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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
INSTRUCTION MANUAL
CAT. 63234-10, 63234-20, 63235-20, 63236-10, 63236-20, 63237-10, 63237-20, 63238-10, 63238-20
Vacuum Ovens
1
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
2
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Preface
Catalog Numbers
Model Numbers
Voltage Feature Size (cu ft)
3608 6258 120V Dial thermometer 0.7
3608-5 6263 120V LED temp display 0.7
3608-1CE 6264 240V Dial thermometer 0.7
3608-6CE 6267 240V LED temp display 0.7
3618 6270 120V LED temp display 2.3
3618-1CE 6272 240V LED temp display 2.3
3618-5 6273 120V LED temp display 2.3
3618-6CE 6274 240V LED temp display 2.3
3
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Preface
Important:
Caution:
4
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Preface
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4
4
4
5
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Table of Contents
Section 1
Section 2
Section 3
Section 4
Section 5
Section 6
Description .................................................................................. 1-1
Safety Information ...................................................................... 2-1
Specifications .............................................................................. 3-1
Unpacking and Installation .......................................................... 4-1
Features ...................................................................................... 5-1
Operation .................................................................................... 6-1
6
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Table of Contents
Section 7
Section 8
Section 9
Section 10
Maintenance ............................................................................... 7-1
Troubleshooting ................................................................................. 8-1
Servicing ..................................................................................... 9-1
Electrical Schematics ................................................................. 10-1
7
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 1 Description
Note
s
8
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
9
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 2 Safety Information
10
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
11
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 3 Specifications
12
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 3 Specifications
13
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 4 Unpacking and Installation
Important
Location
Hose Connections
14
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 4 Unpacking and Installation
Electrical
Requirements
Thermometer
Note
Caution
15
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 5 Features
Control Panel-Models w/ Dial Thermometer
1
2
3
4
5
POWER
TEMPERATURE
CHAMBER VACUUM
EVAC
EVACUATE
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 5 Features
Control Panel-Models w/ LED Readout
1
2
3
4
5
6
POWER
TEMPERATURE°C
TEMPERATURE
CHAMBER VACUUM
EVAC
EVACUATE VENT
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 6 Operation
Caution
Caution
s
Temperature Control
Loading the Oven
18
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
19
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 6 Operation
Maintaining Proper Vacuum Level
Releasing the
Vacuum
Purging the Chamber
with Inert Gas
Unloading the Oven
Caution
20
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 7 Maintenance
Note M
Caution
Caution
Routine Cleaning
21
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 7 Maintenance
Care and Cleaning of Stainless Steel
Guidelines
The pH Factor
Caution
Warning
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
23
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Special Considerations
Cleansing Agents
Section 7 Maintenance
Warning
Aluminum chloride E.D.T.A. Potassium permanganate
Barium chloride Ferrous chloride Potassium thiocyanate
Calcium chloride Lysol Sodium hypochlorite
Chlorinated Lime Mercury salts Stannous chloride
Citric acid (boiling) Phenol Tartaric acid
Dakin’s solution
Caution
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 7 Maintenance
Cleaning Methods
Caution
s
ʼ
Note
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
26
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 7 Maintenance
Disinfection
Door Gasket Lubrication
Note
27
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
28
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 8 Troubleshooting
Caution
SYMPTOM POSSIBLE CAUSES OF PROBLEM
Excessive vacuum leaks:
Check door gasket and door alignment.
Check for loose connections/fittings.*
Check the vacuum/vent valve—order a replacement if it is leaking.*
Won't vent or evacuate:
Check for open fittings, large leaks.*
Check vacuum/vent valve; replace if bad.*
Check tubing & fittings for obstruction.*
Apply high quality vacuum grease to door gasket.
Vacuum gauge not at zero when oven door is open: Replace the vacuum gauge.*
Power switch does not light:
Check power cord and outlet for power.
Check main fuses inside back cover.
Replace the power switch if necessary.
Heater status lamp is out when cold oven is heating up: Replace the heater status lamp.
The thermostat is set at maximum and thermometer does not register or only registers partial heating:
Move thermometer in contact with shelf.
Check both thermostats - replace if bad.
29
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Make ohmmeter check of heater resistance and replace faulty heater(s).
30
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
31
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 9 Servicing
Caution
Control Thermostat Replacement
Heat Status Lamp Replacement
32
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 9 Servicing
Vacuum/Vent Valve Replacement
Note s
Note
s
Components on Control Panel
Female Run-Tee
Vacuum Gauge
1/4" NPT S.S. Male Elbow
1/4" NPT Male Connector
3-Way Hand Valve
1/4" NPT Brass Male Elbow
1/4" NPT Female Connector
1/4" Hose Barb
To
Vacuum
Chamber
REAR
WALL
33
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Vacuum Gauge Replacement
Back Panel Components
Section 9 Servicing
34
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 9 Servicing
Back Panel Components (cont.)
Door Gasket Repairs
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 9 Servicing
Note
36
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 9 Servicing
37
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 10 Wiring Diagram
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Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 10 Wiring Diagram
39
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 10 Wiring Diagram
40
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
41
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Section 10 Wiring Diagram
42
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
43
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
Ordering Procedures
Section 10 Wiring Diagram
44
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com
45
Electron Microscopy Sciences 1560 Industry Road Hatfield, PA 19440
TEL: 215-412-8400 FAX: 215-412-8450 TOLL FREE: 1-800-523-5874 EMAIL: [email protected] WEB: www.emsdiasum.com