VALVE UPGRADE KITS - Phoenix Controls · PDF filePhoenix Controls Valve Upgrade Kits provide ... † Upgrade kits provide all the necessary hardware to ... (85-930) 60-900 (105-1525)

VALVE UPGRADE KITS

Phoenix Controls Valve Upgrade Kits provide migration from constant volume (Accel II bodies only), PxV, base upgradable, analog, and Celeris®1 valves to the latest Celeris®2 and Traccel® (certain sizes/vintages only) generation of digital valves. Upgrades engender substantial energy and operational savings as well as enhanced functionality. Upgrading the valves is non-invasive and can be done without removing the valve from the duct work. • Upgrade kits provide all the necessary hardware to upgrade

legacy valves.• A three-year warranty covers all upgrade components.• Infrastructure for the new digital networks can be configured

first then phased in when advantageous to facility scheduling.

ENERGY BENEFITS

Moving to Celeris 2 and Traccel technology provides enhanced control with energy management features previously unavailable. Upgrade will provide all the features included in the Celeris 2 and Traccel platforms.• Enhanced occupied, stand-by (LON only), timed bypass, and

unoccupied control• Advanced temperature control including cascade control,

thermal anticipatory or BTU compensation control (C2 only), temperature sensor averaging (LON only), primary and auxiliary reheat/cooling control, and chilled beam control

• Indoor Air Quality Control (IAQ) lowers standard air changes per hour based on air quality; while maintaining work envi-ronment safety

• Automatic GEX shut-off in lab spaces can be configured for energy savings (requires replacing GEX valve with a shut-off valve) (C2 only)

• Hibernation mode that allows hood valves to be driven to the minimum valve flow when not in use (may require fume hood monitor upgrade to FHM631 or Sentry-SE) (C2 only)

• Usage based controls to reduce hood flows (C2 only)

Control Type Description

ILow-Speed Floating Point (IP54) Electric

For temperature control on standalone supply valves; tracking pair valves in offices, alcoves, and vivariums to maintain minimum air flow, temperature, and space pressurization or offset.

NDigital Pneumatic(C2 only)

For high-speed fume hood containment in laboratories using pneumatically controlled actuators.

MDigital High-Speed Electric (C2 only)

For high-speed fume hood containment in laboratories using electrically controlled actuators.

O

Ufptp

•

•

•

•

•

75 Discovery Way • Acton, MA 01720 USA • Tel (978) 795-128

©2012 Phoenix Controls. Specifications subject to change without notice. Rev. 12/2017

PERATIONAL BENEFITS

pgrading to Celeris 2 and Traccel supports facility goals or reduced operating costs and more sustainable control rograms. Valve upgrade kits help facilities work within heir annual maintenance budgets and allow scheduled, hased-in retrofits.

The Celeris 2 and Traccel platforms create a more flexible system for adding devices such as sensors or switches as your facility growsExpedites point integration from valves or other devices on the network to the BMS, reducing the complexity of BMS programmingGives operations staff better troubleshooting tools for managing or monitoring devicesEnables maximum benefits of Phoenix Controls digital devices and their features:

• Pressure monitors and display devices• Advanced control sequences like active pressure

control, temperature control, and demand based ventilation

Leverage new front end solutions such as Supervisor and Portal for data analysis and energy savings

TABLE OF CONTENTSSpecifications..................................................... 2Legacy Valve Flow/Pressure Operating Range .... 2Ordering Guide................................................. 3Pre-Order Checklist........................................... 4Determining Existing Valve Type ...................... 5NBG 10 and 12-inch Pivot Arms ...................... 6Kit Components................................................ 6Application Examples ........................................ 7Upgrade Projects Overview.............................. 10Upgrading from Celeris 1 ................................ 13Upgrading from Analog................................... 14Upgrading from Base Upgradeable (BxV)........ 15Upgrading from Pneumatic, No Vpot (PxV) ... 16Upgrading from Constant Volume .................. 17

5 • Fax (978) 795-1111 • www.phoenixcontrols.com

MKT-0322 MPC-2348

SPECIFICATIONS

LEGACY VALVE FLOW/PRESSURE OPERATING RANGE

Applicability• VAV valves: Hourglass (from 1/1/1990) and Accel II bodies• CV valves: Accel II bodies only

Operating Range• 32-122 °F (0-50 °C) ambient• 10-90% non-condensing RH

Performance• Volume control accuracy: Equivalent to or better than valve being

upgraded• Pressure independent over 0.6"-3.0" WC (150-750 Pa) drop

across valve for medium pressure, 0.3"-3.0" WC (75-750 Pa) for low pressure

• Available with flows based on original valve ordered. See Legacy Valve Flow/Pressure Operating Range table below.

• Response time to change in command signal:• <1 second (control type M and N)• <1 minute (control type I)

• Response time to change in duct static pressure: <1 second

Pneumatic Actuation (excluding Traccel)• 20 psi (-0/+2 psi) with a 20 micron filter main air required• Compressor sizing: Accel valves are not continuous air-consuming

devices. For compressor sizing, use:• Single and dual valves: 10 scim• Triple and quad valves: 20 scim

Power ConsumptionSingles/Duals per valve• Low-speed electric:

• All Celeris, Traccel SO, Traccel EO: 10 VA• Traccel TP, Traccel TX: 12 VA• Traccel TX-EXH, TX-RTN: 15 VA

• High-speed Electric: 70 VA (see Note 2)• Pneumatic: 10 VA

Notes:1. All power consumption VA ratings listed here are based on fully-loaded I/O except for floating point reheat actuators.2. Requires dedicated 100 VA transformer.

