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_ ValCOOL – A CUttINg FLUID SyStEM WIth SyNERgy
Tool It, Cut It, Cool It.
General Catalog
Metalworking fluids
Engineering what you envision takes tools. tools for turning, milling, drilling and threading. But it also takes heart and soul. From the initial inspiration to the final application. We’re driven to find out what our customers want and committed to make it happen. We concentrate on the applications and what you need them to do. We help you engineer the engineering. to us, perfection is practical. It’s the most productive and efficient way to achieve results, and the only way to turn vision into reality.
Expect more. Engineer what you envision.
TUrnInG vISIonSInTo rEALITy.
EASY TO ORDERMaterial #/order numbers
If it’s just about the tool, you can turn to anyone -If you want more, turn to Walter valenite. our Sales Engineers are widely regarded as the most competent and responsive in the business: they know the material, the workpiece, the tools and the fluids that you need to make it right. Together with our Field Application Engineers, they’re available with on-site assistance and technical support when you need it.
SERVICE
Makes ordering products quick, easy and accurate. An Material #/order number is assigned to every valCooL® fluid, cleaner and accessory. To place an order, simply provide the desired quantity and the Material #/order number.
2
TAbLE oF ConTEnTS
Cutting Fluids Selection guide 3Semi-Synthetic 4-5Synthetic 6-7Soluble Oil 8Cutting Oil 9Specialty Fluids 10Cleaners 11Additives 12Accessories 14-15trouble Shooting 16-17Fluid Maintenance tips & techniques 18-19Cleanout Procedure 20 Packaging 21glossary Of terms 22
Walter valenite – ValCool® 3
_ SELECtION gUIDE
Product Chlorinated Cast Iron Steel
HighCarbonSteel
LowSilicon
Aluminum
HighSilicon
AluminumTitanium nickel
Alloysbrass &Copper
ApplicationSeverity
recommendedConcentration
refractive IndexFactor range
Sem
i-Sy
nthe
tic
vP700 u u u u u u u Low6-10% 2.75-4.5
vP800 u u u u u u u 6-10% 3.3-5.5
vPTECH u u u u u u u 6-10% 3.3-5.5
vPLFC u u u u u u u 6-10% 4-6
vPUltra u u u u u u u high6-10% 4-6
Synt
heti
c
vP920 u u u u u u u Low5-10% 1.3-3.2
vP900 u u u u u u u 5-10% 1.75-3.6
vP915 u u u u u u u 5-10% 2-4
vP910 u u u u u u u 5-10% 2-4
vP935 u u u u u u u high5-10% 2-4
vP940 N/A N/A N/A N/A N/A N/A N/A N/A Carbidegrinding
5-10% 2-4
Sol
uble
vP650 u u u u u u uLow
high
8-10% 8-11
Cutt
ing
oil
vP505 u u u u u u u Low
Straight oils!no Mixing required!
vP520 u u u u u u u
vP528 u u u u u u u high
u Best u Better u good u Do Not Use N/A Not Applicable
rEFrACTIvE InDEx MULTIPLIEr FACTorS
Product MultiplierFactor
vP700 2.0
vP800 1.9
vPTECH 1.8
vPLFC 1.2
vPUltra 1.3
vP920 3.2
vP900 2.8
vP915 2.5
vP910 2.4
vP935 2.5
vP940 2.5
vP650 1.0
4
Semi-Synthetic
The lubricity of a soluble with the cooling and stability characteristics of a full synthetic.
Product Description Characteristics benefit
VP700
•general-purpose for light to medium machining •Chlorine-free•Vapor phase inhibition•Most cost-effective semi-synthetic
•Meets specific regulatory requirements•Less re-work, machine maintenance•higher value at a lower cost
VP800
•heavy-duty chlorinated general purpose fluid •Superior lubrication package•Vapor phase inhibition
• Increased tool life and improved surface finish•Less re-work and machine maintenance
VPTech
•heavy-duty non-chlorinated general purpose fluid
•Chlorine-free•Superior lubrication package
•Meets specific regulatory requirements• Increased tool life and improved surface finish
VPLFC
•heavy-duty non-chlorinated general purpose fluid with low-foaming tendencies in all applications
•Chlorine-free•Low-foaming in all applications
•Meets specific regulatory requirements• Increased tool life and improved surface finish•Low foaming fluid offers performance even in
high pressure systems
VPUltra
•heavy-duty non-chlorinated general purpose fluid
•Excellent bio-resistance •Excellent emulsion stability
•Prolonged sump life• Increased tool life• Improved Surface finishheavy
Duty
LightDuty
ValCOOL® products not recommended for use with magnesium. Material safety data sheets available at www.walter-tools.com/us
_ PRODUCt OVERVIEW
Walter valenite – ValCool® 5
_ PRODUCt OVERVIEW
Semi-Synthetic
Part number Description/Container Material #
vP700-005b 5 gal VP700 Blue 5506870
vP700-005U 5 gal VP700 Undyed 5506871
vP700-055b 55 gal VP700 Blue 5506872
vP700-055U 55 gal VP700 Undyed 5506873
vP700-220b 220 gal VP700 Blue 5506874
vP700-220U 220 gal VP700 Undyed 5506875
vP700-275b 275 gal VP700 Blue 5506876
vP700-275U 275 gal VP700 Undyed 5506877
vP777-005b 5 gal VP777 Blue 5506878
vP777-005U 5 gal VP777 Undyed 5506879
vP777-055b 55 gal VP777 Blue 5506880
vP777-055U 55 gal VP777 Undyed 5506881
vP777-220b 220 gal VP777 Blue 5506882
vP777-220U 220 gal VP777 Undyed 5506883
vP777-275b 275 gal VP777 Blue 5506884
vP777-275U 275 gal VP777 Undyed 5506885
vP800-005b 5 gal VP800 Blue 5506886
vP800-005U 5 gal VP800 Undyed 5506887
vP800-055b 55 gal VP800 Blue 5506888
vP800-055U 55 gal VP800 Undyed 5506889
vP800-220b 220 gal VP800 Blue 5506890
vP800-220U 220 gal VP800 Undyed 5506891
vP800-275b 275 gal VP800 Blue 5506892
vP800-275U 275 gal VP800 Undyed 5506893
vP800CF-005b 5 gal VP800cf Blue 5506894
vP800CF-005U 5 gal VP800cf Undyed 5506895
vP800CF055b 55 gal VP800cf Blue 5506896
vP800CF055U 55 gal VP800cf Undyed 5506897
vP800CF-220b 220 gal VP800cf Blue 5506898
vP800CF-220U 220 gal VP800cf Undyed 5506899
vP800CF-275b 275 gal VP800cf Blue 5506900
vP800CF-275U 275 gal VP800cf Undyed 5506901
vPTech-005b 5 gal VPtech Blue 5507252
vPTech-005U 5 gal VPtech Undyed 5507253
vPTech-055b 55 gal VPtech Blue 5507254
vPTech-055U 55 gal VPtech Undyed 5507255
vPTech-220b 220 gal VPtech Blue 5507256
vPTech-220U 220 gal VPtech Undyed 5507257
vPTech-275b 275 gal VPtech Blue 5507258
vPTech-275U 275 gal VPtech Undyed 5507259
vPLFC-005U 5 gal VPLFC Undyed 6229475
vPLFC-055U 55 gal VPLFC Undyed 6229479
vPLFC-220U 220 gal VPLFC Undyed 6229510
vPLFC-275U 275 gal VPLFC Undyed 6229511
vPUltra-005U 5 gallon VPUltra Undyed 6041684
vPUltra-055U 55 gallon VPUltra Undyed 6041686
vPUltra-220U 220 gallon VPUltra Undyed 6041687
vPUltra-275U 275 gallon VPUltra Undyed 6041688
Product offering - United States Product offering - Canada and Mexico
“truck-load” shipment of some of these ValCOOL® products available on a quotation basis.
