Ux p 52ab Data Sheet r4 A

Pump Data Sheet

VP No. SEP-15-101-UX-P-52A/B-G-0001

Item No. UX-P-52A/B Page No. 1 OF 7 Rev. No. 4

Job No. 110670 Project Title Saudi Elastomers Project U&O, Carbon Black and MTBE Decomposition Unit Client Al-Jubail Petrochemical Company (KEMYA) Location Jubail Industrial City, KSA

No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from KEMYA or DAELIM

Pump Data Sheet Saudi Elastomers Project

U&O, Carbon Black and MTBE Decomposition Unit P.O. NO. PO-110670-15-101-001-A01 P.O. DESCRIPTION Centrifugal Pumps(API 610 10th, OH2)

ITEM NO. UX-P-52A/B ITEM DESCRIPTION 10per Caustic Transfer Pumps with E.M DOCUMENT NO SEP-15-101-UX-P-52A/B-G-0001 DOCUMENT TITLE. Pump Data Sheet DAELIM INDUSTRIAL CO., LTD. SEOUL, KOREA Job. NO. 110670 A Approved without comments

AAN Approved As Noted RFC Returned for Correction

U&O CB MTBE SIGNED BY : DATE :

PURCHASER PERMISSION TO PROCEED OR REVIEW TAKEN ON VENDOR PRINTS SHALL NOT RELIEVE VENDOR FROM ITS RESPONSIBILITIES OR LIABILITIES UNDER THE PURCHASE ORDER.

SULZER KOREA

4 2013-12-13 ISSUED FOR APPROVAL W.H.CHOI W.H.CHOI S.H.CHA

3 2013-11-18 ISSUED FOR APPROVAL Y.C.JO Y.C.JO S.H.CHA



0 2013-06-13 ISSUED FOR APPROVAL W.H.CHOI Y.C.JO K.J.LEE

REV DATE DESCRIPTION PREPARED BY CHECKED BY APPROVED BY

FOR FINAL

of

By: REV

1

2

3

4

5 2

6 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER7

8 OPERATE IN SER./PAR. 3

9

10

11

12

13

14

15

16 m/h17

18 / /19 2

20 2

21 NPSHA 2

22 C MAX. C MIN.23 @24 bar MAX. bar MIN.25 INTERMITTENT (STARTS/DAY)26

27 28 LOCATION: (5.1.30) @29 MAX. cP30

31

32 ELECTRIC AREA CLASSIFICATION (5.1.24 / 6.1.4)

33 CL GR DIV LIQUID (5.1.5) HAZARDOUS FLAMMABLE34

35 SITE DATA (5.1.30)36 3

37 / MAX. MIN. 2

38 / IMPELLER TYPE39 UNUSUAL CONDITIONS: (5.1.30) DUST FUMES EFFICIENCY 2

40

41 STABLE 2

42 STEAM: TO 2

43 MIN C C TO 244 MAX C C 245 ELECTRICITY DRIVERS HEATING CONTROL 2

46 2

47

48

49 SYSTEM VOLTAGE DIP Other50 PLANT WATER: (5.1.9) EST MAX SOUND POWER LEVEL51 MAX. RETURN REMARKS:52 DESIGN53 MAX ALLOW DP

OUTDOOR

GRADE MEZZANINE

PARTIAL SIDESUNHEATED

INDOOR

SITE AND UTILITY DATA (5.1.3)

CONT.

UNDER ROOF

PARALLEL OPERATION REQ'D (5.1.13)

HEATED

STARTING CONDITIONS

Client:

PRL SHCChk'd: Appr'd:

SPECIFIC HEAT, Cp

0.082SERVICE:

42.1

m/m (3.5.2.6)

C

C0

LIQUID (5.1.3)

DIFFERENTIAL PRESSURE

MINIMUM

12.1

SEP-15-101-UX-P-52A/B-G-0007

CHLORIDE CONCENTRATION

bar[g]

bar

MOTOR DATA SHT. NO.