I/O (Celeris 2 and Traccel LON)Available for connecting field devices:• 3 universal inputs. Accepts volt, mA, ohms or NTC 2 or 3

thermistor signals. Traccel TX has 5 universal inputs• 1 digital input• 2 analog outputs. Provides volt or mA signals.• 1 digital output (Type C, 1 amp @ 24 Vac/Vdc)• Input accuracy: Voltage, current, resistance: ±1% full scale• Output accuracy

• 0 to 10 Vdc: ±1% full scale into 10 k minimum• 4 to 20 mA: ±1% full scale into 500 +0/-50

I/O (Traccel BACnet)

• See Traccel® BACnet® Controllers Product Data Sheet (MKT-0242)

Regulatory Compliance

• RoHS• FCC: This device complies with part 15 of the FCC Rules.

Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including

interference that may cause undesired operation.• EU Contact Address:

Honeywell GmbHBoeblinger Str. 1771101 SchoenaichGermany

Flow Operating Range in CFM (m3/hr)Low Pressure Medium Pressure

Valve Body/Size

Accel I

(Hourglass)

Accel II (Conical Shaped

Diffuser)

Accel I

(Hourglass)

Accel II (Conical Shaped

Diffuser)

Standard Flow"HIF"

OptionAll (Non-Shutoff) Standard Flow

"HIF" Option

All (Non-Shutoff)

Single 8" n/a n/a 35-500 (60-845) n/a n/a 35-700 (60-1185)

Single 10" 60-550 (105-930) n/a 50-550 (85-930) 60-900 (105-1525) 60-1000 (105-1695) 50-1000 (85-1695)

Single 12" 165-1050 (280-1780) n/a 90-1050 (155-1780) 165-1400 (280-2375) 165-1500 (280-2545) 90-1500 (155-2545)

Single 14" n/a n/a 200-1400 (340-2375) n/a n/a 200-2500 (340-4245)

Dual 10" 120-1100 (205-1860) n/a 100-1100 (170-1860) 120-1800 (205-3055) 120-2000 (205-3390) 100-2000 (170-3390)

Dual 12" 330-2100 (565-3560) n/a 180-2100 (310-3560) 330-2800 (565-4755) 330-3000 (565-5090) 180-3000 (310-5090)

Dual 14" n/a n/a 400-2800 (680-4750) n/a n/a 400-5000 (680-8490)

Triple 12" 495-3150 (845-5340) n/a 270-3150 (465-5340) 495-4200 (845-7135) 495-4500 (845-7635) 270-4500 (465-7635)

Triple 14" n/a n/a 600-4200 (1020-7125) n/a n/a 600-7500 (1020-12735)

Quad 12" 660-4200 (1125-7120) n/a 360-4200 (620-7120) 660-5600 (1125-9510) 660-6000 (1125-10180) 360-6000 (620-10180)

Quad 14" n/a n/a 800-5600 (1360-9500) n/a n/a 800-10000 (1360-16980)

2 OF 17 VALVE UPGRADE KITS MKT-0322 MPC-2348 ©2012 Phoenix Controls. Specifications subject to change without notice. Rev. 12/2017

ORDERING GUIDE

VALV

E F

AM

ILY

C2U

= C

eler

is 2

Upg

rade

(se

e N

ote

1)T

XU

= T

racc

el U

pgra

de (

see

Not

es 1

, 2, a

nd 9

)

C2U

X 1

12

L -

X M

EX

O-

BC

1 - V

PL VA

LVE

CO

NT

RO

LL

ER

DE

SIG

NA

TIO

NE

= C

2 el

ectr

onic

con

trol

ler

(see

Not

e 13

)H

= C

2 ho

od e

xhau

st v

alve

with

pre

ssur

e sw

itch

(see

Not

es 1

0, 1

3, a

nd 1

4)I

= B

AC

net I

ND

IVID

UA

L on

ly (

see

Not

e 15

)L

= B

AC

net L

INK

ED

con

trol

ling

(see

Not

e 16

)N

= N

o el

ectr

onic

s (T

racc

el T

rack

ing

Val

ve)

X =

Lon

MA

RK

Ele

ctro

nic

Val

ve -

Con

trol

ling

valv

e of

trac

king

pai

r w

ith e

xpan

ded

feat

ures

(se

e N

ote

17)

VALV

E D

ES

IGN

X =

Pla

ceho

lder

CO

NT

RO

L T

YP

EI

= F

loat

ing

Poi

nt IP

54 e

lect

ric a

ctua

tor

with

fail-

to-la

st p

ositi

on; (

see

Not

es 1

0, 1

1)

M

= D

igita

l hig

h-sp

eed

elec

tric

(C

2 on

ly)

N =

Dig

ital p

neum

atic

(C

2 on

ly; s

ee N

ote

12)

FL

OW

/PR

ES

SU

RE

OP

ER

AT

ING

RA

NG

EM

= M

ediu

m p

ress

ure

oper

atio

n; 0

.6 to

3.0

" W

CL

= L

ow p

ress

ure

oper

atio

n; 0

.3 to

3.0

" W

C

SIZ

E08

= 8

" va

lve

(7.8

8" a

ctua

l dia

met

er)

- si

ngle

onl

y10

= 1

0" v

alve

(9.

88"

actu

al d

iam

eter

) -

sing

le a

nd d

ual

12 =

12"

val

ve (

11.8

8" a

ctua

l dia

met

er)

- si

ngle

and

dua

l14

= 1

4" v

alve

(13

.88"

act

ual d

iam

eter

) -

sing

le a

nd d

ual (

see

Not

e 9)

NU

MB

ER

OF

VA

LVE

BO

DIE

S1

= O

ne v

alve

bod

y (s

ingl

e) (

see

Not

es 3

, 4, 5

)2

= T

wo

valv

e bo

dies

(du

al);

10",

12"

, and

14"

onl

y

(

see

Not

es 3

, 6, 7

, and

8)

VALV

E C

ON

ST

RU

CT

ION

X =

Man

dato

ry p

lace

hol

der,

mus

t be

ente

red

in W

ebP

ro

FAIL

-SA

FE

PO

SIT

ION

C =

Nor

mal

ly c

lose

d (C

2 on

ly; (

see

Not

e 11

)O

= N

orm

ally

ope

n (C

2 on

ly; (

see

Not

e 11

)Z

=

Not

app

licab

le (

see

Not

e 12

)

