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CSL Product Brochure
CSL Product Brochure
Controlled Systems Ltd have a long standing reputation Controlled Systems Ltd have a long standing reputation as a leading supplier ofas a leading supplier of Intrinsically Safe, high quality, Intrinsically Safe, high quality, robust, control and communication equipment for use robust, control and communication equipment for use in a wide range of safety critical industries, in the UK in a wide range of safety critical industries, in the UK and overseas.and overseas.
ContentsContentsContents
CSL Product Brochure
Intrinsically Safe HD IP Camera ………………………………….………………………….4Intrinsically Safe HD IP Camera ………………………………….………………………….4Intrinsically Safe HD IP Camera ………………………………….………………………….4 RugiCAMRugiCAMRugiCAM---IP……………………………………………………………………………………………………..4IP……………………………………………………………………………………………………..4IP……………………………………………………………………………………………………..4 LED Units………………………………………………………………………………………………………...4LED Units………………………………………………………………………………………………………...4LED Units………………………………………………………………………………………………………...4
Intrinsically Safe Ethernet ………………………………………………………………….… 5Intrinsically Safe Ethernet ………………………………………………………………….… 5Intrinsically Safe Ethernet ………………………………………………………………….… 5 940094009400---ET Range ……………………………………………………………………….…………….…..…….6ET Range ……………………………………………………………………….…………….…..…….6ET Range ……………………………………………………………………….…………….…..…….6 946194619461---ET: IS Serial to Ethernet Gateway ………………………..……….………………………….6ET: IS Serial to Ethernet Gateway ………………………..……….………………………….6ET: IS Serial to Ethernet Gateway ………………………..……….………………………….6 946594659465---ET: IS Ethernet Media Converter………………………………………………………………6ET: IS Ethernet Media Converter………………………………………………………………6ET: IS Ethernet Media Converter………………………………………………………………6 946694669466---ET: IS Ethernet Managed Switch……………………………………………………………….7ET: IS Ethernet Managed Switch……………………………………………………………….7ET: IS Ethernet Managed Switch……………………………………………………………….7 946894689468---ET: IS Ethernet Isolator…………………………………………………………………………….7ET: IS Ethernet Isolator…………………………………………………………………………….7ET: IS Ethernet Isolator…………………………………………………………………………….7 946994699469---ETplus: IS Ethernet Wireless Access Point/Bridge…………………………………….7ETplus: IS Ethernet Wireless Access Point/Bridge…………………………………….7ETplus: IS Ethernet Wireless Access Point/Bridge…………………………………….7
OEM…………………………………………………………………………………………………………………8OEM…………………………………………………………………………………………………………………8OEM…………………………………………………………………………………………………………………8 CSL ExLAN………………………………………………………………………………………………………….8CSL ExLAN………………………………………………………………………………………………………….8CSL ExLAN………………………………………………………………………………………………………….8 CSL BxLAN…………………………………………………………………………………………………………9CSL BxLAN…………………………………………………………………………………………………………9CSL BxLAN…………………………………………………………………………………………………………9
947X Gigabit Ethernet Range…………………………………………………………………………10947X Gigabit Ethernet Range…………………………………………………………………………10947X Gigabit Ethernet Range…………………………………………………………………………10 947594759475---ETG: 1Gb Media Converter/Switch…………………………………………………………10ETG: 1Gb Media Converter/Switch…………………………………………………………10ETG: 1Gb Media Converter/Switch…………………………………………………………10 947694769476---ETRG: 4 Port 1Gb Redundant Switch………………………………………………………11ETRG: 4 Port 1Gb Redundant Switch………………………………………………………11ETRG: 4 Port 1Gb Redundant Switch………………………………………………………11 947794779477---ETG: 1Gb Broadband Modem…………………………………………………………………12ETG: 1Gb Broadband Modem…………………………………………………………………12ETG: 1Gb Broadband Modem…………………………………………………………………12 947894789478---ETG: 1Gb Ethernet Isolator…………………………………………………………………….13ETG: 1Gb Ethernet Isolator…………………………………………………………………….13ETG: 1Gb Ethernet Isolator…………………………………………………………………….13
Intrinsically Safe Power Supplies………………………………………………………….14Intrinsically Safe Power Supplies………………………………………………………….14Intrinsically Safe Power Supplies………………………………………………………….14 949194919491---PS………………………………………………………………………………………………………….15PS………………………………………………………………………………………………………….15PS………………………………………………………………………………………………………….15 949294929492---PSPSPS---PLUS…………………………………………………………………………………………………15PLUS…………………………………………………………………………………………………15PLUS…………………………………………………………………………………………………15 949394939493---PSPSPS---XXX Range………………………………………………………………………………………..16XXX Range………………………………………………………………………………………..16XXX Range………………………………………………………………………………………..16
9600 I/O Modules………………………………………………………………………………179600 I/O Modules………………………………………………………………………………179600 I/O Modules………………………………………………………………………………17 966096609660---PLC Intrinsically Safe PLC…………………………………….………………………………..18 PLC Intrinsically Safe PLC…………………………………….………………………………..18 PLC Intrinsically Safe PLC…………………………………….………………………………..18 9661 Serial Gateway Communication Module……………………………………………….189661 Serial Gateway Communication Module……………………………………………….189661 Serial Gateway Communication Module……………………………………………….18
