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Manual Valves •On/Off Valves •
Control Valves •Valve Actuators •
Valve Positioners •Valve Repairs •
Courtesy of Sasol Synfuels
Courtesy of Sasol Chemical Industries
Courtesy of Engen
Courtesy of Sapref
VISION
Valve & Automation supplies Total Valve & ControlSolutions® to the chemical, refining, mining & minerals,pulp & paper, sugar, steel, power generation and othermajor key process industries throughout Southern Africa.Our specialist skills help customers meet their corebusiness objectives by sizing and selecting optimumValve & Control Solutions. This together with after salestechnical support and reconditioning facilities reducesthe Total Cost of Ownership (TCO) thereby helping ourcustomers to increase production, reduce costs andreduce emissions.
We strive to build the V&A Brand and reputationby represent ing global leading companies in ourindustry, and by continual investment in our staff aswor ld-c lass indust ry exper ts . We a im to exceedcustomer expectat ions wi th super ior processes,systems, products and brands.
Our goal is to be the number one supplier of TotalValve & Control Solutions® in Southern Africa.
MISSION
Valve & Automation supplies optimum Total Valve &Cont ro l So lu t ions ® fo r p rocess app l ica t ions byusing their world-class products and unmatchedindust ry and appl ica t ion knowledge to he lp ourcus tomers meet the i r core business object ivesmore efficiently.
IndexCompany OverviewBall ValvesButterfly ValvesCorrosion Resistant / Lined ValvesControl Valves - Rotary ProcessControl Valves - Linear Process & SteamGate & Globe ValvesExpanding Plug Valves DBBKnife Gate ValvesRecirculation Valves (Pump Protection)Triple Offset / Eccentric ValvesTank / Storage Protection EquipmentValve Actuators - PneumaticValve PositionersValve Position Monitors / Switchboxes
Index4-56-7
8 9
10-1112131314151516171819
Zwick Triple Offset Valve
THE COMPANY
Since it was founded in 1986, Valve &Automation have earned a reputation forproviding optimum solut ions for harshapplications in the chemical, refining, mining& minerals, pulp and paper, sugar andpower generation industries throughoutSouthern Africa.
Together with support from worldleading suppliers in valves, actuatorsand posi t ioners, V&A have thee x p e r i e n c e , k n o w - h o w a n dp r o d u c t r a n g e t o m e e t theneeds of almost any applicationin industry from isolation, on/off,ESD to modula t ing cont ro l .From complete new packagesto OEM parts, V&A can supplyyour requirements.
Whichever solution is selected,all customers enjoy the back-up of our branches and staffanywhere in Southern Africa.Our support structure ensuresthat we are able to respondquickly and ef f ic ient ly f rominitial enquiry through to supply,techn ica l suppor t and a f te rsales service.
BBBEE
Independent auditors confirm thatV&A comply with the Broad BasedBlack Economic Empowerment Codesof Good Practice as set out by DTI. V&Ad i r e c t o r s a r e c o m m i t t e d t o S o u t hAfrica and transformation.
SIZING &SELECTION
V&A uses sizing and selectionsoftware developed by the valve
manufacturers as well as their ownwhich was developed by specialists to
IEC standards. This service is offered tocustomers to assist in selecting the optimum
valves for the application. These tools significantlyreduce the time required to select and specify the
right valve.
TOTAL COST OF OWNERSHIP
Close working relationships with major production plantsloca l l y , t oge the r w i th g loba l suppor t sys tems has
ensured that V&A technical specialists fully understandT C O p r i n c i p l e s a n d t h e i m p a c t o n t h e e n d u s e r .Recommendations and solutions offered take all knownTCO issues into consideration.
“Optimum solutions,not valves from a catalogue.”
V&A has succeeded in developing technical sales staff into“product and application” specialists, who have a high degreeof expertise within their particular area and are able to offeroptimum solutions, not valves from a catalogue. Thesespecialists are qualified instrument or mechanical technicianshaving spent many years themselves in industry givinga bet ter unders tand ing o f the demands p laced onproduction, project and maintainence personnel.
INTERNATIONAL SUPPLIERRELATIONSHIPS
Outstanding relationships with our global suppliers are key to success - as is being
able to get support globally regardless ofwhere the project may be managed from.
V&A technical specialists regularlyattend advanced product training
internationally.
PROJECTADMINISTRATION
V&A offers project managementsupport that assists you to install andcommission valve packages which is socritical to the success of a project. Thissupport includes project management teams,on-site technical support, document control, criticalcommissioning and start up spares.