Man

dato

ry E

xist

ing

Val

ve T

ype

(Sel

ect O

NLY

One

); se

e N

ote

22

BC

1 =

F

RO

M S

ingl

e w

ith B

ase

Cha

nnel

: All

Vin

tage

s (s

ee N

otes

4)

BC

A =

F

RO

M D

ual w

ith B

ase

Cha

nnel

: Vin

tage

A (

see

Not

es 6

, 7, 9

)B

CB

=

FR

OM

Dua

l with

Bas

e C

hann

el: V

inta

ge B

(se

e N

otes

6, 7

, 9)

BC

C =

F

RO

M D

ual w

ith B

ase

Cha

nnel

: Vin

tage

C (

see

Not

es 6

, 7, 9

)B

CD

=

FR

OM

Dua

l with

Bas

e C

hann

el: V

inta

ge D

(se

e N

otes

6, 7

, 9)

BC

E =

F

RO

M D

ual w

ith B

ase

Cha

nnel

: Vin

tage

E (

see

Not

es 6

, 7)

NB

1 =

F

RO

M S

ingl

e no

Bas

e C

hann

el: A

ll V

inta

ges

(see

Not

es 4

, 5, 1

8)N

BF

=

FR

OM

Dua

l no

Bas

e C

hann

el: V

inta

ge F

(se

e N

otes

5, 6

, 8, 9

, 18,

19,

20)

NB

G =

FR

OM

Dua

l no

Bas

e C

hann

el: V

inta

ge G

(se

e N

otes

5, 6

, 8, 1

8, 2

1)

VALV

E O

RIE

NTA

TIO

NX

= P

lace

hold

er

VP

L =

P

ress

ure

switc

h, lo

w li

mit

(see

Not

es 4

and

14)

VALV

E O

PT

ION

S

Opt

iona

l Fea

ture

√√

TX

UC

2U

√√

TX

UC

2U

10 &

12

10, 1

2 &

14

√√

TX

UC

2US

ingl

e O

nly

Sin

gle

Onl

y

√√

Sin

gle

Onl

yI &

M *

√√

TX

UC

2U

√√

√√

TX

UC

2U

* =

Con

trol

Typ

e

TX

UC

2UE

Onl

y *

√

8, 1

0, &

12

√

* =

Val

ve C

ontr

olle

r D

esig

natio

n

- -

√√

TX

UC

2U

TX

UC

2US

ingl

e O

nly

Sin

gle

Onl

yD

ual 1

0 &

12

-

Sin

gle

Onl

y

Sin

gle

Onl

yS

ingl

e O

nly

Dua

l 10

& 1

2D

ual 1

0 &

12

Dua

l 10

& 1

2

Dua

l 10

& 1

2D

ual 1

0 &

12

Dua

l 10

& 1

2D

ual 1

0 &

12

Dua

l Onl

yD

ual O

nly

Dua

l 10

& 1

2D

ual 1

0 &

12

TX

UC

2U

√-M

& N

*-

M &

N *

M &

N *

* =

Con

trol

Typ

e

√√

TX

UC

2U

TX

UC

2U

* =

Con

trol

Typ

e

√-- √√ √ √

-- --

M &

N *

Not

es1.

All

upgr

ade

valv

e co

ntro

ller

boar

ds r

equi

re fi

eld

gene

rate

d or

fact

ory

curv

e do

wnl

oad

and

valid

atio

n.2.

Fam

ily =

TX

U: C

anno

t be

orde

red

for

size

s/vi

ntag

es th

at c

onta

in tw

o si

ngle

kits

for

a du

al u

pgra

de; t

here

fore

, not

with

Exi

stin

g V

alve

Typ

e =

NB

F n

or w

ith [S

ize

= 1

4" &

Exi

stin

g V

alve

Typ

e =

NB

G] .

3. A

ll tr

iple

and

qua

d va

lves

req

uire

two

valv

e up

grad

e ca

talo

g nu

mbe

rs.

4. S

ingl

e up

grad

es (

Bod

ies

= 1

) M

US

T b

e or

dere

d w

ith o

ne o

f the

follo

win

g E

xist

ing

Val

ve T

ypes

: BC

1 or

NB

1 w

hich

pro

vide

a c

ompr

ehen

sive

kit,

reg

ardl

ess

of v

inta

ge, t

ailo

red

for

exis

ting

valv

es w

ith

bas

e ch

anne

l (B

C1)

or

no-b

ase

chan

nel (

NB

1), r

espe

ctiv

ely.

5.

Sin

gle

valv

es w

ith

NO

Bas

eCh

ann

els:

can

ON

LY b

e up

grad

ed if

the

orig

inal

val

ves

have

Acc

el II

con

ical

-sha

ped

diffu

ser

bodi

es a

nd s

hipp

ed o

n or

bef

ore

08/0

9/20

17.

6. D

ual u

pgra

des

(Bod

ies

= 2

) M

US

T b

e or

dere

d w

ith o

ne o

f the

follo

win

g E

xist

ing

Val

ve T

ypes

: BC

A, B

CB

, BC

C, B

CD

, BC

E, N

BF,

or

NB

G.

7. D

ual v

alve

s W

ITH

Bas

eCh

ann

els:

MU

ST

be

visu

ally

insp

ecte

d to

det

erm

ine

the

vint

age

of th

e or

igin

al v

alve

if it

shi

pped

(a)

prio

r to

1/1

/199

8, o

r

(b)

dur

ing

Dec

embe

r 20

02 (

Val

ves

ship

ped

afte

r 12

/16/

02 s

houl

d ha

ve a

new

des

ign

base

cha

nnel

that

doe

s no

t req

uire

an

actu

ator

ada

pter

pla

te. H

owev

er, a

ll va

lves

shi

pped

in th

at m

onth

s

houl

d be

phs

yica

lly c

heck

ed to

ver

ify w

hich

edi

tion

of th

e ba

se c

hann

el th

ey h

ave.

