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UTILIZATION OF MULTIPLE HARMONICS OF WAVELENGTH MODULATION ABSORPTION SPECTROSCOPY FOR PRACTICAL GAS SENSING A DISSERTATION SUBMITTED TO THE DEPARTMENT OF MECHANICAL ENGINEERING AND THE COMMITTEE ON GRADUATE STUDIES OF STANFORD UNIVERSITY IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF DOCTOR OF PHILOSOPHY Kai Sun DEC 2013

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Page 1: UTILIZATION OF MULTIPLE HARMONICS OF WAVELENGTH …conventional direct absorption measurements, WMS has the advantage of 10-100 times better detection sensitivity, avoids the need

UTILIZATION OF MULTIPLE HARMONICS OF

WAVELENGTH MODULATION ABSORPTION

SPECTROSCOPY FOR PRACTICAL GAS SENSING

A DISSERTATION

SUBMITTED TO THE DEPARTMENT OF MECHANICAL ENGINEERING

AND THE COMMITTEE ON GRADUATE STUDIES

OF STANFORD UNIVERSITY

IN PARTIAL FULFILLMENT OF THE REQUIREMENTS

FOR THE DEGREE OF

DOCTOR OF PHILOSOPHY

Kai Sun

DEC 2013

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This dissertation is online at: http://purl.stanford.edu/rb361sv6972

© 2013 by Kai Sun. All Rights Reserved.

Re-distributed by Stanford University under license with the author.

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I certify that I have read this dissertation and that, in my opinion, it is fully adequatein scope and quality as a dissertation for the degree of Doctor of Philosophy.

Ronald Hanson, Primary Adviser

I certify that I have read this dissertation and that, in my opinion, it is fully adequatein scope and quality as a dissertation for the degree of Doctor of Philosophy.

Mark Cappelli

I certify that I have read this dissertation and that, in my opinion, it is fully adequatein scope and quality as a dissertation for the degree of Doctor of Philosophy.

Jay Jeffries

Approved for the Stanford University Committee on Graduate Studies.

Patricia J. Gumport, Vice Provost for Graduate Education

This signature page was generated electronically upon submission of this dissertation in electronic format. An original signed hard copy of the signature page is on file inUniversity Archives.

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Abstract

To meet more rigorous criteria for environmental-unfriendly emissions and to increase

energy efficiency, in-situ real-time sensors are needed to optimize the performance of

next-generation energy systems. The emergence of high-quality (narrow linewidth, fast

tuning capability) tunable diode lasers (TDLs) has enabled the use of wavelength

modulation spectroscopy (WMS) for harsh industrial applications. Compared to

conventional direct absorption measurements, WMS has the advantage of 10-100 times

better detection sensitivity, avoids the need to obtain a zero-absorption baseline, and

provides much better isolation from the beam steering, non-absorption transmission loss

(e.g., light scattering) or mechanical vibrations.

Many models have been developed to interpret the measured WMS signal into absolute

absorption. However, most of these models are limited to specific applications by a wide

variety of assumptions and approximation most of which deal with the simultaneous

intensity and wavelength modulation of injection-current-modulated diode lasers. In this

dissertation, two generalized approaches to analyze the WMS absorption signal were

developed that account for non-ideal simultaneous intensity modulation of laser output

when injection current variation is used for wavelength modulation. The first approach is

ideal for wavelength-fixed WMS (the laser mean wavelength is fixed) analysis and the

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second approach is ideal for wavelength-scanned (the laser mean wavelength is scanned)

WMS analysis, and both of them can be used for arbitrary modulation depth, or laser

architectures even when severe non-linear intensity modulation occurs simultaneously

with wavelength modulation. These new interpretations of WMS absorption signals

provide the potential for extended and improved use of WMS for practical gas sensing in

a much wider array of applications.