9620 Digital Input / Output Module………………………………………………………………199620 Digital Input / Output Module………………………………………………………………199620 Digital Input / Output Module………………………………………………………………19 9630 Analogue Input / Output Module…….……………………………………………………199630 Analogue Input / Output Module…….……………………………………………………199630 Analogue Input / Output Module…….……………………………………………………19 9632 Temperature Input Module…………………………………………………………………..199632 Temperature Input Module…………………………………………………………………..199632 Temperature Input Module…………………………………………………………………..19 9645 Relay Output Module……………………………………………………………………………199645 Relay Output Module……………………………………………………………………………199645 Relay Output Module……………………………………………………………………………19
Miscellaneous……………………………………………………………………………………..20Miscellaneous……………………………………………………………………………………..20Miscellaneous……………………………………………………………………………………..20 RugiCAM IS CCTV System……………………………………………………………………………….21RugiCAM IS CCTV System……………………………………………………………………………….21RugiCAM IS CCTV System……………………………………………………………………………….21 TT420 Tilt Transducer…………………………………………………………………………………….21TT420 Tilt Transducer…………………………………………………………………………………….21TT420 Tilt Transducer…………………………………………………………………………………….21 Hazardous Area Fuses……………………………………………………………………………………22Hazardous Area Fuses……………………………………………………………………………………22Hazardous Area Fuses……………………………………………………………………………………22 Machine Modem…………………………………………………………………………………………...22Machine Modem…………………………………………………………………………………………...22Machine Modem…………………………………………………………………………………………...22
CSL Broadband Modem………………………………………………………………………………….22CSL Broadband Modem………………………………………………………………………………….22CSL Broadband Modem………………………………………………………………………………….22
Bespoke solutions………………………………………………………………………………..23 Bespoke solutions………………………………………………………………………………..23 Bespoke solutions………………………………………………………………………………..23 IS Radio Control System…………………………………………………………………………………24IS Radio Control System…………………………………………………………………………………24IS Radio Control System…………………………………………………………………………………24 HD Network Camera………………………………………………………………………………………24HD Network Camera………………………………………………………………………………………24HD Network Camera………………………………………………………………………………………24 MPT100 Module…………………………………………………………………………………………….25MPT100 Module…………………………………………………………………………………………….25MPT100 Module…………………………………………………………………………………………….25 IS Electronic Flowmeter…………………………………………………………………………………25IS Electronic Flowmeter…………………………………………………………………………………25IS Electronic Flowmeter…………………………………………………………………………………25
ES485 OEM Serial Communications to WiES485 OEM Serial Communications to WiES485 OEM Serial Communications to Wi---Fi………………………………………………….25Fi………………………………………………….25Fi………………………………………………….25
CONTENTS
Page 3
Intrinsically Safe HD IP CameraIntrinsically Safe HD IP CameraIntrinsically Safe HD IP Camera
RugiCAMRugiCAMRugiCAM --- IPIPIP IS Camera Options Available:
Part Number Description
9456-ET-AA IP Camera - Aluminium Enclosre
9459-ET-AA IP Camera (with Wi-Fi) - Aluminium Enclosure
9456-ET-CS IP Camera - Steel Enclosure
9459-ET-CS IP Camera (with Wi-Fi) - Steel Enclosure
9456-ET-SS IP Camera - Stainless Steel Enclosure
9456-ET-SS IP Camera (with Wi-Fi) - Stainless Steel Enclosure
The RugiCAM-IP high definition (HD) IS Ethernet network camera enable plant managers across process industries world-
wide to ensure they are operating safely in hazardous zone 1 and zone 2 areas.
The first of its kind for the hazardous area market, the RugiCAM-IP camera monitors and provides enhanced visual safety to
control and automation systems installed on site, and provides additional security and visibility to specific hazardous locations
in plants so safe operation can be maintained.
It is lightweight, connecting directly to compatible IS Ethernet systems up to 100 metres via a Cat5e cable or WiFi, and it allows
for quick and easy maintenance, therefore enabling plants to save time and associated costs.
LED UnitsLED UnitsLED Units A range of RugiCAM-IP LED Units are available to use in conjunction with the RugiCAM-IP Camera.
Part Number Description
9457-IR-AA IR LED Unit - Aluminium Enclosure
9457-WH-AA White LED Unit - Aluminium Enclosure
9457-GR-AA Green LED Unit - Aluminium Enclosure
9457--RD-AA Red LED Unit - Aluminium Enclosure
9457-IR-CS IR LED Unit - Steel Enclosure
9457-WH-CS White LED Unit - Steel Enclosure
9457-GR-CS Green LED Unit - Steel Enclosure
9457-RD-CS Red LED Unit - Steel Enclosure
9457-IR-SS IR LED Unit - Stainless Steel Enclosure
9457-WH-SS White LED Unit - Stainless Steel Enclosure
9457-GR-SS Green LED Unit - Stainless Steel Enclosure
9457-RD-SS Red LED Unit - Stainless Steel Enclosure
INTRINSICALLY SAFE HD IP CAMERA
Page 4
Intrinsically Safe EthernetIntrinsically Safe EthernetIntrinsically Safe Ethernet
INTRINSICALLY SAFE ETHERNET
Page 5
Ethernet is now established as the preferred network Ethernet is now established as the preferred network for business and control layers in industry.for business and control layers in industry. In factory In factory automation and the power industry it is rapidly being automation and the power industry it is rapidly being established as the device level network of choice. established as the device level network of choice.