) 8.

Dua

l val

ves

wit

h N

O B

aseC

han

nel

s:

(

a) c

an O

NLY

be

ugra

ded

if th

e or

igin

al v

alve

s ha

ve A

ccel

II (

coni

cal-s

hape

d di

ffuse

r) b

odie

s an

d sh

ippe

d on

or

befo

re 0

8/09

/201

7, a

nd

(

b) M

US

T b

e vi

sual

ly in

spec

ted

to d

eter

min

e: [1

] the

vin

tage

of t

he o

rigin

al v

alve

, and

[2],

if vi

ntag

e N

BG

, whe

ther

piv

ot a

rms

are

posi

tione

d to

acc

omm

odat

e th

e up

grad

e's

dual

bas

e ch

anne

l

(if

not,

orde

r tw

o C

2UX

1xx

upgr

ade

kits

per

dua

l ins

tead

of o

ne C

2UX

2xx

kit)

. 9.

Siz

e =

14"

can

no

t ha

ve C

ontr

ol T

ype

= N

, nor

be

orde

red

with

Exi

stin

g V

alve

Typ

e =

BC

A, B

CB

, BC

C, B

CD

, or

NB

F (

vint

ages

on

whi

ch 1

4” v

alve

s di

d no

t yet

exi

st).

10

. "C

eler

is"

Hoo

d va

lves

can

not h

ave

Low

Spe

ed a

ctua

tors

(C

ontr

ol T

ype

= I)

. 11

. Con

trol

= I

can

no

t ha

ve F

ails

afe

= C

or

O.

12. C

ontr

ol =

N c

ann

ot

have

Fai

lsaf

e =

Z.

13. D

esig

natio

n =

E &

H: A

ll C

2U v

alve

con

trol

ler

boar

ds r

equi

re fi

rmw

are

appl

icat

ion

dow

nloa

d ba

sed

on th

e up

grad

e's

mod

el c

ode.

14

. Des

igna

tion

= H

can

no

t ha

ve O

ptio

nal F

eatu

re =

VP

L.

15. D

esig

natio

n =

I: G

ener

ic s

mal

l in

div

idu

al B

AC

net c

ontr

olle

r w

ith tw

o un

atta

ched

labe

ls (

one

of w

hich

get

s th

row

n aw

ay a

fter

the

othe

r is

fiel

d ap

plie

d to

the

prod

uct)

. Fac

tory

def

ault

appl

icat

ion

i

mag

e is

EO

; can

be

field

pro

gram

med

to S

O w

hen

need

ed.

16. D

esig

natio

n =

L: G

ener

ic la

rge

linke

d B

AC

net c

ontr

olle

r w

ith fo

ur u

natta

ched

labe

ls (

thre

e of

whi

ch g

et th

row

n aw

ay a

fter

one

is fi

eld

appl

ied

to th

e

pro

duct

). Fa

ctor

y de

faul

t app

licat

ion

imag

e is

TP

; can

be

field

pro

gram

med

to T

X, T

X-E

XH

, or T

X-R

TN

whe

n ne

eded

.

NO

TE

: A

lthou

gh th

is T

XU

will

be

linke

d to

its

trac

king

val

ve(s

) th

roug

h fie

ld w

iring

, the

y w

ill N

OT

be

linke

d on

the

RS

S.

17. D

esig

natio

n =

X: L

ON

TX

con

trol

ler

with

SB

RC

(S

ingl

e B

oard

Roo

m C

ontr

olle

r) a

pplic

atio

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©2012 Phoenix Controls. Specifications subject to change without notice. Rev. 12/2017 MKT-0322 MPC-2348 VALVE UPGRADE KITS 3 OF 17

PRE-ORDER CHECKLISTThe table below dictates the minimum information you need to gather before ordering a kit or performing an upgrade. There may be additional information you need based on the particular site.

* Existing valves WITH base channels are Celeris 1, Analog, Base Upgradeable, and Pneumatic without Vpot (PxV).

** Existing valves with NO base channels are Constant Volume.

Action Single Valves Dual Valves

Evaluate room for ease of access to valves X X

Visually inspect all valves to be upgraded for signs of damage X X

Verify integrity of coated valves X X

Verify and generate documentation on the physical room performance (i.e., lab verification) before any upgrade work is performed

X X

Verify pressure independence and flow accuracy X X

Check physical room offset using an instrument such as a Shortridge AirData multimeter X X

Identify the original job number and date of manufacture (found on valve label). X X

For single valves with* base channels:Hourglass valves that shipped prior to 1/1/1990 cannot be upgraded. For vintage reference, see “Determining Existing Valve Type” on page 5.

X —

For dual valves with* base channels: Identify and take photos of valves that either shipped prior to 1/1/1998 or during December 2002. For vintage reference, see “Determining Existing Valve Type” on page 5.

— X

For single valves with NO** base channels:Only valves with Accel II bodies can be upgraded. For vintage reference, see “Determining Existing Valve Type” on page 5.

X —

For dual valves with NO** base channels: Identify and take photos of all valves to be upgraded. Then determine the exact vintage by referring to the “Determining Existing Valve Type” on page 5.

— X

Vintage NBG 10 & 12-inch Dual Valves with NO** Base channels: Check to ensure that both pivot arms are parallel and located in a 12 o’clock position (not skewed; refer to “NBG 10 and 12-inch Pivot Arms need to be parallel at 12 o’clock” on page 6 for pictures).

If visually deviant from parallel at 12 o’clock: the base channel provided in the dual upgrade kit will not fit and you must order two single upgrade catalog numbers instead.

—10 and 12-inch

Only


DETERMINING EXISTING VALVE TYPERefer to the table below to determine the type and vintage of the valve to be upgraded.