The first approach built on earlier work in our laboratory. The analysis of calibration-

free, 1f-normalized, WMS-2f absorption signals was extended to higher harmonics (for

example 3f, 4f…) using traditional Fourier analysis. The new approach and procedure

developed also accounts for non-ideal wavelength-tuning of the injection-current tuned

laser as well as etalon interference from the optical components in the laser line-of-sight

(LOS). This approach was validated using measurements of the CO transition of R (11)

in the 1st overtone band near 2.3µm in a laboratory cell at room temperature for a range

of CO mole fractions (0.21-2.8%) and pressures (5-20atm). For high-pressure gas

sensing, wavelength modulation spectroscopy with higher-order harmonic detection

(WMS-nf, n>2) was found to have less influence from the WMS background signals

when the selected modulation depth was near the optimal modulation depth for the

WMS-2f signal.

This WMS approach was then used for measurements in a pilot-scale entrained-flow coal

gasifier at the University of Utah. Even though the particulate scattering reduced the laser

transmission as much as 99.997%, and pressure broadening at the 18atm (~250psig)

operating pressure blended the absorption transitions, successful in-situ rapid-time-

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resolved 1f-normalized WMS-2f absorption measurements for gas temperature and H2O

mole fraction were made.

Based on lessons learned during the gasifier measurements at Utah and a desire to

eventually develop real-time sensors for long-term monitoring, a second approach for

WMS analysis was developed that differs from previous WMS analysis strategies in two

significant ways: (1) the measured laser intensity without absorption is used to simulate

the transmitted laser intensity with absorption and (2) digital lock-in and low-pass filter

software is used to expand both simulated and measured transmitted laser intensities into

harmonics of the modulation frequency, WMS-nf (n=1,2,3,…), avoiding the need for an

analytic model of intensity modulation or Fourier expansion of the simulated WMS

harmonics. The new method was demonstrated and validated with WMS of H2O dilute

in air (1atm, 296K, near 1392nm). WMS-nf harmonics for n=1 to 6 are extracted and the

simulations and measurements are found in good agreement for the entire WMS

lineshape.

This new analysis scheme was applied to monitor the synthesis gas output from an

engineering-scale transport reactor coal gasifier at the National Carbon Capture Center.

There the pressures ranged up to 15 atm (~220psig) and temperatures up to 650K.

Continuous monitoring of moisture level in the gasifier output with 2s time resolution

was performed by the TDL sensor for more than 500 hours, including the periods of

burner ignition, combustion heating with a propane flame, coal combustion, coal

gasification, and reactor shut-down via coal-feed termination.

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In addition, a novel and rapid approach to determine the collisional linewidth via the

WMS signals at different harmonics at the modulation frequency is presented. The peak

values of the WMS-nf absorption spectrum near the transition line center are used to infer

the absorption lineshape, which is exploited here to extract collision-broadening

halfwidth C from the ratio of WMS-4f/WMS-2f (or other even harmonics) signals

when the mean laser wavelength is tuned to line center. Measurement of the absorption

linewidth enables quantitative WMS measurements without the need for a collision-

broadening database. Alternatively, when collision-broadened spectral data are available,

a WMS-based pressure sensor can be realized, and a demonstration using the 4fpeak/2fpeak

ratio gives less than 0.7% difference for the pressure for cell measurements from 100 torr

to 753 torr.

These new WMS analysis schemes have been validated in near commercial environments

and illustrate the potential of their use to develop practical TDL sensors for a wide

variety of industrial applications.

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Acknowledgement

In my life time, I have been helped by numerous people. Some of them, I cannot even

remember their names or have never had a chance to know their names. However, it is

their help that gives me a positive attitude towards the world and humanity. And that’s

the main reason why I am motivated to help others, not matter if I know them or not.

Among all these people the help from some are particularly important to me. I sincerely

thank my advisor Prof. Ronald Hanson, who offers me the opportunity to study in such a

wonderful research group and university. In addition to learning the cutting-edge laser

absorption techniques from him, I gained the experience of managing a research group

and practicing high standards in my research. I also need to thank Dr. Jay Jeffries, for his

immense help for my research in all respects, some even beyond his responsibility. My

research work at Stanford would have been much harder without these help. I also would

like to thank Prof. Mark Cappelli for serving as member of my reading committee.