9400 Ethernet Range9400 Ethernet Range9400 Ethernet Range
946594659465---ET: IS Ethernet Media Converter ET: IS Ethernet Media Converter ET: IS Ethernet Media Converter
9400 ETHERNET RANGE
Page 6
The 9460-ET Series provides cost-effective Intrinsically Safe (IS) Ethernet equipment that can be installed and maintained easily in hazardous areas.
The intrinsically safe hazardous area certification permits the com-ponents to be mounted in a Zone 1, or Division 1 hazardous area with connectivity into Zone 0 and the associated apparatus certifi-cation of the 9468-ET IS Ethernet isolator and 9491-PS IS power supply allow this equipment to be mounted in a Zone 2 hazardous area and connected to intrinsically safe equipment in a Zone 0 or 1, or Division 1 hazardous area.
94619461--ET: IS Serial to Ethernet Gateway ET: IS Serial to Ethernet Gateway
The 9461-ET Ethernet Gateway gives existing Intrinsically Safe equipment “Ethernet connectivity” by allowing conventional serial communication port equipment to be connected to an Ethernet network.
Two 9-way D-type serial ports are provided which are RS232/TTL compatible. In addition, the module’s front panel screw terminals (T6 - T15) provide two RS485/RS422, 2- or 4- wire ports, giving a total of four serial ports. All ports can operate at speeds up to 115K2baud.
Various protocols are available (e.g.: Serial Modbus, Modbus/TCP, Ether-net IP etc.) in addition to Serial Tunnelling.
The 9465-ET 10/100Mbps Copper to Fibre Optic Media Converter allows an Ethernet network to be extended over a greater distance. A multi-mode fibre optic link may be up to 2km in length when running at 100Mbps and due to the use of 1300nm optics an extended distance of 5km is achievable at 10Mbps. Longer distances are achievable with single mode fibre.
Longer distances are obtained by simply connecting a 9466 (10/100Mbps Ethernet Switch) between two 9465 media converters, effectively giving a 'repeater' function (This also provides 3x UTP ports available for local net-work connectivity), this can be repeated as required.
The use of fibre optics gives exceptional immunity to noise and electrical interference, it is also used when connecting a Hazardous Area network to a Zone 2 / Safe Area network or device.
94689468--ET: IS Ethernet IsolatorET: IS Ethernet Isolator
946994699469---ETETETplusplusplus: IS Ethernet Wireless Access Point/Bridge : IS Ethernet Wireless Access Point/Bridge : IS Ethernet Wireless Access Point/Bridge
9400 ETHERNET RANGE
Page 7
94669466--ET: IS Ethernet Managed Switch ET: IS Ethernet Managed Switch
The 9466-ET 10/100Mbps, Layer 2, Ethernet switch allows the Interconnection of CSL 9400-ET series networking modules via its 5 ports. It also enables an Ethernet network to cover a greater distance using either Cat5e cable or fibre-optic for longer spans. This capability is due to the low latency 'store and forward' mechanism integral to the switch, which ensures that the stringent timing associated with Ethernet is maintained.
The 9468-ET 10/100Mbps, Isolating Ethernet Barrier allows the interconnection of a Zone 2 or un-certified safe area device to the intrinsically safe 9400-ET series of Ethernet networking products, operating in the hazardous area.
The isolating barrier provides a compact alternative solution to fibre optic cable and media converters and for when it is desirable to use Cat5e cables in preference to fibre.
The 9469-ETplus is a multi-functional module that can be used as an Access Point, Wireless Bridge (Client) or Wireless Repeater.
When used in the Access Point (AP) mode, it allows wireless devices to connect through it and onto the wired Ethernet network, either in AD-HOC or Infrastructure modes.
When used as a Bridge, it makes it possible to turn any 10/100 Ethernet device into a wireless device, or to connect two network segments together to make a single network (without the interconnecting wire or fibre optic).
Additionally the module may also be used in its Wireless Repeater (WDS) mode to extend the range covered by a wireless network.
OEMOEMOEM CSL ExLANCSL ExLAN
OEM
Page 8
This module is intended to simplify OEM product design and certification. It ensures full IS compatibility of interconnected devices including the current range of 9400 IS Ethernet modules and future product ranges.
As well as providing the essential network LAN interface, the module also voltage clamps the equipment’s main supply rail (typically 5V or 3V3) together these ensure the Ethernet signals generated are limited to low Intrinsically Safe levels. It is fully compatible with PoExTM (12VDC Power over Ethernet for Hazardous Areas).
The CSL ExLAN is an Intrinsically Safe (IS) 10/100Mbps Ethernet Interface incorporating CSL's patented technology.