PROJECT EXPERIENCE
Significant experience has been gained since 1986 workingwith major companies like Sasol, Sappi, Mondi, Eskom,Fluor, Linde and Uhde to name a few. Projects successfullycompleted by V&A include contracts in excess of R15 millionfor ESD valves for a Sasol gas plant, R26 million worth ofcontracts for ESD valves on a Sasol steam plant and R15 Millionfor ESD valves for a Sasol Ethylene plant. Sappi has awardedcontracts for manual and control valves for various projects tovalues in excess of R100 million. Contracts from Mondi for majorprojects have exceeded R40 million in the last few years. Significantcontracts have also been awarded for pump protection systemsfor Sulzer and KSB for the Eskom power stations.
QUALITY
V&A supplies valve packages that are tested and shipped withthe appropriate test certificates. The quality management systemsof the complete supply chain from global leading valvemanufacturers to V&A and onto the end user are all certifiedto ISO9001:2015.
INTELLIGENT VALVE CONTROLLERS & PST
V&A stocks and supplies intelligent valve positioncontrollers and ESD Partial Stroke Testing units thathelp you realize savings from initial installationthrough to operation simplifying calibrationand diagnostics as well as improvingsafetyperformance and maintenancemanagement. Local facilities areavailable for inspection, testing andrepair where protocols such asPROFIBUS and HART areroutinely handled.
AFTER SALES SERVICE & OEM PARTS
V&A fully understands the need for world classservice and support for production plants.
OEM parts stocked in regional warehouses, V&Acan deliver what is required urgently, minimising
downtime and production losses. Sourcingvalves from our principals internationally is
routinely done as part of our ongoingservice. Thinking globally but acting locallyis part of V&A’s success.
“Thinking globally,acting locally.”
VALVE REPAIRS &RECONDITIONING
Factory accredited facilities areavailable in both Vereenigingand Durban where skilledtechnicians with knowledge andexperience carry out the requiredrepairs and reconditioning usingOEM components.
All final testing is done toappropriate industry and plantstandards.
BALL VALVES
715 / 730
Floating Ball End Entry
• End entry• Reduced bore• Fire-safe certified• Blow-out proof stem• Antistatic device
15mm to 300mm1/2” to 12”
ANSI 150 - 300
-40˚C to 260˚C
Flanged
Carbon steel / Stainless steel /Alloy steels / Special alloys
Stainless steel
PTFE / PEEK / Carbon-Graphite / SS filled PTFE
• Manual, pneumatic orelectric actuators
• Cavity relief (Standard)• NACE MR.01.75 (Standard)• CE and ATEX marked
Chemical processing, syntheticfuels, hydrocarbons, steam andother applications throughoutprocess industries
JC
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
BallMaterials
SeatMaterials
Options &accessories
Applications
515 / 530
Floating Ball Split Body
• Split Body• Full bore• Fire-safe certified• Blow-out proof stem• Antistatic device
15mm to 200mm1/2” to 8”
ANSI 150 - 300
-40˚C to 260˚C
Flanged
Carbon steel / Stainless steel /Alloy steels / Special alloys
Stainless steel
PTFE / PEEK / Carbon-Graphite / SS filled PTFE
• Manual, pneumatic orelectric actuators
• Cavity relief (Standard)• NACE MR.01.75 (Standard)• CE and ATEX marked
Chemical processing, syntheticfuels, hydrocarbons, steam andother applications throughoutprocess industries
JC
3515 / 3530
Floating Ball Metal Seats
• Split Body• Full bore• HT-65 Overlay on ball• Blow-out proof stem• Antistatic device
15mm to 200mm1/2” to 8”
ANSI 150 - 300
-50˚C to 500˚C
Flanged
Carbon steel / Stainless steel /Alloy steels / Special alloys
316SS + HT-65 Overlay
316SS + HT-65 Overlay
• Manual, pneumatic orelectric actuators
• Bubble tight to 327˚C /Class V to 500˚C
• Slurry option ball & seat• CE and ATEX marked
Severe service applications,catalyst, hydrocarbons, naturalgas, steam, abrasive mediathroughout process industries
JC
BALL VALVES
Duball DL
Floating Ball Split Body
• Modular design / no brackets• Easy to service arrangement• Floating ball• Blow-out proof stem• Trunnion mounted >400mm