Wonderful suggestions have been given by him that improve the quality of this

dissertation. Last but not least, Prof. Chris Edwards and Prof. Adam Brandt’s attendance

in my PhD defense are greatly appreciated.

Also from the Stanford Hanson group, I would like to thank Dr. David Davidson for his

help in preparing and supporting the lab supply. And I should surely not forget my

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labmates, almost all of whom I have obtained generous help from. But in particular I’d

like to thank Ritobrata Sur, Greg Rieker, Wei Ren, Shengkai Wang, Matt Campbell, Sijie

Li, Chris Goldenstein, Brian Lam, Chris Strand, Zekai Hong, Jason Porter, Mitchell

Spearrin, Ian Schultz, Yangye Zhu and Ivo Stranic.

Indeed all will not be possible without the support from my family. I’d like to thank my

parents for their endless love and encouragements that make the person who I am today.

Finally but most importantly, I’d like to thank my wife Xing Chao, who graduated from

the Hanson group as well. For years, we share our insights on all different matters and

solve the difficulties in life as well as research. From these unforgettable experiences, we

have set the fundamentals of our love. I also want to thank our baby girl, Eileana Yueran

Sun. She was born in the Stanford Children’s Hospital 8 months ago. Although she has

yet to speak the language of ours, her beautiful eyes tell it all and always render me

intoxicated in the joy and encouragements by even just a simple glimpse.

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Table of Contents

Chapter 1 Introduction ................................................................................. 1

1.1 Background and Motivation .......................................................................................1

1.2 Overview of dissertation ............................................................................................4

Chapter 2 Laser absorption fundamentals ................................................. 9

2.1 Beer-Lambert law .......................................................................................................9

2.2 Scanned-wavelength direct-absorption (scanned- DA) .........................................12

2.3 Wavelength modulation spectroscopy (WMS) ........................................................15

Chapter 3 Generalized 1f-normalized WMS-nf model using Fourier

analysis considering non-ideal diode laser performance ......................... 19

3.0 Motivation ................................................................................................................19

3.1 WMS-nf model ........................................................................................................21

3.2 Laser wavelength modulation characterization and optical system intensity

modulation characterization ...........................................................................................26

3.2.1 Laser wavelength modulation characterization ............................................................. 26

3.2.2 Optical system intensity modulation ............................................................................. 27

3.3 WMS mathematical and physical meanings and 1f-normalization strategy ............29

3.4 WMS-nf model validation by high pressure CO WMS spectra measurements .......33

3.4.1 WMS-nf model validation ............................................................................................. 33

3.4.2 High pressure CO sensor design based on WMS-nf detection..................................... 35

3.5 Advantages of using higher harmonics ....................................................................38

3.5.1 Advantage of WMS-nf (n>2) in reducing the background signal drift ........................ 38

3.5.2 Advantage of WMS-nf (n>2) in reducing the interference from neighbors ................. 44

Chapter 4 H2O absorption sensor using fixed-wavelength WMS in a

pilot-scale high pressure entrained-flow coal gasifier .............................. 47

4.0 Motivation ................................................................................................................47

4.1 Gasifier facility .........................................................................................................49

4.1.1 Entrained-Flow Gasifier and Sampling Locations ....................................................... 50

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4.1.2 System Operation ......................................................................................................... 52

4.2 H2O absorption sensor design ..................................................................................54

4.3 Laser absorption sensor setup and alignment ...........................................................57

4.4 Results and discussion ..............................................................................................59

4.4.1 Reactor measurements .................................................................................................. 59

4.4.2 Gasifier product syngas-stream measurements ............................................................. 64

4.4.3 Comparison between WMS-2f and 4f in high pressure and noisy environment........... 65

Chapter 5 Novel Strategy for calibration-free wavelength-scanned

WMS analysis .............................................................................................. 69

5.0 Motivation ................................................................................................................69

5.1 Overview of a WMS absorption experiment/simulation ........................................71

5.1.1 Transmitted intensity measurement: ............................................................................. 72