Semi-Synthetic
Part number Description/Container Material #
vP700M019b 19 Litre VP700 Blue 5854179
vP700M019U 19 Litre VP700 Undyed 5854180
vP700M205b 205 Litre VP700 Blue 5854183
vP700M205U 205 Litre VP700 Undyed 5854184
vP700M820b 832 Litre VP700 Blue 6121375
vP700M820U 832 Litre VP700 Undyed 6121376
vP800M019b 19 Litre VP800 Blue 5854193
vP800M019U 19 Litre VP800 Undyed 5854194
vP800M205b 205 Litre VP800 Blue 5854197
vP800M205U 205 Litre VP800 Undyed 5854198
vP800M820b 832 Litre VP800 Blue 6121379
vP800M820U 832 Litre VP800 Undyed 6121380
vPTechM019b 19 Litre VPtech Blue 5854238
vPTechM019U 19 Litre VPtech Undyed 5854239
vPTechM205b 205 Litre VPtech Blue 5854240
vPTechM205U 205 Litre VPtech Undyed 5854241
vPTECHM820b 832 Litre VPtech Blue 6121461
vPTECHM820U 832 Litre VPtech Undyed 6121462
vPLFCM019U 19 Litre VPLFC Undyed 6229512
vPLFCM205U 205 Litre VPLFC Undyed 6229513
vPLFCM820U 832 Litre VPLFC Undyed 6229515
vPUltraM019U 19 Litre VPUltra Undyed 6041713
vPUltraM205U 205 Litre VPUltra Undyed 6041714
6
Synthetic
Formulated for high speed applications, our synthetics provide the highest level of cooling and stability.
Product Description Characteristics benefit
VP920
•general-purpose synthetic for grinding and light machining
•Most economical synthetic •Chlorine-free
•Low-cost, high value•Meets specific regulatory requirements
VP900
•general-purpose synthetic •Excellent corrosion package•Chlorine-free
•Meets specific regulatory requirements
VP915
•general-purpose synthetic •Moderate corrosion package•Chlorine-free
•Protects machine and finished parts•Meets specific regulatory requirements
VP910
•heavy duty synthetic for machining and grinding
•Designed for a wide range of applications•Chlorine-free
•Less inventory of fluids•Meets specific regulatory requirements
VP935
•heavy-duty multi-purpose synthetic •Chlorine-free•Unique extreme pressure package
•Meets specific regulatory requirements•Suitable for aerospace applications
VP940
•heavy-duty multi-purpose synthetic •Chlorine-free•Special cobalt leaching inhibitors•Unique extreme pressure package
•Meets specific regulatory requirements•Prevents cobalt leaching for carbide grinding•Suitable for aerospace applications
heavyDuty
LightDuty
ValCOOL® products not recommended for use with magnesium. Material safety data sheets available at www.walter-tools.com/us
_ PRODUCt OVERVIEW
Carbide grinding
Walter valenite – ValCool® 7
_ PRODUCt OVERVIEW
Product offering - United States Product offering - Canada and Mexico
Synthetic
Part number Description/Container Material #
vP900-005b 5 gal VP900 Blue 5506902
vP900-005U 5 gal VP900 Undyed 5506903
vP900-055b 55 gal VP900 Blue 5506904
vP900-055U 55 gal VP900 Undyed 5506905
vP900-220b 220 gal VP900 Blue 5506906
vP900-220U 220 gal VP900 Undyed 5506907
vP900-275b 275 gal VP900 Blue 5506908
vP900-275U 275 gal VP900 Undyed 5506909
vP910-005b 5 gal VP910 Blue 5506910
vP910-005U 5 gal VP910 Undyed 5506911
vP910-055b 55 gal VP910 Blue 5506912
vP910-055U 55 gal VP910 Undyed 5506913
vP910-220b 220 gal VP910 Blue 5506914
vP910-220U 220 gal VP910 Undyed 5506915
vP910-275b 275 gal VP910 Blue 5506916
vP910-275U 275 gal VP910 Undyed 5506917
vP915-005b 5 gal VP915 - Blue 5506918
vP915-005U 5 gal VP915 - Undyed 5506919
vP915-055b 55 gal VP915 - Blue 5506920
vP915-055U 55 gal VP915 - Undyed 5506921
vP915-220b 220 gal VP915 - Blue 5506922
vP915-220U 220 gal VP915 - Undyed 5506923
vP915-275b 275 gal VP915 - Blue 5506924
vP915-275U 275 gal VP915 - Undyed 5506925
vP920-005b 5 gal VP920 Blue 5506926
vP920-005U 5 gal VP920 Undyed 5506927
vP920-055b 55 gal VP920 Blue 5506928
vP920-055U 55 gal VP920 Undyed 5506929
vP920-220b 220 gal VP920 Blue 5506930
vP920-220U 220 gal VP920 Undyed 5506931
vP920-275b 275 gal VP920 Blue 5506932
vP920-275U 275 gal VP920 Undyed 5506933
vP935-005b 5 gal VP935 Blue 5506934
vP935-005U 5 gal VP935 Undyed 5506935
vP935-055b 55 gal VP935 Blue 5506936
vP935-055U 55 gal VP935 Undyed 5506937
vP935-220b 220 gal VP935 Blue 5506938
vP935-220U 220 gal VP935 Undyed 5506939
vP935-275b 275 gal VP935 Blue 5506940
vP935-275U 275 gal VP935 Undyed 5506941
vP940-005b 5 gal VP940 Blue 5506944
vP940-005U 5 gal VP940 Undyed 5506945
vP940-055b 55 gal VP940 Blue 5506946
vP940-055U 55 gal VP940 Undyed 5506947
vP940-220b 220 gal VP940 Blue 5506948
vP940-220U 220 gal VP940 Undyed 5506949
vP940-275b 275 gal VP940 Blue 5506950
vP940-275U 275 gal VP940 Undyed 5506951
Synthetic
Part number Description/Container Material #
vP900M019b 19 Litre VP900 Blue 5854199
vP900M019U 19 Litre VP900 Undyed 5854200
vP900M205b 205 Litre VP900 Blue 5854203
vP900M205U 205 Litre VP900 Undyed 5854204