RATED

m/h

10% Caustic

PUMPING TEMPERATURE

bar [a]VAPOR PRESSURE

50

MAX

cP

RELATIVE DENSITY (SPECIFIC GRAVITY):

1.1

C

0.082

NORMAL

VISCOSITY

NORMAL

J/(kg.C)

cP

0.006 bar [a]0.122

MIN

3800

42.11.3

Manufacturer

SITE AND UTILITY DATA (CONT'D)

WATER SOURCE

INSTRUMENT AIR: MAX/MIN PRESS bar[g]

TURBINE MOUNTED BYManufacturer

TURBINE DATA SHT. NO.

m/h

OPERATING CONDITIONS (5.1.3)

-0.08

7.00

1.25

MOTOR PROVIDED BY TURBINE PROVIDED BY

Service:

OP. W/ PUMP NO.

2NO. MOTOR DRIVEN

OP. W/ PUMP NO.

MOTOR ITEM NO.

GEAR MOUNTED BY

TURBINE ITEM NO.

NO. TURBINE DRIVEN

OP. W/ PUMP NO.

Site:

GEAR PROVIDED BY

1NO. STAGES

PUMP SIZE 1.5x3x11.5-1 OHH

GEAR ITEM NO.

GENERAL

10% Caustic Transfer Pumps

Al-Jubail, KSA Model No.: 1.5x3x11.5-1 OHH

UX-PM-52A/B

Serial No.:

Project No.:

Proc. No.:

Area/Unit:

UX1-K-2023

Governing Case:

110670-15-101-001Inquiry No.:SAP No.:

WHC

Purchase

Project: Saudi Elastomers Project - SEP

HORIZONTAL CENTRIFUGAL PUMPS DesignDATASHEET

Type:

Sulzer pumps

Al-Jubail Petrochemical Co. (Kemya) Sulzer pumps

Mfr.:

Design

Supplier:

Ref. P&ID:

Case:

CENTRIFUGAL PUMP (OH)

No. Req.:

UX-P-52A/BDate:110670 13-Dec-13

Applicable To:

UX1 7

PO-110670-15-101-001-A01

3

Item No.:

Revision:

2Page

P.O. No.:

(5.1.4)PROCESS VARIATIONS

OTHER

SUCTION PRESSURE MAX./RATED

DISCHARGE PRESSURE 12

DIFF. HEAD 7.3 m (NOTE 2.4)111.9 m

GEAR DATA SHT. NO.

40.3CAPACITY, NORMAL 23.4 37.1

MOTOR MOUNTED BY

bar[g]

ALTITUDE m

TYPE OR NAME OF LIQUID 10% Caustic

NORMAL 42.1

(5.1.4)

I

BAROMETER

TROPICALIZATION REQ'D.

CD

WINTERIZATION REQ'D

7.00 1.013

RELATIVE HUMIDITY:

OTHER Salt laden air, extended sandstorms, and high humidity.

MIN / MAX

HEATING

%10

DRIVERS

VOLTS V

bar[g]

bar[g]

Hz

230

60

480

SHUTDOWN

3

60

27TEMP. INLET

1PHASE

HERTZ

0.8

C 50

235C0

ppmN/A

OTHER

292

bar [a]

IMPELLER DIA. RATED

2

RANGE OF AMBIENT TEMPS: MIN/MAX. 50

UTILITY CONDITIONS:

100

MIN

N/A ppm

(6.1.5)

32.3

29.53

Closed

PROPOSAL CURVE NO.