5.1.2 Intensity and wavelength modulation characterization ................................................. 73

5.1.3 Simulated transmitted laser intensity: ........................................................................... 74

5.1.4 Lock-in analysis ............................................................................................................ 75

5.1.5 Normalization to account for non-absorption losses ..................................................... 76

5.2 Example analysis of WMS absorption detection of H2O .........................................77

5.2.1 Transmitted intensity measurement for WMS detection of H2O .................................. 77

5.2.2 Laser characterization for WMS detection of H2O ....................................................... 78

5.2.3 Simulated transmitted laser intensity for WMS detection of H2O ............................... 79

5.2.4 Lock-in analysis for WMS detection of H2O ............................................................... 83

5.2.5 Issues for normalization by WMS-1fm .......................................................................... 85

6.2.6 Normalization to account for non-absorption transmission losses: .............................. 88

5.3 Comparison with Fourier analysis of WMS ............................................................89

Chapter 6 H2O absorption sensor using Calibration-free wavelength-

scanned WMS fitting strategy in an engineering-scale high pressure

fluidized coal gasifier .................................................................................. 91

6.0 Motivation ................................................................................................................91

6.1 Laboratory Validation Experiment...........................................................................92

6.2 Gasifier facility and measurement setup ..................................................................96

6.3 Measurement results .................................................................................................98

Chapter 7 Absorption lineshape from ratios of different WMS

harmonic signals ........................................................................................ 105

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7.0 Motivation ..............................................................................................................105

7.1 WMS fundamentals and derivation .......................................................................108

7.2 An example case and laboratory demonstration ....................................................109

7.3 Pressure sensor developed using the 4fpeak/2fpeak ratio ...........................................114

Chapter 8 Summaries and future plans .................................................. 117

8.1 Summaries ..............................................................................................................117

8.1.1 A generalized 1f-normalized WMS-nf method using Fourier Analysis ...................... 117

8.1.2 Demonstration of the 1f-normalized WMS-2f strategy in a pilot-scale entrained-flow

high pressure coal gasifier ................................................................................................... 118

8.1.3 A novel strategy for WMS absorption analysis .......................................................... 119

8.1.4 Demonstration of the fitting strategy for wavelength-scanned WMS in an engineering-

scale fluidized-bed high pressure coal gasifier .................................................................... 120

8.1.5 Absorption lineshape from ratios of different WMS harmonic signals ...................... 121

8.2 Future plans ............................................................................................................122

8.2.1 Other species measurements in the fluidized-bed coal gasifier in NCCC .................. 122

8.2.2 Integrate the cavity enhanced techniques with WMS ................................................. 123

8.2.3 Species time-history measurements in shock tubes using CET/WMS ....................... 123

Appendix ..................................................................................................... 125

A.1 Laboratory measured spectroscopy parameters ....................................................125

A.2 Derivation for Eqn (7.4) ........................................................................................129

Reference .................................................................................................... 133

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List of Tables

Table 4.1 Gasifier specifications. ......................................................................................51

Table 4.2 Selected transitions for temperature and gas concentration sensors at different

locations of the coal-gasifier (* more than one transitions with similar E" in the selected

wavelength region, which form one apparent peak feature at high pressure, **details of

CO2 and CO work were present where else [70]) ..............................................................55

Table 5.1 Measured spectroscopic parameters for probed H2O transition near 7185.60

cm-1

and its neighbor near 7185.39cm-1

at 296K.. .............................................................81

Table 6.1 Laboratory measured spectroscopic parameters (linestrength, collisonal

broadening coefficients and their temperature dependence exponents) at 296K for the

target transition ..................................................................................................................93

Table 6.2 Typical conditions at the measurement location (the gas mixture is balanced by

N2) ......................................................................................................................................96

Table A.1 Comparison between the measured linestrength and those recorded in

HITEMP 2010 database for studied transitions (Tref = 296K) .........................................125

Table A.2 Measured H2O- H2O collision-broadening coefficients and those recorded in

HITEMP 2010 database for studied transitions (Tref = 296K) .........................................126