25mm to 400mm1” to 16”
PN10 - 40ANSI 150 - 300
Up to 250˚C
Flanged
Stainless steel (Std)Other materials on request
Stainless steel /Hard chromed / Solid Stellite
PTFE / Reinforced PTFE /Stellite
• Manual, pneumatic orelectric actuators
• Graphite packing• Fire-safe & antistatic• Scraper seats• Ceramic linings
Isolation, on/off and control forwide range of applications inliquids, gases and steamthroughout process industries
NAF
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
BallMaterials
SeatMaterials
Options &accessories
Applications
1515 / 1530
Semi-Trunnion Split Body
• Semi-Trunnion mounted• Full bore• Fire-safe certified• Blow-out proof stem• Antistatic device
50mm to 600mm2” to 24”
ANSI 150 - 600
-50˚C to 500˚C
Flanged
Carbon steel / Stainless steel /Alloy steels / Special alloys
SS / 316SS + HT-65 Overlay
PTFE / 316SS + HT-65Overlay / Tungsten
• Manual, pneumatic orelectric actuators
• Steam jackets• Slurry option ball & seats• CE and ATEX marked
Severe service applications,catalyst, hydrocarbons, naturalgas, steam, abrasive mediathroughout process industries
JC
6000 / 7000
Trunnion Mounted
• Trunnion mounted• Fire-safe to international stds• Anti blow-out stem• Bi-directional• Spring loaded seats
50mm to 1050mm2” to 42”
PN16 - 420ANSI 150 - 2500
-196˚C to 550˚C
Flanged / Butt Weld
Carbon steel / Stainless steel /Alloy steels / Special alloys
CS / SS / ENP / Hardchromed / Tungsten / Stellite
PTFE / Stellite / Tungsten /Other options on request
• Manual, pneumatic orelectric actuators
• Cryogenic / Extendedbonnet
• 3 way & custom options
Severe service applications,catalyst, hydrocarbons, naturalgas, steam, abrasive mediathroughout process industries
JC
BUTTERFLY VALVES
VAC-BF
Resilient Seat - Wafer
• Bi-directional tight shutoff• Triple shaft bearing• Low torque• Modular design / no brackets• Long service life and reliability
20mm to 2000mm3/4” to 80”
PN6 / 10 / 16ANSI 150
-20˚C to 180˚C
Wafer / Lug / Double flanged
AI / CI / CS / SSOther materials on request
AI Br / CI / SS / Rilsan / HalarOther materials on request
NBR / EPDM / FPM / SILICON
• Manual override gearboxes• Manual, pneumatic or
electric actuators• E/P and SMART positioners• Limit switches
Isolation, on/off and control forliquids and gases throughoutprocess industries. Universalapplications
VAC VALVES®
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
DiscMaterials
SeatMaterials
Options &accessories
Applications
NK
Lined Butterfly Valve
• TA-Luft requirements• Self-adjusting stem seals• External corrosion protection• 3 to 3,5mm thick linings• Upper and lower bearings
50mm to 1050mm2” to 42”
PN10ANSI 150
-60˚C to 200˚C
Wafer / Lug / Double flanged
Ductile iron fully linedwith PTFE
PTFE / Stainless steel /Special alloys
PTFE
• Manual, pneumatic orelectric actuators
• Stuffing box• Stem monitoring connection• Earthing cable
Isolation, on/off and control foracids and other corrosive mediathroughout process industries
RICHTER
• Modular design / no brackets• One piece leak-proof body• Triple offset design• Small offset - low torques• Metaloplast bearings
80mm to 700mm3” to 28”
PN10 - 40ANSI 150 - 300
Up to 350˚C
Wafer / Lug
Carbon steel / Stainless steelOther materials on request
Carbon steel / Stainless steelOther materials on request
Inconnel / PTFE
• Manual Graphite packingfor steam
• Fire-safe• Degreased for oxygen• O-ring for stem sealing• Unex up to 1000mm
Isolation, on/off and control forliquids, gases and steamthroughout the chemical, P&Pand process industries
NAF
Torex
High Performance Butterfly
CORROSION RESISTANT / LINED VALVES
CV / BC
1/2
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
Ball / Disc /Plug Materials
SeatMaterials
Options &accessories
Applications
KN
Lined Ball Valve
• ENVIPAK stem sealing• Live loaded seat rings• Blow-out proof stem• Minimised or cavity free• 3,5mm thick linings
15mm to 200mm1/2” to 8”
PN16 - 25ANSI 150
-60˚C to 200˚C
Flanged / Wafer
Ductile iron lined withPFA / FEP / PVDF
SS core lined withPFA / FEP / PVDF