ALLOWABLE OPERATING REGION

bar[g]

7 bar[g]

12.18.0

(5.12.1.9)

SEP-15-101-UX-P-52AB-G-0002

H2S CONCENTRATION(6.5.2.4)

3560

(5.12.1.12)

PERFORMANCE

CORROSIVE/EROSIVE AGENT

RPM

CHLORIDE CONCENTRATION

AT Centrifugal Pump OH.xls

MAX POWER @ RATED IMPELLER

NPSHR AT RATED CAPACITY

33.1

TBA

(5.1.16)

MIN RETURN

PRESS. NORM

rpm

kW 45.7 %

254 mm

9.28 m/h

(5.1.16)

MINIMUM CONTINUOUS FLOW:

THERMAL

RATED POWER

kW

m/h

MAX HEAD @ RATED IMPELLER

m/h52.0

PREFERRED OPERATING REGION 50.4

SUCTION SPECIFIC SPEED

bar

C

bar[g]

Version 1.1

2.1) Pump hydraulic power = 16.8 kw.2.2) Noise limit per SES S20-G01 and S20-G01-AE2.3) See Remarks on page 7 for additional pump requirements.

m

85 @ 1m

TBA

2008-03-12

db

213 max (SI Units)

db

(5.1.10)

EST MAX SOUND PRESS. LEVEL

(5.1.11)

MAX. SOUND PRESS. LEVEL REQ'D

bar[g]

bar[g] 129.5 m

db

2.7

9.28

230

(5.1.16)

60

1

of

By: REV

1

2

3 APPLICABLE STANDARD: COUPLINGS: (6.2.2) DRIVER - PUMP4 MAKE5 (SEE REMARKS)6 PUMP TYPE: (4.1)7 OH2 OH3 OH6 OTHER8 NOZZLE CONDITIONS: (5.4.2)9

10

11 SUCTION COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3)12 DISCHARGE COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11)13 COUPLING PER ISO 14691 (6.2.4)14 PRESSURE CASING CONNECTIONS: (5.4.3) COUPLING PER ISO 10441 (6.2.4)15 Inch NON SPARK COUPLING GUARD (6.2.14c) ASME B15.116 DRAIN COUPLING GUARD STANDARD PER (6.2.14a)17 VENT DRIVER HALF COUPLING MOUNTED BY: (3.2.11)18 PUMP MFR. DRIVER MFR. PURCHASER19 COUPLING PER API 671 (5.2.7)20 BASEPLATES:21

22

23 CASING MOUNTING: ( SEE SEPARATE SHEET FOR VERTICALS)24 OTHER25 CASING TYPE:26 SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER27 CASE PRESSURE RATING:28 MAX ALLOWABLE WORKING PRESSURE29 @ IMPELLER

30

HYDROTEST PRESSURE /31 SUCT'N PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6)32 ROTATION: (VIEWED FROM COUPLING END)33 CW CCW /34 IMPELLERS INDIVIDUALLY SECURED (5.2.2.2)35 REMARKS: REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)36 BOLT OH3 PUMP TO PAD/FOUNDATION (5.1.2.4) REMARKS:37 SHAFT:38

39 BEARING (TYPE/NUMBER):40 /41 /42

43 LUBRICATION: (5.11.3,5.11.4)44 REMARKS GREASE FLOOD RING OIL45 FLINGER PURGE OIL MIST PURE OIL MIST46

47 API-610 API-61448

49 REMARKS:50

51

52

Appr'd:

C

API BASEPLATE NUMBER

-29

1.5 minSERVICE FACTOR

3.3 kW / 100 RPM

Design

(APPENDIX M)

SHAFT DIAMETER AT COUPLING

OTHER

50 C

COUPLING DIAPHAGMS (DISKS)

N/A

BEARINGS AND LUBRICATION

TBA

(5.12.1.1)

REVIEW AND APPROVE THRUST BEARING SIZE (5.2.5.2.4)

Ball

Roller

110670-15-101-001Inquiry No.:SAP No.:

WHC

PWHT and stress relieving required

PRL SHC

TBA

3.1) OH3 Pump Type may be offered as an alternative. OIL VISC. ISO GRADE (5.2.6.5)

TBATHRUST

mm

CONSTANT LEVEL OILER PREFERENCE (SEE REMARKS) (5.10.2.2)

PRESSURE LUBE SYS (5.2.6)