vP900M820b 832 Litre VP900 Blue 6121381
vP900M820U 832 Litre VP900 Undyed 6121382
vP910M019b 19 Litre VP910 Blue 5854205
vP910M019U 19 Litre VP910 Undyed 5854206
vP910M205b 205 Litre VP910 Blue 5854209
vP910M205U 205 Litre VP910 Undyed 5854210
vP910M820b 832 Litre VP910 Blue 6121383
vP910M820U 832 Litre VP910 Undyed 6121384
vP915M019b 19 Litre VP915 Blue 5854211
vP915M019U 19 Litre VP915 Undyed 5854212
vP915M205b 205 Litre VP915 Blue 5854215
vP915M205U 205 Litre VP915 Undyed 5854216
vP915M820b 832 Litre VP915 Blue 6121386
vP915M820U 832 Litre VP915 Undyed 6121387
vP920M019b 19 Litre VP920 Blue 5854217
vP920M019U 19 Litre VP920 Undyed 5854218
vP920M205b 205 Litre VP920 Blue 5854221
vP920M205U 205 Litre VP920 Undyed 5854222
vP920M820b 832 Litre VP920 Blue 6121389
vP920M820U 832 Litre VP920 Undyed 6121430
vP935M019b 19 Litre VP935 Blue 5854223
vP935M019U 19 Litre VP935 Undyed 5854224
vP935M205b 205 Litre VP935 Blue 5854227
vP935M205U 205 Litre VP935 Undyed 5854228
vP935M820b 832 Litre VP935 Blue 6121431
vP935M820U 832 Litre VP935 Undyed 6121432
vP940M019b 19 Litre VP940 Blue 5854229
vP940M019U 19 Litre VP940 Undyed 5854230
vP940M205b 205 Litre VP940 Blue 5854233
vP940M205U 205 Litre VP940 Undyed 5854234
vP940M820b 832 Litre VP940 Blue 6121438
vP940M820U 832 Litre VP940 Undyed 6121439
“truck-load” shipment of some of these ValCOOL® products available on a quotation basis.
8
Soluble oil
Provides the highest level of lubrication and excellent rust control.
Product Description Characteristics benefit
VP650
•Premium heavy-duty chlorinated soluble oil •Contains a synthetic ester that enhances bio-stability and corrosion protection
• Increased tool life, surface finish and sump life
ValCOOL® products not recommended for use with magnesium. Material safety data sheets available at www.walter-tools.com/us
heavyDuty
LightDuty
_ PRODUCt OVERVIEW
Product offering - United States Product offering - Canada and Mexico
Soluble oil
Part number Description/Container Material #
vP650M019b 19 Litre VP650 Blue 5854173
vP650M019U 19 Litre VP650 Undyed 5854174
vP650M205b 205 Litre VP650 Blue 5854177
vP650M205U 205 Litre VP650 Undyed 5854178
vP650M820b 832 Litre VP650 Blue 6121372
vP650M820U 832 Litre VP650 Undyed 6121373
Soluble oil
Part number Description/Container Material #
vP650-005b 5 gal VP650 Blue 5506862
vP650-005U 5 gal VP650 Undyed 5506863
vP650-055b 55 gal VP650 Blue 5506864
vP650-055U 55 gal VP650 Undyed 5506865
vP650-220b 220 gal VP650 Blue 5506866
vP650-220U 220 gal VP650 Undyed 5506867
vP650-275b 275 gal VP650 Blue 5506868
vP650-275U 275 gal VP650 Undyed 5506869
_ PRODUCt OVERVIEW
Cutting oil
Product Description Characteristics
VP505
•grinding and light machining oil •Clear, pale yellow color•Mild odor•Designed for grinding ferrous and non-ferrous materials•Chlorine-free•No active sulfur
VP520
•Screw machine oil
•May be used in medium duty machining and grinding
•Designed for screw machines, drilling, turning and other moderately aggressive machining applications
•Will not discolor yellow metals•Low odor•No active sulfur•Clear, pale amber color•Can be used in all materials•Chlorine-free
VP528
•heavy duty machining oil •Can be used for gear hobbing, shaping, broaching and other moderately aggressive machining applications
•Clear, brown color•Mild sulfur odor•Non-active sulfur•Chlorinated
Cutting oil
Part number Description/Container Material #
vP505-005U VP505 / 5 gal Undyed 5562906
vP505-055U VP505 / 55 gal Undyed 5562907
vP505-220U VP505 / 220 gal Undyed 5562908
vP505-275U VP505 / 275 gal Undyed 5562909
vP520-005U VP520 / 5 gal Undyed 5562950
vP520-055U VP520 / 55 gal Undyed 5562951
vP520-220U VP520 / 220 gal Undyed 5562952
vP520-275U VP520 / 275 gal Undyed 5562953
vP528-005U VP528 / 5 gal Undyed 5562954
vP528-055U VP528 / 55 gal Undyed 5562955
vP528-220U VP528 / 220 gal Undyed 5562956
vP528-275U VP528 / 275 gal Undyed 5562957
Product offering - United States Product offering - Canada and Mexico
Cutting oil
Part number Description/Container Material #
vP505M019U VP505 / 19 Litre Undyed 5854157
vP505M205U VP505 / 205 Litre Undyed 5854158
vP520M019U VP520 / 19 Litre Undyed 5854159
vP520M205U VP520 / 205 Litre Undyed 5854161
vP520M820U VP520 / 832 Litre Undyed 6119287
vP522M019U VP522 / 19 Litre Undyed 5854162
vP522M205U VP522 / 205 Litre Undyed 5854163
vP528M019U VP528 / 19 Litre Undyed 5854164
vP528M205U VP528 / 205 Litre Undyed 5854166
vP528M820U VP528 / 1000 Litre Undyed 6121371
heavyDuty
LightDuty
Material safety data sheets available at www.walter-tools.com/us
10
_ PRODUCt OVERVIEW
“truck-load” shipment of some of these ValCOOL® products available on a quotation basis.