PTFE / Modified PTFE
• “V-Control ball”• Ceramic ball• 5mm lining• One piece ball / stem• Bolt-on steam jackets
Isolation, on/off and control foracids and other corrosive mediathroughout process industries
RICHTER
RSS
Lined Globe Control Valve
• Corrosive resistant lining• Fast and simple maintenance• PTFE bellows• Replaceable plug & seat• Environmental packaging
15mm to 150mm1/2” to 6”
PN16ANSI 150
-60˚C to 180˚C
Flanged
Ductile iron / Cast steel linedwith PFE / FEP / PVDF
Reinforced PTFE / Hastelloy C /Titanium etc
Reinforced PTFE / Hastelloy C /Titanium etc
• Heavy duty or Hastelloybellows
• Kv values < 0.8• Special design for chlorine• Alarm connection
Control of corrosive, pure andor slightly solids-laden mediathroughout chemical processindustries
RICHTER
Check Valves
• 5-6mm thick lining• Lining pure PFA or PTFE• Liquids, vapours & gases• Vertical or horizontal• External corrosive protection
15mm to 150mm” to 6”
ANSI 150
-60˚C to 180˚C
Flanged
Ductile iron lined with virginpure PFA or PTFE
PTFE, stainless steel orHastelloy
Modified PTFE
To prevent backflow of aggressive liquids, gases and vapours throughout chemical
RICHTER
process chemical industries
PN16
CONTROL VALVES - ROTARY PROCESS
• SIL 3 certified• Modular design / no brackets• One piece leak-proof body• Triple offset design• Small offset - low torques
80mm to 700mm3” to 28”
PN10 - 40ANSI 150 - 300
Up to 350˚C
Wafer / Lug
Stainless steel (Std)Other materials on request
Stainless steel (Std)Other materials on request
Inconnel / PTFE
• Graphite packing for steam• Fire-safe• Degreased for oxygen• Stem sealing for vacuum• O-ring for stem sealing
Control and on/off for liquids,gases and steam throughoutthe chemical, pulp and paperand other process industries
NAF
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
Ball / Disc /Materials
SeatMaterials
Options &accessories
Applications
Setball
V-Shaped Ball
• SIL 3 certified• Modular design / no brackets• One piece leak-proof body• Top and bottom bearings• Seats easily converted
25mm to 500mm1” to 20”
PN10 - 40ANSI 150 - 300
Up to 250˚C
Wafer / Flanged
Stainless steel (Std)Other materials on request
Stainless steel (Std)Other materials on request
Stellite / PTFE
• Z-Trim option reduces noiseand cavitation
• Degreased for oxygen• Stem sealing for vacuum• O-ring for stem sealing
• If media contains solids• If wide control range is
required• High pressure drops
NAF
Duball DL / Trimball DL
Split Body Floating Ball
• SIL 3 certified• Modular design / no brackets• Easy to service arrangement• Floating ball / Trunnion > DN400• Blow-out proof stem
25mm to 500mm1” to 20”
PN10 - 40ANSI 150 - 300
Up to 250˚C
Flanged
Stainless steel (Std)Other materials on request
Stainless steel / Hard chromed /Solid stellite
PTFE / Carbon reinforcedPTFE / Stellite
• Z-Trim option reduces noiseand cavitation
• Graphite packing• Fire-safe and antistatic• Scraper seats• Ceramic linings
Control and on/off for liquids,hydrocarbons and gases inthe chemical, pulp and paperand other process industries
NAF
Torex
High Performance Butterfly
CONTROL VALVES - ROTARY PROCESS
W / G
Ball Control
• Replaceable control disc• Low noise / Anti-cavitation• Flow characterisation• Large turndown ratio• Bi-directional
25mm to 800mm2” to 32”
PN16 - 420ANSI 300 - 2500
-196˚C to 600˚C
Flanged / Butt weld / RJ
Carbon steel / Stainless steel /Special alloys
Carbon steel / Stainless steel /Nitrided / Tungsten carbide
Metal or soft
• Silencer trim• Expanded outlet for gases• Full or reduced bore
Severe service applicationsfor liquids or gasses wherenoise reduction, anti-cavitationor high flows are required
ARCA
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
Ball / Disc /Plug Materials
SeatMaterials
Options &accessories
Applications
Tri-Shark
Triple Eccentric Control
• Rangeability 100 : 1• Equal percentage characteristic• 15dBA Noise attenuation• Reduced cavitation• Field replaceable trims
80mm to 900mm3” to 36”
PN16 - 100ANSI 150 - 900
-196˚C to 815˚C
Double flanged / Lug / Wafer
Carbon steel / Stainless steel /Alloy steels / Special alloys