Table A.3 Measured H2O-CO2 collision-broadening coefficients for studied transitions

(Tref = 296K) ....................................................................................................................126

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Table A.4 Measured H2O-CO collision-broadening coefficients for studied transitions

(Tref = 296K) ....................................................................................................................127

Table A.5 Measured H2O-H2 collision-broadening coefficients for studied transitions

(Tref = 296K) ....................................................................................................................127

Table A.6 Measured H2O-CO2 pressure shifting coefficients for studied transitions (Tref =

296K) ...............................................................................................................................128

Table A.7 Measured H2O-CO pressure shifting coefficients for studied transitions (Tref =

296K) ...............................................................................................................................128

Table A.8 Measured H2O-H2 pressure shifting coefficients for studied transitions (Tref =

296K) ...............................................................................................................................128

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List of Illustrations

Figure 2.1 Cartoon schematic of the attenuation of laser transmission by absorption by

the gas along laser line-of-sight. ........................................................................................10

Figure 2.2 Left: measured transmitted laser intensity and the fitted zero-absorption

baseline. Right: the processed absorption(the grey area under the measured absorption

curve is the integrated absorbance area). ...........................................................................13

Figure 2.3 Left: Absorption spectrum of two transitions with distinct temperature

dependence. Right: The ratio of the linestrength of these two transitions with temperature.14

Figure 2.4 Schematic of a typical fixed-wavelength WMS measurement with two TDLs

for temperature measurements and the frequency spectrum of the received time-domain

signals after fast Fourier transform (FFT) .........................................................................16

Figure 3.1 Example of laser wavelength response to the injection-current modulation.

The blue circles are the relative frequency measured by a solid etalon of 0.02cm-1

FSR.

The measured modulation depth is 0.101cm-1

and initial phase of the wavelength

modulation is -2.1363 radian. ............................................................................................26

Figure 3.2 Transmission of a thin cavity built by two parallel surfaces (cavity length:

2mm, surface reflectivity: 2%) ..........................................................................................27

Figure 3.3 Upper: The simulated I0 and It in the WMS measurement and the sine fit to It

at 1f frequency. Bottom: the residual between I0 and It .....................................................30

Figure 3.4 The residual in figure 3-3 and its sine fit at 2f frequency ................................31

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Figure 3.5 Experimental setup for high pressure CO gas sensing. ...................................34

Figure 3.6 Measured (square, red) and simulated (solid line, black) 1f-normalized WMS-

2f, 3f and 4f lineshape signals at different pressures. Gas mixture: 1.59% CO in N2; T =

296 K; optical pathlength L = 100.5 cm. ...........................................................................36

Figure 3.7 Measured CO mole fractions by 1f-normalized WMS-nf technique and

comparison with calibrated CO mole fractions (dashed line), bath gas: N2; T = 296K;

optical pathlength L = 100.5cm. ........................................................................................38

Figure 3.8 Measured 2f background magnitude versus time, normalized by the laser

intensity. (Measured with a 2.3µm Nanoplus TDL, traveling through an evacuated,

17.3cm cell with wedged windows. Modulation depth = 1.52cm-1

, modulation frequency

= 1kHz. No external intervention presented during measurement, conducted at Stanford

in 2011) ..............................................................................................................................39

Figure 3.9 Measured 1f-normalized WMS-2f and 4f signals as well as their background

signals. (0.21% CO in N2, P = 10atm, T = 296K, L = 100.5cm; a = 1.52cm-1

, f = 1kHz)40

Figure 3.10 Measured ratio of 1f-normalized WMS-nf signal to its 1f-normalized

background signal. ( a =1.52cm-1

, f =1kHz, T =296K, L =100.5cm) ..............................41

Figure 3.11 Measured ratios of 1f-normalized WMS-nf signal to the drift magnitude of

its 1f-normalized background signal. ( a =1.52cm-1

, f =1kHz, T =296K, L =100.5cm) 42

Figure 3.12 simulated WMS-nf background signals with the cavity length from 0.498mm

to 0.502mm for a modulation depth of 1.5cm-1

and a reflectivity of 4.3% .......................43

Figure 3.13 Background-drift induced WMS-nf detection limits at different pressures.