Specialty Fluids
Product Description Directions Packaging & Literature
VALTAP™
Liquid tapping compound
•Contains extreme pressure lubricants, which form a solid lubricant between the chip and the tool, eliminating chip welding and broken taps
•Effective on both ferrous and non-ferrous materials
•Use in undiluted form. Apply directly to the workpiece material before or during the tapping operation
•Caution: Avoid prolonged contact
•May cause staining of some aluminum alloys
Packaging:•5gal.(19liter)pails•55gal.(205liter)drums•Caseof(12)16-oz.squirtbottles
Specialty Fluids
Part number Description/Container Material #
vSFTAP-005b Valtap-Blue / 5 gal. Pail 5507994
vSFTAP-055b Valtap-Blue / 55 gal. Drum 5478332
vSFTAP-220b Valtap-Blue / 220 gal. Bulk-Con 5478333
vSFTAP-CASE12b Valtap-Blue / Case Of 12 Bottles 5507995
Product offering - United States Product offering - Canada and Mexico
Specialty Fluids
Part number Description/Container Material #
vSFTAP160Z VALTAP-Blue/16oz.Bottle 5854155
vSFTAPMo19b VALtAP-Blue / 19 Litre Pail 5854156
vSFTAPCASE12b VALtAP-Blue / Case of 12 Bottles 5507995
Walter valenite – ValCool® 11
_ PRODUCt OVERVIEW
ValCOOL® products not recommended for use with magnesium. Material safety data sheets available at www.walter-tools.com/us
Cleaners
Product Description Directions Packaging & Literature
VAL-U- CLEAN® VP
All-purpose alkaline cleaner
•Contains a biocide that helps eliminate lingering bacteria, especially during a machine tool clean-out, for a fresh cutting fluid charge
• Includes a rust inhibitor to protect the machine tool from corrosion during the cleaning process
•Use to clean the machine tool and sump for a new cutting fluid charge, or use as a general purpose shop cleaner
•Use at a 2% – 5% dilution with water, depending on the severity of the cleaning job and cleaning time
Packaging:•5gal.(19liter)pails•55gal.(205liter)drums
VAL-U- CLEAN® K5
General-purpose, nitrite free, alkaline, synthetic cleaner
•Contains corrosion inhibiting ingredients to protect machines and parts from rust during cleaning process
•Suitable for use with all fluids
•Recommended for cleaning individual machines and central systems
• handles the toughest cleaning jobs, such as decontaminating and removing insoluble soaps from dirty central systems in hard water areas
•Use at a 2% - 5% dilution with water, depending on the severity of the cleaning job and cleaning time
•May stain some aluminum
Packaging:•5gal.(19liter)pails•55gal.(205liter)drums
Cleaners
Part number Description/Container Material #
vCLvP-005U 5 gal Machine Cleaner VP 5501877
vCLvP-055U 55 gal Machine Cleaner VP 5501878
vCLK5-005U 5 gal Machine Cleaner K5 5501872
vCLK5-055U 55 gal Machine Cleaner K5 5501873
Product offering - United States Product offering - Canada and Mexico
Cleaners
Part number Description/Container Material #
vCLvPM019U Machine Cleaner-Undyed / 19 Litre Pail 5854151
vCLvPM205U Machine Cleaner-Undyed / 205 Litre Drum 5854152
vCLK5M019U Machine Cleaner K5 30-Undyed / 19 Litre Pail 5854150
12
Additives
Product Description Directions Packaging & Literature
FOAM DEPRESSANT
130
Water conditioner
•Prevents foam problems
•Can be added to soft water (less than 100 ppm hardness) in either individual machines or central system reservoirs.