Carbon steel / Stainless steel /Alloy steels
Laminated metal
• Replacement trims• Electric or pneumatic actuators• High cycle bearings• Degreased for oxygen
Severe service applications forliquids, steam or gasses wherenoise reduction, anti-cavitationwith metal to metal seat zero
ZWICK
Tri-Con
Triple Eccentric / TOV
• SIL 3 - Zero leakage• Self-centering disc• Metal to metal seats• Inherently fire-safe & tested• Quarter turn torque seated
50mm to 2200mm2” to 88”
PN16 - 100ANSI 150 - 900
-196˚C to 815˚C
Double flanged / Lug / Wafer /Gate valve face to face
Carbon steel / Stainless steel /Alloy steels / Special alloys
Carbon steel / Stainless steel /Alloy steels / Special alloys
Laminated metalSolid stainless steel
• High cycle bearings• Steam jackets• Degreased for oxygen
• Steam / Gas / Process• Severe service• On/off and control• SD & ESD
ZWICK
Solid stainless steel
leakage is required
CONTROL VALVES - LINEAR PROCESS AND STEAM
ARTES
Injection Desuperheater
• Tight shut-off in closed position• No separate control valve• High cooling water KV 16• Precise control of steam• Controllability up to 50:1
Inlet flange 25mm (1”)Mounted flange 80mm (3”)
Up to PN400Up to ANSI 2500
To suit application
Flanged
Forged DIN and ASTMto suit application
Forged DIN and ASTMto suit application
Forged DIN and ASTMto suit application
• Pneumatic, electric orhydraulic actuators
Steam temperature reductionin all process industries
ARCA
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
PlugMaterials
SeatMaterials
Options &accessories
Applications
ECOTROL
Globe Control Valve
• Reliable high performance• Lower maintenance costs• Tight shutoff / Simple top entry• Environmental packing• Pipeless positioner mounting
15mm to 400mm1/2” to 16”
PN16 - 250ANSI 150 - 1500
-196˚C to 530˚C
Flanged / BW / RJ
Carbon steel / Stainless steel /Special alloys
Stainless steel / SS hard faced /Stellite / Soft seated
Stainless steel / Stellite /SS hard faced
• Bellows seal• Extended bonnet• Low dB and anti-cavitation
trims• Cryogenic configuration• Heating jacket
Well suited to a variety ofapplications from standard tosevere service in the refiningand chemical industries
ARCA
DS500
Steam Conditioning
• Pressure reducingdesuperheating
• Low noise multistage cage• Variable modular construction• Steam atomising system
Up to 1000mmUp to 40”
PN16 - 420ANSI 150 - 2500
To suit application
Flanged / Welded
Forged DIN and ASTMto suit application
Forged DIN and ASTMto suit application
Stellite and special alloysto suit application
• Pneumatic, electric orhydraulic actuators
• Bolted or pressure sealbonnet
Steam pressure reduction anddesuperheating.HP / LP bypass stations
ARCA
EXPANDING PLUG DBBGATE & GLOBE VALVES
HP
High Pressure Gate
• Forged steel construction• Pressure seal bonnet• Easily actuated• Flexible wedge• Large seat surfaces
50mm to 550mm2” to 22”
PN160 - 600ANSI 900 - 2500
Up to 550˚C
Butt weld / Flanged
Alloy steel
Alloy steel with Alloy 6welded overlay
Alloy steel with Alloy 6welded overlay
• Manual, pneumatic orelectric actuators
• Parallel slide wedge
Isolation of high pressuresteam and condensate in thepower generation industry
HP VALVES
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
Internal / DiscMaterials
SeatMaterials
Options &accessories
Applications
HP
High Pressure Globe
• Forged steel construction• Conical sealing surface in Alloy 6• Graphite gland packing• Easy to remove for maintenance• Hand wheel bearing mounted
15mm to 100mm1/2” to 4”
PN64 - 600ANSI 600 - 2500
Up to 550˚C
Butt weld / Flanged
Carbon steel / Alloy steel
Alloy steel with Alloy 6welded overlay
Alloy steel with Alloy 6welded overlay
• Manual, pneumatic orelectric actuators
• Limit switches• Locking device
Regulation and isolation ofhigh pressure steam andcondensate in the powergeneration industry
HP VALVES
V&A EPV
Expanding Plug DBB
50mm to 900mm2” to 36”
ANSI 150 - 900
-46˚C to 149˚C
Flanged
ASTM A216 WCC
ASTM A216 WCC - ENP
Viton(Other materials on request)
• Manual, pneumatic orelectric actuators