Valves WITH Base Channels

Vintage A Vintage B Vintage C Vintage D Vintage E

Existing Valve TypeSingle BC1Dual BCA BCB BCC BCD BCE

Original Valve Design Elements

Nomenclature Style EXV210M-HOREXVA210M-AAEHO

Valve Design

NOTE: Hourglass valves prior to 1/1/1990 cannot be upgraded

Accel I (Hourglass; from 1/1/1990) Accel II (Conical-shaped Diffuser)

Primary Base Channel Type

U-Channel Flat

DUAL Base Channel Orientation

Flat Angled Flat

Dual Actuator/Controller Qty. Two each One each3D Image of Original Valve Refer to Application Examples section

Valve Upgrade ElementsVpot Replacement plus Extension Kit Replacement OnlyValve Upgrade Curve Type Default from Phoenix Controls Tech Forum Created from Diagnostic Conversion Tool

Valves with NO Base Channels

Vintage F Vintage G

Existing Valve TypeSingle NB1Dual NBF NBG

Original Valve Design Elements

Nomenclature StyleCVVA210M-ACNH[F or X] or

C[S or E]VA210M-ACNHZValve Design Accel II (Conical-shaped Diffuser)

CV Bracket Type

3D Image of Original Valve Refer to Application Examples sectionValve Upgrade Elements

Vpot Mounts onto field installed base channelValve Upgrade Curve Type Default from Phoenix Controls Tech Forum

Dual Slotted Adjustable #1 (may have knob) Adjustable #2


NBG 10 AND 12-inch PIVOT ARMS NEED TO BE PARALLEL AT 12 O’CLOCK

KIT COMPONENTS Valve upgrade components are detailed below. When only specific vintages are listed for a particular component, that item is not required for all unlisted vintages.

* ONE set included for BC1, BCA, BCB, BCC, BCD, BCE, and NB1 of all sizes, and NBG for 10 & 12-inch. TWO sets included in kit for NBF of all sizes and NBG for 14-inch only.** Straight links on Normally Closed (N.C.) units and reversing arms on Normally Open (N.O.).*** ONE set included in single upgrade kit. TWO sets included in dual kit.

All Kits

• All upgrades require installation of a new Vpot. • All high-speed control boards are provided with fail-safe capability.

Upgrade Kit Component Low-Speed Electric (I) High-Speed Electric (M) Pneumatic (N)

Actuator and Mounting Gear*Low Speed Electric Actuator

(IP54)High Speed Electric Actuator

(IP56)Singles — 3" Pneumatic Actuator Duals — 4" Pneumatic Actuator

Actuator Adapter Bracket Included for BC1 Included for BC1, BCB, BCC,

and BCDNot required

Bridge BracketIncluded for BCA,

BCE (10 & 12" only) and NBG (10 & 12" only)

Included for BCA and NBG (10 & 12" only)


Left And Right Linkage Between Pivot Arms


BCE must reuse existing



Included for BCA and NBG


Linkage to Actuator

Straight links included for BC1, BCA, BCE, and NBG (10 & 12").

Horseshoe link included for BCB, BCC, and BCD

U links included for NB1, NBF, and NBG (14")

Horseshoe link included for BCB, BCC, and BCD

N.C. & N.O. links** included for BC1, BCA, BCE, NB1, NBF, and NBG.

BCB, BCC, and BCD must reuse existing

Electronics Enclosure and Cover*

Included Included Included

90 Degree Vpot* Included Included Included

Required Terminal Blocks* Included Included Included

Celeris Control Board* Included Included with fail-safe Included

Traccel Control Board Included N/A N/A

Hardware/Pneumatic Tubing Hardware only Hardware only Hardware and tubing

Base Channel, Mounting Brackets and Band Strap***

Included with NB1, NBF, and NBG

(upgrades from CV only)

Included with NB1, NBF, and NBG

(upgrades from CV only)

Included with NB1, NBF, and NBG(upgrades from CV only)

GOOD: Order one dual kit with -NBG

BAD: Order two single kits with -NB1


Vintages that Require REUSE of Existing Linkage

• BCB, BCC, and BCD upgrades to pneumatic must reuse existing "linkage to actuator" (i.e., straight links on normally closed units and reversing arms on normally open).

• All BCE upgrades (to Control Type = I, M, and N) must reuse existing "left and right linkage between pivot arms".

Vintages that Do NOT Require Linkage

• Only upgrades to high speed electric (Control Type = M) for BC1, BCA, BCE, NB1, NBF, and NBG require no "linkage to actuator".

APPLICATION EXAMPLESRefer to the drawings below for visual depictions of existing valve vintages and examples of those valves after upgrade.

NOTE: Valve controller enclosures may not be shown below for clarity.

Vintage A (VAV)

Vintage B (VAV)

Upgraded via C2UX212M-XIEXZ-BCA to low-speed electric

BCA From existing EXV212M-HOR valve

BCB from existing EXV212M-HOR valve Upgraded via C2UX212M-XMEXO-BCB to high-speed electric


Vintage C (VAV)

BCC from existing MAV212M-HOR valve Upgraded via C2UX212M-XMEXC-BCC to high-speed electric

Vintage E (VAV)Vintage D (VAV)

BCD from existing EXVA212M-AAEHO valve BCE from existing EXVA212M-AAEHO valve


Vintage F (CV)

Existing valves are similar to vintage G below, except with dual slotted bracket (see Vintage F, CV Bracket Type on page 5) instead of the adjustable #2 bracket that is shown. Upgraded dual valves consist of two single kits on the dual unit (i.e., twice what is shown for the upgraded single valve below).

Vintage G

NBG from existing CEVA212M-ACNHZ valve

Upgraded via C2UX212M-XMEXZ-NBG to high-speed electric

NBG from existing CEVA112M-ACNHZ valve

Upgraded via C2UX112M-XMEXO-NB1 to high-speed electric


UPGRADE PROJECTS OVERVIEW

This upgrade migrates analog and legacy Celeris labs integrated through a Makeup Air Controller or mature Gateway to the current version of Celeris 2 and Traccel (LON or BACnet; [certain sizes/vintages]). LON integration includes using the SRV100 MacroServerTM (providing redundant hard drive back up) or Vantage Room Manager, Room Controller and Room Integrator. The upgrade also ensures continued product support for integration and room-level operation.