•Before using, run a water analysis to determine hardness. Recommended dilution is 1:2000 (0.05%) to 1:5000 (0.02%)
•Excessive use may cause hard water scum, or may cause the emulsion to become unstable
•Not recommended for use with ValCOOL® synthetic fluids
Packaging:•5gal.(19liter)pails•55gal.(205liter)drums
GROTAN®
broad spectrum bactericide and fungicide
•Eliminates existing mold and bacteria in metalworking fliuds
•Add directly to the clean side of the cutting fluid mix at a ratio of10oz.toevery50gallonsofcuttingfluidmix.Coolantmustbe 8.5 ph or higher
•Caution: Consult a Walter Valenite representative before using
Packaging:•10lb.(4.5Kg)containeror
1 gal. (3.8 liter)•45lb.(20.25Kg)pailor
5 gal. (19 liter)•500lb.(225Kg)drumor
55 gal. (205 liter)
VAL-U-ADD®
AF VP
non-silicone defoamer
•temporarily controls excessive foam in machines
•Add directly to the clean side of the cutting fluid mix at a ratio of 1 ounce per 200 gallons of cutting fluid mix
•Caution: Consult a Walter Valenite representative before using
Packaging:•5gal.(19liter)pails•55gal.(205liter)drums
VAL-U-ADD®
PH VP
pH adjuster
•Used to raise the ph in ValCOOL® cutting fluid mixes
•Add directly to the clean side of the cutting fluid mix at a ratio of 1:1000 (.1%) to 1:2000 (0.05%)
•Caution: Consult a Walter Valenite representative before using
Packaging:•5gal.(19liter)pails•55gal.(205liter)drums
VAL-U-ADD®
CO VP
Additve to replenish cobalt corrosion inhibitor levels
•Exclusively for use with VP940
•Add to ValCOOL® VP-940 to prevent cobalt corrosion•Addtothecleansideofthesumpataratioof13oz.per50
gallons
Packaging:•5gal.(19liter)pails•55gal.(205liter)drums
ADDITIVE17
Lubricant enhancer
•Designed to increase the lubricity of ValCOOL® cutting fluid for exceptionally difficult applications
•Add directly to the clean side of the cutting fluid mix at a ratio of8oz.per125gallonsofsumpcapacity
Packaging:•5gal.(19liter)pail•55gal(205liter)drums
_ PRODUCt OVERVIEW
Product offering - United States Product offering - Canada and Mexico
Additives
Part number Description/Container Material #
vADAFvP-005U 5 gal Anti-Foam VP 5501527
vADAFvP-055U 55 gal Anti-Foam VP 5501528
vADFD130vP-005U 5 gal Foam Depress 130 VP 5501531
vADFD130vP-055U 55 gal Foam Depress 130 VP 5501532
vADGT-001U grotan® Biocide / 10 Lb. Container 5501533
vADGT-005U grotan® Biocide / 45 Lb. Pail 5501534
vADPHvP-005U 5 gal Ph Enhancer VP 5501536
vADPHvP-055U 55 gal Ph Enhancer VP 5501537
vADCovP-005U 5 gal Cobalt Inhibitor 5501529
vADCovP-055U 55 gal Cobalt Inhibitor 5501530
vAD17-005U 5 gal. Lube Additive 17 5501525
Additives
Part number Description/Container Material #
vADAFvPM19U Anti-Foam-Undyed / 19 Litre Pail 6236523
vADAFvPM205U Anti-Foam-Undyed / 205 Litre Drum 6236524
vADFD130vPM019U Foam Depressant 130-Undyed / 19 Litre Pail 5854019
vADFD130vPM205U Foam Depressant 130-Undyed / 205 Litre Drum 6236525
vADGTM004U grotan® Biocide-Undyed / 4.5kg Pail 6236526
vADGTM020U grotan® Biocide-Undyed / 20kg Pail 6236527
vADPHvPM019U Val-U-Add ph Adjusting-Undyed / 19 Litre Pail 6236528
vADPHvPM205U Val-U-Add ph Adjusting-Undyed / 205 Litre Drum 6236529
vADCo-vPM019U Cobalt Leaching Inhibitor/19 Litre Pail 6236581
vADCo-vPM205U Cobalt Leaching Inhibitor/205 Litre Drum 6236582
vAD17M019U Lube Additive / 19 Litre Pail 5854017
“truck-load” shipment of some of these ValCOOL® products available on a quotation basis.
To learn more about Walter:Scan this Qr code or go to http://goo.gl/sCmz6
Tool It, Cut It, Cool It.
valCool has a full range of • Cutting fluids • Specialty fluids• Cleaners• Additives • Accessories
All are uniquely engineered and tested to maximize your machines productivity. In fact, Walter is the only cutting tool manufacturer to offer the complete package. The right cutting tool and cutting fluid combination for every metal removal application.
®
14
Accessories
Product Part # Description
Drum Proportioners
Pt-797Pt-798
•“Manual Pt-797” and “Automatic Pt-798” both use siphoning venturi operating on water pressure to mix the cutting fluid concentrate and water together.
Pt-997 •Special Accudose Mix Station provides two dilutions of a single cutting fluid concentrate for the “charging” or “make-up” of machine sumps.
Pt-1100 •this unit is built to last and is easy to maintain. Easily handles ratios from 45:1 to 15:1. Other models available.
Skimmers
Pt-821 •the ValCOOL® 12” oil wheel is motor-driven and mounted directly on the machine sump.
Pt-1043 •12” Disk Skimmer is rated at 1 gal./hr. gravity-separator returns clean coolant to sump.
Pt-1042 •Sidewinder Skimmers use continuous o-ring for use on sumps with limited access. handles 1 quart per hour.
Pt-1044 •Pt-1044-8" and Pt-1045-12" belt skimmers are ideal for lifting tramp oils large vertical distances from 8" to 10 ft. Note: Belts over 12" are special order.
Pt-1045
Pt-106 •Belt skimmer diverter returns coolant to sump so you pull out just tramp oil.
Oxygenators
Pt-1047 •Unitinjectsoxygenintothecoolanttomaximizeperformancebykillinganaerobicbacteria.
_ PRODUCt OVERVIEW
Material safety data sheets available at www.walter-tools.com/us
Walter valenite – ValCool® 15
Accessories (Continued)
Product Part # Description
pH Strips
Pt-820 •traditional ph strips with a range of 8.0 to 9.7.
Pt-796 •Electronic ph meter.
Refractometers
Pt-795 •A hand-held optical instrument that gives accurate readings of actual mix concentrations.