• Limit switches• Automatic body bleed valve• Operator extensions
• Tank farms storage isolation• Multi-product manifolds• Loading / unloading terminals• Airport fuel hydrants
VE® SERIES
• Twin-seating slips providebubble-tight seal
• One-piece precision machinedcanshaft
• Large diameter trunnion• Thermal relief from body cavity• Manual body bleed valve
KNIFE GATE VALVES
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
BladeMaterials
SeatMaterials
Options &accessories
Applications
MV
Standard Knife Gate
• Easy operation• One piece body design• Packing system in TwinPack• Robust top works• Easy to change seats
50mm to 1000mm2” to 40”
PN10ANSI 150
Up to 180˚C
Wafer
Stainless steel / Cast ironOther materials on request
Stainless steel / Hard chromed
PTFE / EPDM / Viton / Nitrile /Polyurethane / Metal
• Manual, pneumatic orelectric actuators
• Chain wheel• Open/close limit switches• Positioners
Low consistency pulp < max.5% / Black liquor / White liquor /Water, sewage and sludge /Powder / Pellets / Slurries
STAFSJÖ
SLV / SLH / SLX
Slurry Knife Gate
• Full bore for maximum flow• Reinforced seat design• Packing system in TwinPack• Removable bottom lid• Easy to change seats
80mm to 600mm3” to 24”
PN10 - 50ANSI 150 - 300
Up to 120˚C
Wafer
Cast iron with epoxy coatinginternally & externally
Stainless steel / Duplex SS /Hard chromed
EPDM
• Purge ports to evacuate residue• Manual, pneumatic or
electric actuators• Chain wheel• Open/close limit switches• Positioners
Sand slurries / Cement /Fly ash / Powder and other abrasive media including high
STAFSJÖ
HG
Through Going Knife Gate
• Compact design• Fully bi-directional• Packing system in TwinPack• PTFE body gasket• Easy to change seats
80mm to 800mm3” to 32”
PN10ANSI 150
Up to 180˚C
Wafer
Stainless steel / Cast ironOther materials on request
Stainless steel / Hard chromed
PTFE / Nitrile / Polyurethane /Metal
• Manual, pneumatic orelectric actuators
• Chain wheel• Open/close limit switches• Positioners
Pulp with conc. > 5% / Black &white liquor > 40% / Rejects / Limemud slurry / Fly ash / Slurries /Powder / Dust / Cyclones
STAFSJÖ
pressure slurries
RECIRCULATION VALVES TRIPLE OFFSET VALVES
SCHROEDER SCHROEDER ZWICK
SSV
Minimum Flow Protection
• Max DP of 250 bar• Self-acting - controlled by
medium (no external power)• Built-in check valve• No special maintenance
25mm to 600mm1” to 24”
PN10 - 400ANSI 150 - 2500
-250˚C to 400˚C
Flanged
Forged Carbon or Stainlesssteel / Special alloys
Forged Stainless steel /Hardfaced / Stellited
Forged Stainless steel /Hardfaced / Stellited
• PTFE / KALREZ seals to suitmedia
• Check in bypass line
Protects multi stage centrifugalpumps during minimum flowconditions by preventingoverheating, excessive noise,instability and cavitation
SHP
Minimum Flow Protection
• Max DP of 300 bar• Automatic modulating control• Multi-stage pressure reduction• Wear protection hydraulic bypass• Low-wear continuous operation
100mm to 250mm4” to 10”
PN250 - 420
-250˚C to 400˚C
Flanged / Butt weld
Forged Carbon or Stainlesssteel / Special alloys
Forged Stainless / Hardfaced /Stellited
Forged Stainless / Hardfaced /
Protection of high pressure multistage pumps in the powergeneration industry preventingoverheating, excessive noise
Tri-Con
Triple Offset
• SIL 3 - Zero leakage• Self-centering disc• Metal to metal seats• Inherently fire-safe & tested• Quarter turn torque seated
50mm to 2200mm2” to 88”
PN16 - 100ANSI 150 - 900
-196˚C to 815˚C
Double-flanged / Lug / Wafer /Gate valve face to face
Carbon steel / Stainless steel /Alloy steels / Special alloys
Carbon steel / Stainless steel /Alloy steels
Laminated metalSolid stainless steel
• High cycle bearings• Steam jackets• Degreased for oxygen• Double block and bleed
• Steam / Gas / Process• Severe service• On/off and control• SD & ESD
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
Internal / DiscMaterials
SeatMaterials
Options &accessories
Applications
ANSI 1500 - 2500
Stellited
instability and cavitation
TANK / STORAGE PROTECTION EQUIPMENT
100
Pressure Vacuum Valves