Migration to current Celeris 2 and Traccel LON architecture requires the following:

1. Installing a new MacroServer with repeaters and routers as required or installing the Vantage Room Manager with Room Controllers (RMC) and Room Integrators (RMI) as required. These are optional for Traccel LON as it is LonMark certified for direct LON integration.

2. Installing 24 Vac transformers with new power runs as required based on new power requirements. Existing valves powered with ±15 Vdc will need new power runs and associated 24 Vac transformers.

3. Replacing existing temp sensors with current design temp sensors if local bypass override is required. New cable runs will also be required in lab applications where temperature control is moving from the CCU100 to a valve con-troller. Also, a PVC350-HW will be required to power new temperature sensors with display or humidity outputs (not required with Traccel BACnet since that controller provides 24 Vdc).

4. Existing fume hood controls (Fume Hood Monitor, Zone Presence Sensor®) requiring ±15 Vdc will either need to be replaced or be powered separately by new wall mounted power supplies. It is recommended that each fume hood has a dedicated WPS440. New FHM631-ENG and Sentry-SE will provide hibernation mode and energy waster alert.

5. Coordinating with BMS during transition from Celeris I Accel-Works databases, or analog, MAC, MIJ or MIX integration to new LONMaker database or Vantage RMC/RMI stations.

6. Replacing existing room-level network is recommended and building-level network wiring is required.7. Upgrading existing valves using upgrade kits listed in this guide.

Existing Analog Pneumatic Lab

FUME HOOD

EXHAUST AIR

H7

MAKE-UP AIR

120V

V1

MAC522P-ETI

3C

M9

M1

M7

V1

EXHAUST AIR

8C

8C

8C

4C2C

8C

TAG NO. #1 HOOD

TAG NO. SUPPLY TAG NO. EXHAUST

(BY OTHERS)0-10 VDC THERMAL DEMAND SIGNAL

TT3

FUME HOOD

EXHAUST AIR

H7

8C

4C2C

8C

TAG NO. #2 HOOD

M1

2C

EXISTING ANALOG PNEUMATIC LAB


Existing analog labs utilize a MAC, MIJ or MIX panel for zone balance and temperature control. Analog pneumatic labs are powered exclusively by ±15 Vdc while analog high speed electric labs are a combination of 24 Vac power and ±15 Vdc power. Additional transformers based on Celeris 2 and Traccel power requirement will be necessary. MAC, MIJ or MIX panels will be eliminated and new temperature sensors will be required. In labs and tracking pair rooms, the temperature sensors will be wired to the supply valve (“Upgraded Celeris 2 High-Speed Electric Lab” on page 12). Installing new integration devices, routers, and repeaters, room-level and building-level network wiring will be required.

Existing Celeris 1 Pneumatic Lab

Existing Celeris 1 labs utilize CCU Panels for temperature control. Celeris 1 pneumatic labs are powered by 24 Vac on Celeris 1 valves and ±15 Vdc on the analog tracking valves typically. Additional transformers based on Celeris 2 and Traccel power requirement will be necessary. CCU Panels will be eliminated, replaced with Vantage integration devices or routers, and temperature sensor wiring will be relocated to supply valves as shown in “Upgraded Celeris 2 High-Speed Electric Lab” on page 12. Installation of new Phoenix Controls integration devices is required along with the building-level network wiring. Room-level network replacement is recommended.

FIRST CONNECT TO P1 TERMINATION IN CCU PANEL

THEN DAISY CHAIN TO EACH P2 TERMINATION

TRANSFORMER

EARTH

4A FUSE

24 VAC

GROUND

COMMON

2C

3C

96 VA MAX

12 VA

FUME HOOD

P2

2C

2C

8C

AL1

P1

3C

EOLAL

AN1

CCUPANEL TSP

AO2

TO NEXT CCU

P3

10 VA

2C

EOLALP2

TSP

EXHAUST AIR

4C

HWS

HWR

RH1

TSP

10 VA

MAKE-UP AIR

TAG NO. SAV284

H

S EXHAUST AIR

TAG NO. GEV284

ROOM: 284

4C

2C

P28C

EXHAUST AIR

AL1

FUME HOOD

4C

2C

20 VA

TSP

TAG NO. HEV284BTAG NO. HEV284A

20 VA

EXISTING C1 PNEUMATIC LAB EXAMPLE

SENSORTEMPERATURE

SPACE

TS1

8C

8C

120 VAC

NEUTRAL

GROUND

2C

P2AL1

TSP


Upgraded Celeris 2 High-Speed Electric Lab

Most labs will be converted to C2 high speed electric which will require a dedicated 100 VA transformer to each valve. All peripheral fume hood monitors and zone presence sensors will be powered by the dedicated 24 Vac, 100 VA transformers on standard 4-8 foot hood installations. When using existing legacy Fume Hood Monitors and Zone Presence Sensors that require ±15 Vdc, it is recommended that each fume hood has a dedicated WPS440. In most cases a new temperature sensor will be required if local occupancy bypass control or local display is required.

Upgraded Traccel Low-Speed Electric Lab (LON)

Refer to the Traccel LonMARK Controllers Product Data Sheet (MKT-0041) for details.

Upgraded Traccel Low-Speed Electric Lab (BACnet)

Refer to the Traccel BACnet Controllers Product Data Sheet (MKT-0242) for details.


UPGRADING FROM CELERIS 1 Existing pneumatic legacy Celeris systems can be upgraded to either Celeris 2 pneumatic, low speed electric, high speed electric, or Traccel (certain sizes/vintages only). Existing single and dual Celeris 1 and associated analog valves require one valve upgrade kit each; existing triple and quad units each require two upgrade kits. As part of the upgrade, all valves are provided with new Vpots, actuators, and control boards (“Kit Components” on page 6). A new flow curve must be generated using Phoenix Diagnostic conversion tool, V 2.5.19 or later. Air flow verification and flow curve adjustment may be required.