Accessories
Part number Description/Container Material #
PT-238100 Strainer Washer (for Pt-797) 5480550
PT-250025 Foot Valve Assy. (for Pt-797) 5481954
PT-440101 Orifice Retainer (for Pt-797) 5482126
PT-441100 Venturi Retainer (for Pt-797) 5482127
PT-502000 Ball Valve (for Pt-797) 5487601
PT-505600 Street Elbow (for Pt-797) 5487602
PT-5058-4DA Discharge hose Assy. (for Pt-797) 5487685
PT-5058-4DM Siphon hose/Ft. Valve Assy. (for Pt-797) 5486373
PT-505900 Nipple (for Pt-797) 5486374
PT-506300 Vacuum Breaker (for Pt-797) 5486375
PT-506500 hose Swivel (for Pt-797) 5486376
PT-615000 Retaining Ring (for Pt-797) 5479927
PT-6150K Mounting Bracket (for Pt-797) 5479928
PT-6162A Bung Adapter Assy. (for Pt-797) 5479929
PT-618200 Jam Nut (for Pt-797) 5479930
PT-690015 Metering tip Kit (for Pt-797) 5479940
PT-795 Refractometer 5482234
PT-796 Electronic Ph Meter 5482235
PT-797 Manual Proportioner 5481867
PT-798 Automatic Proportioner 5485956
PT-820 ph Strips 8.0-9.7 Range 5486307
PT-821 12” Oil Wheel (120 Volts) 5486308
PT-822 18” Oil Wheel (120 Volts) 5480188
PT-929 Support Bracket / 220 gal. Bulk-Con. 5486317
PT-992 Valve System / 220 gal. Bulk-Con. 5481857
PT-997 Special Accudose Mix Station 5481884
PT-1042 Sidewinder O-Ring Skimmer 5482181
PT-1043 12” Disk Skimmer 5482182
PT-1044 8” Belt Skimmer 5482183
PT-1045 12” Belt Skimmer 5482184
PT-1046 Belt Skimmer Diverter 5482040
PT-1047 Oxygenator 5482041
PT-1100 Coolant Mixer 5487633
Product offering - United States Product offering - Canada and Mexico
Accessories
Part number Description/Container Material #
PT-238100 Strainer Washer (for Pt-797) 5480550
PT-250025 Foot Valve Assy. (for Pt-797) 5481954
PT-440101 Orifice Retainer (for Pt-797) 5482126
PT-441100 Venturi Retainer (for Pt-797) 5482127
PT-502000 Ball Valve (for Pt-797) 5487601
PT-505600 Street Elbow (for Pt-797) 5487602
PT-5058-4DA Discharge hose Assy. (for Pt-797) 5487685
PT-5058-4DM Siphon hose/Ft. Valve Assy. (for Pt-797) 5486373
PT-505900 Nipple (for Pt-797) 5486374
PT-506300 Vacuum Breaker (for Pt-797) 5486375
PT-506500 hose Swivel (for Pt-797) 5486376
PT-615000 Retaining Ring (for Pt-797) 5479927
PT-6150K Mounting Bracket (for Pt-797) 5479928
PT-6162A Bung Adapter Assy. (for Pt-797) 5479929
PT-618200 Jam Nut (for Pt-797) 5479930
PT-690015 Metering tip Kit (for Pt-797) 5479940
PT-795 Refractometer 5482234
PT-796 Electronic Ph Meter 5482235
PT-797 Manual Proportioner 5481867
PT-798 Automatic Proportioner 5485956
PT-820 ph Strips 8.0-9.7 Range 5486307
PT-821 12” Oil Wheel (120 Volts) 5486308
PT-822 18” Oil Wheel (120 Volts) 5480188
PT-929 Support Bracket / 220 gal. Bulk-Con. 5486317
PT-992 Valve System / 220 gal. Bulk-Con. 5481857
PT-997 Special Accudose Mix Station 5481884
PT-1042 Sidewinder O-Ring Skimmer 5482181
PT-1043 12” Disk Skimmer 5482182
PT-1044 8” Belt Skimmer 5482183
PT-1045 12” Belt Skimmer 5482184
PT-1046 Belt Skimmer Diverter 5482040
PT-1047 Oxygenator 5482041
PT-1100 Coolant Mixer 5487633
16
_ tEChNICAL
Problem Causes Solutions See Details
Foaming
•Concentration too high •Adjust concentration* 1
•Machine cleaner in sump •Check ph level 3
•Allow machine to run, cleaner should dissipate* –
•Mechanical (crack in hose, sump level too low, crack in pump, pump pressure too high) Restricted Intake
•Check machinery and repair as required–
•Soft water •Sample water, treat if necessary –
•high tramp oil content •Skim off oil* •Check hydraulic lines for leaks, and repair as required
4
•Equipment design •Check system for point of agitation –
Problem Causes Solutions See Details
rusting
•Concentration too low•ph too low
•Adjust concentration* 2
•Adjust ph level 3
•Poor mixing (soluble oil) •Add concentrate to water* 1
•high tramp oil content•high bacteria count
•Skim off oil* 4
•Check hydraulic lines for leaks, and repair as required 4
•Dump, clean and recharge system –
Problem Causes Solutions See Details
Poor Tool Life
•Concentration too low •Adjust concentration* 1
•Wrong product being used •Contact Walter Valenite at 800-945-554 for information –
•Large amounts of biocide added to sump or system •Contact Walter Valenite at 800-945-554 for information –
•high tramp oil content •Skim off oil* 4
•Check hydraulic lines for leaks, and repair as required 4
•Air In coolant •Check for mechanical problems –
• Incorrect application •Make sure coolant is directed at tool –
Problem Causes Solutions See Details
odor
•Low concentration •Adjust concentration* 1
•Low ph •Check ph then contact Walter Valenite representative for further instructions 3
•high tramp oil content •Skim off oil* 4
•Check hydraulic lines for leaks, and repair as required 4
•Contamination • Submit cutting fluid sample to a Walter Valenite representative –
•Chips and swarf build-up •thoroughly clean sump and machine, and fill with fresh fluid –
*Refer to fluid maintenance tips & techniques on page 18-19.
Trouble Shooting
Walter valenite – ValCool® 17
Trouble Shooting
_ tEChNICAL
Problem Causes Solutions See Details
Skin Irritation
•high concentration •Adjust concentration* 1 5
•high ph • Check ph then contact Walter Valenite representative for further instructions 3 5
•high tramp oil content •Skim off oil* 4 5
•Check hydraulic lines for leaks, and repair as required 4 5
•Dirty shop cloths •Use only clean cloths –
•Allergies • have workers checked for allergies and contact physician if necessary –
•Out-of-shop influences •Check ph then contact Walter Valenite representative for further instructions 3
Problem Causes Solutions See Details
residue in Machine
•high concentration •Adjust concentration* 1
•high tramp oil content •Skim off oil* 4
•Check hydraulic lines for leaks, and repair as required 4
• Incorrect mixing •Submit cutting fluid sample to a Walter Valenite representative 1
•high misting operations •Check ventilation system –
•Adjustcoolantnozzle(s) –
*Refer to fluid maintenance tips & techniques on page 18-19.
Solution Details Products to Use Part #
1 Efficiently mix coolant concentrates with water. •Always add concentrate to water, never the other way. Mix by hand,
or with a slow speed mechanical agitator.
