1/4” NPT

Gauges 1/8” NPT

Cable Entry ½” NPT

Ingress & corrosion protection NEMA 4X and IP66

Standard coating Polyester

Feedback NEMA 4 Rated

General:

Plug-in components directly into V200 series positioner housingCan combine switches and 4/20 feedbackConduit connections ½” NPTEnclosure Nema 4X/IP 66Operating temp -40° to +185° F (-40 to +85° C)

Page 23: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

Mechanical Switches:

Max Load:

Reed Switches:

2-Type: SPDT, V3

Resistive Inductive Voltage

15 A (3) A 125/250 VAC

0.25 A (0.1) A 220 VDC

0.5 A (0.2) A 110 VDC

8 A (7) A 24 VDC

2-Type: SPDT-CO , Form C

Voltage: Switching max 100 VDC

Breakdown min 200 VDC

Current: Switching max 0.20 A

Carry max 1.3 A

Contact resistance: 0.2 ohms

Contact capacitance: 0.3 pF

Contact rating: max 3W

Description Model

Pneumatic Weatherproof 820-PP

Electro pneumatic Weatherproof 830-WP

Electro pneumatic with position Tx 831-WP

Electro pneumatic Ex proof 830-EX

Nomenclature

Technical InformationType 820-PP Pneumatic 830-WP Electro pneumatic

Input 3-15 psig 4-20 mA

Working resistance NA Approx 200 ohms

Impedence NA 250 (+/-) 15 Ohms

Supply pressure 21-90 psig 21-90 psig

Air consumption 3 Litres / min at 21 psig 3 Litres / min at 21 psig

Air flow capacity 80 Litres / min at 21 psig 80 Litres / min at 21 psig

Linearity (+/-) 1% of FS (+/-) 1% of FS

Hysterisis (+/-) 1% of FS (+/-) 1% of FS

Repeatability (+/-) 0.5% of FS (+/-) 0.5% of FS

Air connection ¼” NPT (F) ¼” NPT (F)

Gauge connection 1/8” NPT (F) 1/8” NPT (F)

Ambient temperature (-) 4º F to 158º F (-) 4º F to 158º F

Protection class IP65 IP65

Weight 4.9 Lbs 6.2 Lbs

Ex proof certification NA IIA/IIB/IIC

Electric connection NA G ½ (PF ½)

Pneumatic

Electro Pneumatic

4/20 mA Position Feedback:

Other Options:

Voltage supply: 7-30 VDC

Output: 4-20 mA , 2 wire

Loop Impedance: max 850 ohms @ 24 VDC

Linearity error: <1.2%

Hysteresis: <0.2%

Temp. Sensitivity: < 0.1%/10°F (5.5°C)

Potentiometer-Namur Sensors - Third party EX mounting

Positioner: Technical Specifications Make: Forbes Marshall

Page 24: Valves Overview 10 Dec 09 - primeboiler.comprimeboiler.com/.../06/...Control-Valves-Overview.pdf · Valve Series XXX Standard Control valve Class 150, 300 ½" - 16" 3 way valve Class

In partnership with

www.allagashinternational.com

USAAllagash International, Inc.400 US Route OneFalmouth, Maine 04105Tel: + 1 207-781-8831Fax: + 1 207-781-8830

CANADAForbes Marshall Canada2425 Matheson Blvd. East, 8th FloorMississauga, ONL4W 5K4CanadaTel: +905 361 2525Fax: +905 361 6401Email: [email protected]

COLUMBIAForbes Marshall ColumbiaCRA 58 # 167B-19INT: 1 Portales Del Norte, BogotaTel: +57 316 721 1510Email: [email protected]