SPAN BETWEEN BEARING CENTERS RADIAL

mm

CENTERLINE

MIN DESIGN METAL TEMP (5.12.4.1)

mm

mm

SPAN BETWEEN BEARING & IMPELLER

SHAFT DIAMETER BETWEEN BEARINGS

IN-LINE

COUPLING SPACER/HUBS TBA

NON-GROUT CONSTRUCTION: (3.3.13/5.3.7.3.5)

bar[g]

MATERIALS (5.12.1.1)

Alloy St (ASTM A434 CL BB AISI 4140 HT SR 205-269HB (15-28 RC))

CS(A216 Gr. WCB)

MACHINED AND STUDDED CONNECTIONS (5.4.3.8)

ROTOR:

COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4)

300

RATING

3

mm

Non LubricatedLUBRICATION

RATING (HP/100 RPM)

Chk'd:

13-Dec-13

Proc. No.:

CENTRIFUGAL PUMP (OH)P.O. No.: PO-110670-15-101-001-A01

UX-P-52A/B

NO.

LIMITED END FLOAT REQUIRED

SPACER LENGTH

3 RFWN

FAC'GFLANGE

End

MODEL TSKS-0033-X178-1400

John Crane

Inch

CONSTRUCTION (CONT)

DesignGoverning Case:Case:

Version 1.1 2008-03-12

AT Centrifugal Pump Type OH.xls

1.5

47.8

WARM-UP

CYLINDRICAL THREADS REQUIRED (5.4.3.3)

API 610 CLASS S-4 S-5

RFWN

TBA

DIFFUSERS

CASE/IMPELLER WEAR RINGS

7

3

UX1

Date:

Item No.:

Project No.:

Page

Revision:110670

Area/Unit:

13Cr-4Ni St(ASTM A743GR CA6NM 260-290HB)

SHAFT

SIZE TYPE

Top300

12 Cr St(ASTMA743 Gr CA40320-350 HBWNT_

CS(A216 Gr. WCB)

DATASHEET

SIZE

Type:

POSITION

HORIZONTAL CENTRIFUGAL PUMPS

OTHER

CONSTRUCTION

API 610 10th EDITION, G01-S06 and G01-S06 AE

bar[g]71.7

BARREL/CASE

N/A

APPENDIX H CLASS

1

Self venting

0.75

Metal Construction

See Note 7.6) on page 7.

of

By: REV

1

2

3 VAPOR PRESSURE @4

5 REMARKS Pump housing shall be provided with inpro seals /6 /7 /8 QUENCH FLUID:9

10

11 SEAL FLUSH PIPING: 12

13 TUBING CARBON STEEL 2

14 / PIPE STAINLESS STEEL 2

15 2

16 TUBING CARBON STEEL17 PIPE STAINLESS STEEL 2

18 2

19 THREADED UNIONS SOCKET WELDED 2

20 FLANGED TUBE TYPE FITTINGS 2

21 mm PRESSURE SWITCH (PLAN 52/53) 2

22 SEAL CONSTRUCTION:23 2

24 2

25

26

27 GLAND TAPS: REMARKS28

29

30 MANUFACTURER31 TYPE32 SEAL FLUIDS REQUIREM'T AND AVAILABLE FLUSH LIQUID: SIZE NO. OF RINGS33 NOTE: IF FLUSH LIQUID IS PUMPAGE LIQUID (AS IN FLUSH PIPING PACKING INJECTION REQUIRED34 PLANS 11 TO 41), FOLLOWING FLUSH LIQUID DATA IS NOT REQ'D. FLOW35 SUPPLY TEMPERATURE MAX/MIN / LANTERN RING36 RELATIVE DENSITY (SPECIFIC GRAVITY) @37 NAME OF FLUID COOLING WATER PIPING PLAN (3.5.4.1)38 SPECIFIC HEAT, Cp COOLING WATER REQUIREMENTS39 VAPOR PRESSURE @ SEAL JACKET/BRG HSG @40 HAZARDOUS FLAMMABLE OTHER SEAL HEAT EXCHANGER @41 FLOW RATE MAX/MIN / QUENCH @ 2