•Accudose Mix Station for “charging” and “make-up” dilutions Pt-997Pt-797Pt-798Pt1100
•Check ph level
•Coolant Mixer Pt-1100
2 Check fluid concentration •Checking concentration is one of the most important maintenance
functions.
•Refractometer, a hand-held instrument to measure actual mix concentration.
Pt-795
3 Check fluid mix pH•pHcontroliscriticaltomaximizingfluidlifeandperformance.
Optimum ph range - 8.8 to 9.2.
•Electronic ph Meter.•ph test Strips to measure fluids in the 8.0 to 9.7 range.
Pt-796Pt-820
4 Control tramp oil•Check and maintain your machines on a regular schedule•Use extreme care in lubricating or filling hydraulic systems
•Sidewinder Skimmer for accesss to impaired sumps.•Smart Skimmer with integral gravity separator.•Belt Skimmers•Belt Skimmers Diverter only.•Standard Skimmer
•Pt-1042•Pt-1043•Pt-1044•Pt-1045•Pt-821
5 Control bacteria growth •Add oxygen to the sump to kill anaerobic bacteria•Keep sumps clean.Maintain proper cutting fluid concentration and ph•Remove tramp oil
•Oxygenator•Refractometer
•Pt-1047•Pt-795
18
Fluid Maintenance Tips & Techniques
_ tEChNICAL
CArE AnD HAnDLInG oF valCooL® ProDUCTS
As with all cutting fluids, proper care and handling of ValCOOL® products involves several important factors, including storage, mixing, bacteria control, tramp oil control,applicationtothecuttingzone,andproperdisposal.Ifyoureadandfollowthislistofcareandhandlingrecommendations,youwillmaximizethesafety,lifeand usefulness of all your ValCOOL® cutting fluids.
STorAGE
– Store in clean sealable drums, clearly marked, protected from frost or sunlight, and preferably indoors.
– have adequate ventilation and fire extinguishers in the storage area. – Clean up spills with inert, mineral absorbent materials. – Keepstrongoxidizingagentsoutofthestoragearea. – Do not use sawdust or oily cotton waste for spill control.
Water Hardness Chart
Water Type Parts Per Million
Grains(1Gr=17PPM)
Soft 0-50 0-3
Moderately Soft 50-100 3-6
Slightly hard 100-150 6-9
Moderately hard 150-200 9-12
hard 200-300 12-18
Very hard Over 300 Over 18
WATEr HArDnESS
– Water hardness is a measure of the amount of inorganic salts (calcium and magnesium) in the water.
– Reacts with lubricants to produce soap scum. – Reacts with cutting fluids to break down the emulsion. – Water treatment methods are advisable.
bACTErIA ConTroL
Bacteria feed on the fatty components, corrosion inhibitors and other components of the emulsion, which causes a chemical change that makes the emulsion more acidic.Foul sulfide odors are produced in the low oxygen emulsions.
to reduce bacteria growth, use an aerator, keep the sump clean, maintain proper concentration, remove surface or tramp oil, and add biocides.
MIxInG WATEr-DILUTAbLE ConCEnTrATES
– the oil concentrate must be added to the water. (Remember: oIL = oil-In-Last) – Measure the water into a clean tank. – Measure the required volume of concentrate and gradually pour it into the water. – Keep mixing while pouring. – A slow speed mechanical agitation is preferred. – Use a suitable mixing unit or proportioner.
Material safety data sheets available at www.walter-tools.com/us
Walter valenite – ValCool® 19
_ tEChNICAL
Fluid Maintenance Tips & Techniques
ConTroL oF TrAMP oIL
– Employ regular checks and proper maintenance of machinery. – Use care when lubricating or filling up hydraulic systems. – Use of oil wheel and belt skimmers is advisable.
DEbrIS AnD DIrT
– In machine tools, basic sieves and traps are usually sufficient, larger swarf separates out by gravity.
– Special systems may be required for cleaning grinding debris, dirt, and suspended materials from high finish applications.
DISPoSInG oF METALWorKInG FLUIDS
– It is crucial to fully comply with federal, state and local regulations. – Methods used to treat waste fluids depend on the type of product. – In water dilutable coolants, the water (90-95% of volume) can be removed and the remaining solids are disposed.
– Wastewater treatment is divided into three tiers: Primary, Secondary, and Tertiary stages
• Primary: removing free oil (skimming) and suspended solids (filtration and settling)
• Secondary: ultrafiltration (cross-flow to remove oil and solids), chemical treatment (most common way to split fluids - aluminum sulfate)
• Tertiary (carbon filtration and reverse osmosis)
DELIvEry To THE CUTTInG ZonE
– trouble spots to check include:• State of the cutting fluid• Flow rate• Accuratedeliverytothecuttingzone• Machining speed• Condition of the cutting tool• Sumpsize
– Proper fluid flow is: 2.5 - 3.0 gal. per min. per h.P.
Material safety data sheets available at www.walter-tools.com/us
20
_ CLEAN-OUt PROCEDURE
Clean metalworking fluid performs better and lasts longer than dirty or contaminated fluid. When recharging an individual machine or central system fluid tank, a proper clean-out of the tank is necessary. A thorough cleaning will allow the fresh charge of metalworking fluid to perform with maximum efficiency. If not removed, the metal swarf, oil, mold and bacteria will cause deterioration of the fresh mix. the following clean-out procedure should be used whenever possible.
CEnTrAL SySTEM AnD InDIvIDUAL MACHInE rESErvoIrS
ALTErnATE CLEAn-oUT ProCEDUrEWITH USED FLUID- DUrInG SHUTDoWn
After production stops, add one gallon Val-U-Clean® to each 50 gallons of dirty fluid in the machine reservoir or central system. Circulate the mixture for 4 hours or longer through all lines and machine tools. Drain, rinse, and recharge with a fresh ValCOOL® mix.
WArnInG! val-U-Clean® is alkaline. Protective gloves and safety glasses should be worn by maintenance personnel during this operation. Prolonged contact with the skin may cause irritation.
PrEFErrED CLEAn-oUT ProCEDUrE
1. Drain the central system or individual tank completely.
2. Remove all metal swarf and debris from sumps, return trenches, oil pans, and filtration units.
3. Fill the machine with water and circulate through all lines and machines. Warm water is desirable, but is not absolutely necessary.