(CO in N2, T = 296K, L = 100.5cm; a = 1.52cm-1

, f = 1kHz) .........................................44

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Figure 3.14 Simulated kH for targeted transition near 4300.7cm-1 at 20atm ( a =1.52cm-

1, f =1 kHz, 0.21% CO in N2, T =296K, L =100.5cm) ...................................................45

Figure 4.1 University of Utah Gasification Research Facility. .........................................49

Figure 4.2 Schematic of entrained-flow gasification research facility. ............................50

Figure 4.3 Schematic to the pilot-scale, entrained-flow, coal-gasifier at University of

Utah ....................................................................................................................................52

Figure 4.4 Schematic to measurement locations at University of Utah: (1) the reactor-

core, (2) pre-quench, (3) post-quench, (4) after clean-up ..................................................53

Figure 4.5 Absorption linestrengths of H2O, CO2 and CO at 296 K from HITEMP 2010

database. .............................................................................................................................56

Figure 4.6 Simulations of the 1f-normalized WMS-2f peak magnitude ratio of the

7185.6cm-1

transition to the 6806.0cm-1

transition versus temperature at different

pressures and absorber concentrations (H2O). ...................................................................57

Figure 4.7 Schematic of the experiment setup in the control room and optical alignment

from the control room to the gasifier rig. ...........................................................................58

Figure 4.8 Photos of the connection of the long PM fiber and BNC cables from the

control room to the gasifier rig: (a) Fiber and BNC cables output from the control room,

(b) Aligned from the building of the control room to the gasifier, (c) connect the PM fiber

to a lens collimator mounted on the flange at location 2, (d) connect the BNC cable to the

detector mounted on the opposite flange ...........................................................................59

Figure 4.9 Measured optical emission from the combusting liquid or coal and light

transmission in the reactor core as the gasifier was pressurized (low-pressure fuel

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isopropyl alcohol switching to a pulverized coal slurry at 4.4atm). Measurements used

the optical filter and InGaAs detector described in the text...............................................60

Figure 4.10 Measured and simulated 1f-normalized WMS-2f absorption spectra of

7185cm-1

transition (left) and 6806.0cm-1

transition (right) in the reactor core (27% H2O

in syngas flow, P=11.2atm, T=1510K, L=12.5cm, transmission loss: 99.997%). ............62

Figure 4.11 Temperature in reactor core determined by laser absorption (~1s time

resolution) and by thermocouples in the walls. .................................................................63

Figure 4.12 Temperature determined by laser absorption in the pre-quench location with

a ~1s time resolution (data shown for four reactor pressures). Note unstable T observed

at 15atm caused by fluctuations in oxygen supply. ...........................................................64

Figure 4.13 Measured gas temperature and H2O mole fraction by the TDL sensors with a

~2.5s time resolution and thermocouple temperatures in the gasifier product-syngas

stream .................................................................................................................................65

Figure 4.14 Measured and simulated 1f-normalized WMS-2f and 4f spectra of 7185.6

cm-1

transition in the reactor core. (a) Measured WMS signal with the background signal

measured with N2 in the gasifier subtracted; (b) measured WMS signal with the

background signal measured in the laboratory prior to the gasifier experiments subtracted.

(25% H2O in syngas flow, P=18atm, T=1620K, L=12.5 cm, transmission loss: 99.99%,

a=0.96 cm-1

, f=10kHz) .......................................................................................................66

Figure 5.1 Measurement step: Determine measured transmitted intensity versus time

with absorber M

It(t) and without absorber M

I0(t). ..............................................................73

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Figure 5.2 Wavelength characterization versus time ( )t and intensity versus time M

I0(t)

of a wavelength-scanned, wavelength-modulated laser including wavelength-dependent

transmission along the measurement path without absorption. .........................................74

Figure 5.3 Simulation of transmission intensity versus time of a wavelength-scanned

wavelength-modulated laser through a simulated absorption spectrum. ...........................75