42 PRESSURE REQUIRED MAX/MIN / TOTAL COOLING WATER43 TEMPERATURE REQUIRED MAX/MIN / C.W. PIPING: TUBING PIPE FITTINGS44 BARRIER/BUFFER FLUID : C.W. PIPING MATERIALS: 45 SUPPLY TEMPERATURE MAX/MIN / S.STEEL C.STEEL GALVANIZED46 RELATIVE DENSITY (SPECIFIC GRAVITY) @ HEAT MEDIUM: STEAM OTHER47 NAME OF FLUID TUBING PIPE48 HEATING JACKET REQ'D.(5.8.9) COOLING REQ'D.49 REMARKS50 ADDITIONAL REMARKS:51

52

C

m/h

m/h

m/h

STEAM AND COOLING WATER PIPING

bar[g]

bar[g]

HEATING PIPING:

C

4.1) See page 2 pumping fluid for flush fluid properties for plan 11. 4.2) See page 2 cooling water properties for plan 62 quench fluids.

Appr'd:

C

m/h

bar[g]

0.04 5~6

bar[g]

Chk'd:WHC

API Plan 11

API Plan 62

TYPE Transmitter to DCS

SHC

NAME OF FLUID

PRESSURE GAUGE (PLAN 52/53)

LEVEL GAUGE (PLAN 52/53)

m/h0.04

4.11

J/(kg.C)

101 mm55CLEAR LENGTH

COOLING (C)

DRAIN (D)

JACKET REQUIRED

PUMPED FLUID (P)

HEAT EXCHANGER (PLAN 52/53)

C

C

PACKING DATA: (APPENDIX C)

BARRIER/BUFF. (B)

LUBRICATION (G)

bar [a] C

C

SLEEVE MATERIAL 316L/Chromiumoxide

316L

LEAKAGE

BAL'NCE FLUID (E) EXTERNAL FLUID INJECTION (X)

TOTAL LENGTH

HEATING (H)

FLUSH (F)

QUENCH (Q)

AUX SEAL DEVICE

GLAND MATERIAL

m/h

110670-15-101-001Inquiry No.:SAP No.:

QBQW

MECHANICAL SEAL OR PACKING

bar[g]

C

SEAL CHAMBER SIZE

0.43

100x70

SEAL DATA:

SEE ATTACHED API-682 DATA SHEET

NON-API 682 SEAL

APPENDIX H SEAL CODE

SEAL MANUFACTURER

C1A1A1162

C

PRESSURE

FLOW

bar[g]

42.1

MANUFACTURER CODE

SEAL CHAMBER DATA:

TEMPERATURE

Flowserve

SIZE AND TYPE 2.5

PRESSURE REQUIRED MAX/MIN

Plant Water

m/h

SEAL FLUSH PIPING PLAN

DATASHEET

m/hFLOW RATE MAX/MIN

OIL PRESS TO BE GREATER THAN COOLANT PRESS (5.2.6.2.b)

MECHANICAL SEAL OR PACKING (CONT)

PRL

STEAM (2.9.2.9/5.2.6.3)

FLAMMABLE


110670UX-P-52A/B

Proc. No.:

Area/Unit:

PO-110670-15-101-001-A01

4

PIPING ASSEMBLY:

Page

OTHERHAZARDOUS

DesignCase:

FLOW RATE

13-Dec-13

7

3

UX1

Project No.:

Item No.:

Date:Revision:

P.O. No.:

Design

2008-03-12

C

Type: HORIZONTAL CENTRIFUGAL PUMPS

bar [a]

Governing Case:

ELECTRICOIL HEATER REQ'D

BEARINGS AND LUBRICATION (CONT)


LEVEL SWITCH (PLAN 52/53)