Dimensions : 40 x 40 x 8 mm. Connection to users PCB are via 2.54mm (0.1") pitch headers.
CSL BxLANCSL BxLANCSL BxLAN
OEM
Page 9
The CSL BxLAN acts as a barrier so that an unsafe Ethernet Cable can be used in Zone 0, Zone1 and Zone 2 areas as well as Underground Coal Mines.
Features
The BxLAN is an I.S. Interface that allows a Zone 2, uncertified safe area device, or an Ex d device to connect to other IS 9400 Series Ethernet Equipment in the Hazardous Area
It uses the same CSL Patented circuits as the ExLAN for I.S. Devices.
But uses an enhanced Voltage Clamping circuit to give non-IS Devices Ethernet connectivity.
The two ports support speeds of 10/100Mb.
It is designed to allow OEMs to integrate I.S. Ethernet into an uncertified safe area device.
The figure below illustrates the differences between the CSL ExLAN for use within existing or planned I.S. Equipment and the CSL BxLAN being applied to non-I.S. Equipment:
947X Gigabit Range947X Gigabit Range947X Gigabit Range
947X GIGABIT RANGE
Page 10
94759475--ETG 1Gb Media Converter/SwitchETG 1Gb Media Converter/Switch
The 9475-ETG Gigabit Copper to Fibre Optic Media Converter allows an Ethernet network to be extended over a greater distance.
Longer distances are obtained by simply connecting a 9476-ETRG (Gigabit Ethernet Switch) between two 9475-ETG media converters, effectively giving a 'repeater' function (This also provides 3x UTP ports available for local network connectivity), this can be repeated as required.
The use of fibre optics gives exceptional immunity to noise and electrical interference, it is also used when connecting a Hazardous Area network to a Zone 2 / Safe Area network or device.
When mounted in a safe area the converter may be powered by a 12V dc general-purpose power supply and the 'IS op' approval allows connection of the fibre optic cable into the hazardous area.
947694769476---ETRG 4 Port 1Gb Redundant SwitchETRG 4 Port 1Gb Redundant SwitchETRG 4 Port 1Gb Redundant Switch
947X GIGABIT RANGE
Page 11
A High-availability Seamless Redundancy (HSR) and Parallel Redundancy Protocol (PRP) Gigabit Ethernet switch.
Features:
Conforms to PRP IEC 62439-3 (Clause 4)
Conforms to HSR IEC 62439-3 (Clause 5)
All the frame duplication/removal is done in hardware using a Link Redundancy Entity (LRE) usually by a Field Programmable Gate Array (FPGA).
0mS switch Over Time.
4 Port Managed Switch configured via Web Page
2 Ports can be configured for Fibre or Copper RJ45 Connection
IEEE 1588v2 PTP Precision Time Protocol Default, Power Profile and IEC 61850-9-3
IEEE 802.1Q for VLAN based Ethernet Priorities
SNMP RFC 1157/RFC 3410
SNTP RFC 4330
PRP protocol uses standard Ethernet Frames and non PRP equipment can be attached to the network. Only HSR nodes can be connected to a HSR Network.
The function of the Ethernet redundancy links is done in a Xilinx Zync Field Programmable Gate Array (FPGA) that includes Dual Arm Core processors.
HSR & PRP Combined Configuration
94779477--ETG 1Gb Broadband ModemETG 1Gb Broadband Modem The CSL 9477-ETG is an Intrinsically Safe (IS) Broadband Modem incorporating CSLs patented technology. This module features two IS Gigabit Ethernet ports that support 10/100/1000 speeds, this is compatible with existing 9400 IS Ethernet, future 9470 Gigabit IS Ethernet and any products containing the CSL ExLAN IS Ethernet Interface including the CSL RugiCAM-IP Network Camera. A pair of these units connected together using a 2-wire twisted pair cable will enable Ethernet networks to span distances of up to 2Km without using fibre optic cables. Actual link speed between units is up to 200Mbps depending on cable length and quality. Additional units may be added along the cable length in a multi-drop type configuration if required. An Industrial (non-IS) version is also available having a line isolation voltage in excess of 1KV (2mm solid insulation) using a separate toroid line coupling unit. This allows the transmission line to be either directly coupled or by passing a core of the transmission line through the toroid coupler to achieve non-contact inductive coupling – typically onto either power or pilot cores in mining machinery trailing cables.
Dimensions : 140 x 120 x 40 mm. DIN Rail Module
Features:
Intrinsically Safe ATEX / IECEx Certification (pending)
Ex ia IIB T4 Ga; Ex ia IIIC T135°C Da (non-mining), Ex ia I Ma (M1 mining). Ta = -40ºC to +70ºC
10/100/1000 BASE-T IS Ethernet Interface for standard Cat5e/Cat6 Ethernet Cabling Systems
12V IS Power supply (or 10-30Vdc on Industrial version)
Ethernet over single twisted pair at up to 2Km with speeds of up to 200Mbps
Simple ‘Plug-and-Play’ or ‘Configured Security’ modes available
Optional Inductive coupler for non-contact connection to the transmission line.