Certain upgrades require reuse of linkage from the existing valve. BCB, BCC, and BCD upgrades to pneumatic do not contain actuator links. So the existing ones must be reused (i.e., straight links on normally closed units and reversing arms on normally open).

The following table is a guide for valve replacement that uses single valves as examples. Dual applications will differ from the chart below. Consult your Application Engineer with any questions at time of order.

Valve Type C1 Model Code C2 Model Code Upgrades Available Upgrade ExampleSupply SP4 LC-Lab Compact C2 Pneumatic

C2 High-Speed ElectricC2UX112M-XNEXC-BC1C2UX112M-XMEXC-BC1

SP5, SV5 BT - Booster Tracking C2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric

C2UX112M-XNEXC-BC1C2UX112M-XMEXC-BC1C2UX112M-XIEXZ-BC1

MAV MT - Main Supply C2 PneumaticC2 High-Speed Electric

C2UX112M-XNEXC-BC1C2UX112M-XMEXC-BC1

BAV BP - Bypass Valve C2 PneumaticC2 High-Speed Electric


SUP, CVS, GP4, CVSTE, CVCR, CVCTER, LSCR, LSCTER, LSCCR, VAVC, VAVCR, VAVCTE, VAVCTER, LSC, LSCTE

ZV - Zone Valve C2 PneumaticC2 High-Speed ElectricC2 Low Speed Electric


ZV1 - Traccel ValveZV2 - Traccel Valve

Traccel (LON) Low Speed ElectricTraccel (BACnet) Low Speed Electric

TXUX112M-XIXXZ-BC1

TXUX112M-XILXZ-BC1

Exhaust STDHD, AUXHD, HDING, HDMAV

HM - Hood Main or HC - Hood Controller

C2 PneumaticC2 High-Speed Electric

C2UX112M-XNHXO-BC1C2UX112M-XMHXO-BC1

GP4 BT - Inverse GEX or Tracking ExhaustLF - Lab Full

C2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric

C2UX112M-XNEXO-BC1C2UX112M-XMEXO-BC1C2UX112M-XIEXZ-BC1

TV1 - Tracking Valve Traccel Low-Speed Electric TXUX112M-XINXZ-BC1

GP5, GV5Note: A booster hood valve should be ordered with the VPL option.

BT - Booster Tracking C2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric


GEX GM - GEX MainLF - Lab Full


C2UX112M-XNEXO-BC1C2UX112M-XMEXO-BC1

RET, EXH, CVE, CVETS, LEC, LECTS

ZV - Zone Valve C2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric


ZV1 - Traccel Zone Valve Traccel (LON) Low Speed ElectricTraccel (BACnet) Low Speed Electric

TXUX112M-XIXXZ-BC1

TXUX112M-XILXZ-BC1


UPGRADING FROM ANALOGAnalog valves can be upgraded to either Celeris 2 pneumatic, low-speed electric, high-speed electric, or Traccel (certain sizes/vintages only). Existing single and dual valves require one valve upgrade kit each; existing triple and quad units each require two upgrade kits. As part of the upgrade, all valves are provided with new Vpots, actuators, and control boards (“Kit Components” on page 6). A new flow curve must be generated using Phoenix Diagnostic conversion tool V 2.5.19 or later. The diagnostic tool will not work with Accel I valve bodies - these are easily identified as having the hourglass style valve body and old nomenclature. Therefore, a generic curve (provided on the Phoenix Controls Tech Forum for each valve size) must be used. Air flow verification and flow curve adjustment may be required.

Certain upgrades require reuse of linkage from the existing valve. BCB, BCC, and BCD upgrades to pneumatic do not contain actuator links. So the existing ones must be reused (i.e., straight links on normally closed units and reversing arms on normally open). All BCE upgrades (to Control Type = I, M, and N) exclude the "left and right linkage between pivot arms" and those on the existing valve must be reused.


Valve Type Analog Model Code C2 Model Code Upgrades Available Upgrade ExampleSupply

SN1, SM1 MT - Main SupplyC2 PneumaticC2 High-Speed Electric


SSI

ZV - Zone ValveC2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric


ZV1 - Traccel ValveTraccel (LON) Low-Speed Electric TXUX112M-XIXXZ-BC1

Traccel (BACnet) Low-Speed Electric TXUX112M-XILXZ-BC1

SS2, SS3, SP3, SV1, SV2, SV3, SP1, SP2, SI2

BT - Booster ValveC2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric


OS1, OS2 BP - Bypass ValveC2 PneumaticC2 High-Speed Electric


ExhaustGN1 LF - Lab Full


C2UX112M-XNHXO-BC1C2UX112M-XMHXO-BC1

HI2, HI5, H5I, HNI, HI1HM - Hood Main orHc - Hood Controller


C2UX112M-XNEXO-BC1C2UX112M-XMEXO-BC1

GS4ZV - Zone Valve

C2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric


ZV1 - Zone ValveTraccel (LON) Low-Speed ElectricTraccel (BACnet) Low-Speed Electric

TXUX112M-XIXXZ-BC1TXUX112M-XIIXZ-BC1

GP1, GP2, GP3, GS1, GP3, GS2, GS3, GV1, GV2, GV3Note: A booster hood valve should be ordered with VPL option.