TEMPERATURE REQUIRED MAX/MIN

Version 1.1

TEMP INDICATOR (PLANS 21, 22, 23, 32, 41)

m/h

AUXILIARY FLUSH PLAN

TYPE

Item No.:

of

By: REV

1

2

3 REMARKS4 VIBRATION:5 NONCONTACTING (API 670) TRANSDUCER6 PROVISION FOR MOUNTING ONLY (5.10.2.11) MANUFACTURER'S STANDARD7 FLAT SURFACE REQ'D (5.10.2.12) OTHER (SEE BELOW)8 SEE ATTACHED API 670 DATA SHEET SPECIFICATION NO.9 MONITORS AND CABLES PUMP:

10 REMARKS PUMP SURFACE PREPARATION11 PRIMER12 TEMPERATURE AND PRESSURE: FINISH COAT13 BASEPLATE: (6.3.17)14 BASEPLATE SURFACE PREPARATION15 PRIMER16 FINISH COAT17

18 SHIPMENT: (4.4.1)19 DOMESTIC EXPORT EXPORT BOXING REQUIRED20 OUTDOOR STORAGE MORE THAN 6 MONTHS21 SPARE ROTOR ASSEMBLY PACKAGED FOR:22 HORIZONTAL STORAGE VERTICAL STORAGE23 SPARE PARTS (TABLE 6.1) TYPE OF SHIPPING PREPARATION24 REMARKS25

26

27 MOTOR DRIVEN:28 WEIGHT OF PUMP29 WEIGHT OF BASEPLATE30 WEIGHT OF MOTOR31 WEIGHT OF GEAR32 TOTAL WEIGHT33 TURBINE DRIVEN:34 / / WEIGHT OF BASEPLATE35 WEIGHT OF TURBINE36 WEIGHT OF GEAR37 TOTAL WEIGHT38 REMARKS39

40 COORDINATION MEETING REQUIRED (9.1.3)41

42 OH3 BEARING HS6 LIFTER (8.1.2.6)43 OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5)44

45 UP46

47 /48 /49

50

51

kg

60Hz

MINIMUM STARTING VOLTAGE (3.1.6)

A362.7

FULL LOAD AMPS

kg

kg

N/A kg

N/A

N/A

N/A

Appr'd:

kgf

A

NEMA

LOCKED ROTOR AMPS

368

ENCLOSURE

kg

TORSIONAL ANALYSIS REQUIRED (5.9.2.1)

LUBE

C

TYPE

kgf

TEMPERATURE RISE

INSULATION

V

TEFC

SERVICE FACTOR

460

BEARINGS (TYPE / NUMBER):

55.79

kgf

STARTING METHOD Across the line

WHC

LOCATION

THRUST BRG METAL TEMP

SEE ATTACHED API-670 DATA SHEET

Case:

Surface tolerant, Epoxy Mastic, Self Priming

Acrylic Polyurethatne-Gloss

PRL SHCChk'd:


TEMP GAUGES (WITH THERMOWELLS) (8.1.3.6)

NORMAL MAINTENANCE

HHI

Type:

VERTICAL

1.15

3560

VOLTS/PHASE/HERTZ

37 kW

HORIZONTAL

Three Phase

364TSFRAME

SAP No.:

N/A kg

kg350

540

Sa 2 1/2

Design

kg

rpm

110670-15-101-001

REMARKS

SURFACE PREPARATION AND PAINT

ACCELEROMETER


PROVISION FOR INSTRUMENTS ONLY Sa 2 1/2

Inquiry No.:

Acrylic Polyurethatne-Gloss

T01-S01 Painting and T01-S01-AE

INSTRUMENTATION MOTOR DRIVE (CONT) (3.1.5)

DATASHEET

Surface tolerant, Epoxy Mastic, Self Priming

Governing Case: Design

VERTICAL THRUST CAPACITY

RADIAL BRG METAL TEMP

OTHER

1107

V

PRESSURE GAUGE TYPE


N/A

REMARKS:

6213C3

MOUNT SEAL RESERVOIR OFF BASEPLATE (3.5.1.4)RADIAL

5.1) Motor shall have class F insulation with a temperature rise of 70 deg.C based on ambient temperature of 50 deg.C. 5.2) Motor shall be per Sabicspecification E06-S01. 5.3) Motor bearing housing shall be provided with INPRO seals. 5.4) Motor temperature code shall be T3. 5.5) See Remark 7.4for additional motor requirements.