DIN rail mounting module
947X GIGABIT RANGE
Page 12
947894789478---ETG 1Gb Ethernet IS IsolatorETG 1Gb Ethernet IS IsolatorETG 1Gb Ethernet IS Isolator
947X GIGABIT RANGE
Page 13
The 9478-ETG is a Isolating Barrier that allows a Zone 2 or uncertified safe area device to connect to the Intrinsically Safe (IS) 2 port to allow connection to other 9400 Series of products in the hazardous area.
The 9478-ETG is designed for Zone 2 hazardous area mounting inside a suitable enclosure.
Status LEDs are provided on the front panel.
The two ports support speeds of 10/100/1000Mb.
The module operates from a single supply 20 to 30Vdc at approximately 350mA.
Dimensions : 140 x 120 x 40 mm. DIN Rail Module
Features:
Zone 2 mountable for connections to Zone 0 and 1
Galvanically isolated RJ45 Ports
Compact alternative solution to fibre optics and media convertors
Intrinsically Safe ATEX /IECEx Certification (pending)
Ex ia IIB T4 Ga; Ex ia IIIc T135°C Da (non-mining), Ex ia I (M1 mining). Ta = -40°C to 70°C
10/100/1000 Base-T IS Ethernet Interfaces for Standard Cat5e/Cat6e Ethernet Cabling Systems
Part of the range of 947X Series IS Ethernet Modules
Intrinsically Safe Power SuppliesIntrinsically Safe Power SuppliesIntrinsically Safe Power Supplies
INTRINSICALLY SAFE POWER SUPPLIES
Page 14
The 949xThe 949x--PS range of CSL intrinsically safe (IS) isolated PS range of CSL intrinsically safe (IS) isolated power supplies are ideal for providing power to instru-power supplies are ideal for providing power to instru-mentation in hazardous process areas. They offer a mentation in hazardous process areas. They offer a wide range of different IS output voltages, ranging from wide range of different IS output voltages, ranging from 4.8V 4.8V -- 17.7V, offering flexibility of options to best suit a 17.7V, offering flexibility of options to best suit a variety of applications. variety of applications.
949294929492---PSPSPS---PLUSPLUSPLUS
INTRINSICALLY SAFE POWER SUPPLIES
Page 15
The 949x-PS range of CSL intrinsically safe (IS) isolated power supplies are ideal for providing power to instrumentation in hazardous process areas. They offer a wide range of different IS output voltages, ranging from 4.8V - 17.7V, offering flexibility of options to best suit a variety of applications. The 9492-PS-PLUS is the preferred method for supplying the 9400 range of CSL IS Ethernet devices to provide direct power or IS Power over Ethernet (PoExTM), a method which allows a single cable to provide both the data connection and electrical power to devices, in turn, reducing installation costs.
94919491--PSPS
The 9491-PS Power Supply is the preferred method for supplying the 9460-ET series of intrinsically safe Ethernet modules and is based on an isolating power supply. It takes a 24V DC safe area / Zone 2 / Division 2 supply and produces an intrinsically Safe, 12V DC nominal output capable of powering the Ethernet modules mounted in a Zone 1 / Division 1 hazardous area. The 9491-PS maybe mounted in a safe area, Zone 2 or Division 2 hazardous area.
Each 9491-PS can power a single Ethernet module. In order to provide multiple outputs required for several Ethernet modules, the 9491-PS power supply module is ganged up to the required number of ways, either DIN rail mounted or using the power distribution backplane to simplify the 24VDC input connection to the modules.
The 9492-PS-PLUS is part of CSL’s range of next generation power supplies, providing an increased temperature range and output current.
The 9492-PS-PLUS power supply is the preferred method for supplying the 9460-ET series of intrinsically safe Ethernet modules and the RugiCAM-IP, and is based on an isolating power supply. It takes a 24V DC safe area / Zone 2 supply and produces an intrinsically safe, 12V DC nominal output capable of powering the Ethernet modules mounted in a Zone 1 hazardous area. The 9492-PS-PLUS may be mounted in a safe area or Zone 2 hazardous area.
The output can be from either the Ex ia IIB or Ex ib IIB output connectors depending upon application. The ‘ib’ IIB output providing a higher usable output power where the Gas Group and Zone allows.
Intrinsically Safe Power SuppliesIntrinsically Safe Power SuppliesIntrinsically Safe Power Supplies
INTRINSICALLY SAFE POWER SUPPLIES
Page 16
94939493--PSPS--XXX RANGE XXX RANGE The 9493-PS-XXX Power Supply is a general purpose Intrinsi-cally Safe power supply unit. It takes a 24V DC safe area or Zone 2 supply and produces an Intrinsically Safe output avail-able in a range of different DC voltages. The 9493-PS-XXX may be mounted in a safe area or Zone 2 hazardous area.