• ATEX Approved & API 2000• ATEX Cert Ex II 1/2 G c IIB• Wide seat air cushion seal• Self draining housing• Teflon diaphragm and seal
50mm to 300mm2” to 12”
PN160ANSI 150
-20˚C to 60˚C
Flanged
Aluminium / Carbon steel /Stainless Steel
Stainless Steel AISI 304+ Teflon Pallet Seal
Stainless Steel AISI 304+ Teflon Pallet Seal
• Nitrile, Viton or Klingrit seals• Paint and powder coating to customer specifications
Provides safety for bulk storagefacilities by preventing tankcollapse or rupture while “pumping in and out” or duringsudden pressure or vacuumchange
STORAGETECH
Series
Design
Features
Size Range
PressureRating
Temperatures
EndConnections
BodyMaterials
Internal / DiscMaterials
SeatMaterials
Options &accessories
Applications
120
Pressure Vacuum Valves
• ATEX Approved & API 2000• ATEX Cert Ex II 1/2 G c IIB• Wide seat air cushion seal• Self draining housing• Teflon diaphragm and seal
50mm to 300mm2” to 12”
PN16ANSI 150
-20˚C to 60˚C
Flanged
Aluminium / Carbon steel /Stainless Steel
Stainless Steel AISI 304+ Teflon Pallet Seal
Stainless Steel AISI 304+ Teflon Pallet Seal
• Nitrile, Viton or Klingrit seals• Paint and powder coating to customer specifications
Provides safety for bulk storagefacilities by preventing tankcollapse or rupture while “pumping in and out” or duringsudden pressure or vacuumchange and where vapors mustbe piped away
STORAGETECH
300
Flame Arrestor
50mm to 900mm2” to 12”
PN16ANSI 150
Aluminium / Carbon steel /Stainless Steel
Stainless Steel CrimpedRibbon
• Paint or powder coating to customer specifications• End of line weatherproof hood
To protect potentially explosivemixtures from igniting and toconfine a fire within an enclosed,controlled, or regulated location
STORAGETECH
• ATEX Cert Ex II 1/2 G c IIA• Crimped ribbon element• Modular design• Easy to remove and clean• Easy to install
VALVE ACTUATORS - PNEUMATIC
RP
Rack & Pinion
• Maintenance-free,high-cycle bearings
• Pre-tensioned springs forsafety
• One piece blow-out proof shaft• Accurately machined rack /
pinion reduces backlash• Highly corrosion-resistant
body and end caps• External stroke
adjustment +- 5˚• Mounting to international
standards
Up to 6,421 Nm
8 Bar
Extruded anodised aluminiumbody for superior corrosionresistance
• Double-acting and springreturn
• Manual overrides• Position monitors• Intelligent valve positioners
On/off and modulatingcontrol for quarter turn valves
ACTREG
Series
Design
Features
TorqueRating
Max Pressure
Materials
Options &accessories
Applications
Turnex
High Modulating Control
• SIL 3 certified• Pneumatic 90˚ operation• Modular system• Internal air passages - no
external air pipes• Long life maintenance-free• Limit adjustments in both
directions• Direct mounting to NAF
valves - no brackets• Piston rod mounted in PTFE
bearings for smooth operation• Flexible system of sleeves for
various shaft sizes
Up to 20,000 Nm
8 Bar
Aluminium body and housingepoxy coated with stainlesssteel tie rods and fasteners
• Double-acting and springreturn
• Manual overrides• High temp extensions• Position monitors• SMART valve positioners
On/off and modulatingcontrol for quarter turn valves
NAF
SY
Pneumatic Scotch Yoke
• SIL 3 and FSMS certified• Heavy duty mechanism for
modulating service• Modular construction allows
multiple configurations• Spring cartridge
encapsulated for safety• Stroke adjustment +- 5˚• Wide bronze sliding block
for long life• High strength thrust bar
supports transverse loads• Internal parts corrosion
protected
Up to 250,000 Nm
12 Bar
Carbon steel, electrolessnickel plated cylinders withinternal corrosionprotection. High strengthinternal alloys
• Double-acting and springreturn
• Symmetric or canted yoke• High cycle option• Manual overrides• Position monitors• SMART valve positioners
On/off, ESD systems and heavyduty modulating control forquarter turn valves
ACTREG
VALVE POSITIONERS - INTELLIGENT
D30 (IS)