PROGRESS REPORTS REQUIRED (9.3.3)N/A

217

START-UP

kg

SPECIFY Two years operating spares and major capital spares.

MOTOR DRIVE (3.1.5)

MANUFACTURER

2008-03-12

CONNECTION DESIGN APPROVAL (5.12.3.4)

OTHER PURCHASE REQUIREMENTS

TORSIONAL ANALYSIS REPORT (5.9.2.6)

INSTALLATION LIST IN PROPOSAL (9.2.3L)

Version 1.1

6213C3

THRUST

13-Dec-13

7

3

UX1 5

Project No.: Date:Revision:

Area/Unit:

WEIGHTS

DETAILS OF LIFTING DEVICES (6.3.20) Single Point Beam and Sling

110670

UX-P-52A/B

PO-110670-15-101-001-A01P.O. No.:Proc. No.:

Page

See Remark 5.1

Item No.:

Project No.: Revision: Date:

Area/Unit: Page of

Proc. No.: P.O. No.:

By: REV

1 Type: Case: Governing Case:

2

3 TEST NON-WIT WIT OBSERVE4 MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2)5

6 MECHANICAL RUN UNTIL OIL7 TEMP.STABLE(7.3.4.7.1)8 MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) MATERIAL CERTIFICATION REQUIRED (5.12.1.8)9 CASING IMPELLER SHAFT

10 FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) OTHER11 CONNECTION BOLTING CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5)12 PTFE COATING ASTM A153 GALVANIZED INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e)13 PAINTED SS MAG PARTICLE LIQUID PENETRANT14 REMARKS: RADIOGRAPHIC ULTRASONIC15 INSPECTION REQUIRED FOR CASTINGS (7.2.1.3/5.12.1.5)16 REVIEW VENDORS QA PROGRAM (4.1.7) MAG PARTICLE LIQUID PENETRANT17 PERFORMANCE CURVE APPROVAL RADIOGRAPHIC ULTRASONIC18 SHOP INSPECTION (7.1.4) HARDNESS TEST REQUIRED FOR:19 TEST WITH SUBSTITUTE SEAL (4.3.3.1.2) (7.2.2.3)20 TEST NON-WIT WIT OBSERVE ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.321 HYDROSTATIC (4.3.2) FOR22 PERFORMANCE (4.3.3) METHOD23 NPSH (4.3.4.1) (See note 6.1)24 COMPLETE UNIT TEST (4.3.4.2)25 SOUND LEVEL TEST (4.3.4.3)26 CLEANLINESS PRIOR TO RADIOGRAPHIC ULTRASONIC27 FINAL ASSEMBLY (4.2.3.1) ALTERNATE ACCEPTANCE CRITERIA (SEE REMARKS) (4.2.2.1)28 NOZZLE LOAD TEST (3.3.6) WETTING AGENT HYDROTEST (4.3.2.5)29 BRG HSG RESONANCE VENDOR SUBMIT TEST PROCEDURES (4.3.1.2/6.2.5)30 TEST (4.3.4.5) RECORD FINAL ASSEMBLY RUNNING CLEARANCES31 REMOVE/INSPECT INSPECTION CHECK-LIST (APPENDIX N) (4.1.6)32 VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)33 VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e)34 INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)35 SUBMIT INSPECTION CHECK LIST (7.1.6)36

37

38 REMARKS39

40

41

42

43

44

45

46 PER EN 1344547 PER ASME VIII48

49

50

51

4 HR. MECH. RUN TEST(7.3.4.7.2)

TEST (4.3.4.4)


IMPACT TESTING (5.12.4.3)

DATA (7.3.3.4d)