Standard Stock Range
P/N Gas Group Uo Nominal Output Voltage Nominal Output Current
9493-PS-C5 IIC 5.4V 4.8V ... 5.2V 180mA
9493-PS-B5 IIB 5.4V 4.8V ... 5.2V 250mA
9493-PS-C6 IIC 7V 5.7V ... 6.7V 300mA
9493-PS-C9 IIC 10V 8.4V ... 9.7V 300mA
9493-PS-C11 IIC 12V 9.9V ... 11.7V 300mA
9493-PS-C12 IIC 13V 10.8V ... 12.7V 250mA
9493-PS-C14 IIC 15V 12.4V ... 14.7V 120mA
9493-PS-B14 IIB 15V 12.4V ... 14.7V 250mA
9493-PS-C17 IIC 18V 15.0V ... 17.7V 60mA
9493-PS-B17 IIB 18V 15.0V ... 17.7V 160mA
Custom Range (Build to Order)
P/N Gas Group Uo Nominal Output Voltage Nominal Output Current
9493-PS-C7 IIC 8V 6.6V ... 7.7V 300mA
9493-PS-C8 IIC 9V 7.6V ... 8.7V 300mA
9493-PS-C10 IIC 11V 9.1V ... 10.7V 300mA
9493-PS-A13 IIA 14V 11.3V ... 13.7V 470mA
9493-PS-B13 IIB 14V 11.3V ... 13.7V 380mA
9493-PS-C13 IIC 14V 11.3V ... 13.7V 160mA
9493-PS-M14 I 15V 12.4V ... 14.7V 460mA
9493-PS-A14 IIA 15V 12.4V ... 14.7V 410mA
9493-PS-M15 I 16V 13.2V ... 15.7V 440mA
9493-PS-A15 IIA 16V 13.2V ... 15.7V 300mA
9493-PS-B15 IIB 16V 13.2V ... 15.7V 230mA
9493-PS-C15 IIC 16V 13.2V ... 15.7V 100mA
9493-PS-M16 I 17V 14.1V ... 16.7V 300mA
9493-PS-A16 IIA 17V 14.1V ... 16.7V 270mA
9493-PS-B16 IIB 17V 14.1V ... 16.7V 190mA
9493-PS-C16 IIC 17V 14.1V ... 16.7V 70mA
9493-PS-M17 I 18V 15.0V ... 17.7V 300mA
9493-PS-A17 IIA 18V 15.0V ... 17.7V 210mA
9600 Series I/O Modules9600 Series I/O Modules9600 Series I/O Modules
9600 SERIES I/O MODULES
Page 17
Features: Software to monitor all Voltage Rails of the module. Communication to be Standard Ethernet Modbus TCP/IP. Support for Ethernet Dual UTP. The inbuilt switch allows for I/O Modules to link with each other without the
need for an external switch. The two ports support speeds of 10/100Mb. Wireless option instead of LAN (Wi-Fi 802.11n 2.4 & 5 GHz). Option IEEE 1588 Time Stamp of Ethernet Packets to be considered. LED status indication for all channels. Configured via Web Page.
9600 Series I/O Modules9600 Series I/O Modules9600 Series I/O Modules
9661 Serial Gateway Communication Module9661 Serial Gateway Communication Module
9600 SERIES I/O MODULES
Page 18
Serial to Ethernet Communications Module.
Features:
4 Communication Ports - RS232/485(2&4W)
Serial Modbus Protocol
Bluetooth V4.0 Dual Mode
Wi-Fi 802.11n (2.4 & 5 GHz)
Micro Access Point
Dual Port Switch 10/100Mb LAN (gives in/out capability)
Serial to LAN
Serial to Bluetooth
Serial to WIFI
Bluetooth to LAN
WI-FI to LAN
WI-FI, Bluetooth & LAN co-existence
Modbus TCP/IP Protocol
96609660--PLC Intrinsically Safe PLCPLC Intrinsically Safe PLC
The 9660-PLC is designed for hazardous-area mounting inside a suitable enclosure
with Intrinsically Safe Zone 1, ATEX and IECEx certification and Division 1 FM USA and
Canada approvals. The ATEX and IECEx approvals cover both surface industry and
mining application. Certified for use in Group 1 and Group II (Zone 1 &2). The PLC can
be operated in a wide temperature range of –20°C to +70°C.
The I/O connection to the PLC is achieved by interfacing to other 9600 series I/O Modules via an Ethernet communication fail
safe link.
Four Serial Communication Ports are available for serial remote I/O connection. Two 9-way D-type serial ports are provided
which are RS232/TTL compatible. In addition, the module’s front panel screw terminals (T6 - T15) provide two RS485/ RS422,
2- or 4- wire ports, giving a total of four serial ports. All ports can operate at speeds up to 115K baud rate.
9660 has been used in Over 100 Applications worldwide. These include the control and monitoring of the following
applications: Conveyors, Pumps, Tripper Drives, Booster Fans, Man and Standby Ventilation Fans, Methane Drainage Plants,
Switchgear Control.
Hardware – ARM9 RISC 32 bit processor 155MHz, 32 Mb Ram, 1MB Flash, 10/100Mb Ethernet Port. The PLC may be powered by an intrinsically safe power supply or by Power over IS Ethernet (PoEx) providing intrinsically safe power and Ethernet communications over a single Cat5e cable.
Soft PLC – Isagraf V5, PLC loop times fixed at 25mSecs, PLC to PLC communication, Download and Upload PLC configuration,
Remote Debugging from Safe Area via Ethernet to a PC.