• Rotary & linear control• Single or double-acting• Easy to operate, instant quick calibration• Very robust, modular, high air capacity positioner• Designed to fit large down to small valves• Suitable for tough environments• Friction clutch and spring loaded shaft• Intrinsically safe• Diagnostics Standard• Local alarm monitoring• ValveSight FDT/DTM diagnostics• AMS SnapOn application• Multiple of options incl 4-20 mA position feed-back, integrated limit switches, 270 deg travel range, fail in last set position function, external pressure gauges, integrated pressure sensors, remote mounting
4-20mA (without communication)
8 Bar
• HART• Profibus-PA• Foundation Fieldbus HI
• 4-20mA position feedback• Integrated limit switches• Integrated air pressure sensors• Pressure gauge block• Fail last position• Remote mounting
Modulating control for rotary and linearcontrol valves
PMV
Series
Features
Signal Supply
Max Pressure
Communication
Options &accessories
Applications
D3 (IS / EExd)
• Rotary & linear control• Single or double-acting• Extremely low air/energy consumption - zero bleed - meets EPA 6.0 SCFH leak limit => can use NG as supply medium• Friction clutch and spring loaded shaft• Explosion proof• Intrinsically safe• Digital Poppets Air Relay• Fail Freeze option• Multitude of options incl 4-20 mA position feed-back, integrated limit switches, 270 deg travel range, fail in last set position function, external pressure gauges, integrated pressure sensors, remote mounting
4-20mA (without communication)
8 Bar
• HART• Profibus-PA• Foundation Fieldbus• Wireless ISA 100
• 4-20mA position feedback• Integrated limit switches• 270 deg travel range• Fail in last set position function• External pressure gauges• Integrated pressure sensors• Remote mounting
Modulating control for rotary and linearcontrol valves
PMV
VALVE POSITION MONITORS
QUANTUM - EExia EnclosureEExia IIC T6 Approved Cert# 97D.122489Grilamid resin enclosure with high corrosion resistance for Zone 0, 1 or 2 HazardousArea ApplicationsAlternative Enclosure Materials: 316 Stainless steel (as shown)Switches: 1 or 2 x V3 SPDT gold plated mechanical switches
1 or 2 x Inductive proximity1, 2, 3, or 4 x Magnum XT90 hermetically sealed
Conduit Entry: 1 or 2 x M20, M25, PG13.5, PG16, PG21, 1/2”NPT or 3/4”NPTSolenoid: Falcon
WESTLOCK
ROTARY ACCUTRAK - Small Zytel EnclosureZytel engineered resin high impact strength and chemical resistance weatherproofenclosure for Non Hazardous or Intrinsically Safe Applications (Zone 0)Switches: 1 or 2 x V3 SPDT or mechanical switches
1 or 2 x V3 SPDT gold plated mechanical switches (Simple Apparatus - EExia)1 or 2 x Inductive proximity (Intrinsically Safe EExia)1 or 2 x Magnum XT90 hermetically sealed (Simple Apparatus - EExia)
Conduit Entry: 1 or 2 x M20, PG13.5, 1/2”NPT or 3/4”NPTPosition Transmitters: RS, CS
ROTARY ELIMINATOR - LZI EnclosureEExme II T6 Approved Cert# 95D.117589Grilamid resin enclosure with high corrosion resistance for Zone 1 or 2 HazardousArea ApplicationsSwitches: 1, 2, 3 or 4 Magnum XT90 sensorsTerminal Block: 9 or 12 point ExeConduit Entry: 1 or 2 x M20, M25, 3/4”NPTAlternative Enclosure Materials: 316 Stainless steel, Aluminium, NAB
ROTARY ACCUTRAK - EExd IIC EnclosureEExd IIC T5/T6 Approved Cert# 95D.118345Switches: 1, 2, 3 or 4 x V3 SPDT mechanical switches
1 or 2 x DPDT mechanical switches1 or 2 x Inductive proximity1, 2, 3, or 4 x Magnum XT90 hermetically sealed
Conduit Entry: 1 or 2 x M20, M25, 3/4”NPTAlternative Enclosure Materials: 316 Stainless steel
QUANTUM - EExme EnclosureEExme II T6 Approved Cert# 96D.119514Grilamid resin enclosure with high corrosion resistance for Zone 1 or 2 HazardousArea ApplicationsMaterials: 316 Stainless steel, AluminiumSwitches: 1 or 2 x Magnum XT90 hermetically sealedTerminal Block: 9 point ExeConduit Entry: 1 or 2 x M20, M25, PG13.5, PG16, PG21, 1/2”NPT or 3/4”NPTSolenoid: Falcon
JOHANNESBURG
Tel: 011 397 2833
DURBAN
Tel: 031 579 2593
South Africa:0861 103 103
E-mail: [email protected]
EST.1986
SCAN ME
VALVE REPAIR CENTRE
• Repairs & Reconditioning
• Seat Leakage Testing
• Body pressure testing
• Positioner Calibration
• 5 Ton Overhead Crane
• 3 Ton Forklift
• Hydraulic Torque Wrench
• Large laydown area