TRUE PEAK VELOCITY

LIQUID PENETRANT

Appr'd:

(4.2.1.3)

ADDITIONAL INSPECTION REQUIRED FOR:

WHC

DesignDesign

PRL SHCChk'd:

OTHER PURCHASER REQUIREMENTS (CONT)

MOUNTING PAD SURFACES(6.3.3)

CHECK FOR CO-PLANAR

LEAKAGE (7.3.3.2d)

MAG PARTICLE

AFTER TEST (5.2.8.5)

QA INSPECTION AND TEST

110670-15-101-001Inquiry No.:SAP No.:

PO-110670-15-101-001-A01

AUXILIARY EQUIPMENT

HYDRODYNAMIC BEARINGS

2008-03-12Version 1.1

ADDITIONAL REMARKS:6.1) An NPSH test is required if the NPSH margin is less than 0.9 meters (3 ft.). NPSHR shall be determined at each performance test point except shut-off.6.2) Witnessed performance test to be a minimum of 5 points from closed valve to end of curve.6.3) Provide price option for witnesssing of complete unit test. 6.4) All test shall be certified.

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110670

UX-P-52A/B


ADDITIONAL DATA REQUIRING 20 YEARS RETENTION(7.2.1.1f)

RETEST ON SEAL


OIL TEMP. STABLE(7.3.4.7.3)

4 HR. MECH. RUN AFTER

QA INSPECTION AND TEST (CONT'D)

Item No.:

Project No.: Revision: Date:

Area/Unit: Page of

Proc. No.: P.O. No.:

By: REV

1 Type: Case: Governing Case:

2 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER3

4

5 THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER6

7

8

9 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED) 10 ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1)11 Welding Requirement (Applicable Code or Standard)12

13

14

15

16

17

18

19 THESE REFERENCES MUST BE LISTED BY THE PURCHASER (DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)20 ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13)21

22

23

24

25

26

27

28 B2

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

ASMEVIII DIV /

Welding procedure qualification

DATASHEETDesign

Purchaser defined

PRESSURE VESSEL DESIGN CODE REFERENCES

PWHT and stress relieving required

ASME VIII DIV /

MATERIAL INSPECTION (7.2.2.1)(7.2.1.3)

For fabrications

Radiography

Type of inspection CastingsMethods

Ultrasonic inspection

PO-110670-15-101-001-A01

CENTRIFUGAL PUMP (OH) 110670-15-101-001Inquiry No.:SAP No.:

UX-P-52A/B

SOURCE OF MATERIAL PROPERTIES

HORIZONTAL CENTRIFUGAL PUMPS Design

WHC

CASTING FACTORS USED IN DESIGN ( 5.3.4) (TABLE 3) :

PRL SHCChk'd: Appr'd:

2008-03-12Version 1.1


7.1) Flange dimensions and drilling shall be in accordance with ASME B16.57.2) Pumps shall have a continuous rising curve from rated point to shut-off. Shut-off head shall be within 110% and 120 115% of the head at ratedcapacity.7.3) Rated capacity shall be between 80% and 110% of BEP capacity of the offered pump.7.4) Motors to be sized for end-of-curve operation.7.5) All case and auxiliary connections to be welded construction, double braced terminating at the baseplate edge in a valved and flanged connectionrated per the pump discharge.7.6) A sealless pump per B73.3M and G01-S08 shall be considered as an alternate offering should the conventional mechancial seals of an API 610pump not be able to provide sealing of the process fluid.7.7) Pump to have Auto-Start Capability.

REMARKS

Magnetic particle inspection

Liquid penetrant inspection

Non-pressure retaining structural welding such as baseplates or supports

Postweld heat treatment

Postweld heat treatment of casing fabrication welds

Magnetic particle or liquid penetrant examination of the plate edges

Welder/operator qualification

WELDING AND REPAIRS (5.12.3)

Default per Table 10

ASME IX

ASME IX

AWS DI.I

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110670

Documents

Ux p 52ab Data Sheet r4 A