BT - Booster ValveC2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric


GS1 TV1 - Tracking Valve Traccel Low-Speed Electric TXUX112M-XINXZ-BC1


UPGRADING FROM BASE UPGRADABLE (BXV)Base Upgradable valves can be upgraded to either Celeris 2 pneumatic, low-speed electric, high-speed electric, or Traccel (certain sizes/vintages only). Existing single and dual valves require one valve upgrade kit each; existing triple and quad units each require two upgrade kits. As part of the upgrade, all valves are provided with new Vpots, actuators, and control boards (“Kit Components” on page 6). A new flow curve must be generated using Phoenix Diagnostic conversion tool V 2.5.19 or later. The diagnostic tool will not work with Accel I valve bodies - these are easily identified as those having the hour glass style valve body and old nomenclature. Therefore, a generic curve (provided on the Phoenix Controls Tech Forum for each valve size) must be used. Air flow verification and flow curve adjustment may be required.


A. The following example is for a BEV fixed flow hood valve of vintage E

Base Upgradable Hood Valve BEVB212M-AFFHO can be upgraded to any of the following examples:

B. The following example is for a BSV pneumatic quad supply valve of vintage D

Base Upgradeable Supply Valve BSVA412M-ABNHC can be upgraded to any of the following examples:

C2 High Speed Pneumatic Hood Valve C2UX212M-XNHXO-BCE

C2 High Speed Electric Hood Valve C2UX212M-XMHXO-BCE

C2 High Speed Pneumatic Supply Valve C2UX212M-XNEXC-BCD (2 kits required)

C2 High Speed Electric Supply Valve C2UX212M-XMEXC-BCD (2 kits required)

C2 Low Speed Electric Supply Valve C2UX212M-XIEXZ-BCD (2 kits required)


UPGRADING FROM PNEUMATIC, NO Vpot (PxV) Existing PXV (pneumatically actuated without Vpots or electronics) valves can be upgraded to either Celeris 2 pneumatic, low-speed electric, or high-speed electric, or Traccel (certain sizes/vintages only). Existing single and dual valves require one valve upgrade kit each; existing triple and quad units each require two upgrade kits. As part of the upgrade, all valves are provided with Vpots, actuators, and control boards (“Kit Components” on page 6). Because the existing valve had no Vpot, a factory flow curve does not exist. Therefore, a generic curve for the body design of the existing valve, hourglass or Accel II, must be used. Generic flow curves are provided on the Phoenix Controls Tech Forum for each valve size in both body designs. Air flow verification and flow curve adjustment may be required.


A. The following example is for a PEV general exhaust valve of vintage C

Pneumatic, without Vpot, Gex Valve PEV210M-HOR can be upgraded to any of the following examples:

B. The following example is for a PSV quad supply valve of vintage B

Pneumatic, without Vpot, Supply Valve PSV412M-HOR can be upgraded to any of the following examples:

C2 High Speed Pneumatic Gex Valve C2UX210M-XNEXO-BCC

C2 High Speed Electric Gex Valve C2UX210M-XMEXO-BCC

C2 High Speed Pneumatic Supply Valve C2UX212M-XNEXC-BCB (2 kits required)

C2 High Speed Electric Supply Valve C2UX212M-XMEXC-BCB (2 kits required)

C2 Low Speed Electric Supply Valve C2UX212M-XIEXZ-BCB (2 kits required)


UPGRADING FROM CONSTANT VOLUMEExisting constant volume valves can be upgraded to either Celeris 2 pneumatic, low-speed electric, high-speed electric, or Traccel (certain sizes/vintages only). Existing single and dual valves require one valve upgrade kit each; existing triple and quad units each require two upgrade kits. As part of the upgrade, all valves are provided with Vpots, actuators, and control boards (“Kit Components” on page 6). Because the existing valve had no Vpot, a factory flow curve does not exist. Therefore, a generic curve for the body design of the existing valve, hourglass or Accel II, must be used. Generic flow curves are provided on the Phoenix Controls Tech Forum for each valve size in both body designs. Air flow verification and flow curve adjustment may be required.



The following example is for a CxV pneumatic quad supply valve of vintage F

Constant Supply Valve CxVA412M-ACNHZ can be upgraded to any of the following examples:

Note: Check to ensure pivot arms are properly aligned. Four kits might be necessary.

POINTS AND WIRING, NETWORK WIRING, and TRANSFORMER SIZINGRefer to the table below for the appropriate Product Data Sheet for board layout, terminal block connectors, network wiring, and transformer sizing.

Valve Type Model Code Upgrade Model Code Upgrades Available Upgrade ExampleSupply N/A As Required C2 Pneumatic

C2 High-Speed ElectricC2 Low-Speed Electric

C2UX112M-XNEXC-NB1C2UX112M-XMEXC-NB1C2UX112M-XIEXZ-NB1

ZV1 - Traccel Zone Valve Traccel (LON) Low-Speed Electric TXUX112M-XIXXZ-NB1

Traccel (BACnet) Low-Speed Electric TXUX112M-XILXZ-NB1

Exhaust N/A As Required C2 PneumaticC2 High-Speed ElectricC2 Low-Speed Electric

C2UX112M-XNEXC-NB1C2UX112M-XIEXC-NB1C2UX112M-XIEXZ-NB1

ZV1 - Traccel Zone Valve Traccel (LON) Low-Speed Electric TXUX112M-XIXXZ-NB1

Traccel (BACnet) Low-Speed Electric TXUX112M-XIIXZ-NB1

TV1 - Traccel Tracking Valve Traccel BACnet Low-Speed Electric TXUX112M-XINXZ-NB1

C2 High Speed Pneumatic Supply Valve C2UX212M-XNEXC-NBF (2 kits required)

C2 High Speed Electric Supply Valve C2UX212M-XMEXC-NBF (2 kits required)

C2 Low Speed Electric Supply Valve C2UX212M-XIEXZ-NBF (2 kits required)

Product Data Sheet P/N

Celeris® Medium-Pressure Celeris Controllers MKT-0277

Traccel® BACnet® Controllers MKT-0242

Traccel® LONMARK® Controllers MKT-0041


Documents

VALVE UPGRADE KITS - Phoenix Controls · PDF filePhoenix Controls Valve Upgrade Kits provide ... † Upgrade kits provide all the necessary hardware to ... (85-930) 60-900 (105-1525)