22
V-Belt Basics

V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Embed Size (px)

Citation preview

Page 1: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belt Basics

Page 2: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Means of Power Transmission

• V-Belts

• Chains

• Gears

• Timing Belts

Page 3: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belts and V-Belt Drives

The function of a belt is to simply transfer rotation from the powered pulley to one or more driven pulleys. The belt must be designed and manufactured to transfer this torque efficiently and reliably.

Page 4: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belts and V-Belt Drives

•V-Belts have been around since the early 20th century

Page 5: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belts and V-Belt Drives

•V-Belts work using the principle of the ”wedge”

Page 6: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belts and V-Belt Drives

•V-Belts are available in thousands of sizes and configurations

•Primary function is to transmit power from a primary source (motor) to a secondary “driven” unit

Page 7: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belt Characteristics•Less expensive than other forms of power transmission•Start, stop and run smoothly•Operate noiselessly and without lubrication•Absorb objectionable and harmful vibrations•Clean and requires minimum maintenance•Rugged and long lasting•Provide a wide selection of speed ranges•Cover an extremely wide horsepower range•Easy to install and simple to replace•Relatively unaffected by moisture, abrasive dusts, or extreme

variations in temperature

Page 8: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belt Drive Terms

Page 9: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

V-Belt Construction

Compression Section

Tension SectionTensile Members

Page 10: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Types of Belts•Classical or Multiple V-Belts•Fractional Horse-Power or Light Duty V-Belts•Narrow or Wedge Multiple V-Belts•Double Angle or Serpentine V-Belts•Banded Belts•V-Ribbed Belts•Variable Speed Belts•Trapezoidal Synchronous or Timing Belts•High Torque Synchronous belts•Specialty Type Belting

Page 11: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

•V-Belt - works on the principle of the wedge and relies on tension to create friction on the sidewall of the sheave to transmit power

•Synchronous or timing belt - relies on accurate and smooth meshing of the teeth on the belt with the grooves of the sprocket

Two Major Belt Categories

Page 12: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

•Wrapped Molded which has a fabric cover and is molded into a V-shape

•Raw Edge which is cured and then cut into a V-shape

Two Major Types of V-Belts

Page 13: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Wrapped V-Belt Construction

•1. Protective fabric cover impregnated with rubber

•2. Tension Section - synthetic rubber compounded to stretch as belt bends

•3. Cords - synthetic fiber cords carry the power and minimise stretch

•4. Compression Section - synthetic rubber compound to support cords evenly and compress as belt bends

Page 14: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Raw Edge V-Belt Construction

•1. Tension Section - specially woven stress-relived fabric

•2. Cords - synthetic high modulus cord to carry high loads with minimal stretch

•3. Compression Section - Stiflex rubber compound and precision molded cogs increase flexibility and supports cords

•4. Raw Edge Side Walls - provide uniform anti-slip surface, greater flexibility and allow more cord

Page 15: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Advantages Raw Edge vs. Wrapped

•Performs up to 4%more efficiently

•Generates less heatbuild up

•Allows smaller pulley diameters

•Increased power ratings

•Provides longer life

Page 16: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Classical or Multiple V-Belts

Gold Ribbon Cog Belt

Raw Edge ClassicalPremium Product

Super Blue Ribbon

Wrapped Molded ClassicalHighest Volume Belt

Super II V-Belts

Raw Edge Classical Extreme Duty

Page 17: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Fractional HorsepowerLight-Duty V-Belts

Durapower FHPStandard FHP Line

XDV Xtra Duty V-BeltPremium Lawn/Garden Line

Durapower II FHPRaw Edge FHP Line

Page 18: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Narrow or Wedge Multiple Belts

Power Wedge Cog V-BeltsRaw Edge

Increased HP Capability

Super Power Wedge V-BeltsWrapped Molded

Increased HP Capability

Page 19: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Banded Belts

Gold Ribbon Cog-BandRaw Edge

Premium Product

Super Vee-BandWrapped Molded

Standard product

Wedge-Band Cog-Band

Raw EdgeHigher HP

Wedge-Band Wrapped Wrapped Molded

Higher HP

Page 20: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Synchronous Belts

RPP Panther RPP Plus Dual RPP

Synchro-Cog Timing Belt Synchro-Cog Dual Timing Belt

Page 21: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

Specialty Belts

Dry Can BeltingDouble Angle V-Belts

Thoro-Twist V-Belts

Page 22: V-Belt Basics. Means of Power Transmission V-Belts Chains Gears Timing Belts

www.CarlisleBelts.com

[email protected]: +44 1327 701030Fax: +44 1327 701031

from