4. Add Val-U-Clean® cleaner at 2-4% and circulate for 4 to 8 hours. As the cleaner circulates, clean all chip conveyers, screens, pans, and enclosed areas. DO NOt ADD BLEACh OR OthER hOUSEhOLD CLEANERS. this will cause rusting and shorten the life of the coolant. If the coolant has a large amount of bacterial growth, a biocide can be added to the cleaner and flushed through the system.
5. It is suggested to steam clean areas where suspected accumulation of swarf and oil may not have been removed by the cleaner.
6. After the cleaning is complete, drain the Val-U-Clean® mix from the system.
7. Refill with fresh water and circulate throughout the system or tank(s) to flush all traces of cleaner and swarf from the system. Drain all lines and sumps. If the rinse water is exceptionally dirty, rinse a second time
8. Charge the system with fresh water.
9. Add enough ValCOOL® concentrate to reach the recommended concentration.
10. Circulate through the system to insure proper mixing.
Walter valenite – ValCool® 21
5 GALLon PAIL
(19 liters)
– Easy to handle – Perfect for smaller machine shops and small applications
– An intermediate bulk shipper completely recyclable, biodegradable and waste-to-energy efficient.
– Stacksuptofourhighonsturdypalletsformaximumspaceutilization.
– One compact container carries as much as four steel drums.
– With better insulative properties, containers are approximately seven times better at maintaining product temperature.
– Seamless construction for up to 40,000 lbs. compression.
– Easy dispensing from top or side of box.
– Available in 220 gallon container (equivalent to four drums of coolant).
Note: Pt-929 Support Bracket used with disposable bulk container. Used with Pt-797 and Pt-1100 (not included with shipment)
Manual Proportioners: Pt-992 Valve System also available (not included with shipment)
50 lbs. 500 lbs.
220 GALLon DISPoSAbLE bULK ConTAInEr (832 LITErS)
2300 lbs.
275 Gallon reusable bins are Available
_ PACKAgINg
TrADITIonAL PACKAGInG – non-rETUrnAbLE
Material safety data sheets available at www.walter-tools.com/us
55 GALLon DrUM
(205 liters)
– Standard container
22
_ gLOSSARy
Alkaline having a ph of more than 7.0 which is the neutral point.
bacteria Feed on fatty components, corrosion inhibitors and other components of the emulsion. grow in emulsions where the oxygen content is low. this produces sulfide gases and odors.
build-Up Edge (bUE) the pressure welding of the workpiece material to the top of the tool.
Chips Small pieces of metal removed from a workpiece by a cutting tool.
Concentrate Agents and additives that, when added to water, create a cutting fluid.
Concentration the amount of a fluid’s concentrate diluted in water.
Cooling Reducing the amount of heat going to the tool and workpiece material in the cutting process.
Corrosion Prevention Fluid used to protect parts and machinery from corrosion.
Corrosion Protection Protection for the tools and machinery from rusting and deterioration.
Couplers Mutual solvents which make oil and soap compatible.
Emulsion Oil droplets suspended and scattered throughout the water.
EP Soluble oils Extreme Pressure (EP) oils, contain sulfur and/or chlorine to improve cooling in machining operations.
Extreme Pressure Additive Cutting fluid additive that chemically reacts with the workpiecematerialtominimizechipwelding.
Foaming trapping of air bubbles in the cutting fluid.
pH value A way of measuring the acidity or alkalinity of a fluid.
residue By-product of the machining operation caused by the workpiece, tool and cutting fluid.
Semi-Synthetic Fluids Mixture of oils, synthetic emulsifiers and water.
Soluble oils Oils that disperse in water when emulsifiers are added.
Swarf grinding debris and dirt causing problems with the grinding operations.
Synthetic Cutting Fluids Completely oil free solutions of polymers, organic and inorganic materials mixed with water.
Tramp oil Machine oil which seeps, leaks or spills into the cutting fluid system.
viscosity the degree to which a fluid resists flow under an applied force.
Water Hardness Amount of inorganic salts dissolved in the water which reacts with soaps to produce scum.
DISCLAIMEr: The information presented herein has been compiled from sources considered to be dependable and is accurate as of the date issued. However, since data, safety standards, and government regulations are subject to change and the conditions of handling and use are out of our control, Walter USA, LLC. makes no warranty regarding the accuracy of such data or its suitability for any purchaser’s use or for any consequence of its use. The data in this product information sheet relates only to the specific material designated herein and does not relate to use in combination with any other material or in any process. The conditions or methods of handling, storage, use, and disposal of the product are beyond our control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and expressly disclaim liability for loss, damage, or expense arising out of or in any way connected with handling, storage, use, or disposal of the product. Walter valenite assumes no responsibility for injury to the recipient or to third persons or for any damage to any property and the recipient assumes all such risks.
visit our web site at www.walter-tools.com/usFor more safety information visit: www.osha.gov/SLTC/metalworkingfluids/metalworkingfluids_manual.html
WArnInG: Cutting tools may chip or fragment in use. Always use appropriate machine guards, protective clothing and safety glasses to prevent burns or other injury to body or eyes from flying particles or chips. Wet or dry grinding produces potentially hazardous dusts or mists; to avoid adverse health effects use adequate ventilation and read material safety data sheet before grinding. This product contains cobalt and/or nickel, chemicals which are “known to the state of California to cause cancer and birth defects (or other reproductive harm).”
Printed in the USA 672061-292, EDP-# 6268695 (06/2012)
0672061292
Walter USA, LLC
N22W23855 RidgeView Parkway West Waukesha, WI 53188, USA Phone: 800-945-5554 Fax: 262-347-2500 [email protected]
www.walter-tools.com/us
Walter Canada [email protected] Walter Mexico Blvd Luis Donaldo Colosia #2255 Fracc. San Patricio 2do. pisoSaltillo, Coahuila C.P. 25204, MexicoPhone: +52 (844) 450-3500 Fax: +52 (844) [email protected]
TDM Systems Inc. 1665 Penny LaneSchaumburg, IL 60173, USA Phone: 847-592-7177 Fax: 847-592-7178 [email protected] www.tdmsystems.com