Soft PLC – supports the following programming languages:
Ladder Logic, Function Block, Sequential Function Chart, Structured Text, Instruction List, Flow Chart.
9630 Analogue Input / Output Module9630 Analogue Input / Output Module
9632 Temperature Input Module9632 Temperature Input Module9632 Temperature Input Module
9600 SERIES I/O MODULES
Page 19
Features:
8 Channels can be individually configured by software for Voltage or Current (4 – 20mA) Input.
Connected to a 24 Bit Analogue to Digital Convertor.
Short and open circuit detection.
Modem fitted for Hart Communications.
LED status indication for all channels.
Log inputs for last 15 minutes reading @ 250mSecs between recordings in a ring buffer.
Min/Max/Actual analogue values to be shown with ability to reset max/min values.
Channel Name and measurement unit configurable.
9645 Relay Output Module9645 Relay Output Module
Features:
8 Channels can be individually configured by software for Thermocouples, RTDs and Thermistor.
Connected to a 24 Bit Analogue to Digital Convertor.
Automatic Thermocouple Cold Junction Compensation.
Configurable by software for 2,3 or 4 Wire RTDs.
Can measure virtually all standard Thermocouples (type B,E,J,K,N,S,R,T).
LED status indication for all channels.
Log last 15 minutes reading @ 250mSecs between recordings in a ring buffer.
Min/Max/Actual analogue values to be shown with ability to reset max/min values.
Channel Name and measurement unit configurable.
Features:
8 Channels
250Vac / 48Vdc / 5A SPCO contact output.
Duplicate non-equivalent circuits (SIL2).
Output monitoring circuits (SIL2).
LED status indication for all channels.
Number of operations recorded for the last 24 hours.
Channel Name and State Name Configurable.
9620 Digital Input / Output Module9620 Digital Input / Output Module9620 Digital Input / Output Module Features:
8 channels configured by software either input or output
Duplicate non-equivalent circuits (SIL2)
Detection of open and short circuit
Output monitoring circuits (SIL2)
LED status indication for all channels (Flashing Red with cable fault)
Software Noise Filtering
Number of operations recorded of the last 24 hours
Channel Name and State Name Configurable
NAMUR Input / Output support
Miscellaneous ProductsMiscellaneous ProductsMiscellaneous Products
MISCELLANEOUS PRODUCTS
Page 20
Additional high quality products available for use in a Additional high quality products available for use in a wide range of safety critical industries and Hazardous wide range of safety critical industries and Hazardous Areas. Areas.
RugiCAM Intrinsically Safe CCTV SystemRugiCAM Intrinsically Safe CCTV System
TT420 Tilt TransducerTT420 Tilt TransducerTT420 Tilt Transducer
MISCELLANEOUS PRODUCTS
Page 21
It features advanced technology that provides quality full colour video
pictures from one or two miniature cameras, these can be switched
manually or automatically (e.g.:- when vehicle is reversing). Each
camera is connected to the main LCD display unit with a single cable
that powers the camera from the display end and returns the video
signal back to the display screen.
Ideal for applications needing a compact size in harsh environments,
e.g.:- In mining and tunnelling when fitted to Free Steered Vehicles
(FSVs) gives the driver better visibility of what were previously blind
spots both in front and at the rear of the vehicle, especially when large
loads are being transported, enhancing the heath and safety of the
workforce.
The CSL RugiCAM is an Intrinsically Safe (IS) Camera and LCD monitoring system. It is designed and manufactured for use in
harsh mining and tunnelling environments, including Hazardous Areas such as underground coal mines.
Application - Mining and Tunnelling - Road Headers, Continuous Miners, Locomotives…..
Features
Rugged stainless steel housing suitable for machine mounting in harsh environments (e.g. mining)
Solid-state, no moving parts for high reliability
+/- 90deg range
4-20mA signal outputs (16-bit DAC) with HART (future option)
RS485 communications - Modbus RTU
Operating Temperature: -40ºC to +70ºC
Hardware Low Pass Filter (LPF) on sensor signals
16-bit ADC with 64x oversampling and software digital filtering algorithms
Intrinsically Safe ‘ia’ Group I Mining M1 and Group IIB ATEX and IECEx Certified
Hazardous Area FusesHazardous Area Fuses
Intelligent Machine ModemIntelligent Machine ModemIntelligent Machine Modem
MISCELLANEOUS PRODUCTS
Page 22
The CSL ExFuse series is a range of encapsulated fuses for use in Intrinsically Safe Apparatus for Hazardous Areas where there is a risk of explosion of gas and/or dust.
CSL ExFuse Series of Values Available:
Rated Current Voltage Drop @ 1.0 x In (max) mV Melting Integral I²t 10 x In (min) A²Sec
63mA 400 0.02
125mA 260 0.066
160mA 200 0.14
200mA 170 0.2
250mA 150 0.28
315mA 140 0.36
400mA 130 0.9
500mA 125 1.3
630mA 120 2.5
800mA 110 3.8
1.00A 110 5.5
1.25A 95 9
1.60A 95 14
The rugged steel enclosure houses proven custom built electronics. Each unit is operationally soak tested for 24Hours @ 80ºC in the factory to ensure reliable operation in use.
The 22501-001 Intelligent Machine Modem has been designed specifically for installation into mining machinery which is subjected to high vibration, shock and temperatures allowing reliable data transmission to another point e.g.- HVAC, switchgear or surface control room.
Manufacturers worldwide have been specifying CSL modems as standard in their machines for many years, providing trouble free operation and enhancing their own products.
CSL Broadband ModemCSL Broadband ModemCSL Broadband Modem The CSL Broadband Modem is an Industrial (non-IS) version. The cable
connection can be either 2 or 3 cores and may have a line isolation voltage in excess of 1KV (2mm solid insulation) when using a separate toroid line coupling unit.
This allows the transmission line to be either directly coupled or by passing a core of the transmission line through the toroid coupler to achieve non-contact inductive coupling, typically onto either power or pilot cores in mining machinery trailing cables.
Actual link speed between units is up to 1200Mbps depending on cable length and quality.
The Ethernet interface has one 10/100/1000 Mbps RJ-45 connector with auto MDI/MDIX support.
Bespoke SolutionsBespoke SolutionsBespoke Solutions
BESPOKE SOLUTIONS
Page 23
Controlled Systems Ltd. have a great reputation of Controlled Systems Ltd. have a great reputation of providing high quality bespoke solutions that meet the providing high quality bespoke solutions that meet the specific needs of individual companies.specific needs of individual companies.
This section provides examples of these customised This section provides examples of these customised products supplied by CSL to a variety of companies products supplied by CSL to a variety of companies that are then sold around the world.that are then sold around the world.
Intrinsically Safe Radio Control SystemIntrinsically Safe Radio Control System
HD Network CameraHD Network CameraHD Network Camera
BESPOKE SOLUTIONS
Page 24
The system features Bi-Directional Radio, with backup wire-bound handsets that as well as giving the operator total flexibility of machine control and the (optional) display version also enables them to access important operational information such as cutting speeds, boom heights, motor temperatures, outbye conveyor status etc. whilst still maintaining a safe distance from the operational machine.
The Radio Handsets integral Li-ion battery is charged in the Safe Area using the 7.5V Charger Unit , or Charging/Diagnostic Station connected to the handsets antenna socket, the handset’s internal charging and protection circuitry allow fully automatic charging.
The handsets are designed and certified to meet the ATEX Directive (94/9/EC) and relevant IECEx requirements. They are for use in a Hazardous Area and may remain energised when an explosive atmosphere is present.
The handsets are available in five versions:
Radio Handset
Radio Handset with built-in AMOLED Display
Wirebound Handset
Display Navigation Handsets
Mouse Handsets
CSL was approached by an existing customer to develop a specialised HD Network Camera to be used to assist in the operation of a coal cutting machine.
Specific dimension restraints for the HD Network Camera had to met by CSL in order that it could be mounted within the constraints of the machine.
Intrinsically Safe Electronic FlowmeterIntrinsically Safe Electronic Flowmeter
PT100 Motor Protection ModulePT100 Motor Protection ModulePT100 Motor Protection Module
BESPOKE SOLUTIONS
Page 25
4-20mA Flow Transducer
CSL aided in the design and development of the Conflow Code 5050A Electronic Flowmeter. The Flowmeter is manufactured by CSL and supplied to Parker Hannifin Manufacturing Ltd group who in turn sell the Flowmeters around the world.
The Flowmeter gives a linear electrical signal corresponding to the volume rate of flow of fluid in the pipeline or system.
The moving magnet causes a Hall Effect Diode to produce a signal dependent on the strength of the magnetic flux around it. In this way the flow of fluid through the meter is transduced to a directly proportional electronic signal.
The unit incorporates an on board LCD display showing rate, pressure and temperature.
The transducer is also compatible with a wide range of instruments, data loggers, display devices and outstations to provide remote display of fluid flow, fluid temperature and totalisation of flow with respect to time.
A CANBUS temperature and vibration monitoring unit for use in FLP enclosures for High Power Motors used in the Coal Mining Industry.
Features:
Rugged stainless steel enclosure suitable for mounting in harsh environments
6x 2 Wire PT100 Channels
2x Digital Input Channels
2x 4-20mA Inputs Channels
Relay Output Channel
Operating Temperature: -20ºC to +80ºC
24-bit ADC
12V / 24V Supply Input @ 180mA / 100mA (10VDC – 29VDC)
ES485 OEM Serial Communications to WiES485 OEM Serial Communications to WiES485 OEM Serial Communications to Wi---FiFiFi CSL have developed a serial communications to Wi-Fi module so that a Hazardous Area Environmental Monitoring Company could interface their transducer onto a WIFI network.
Features:
Allows any certified transducer in a Hazardous Area that uses a serial communications port WIFI, Bluetooth or Ethernet Copper Communication capability.
Configuration of the transducer can be done by accessing the web page.
Serial Communications Baud rate is done by a switch.
Bluetooth V4.0 Dual Mode
Wi-Fi 802.11 a/b/g/n
2.4 GHz Channels 1-13
5 GHz Channels 35-165
Micro Access Point