Figure 5.4 Use of a digital lock-in and low-pass filter to expand the time series of

measured or simulated laser intensity into the WMS-nfm harmonic signals. ....................76

Figure 5.5 Schematic of the experimental setup for measuring the transmitted laser

intensity versus time for WMS detection of H2O in a gas cell. .........................................78

Figure 5.6 Measured laser intensity versus time in the absence of the absorber (scan rate

= 25Hz, scan amplitude = 2V, modulation frequency = 10 kHz, modulation amplitude =

0.1V). .................................................................................................................................79

Figure 5.7 Measured frequency response to the laser injection-current tuning and its best

fit (same modulation configuration as Figure 5.6).............................................................80

Figure 5.8 Simulated absorbance versus frequency for H2O transition near 7185.6cm-1

and its neighbor at 7185.39cm-1

(0.75% H2O in air ,P = 1 atm, T = 296 K, L = 100.5 cm).81

Figure 5.9 Simulated absorbance versus time ( ( ))t for the H2O transition near

7185.6cm-1

(for the absorbance versus wavelength shown in Figure 5.8). Note constant

peak values between 0.021 and 0.0225s are real (not detector saturation) as the

modulation is fast compared to the scan rate. ....................................................................82

Figure 5.10 Simulated transmitted laser intensity versus time ( )s

tI t for a single scan of

the modulated laser over the absorption feature (For the laser intensity in Figure 5.6 and

the absorbance versus time in Figure 5.9). ........................................................................83

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Figure 5.11 Measured and simulated WMS-nfm spectra for H2O transition near 7185.6

cm-1

. (0.75% H2O in air, T = 296 K, P = 1atm, L = 100.5 cm, a = 0.081 cm-1

, fm = 10

kHz, optical depth = 0.101). Note the amplitude difference was produced by attenuating

the measurement laser intensity to mimic the influence of non-absorption losses. ...........85

Figure 5.12 Simulated 1fm spectra for H2O transition near 7185.6 cm-1

at optical depths

0.01, 0.1, and 1.0 at 1 atm with a modulation index of 1.8 (the laser characterization is the

same as Figure 5.6 and Figure 5.7; note the modulation index is 1.8, and the line center

includes pressure shift in 1 atm air). ..................................................................................86

Figure 5.13 Measured and simulated 1fm-normalized WMS-nfm spectra for H2O

transition near 7185.6 cm-1

. (same condition as Figure 5.11, optical depth = 0.101). .......89

Figure 5.14 Comparison of the 1fm-normalized WMS-nfm spectra using different

absorption analysis approaches for H2O transition near 7185.6 cm-1

. (same condition as

Figure 5.13) ........................................................................................................................90

Figure 6.1 Simulated absorption spectrum for H2O molecule at typical gasifier conditions93

Figure 6.2 Laboratory measurement setup for validation of the wavelength-scanned

WMS strategy for high pressure gas sensing .....................................................................94

Figure 6.3 Measured WMS-2f/1f spectra using different modulation depths and the best

fit results (best fit parameters: for a = 0.4cm-1

, xH2O = 0.0953% ,c =0.823 cm

-1, for a =

0.6cm-1

, xH2O = 0.0947% ,c =0.820 cm

-1, for a = 0.8cm

-1, xH2O = 0.0961% ,

c =0.802

cm-1

) ..................................................................................................................................95

Figure 6.4 Best-fit results for the C (left panel) and integrated absorbance and mole

fraction (right panel) at different pressures. (T = 296K, L = 100.5cm) .............................96

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Figure 6.5 Location of the TDL sensor in the syngas process piping 30 meters

downstream of the exit of the PCD. Note the lasers and supporting electronics were

remotely located in the instrumentation shelter. ................................................................97

Figure 6.6 Schematic (left) and photo (right upper) of the sensor installation showing the

mounting rail hanging on the syngas pipe with redundant actuated shut-off valves,

redundant window pairs, temperature and pressure alarm for window failure, and the

TDL transmitter and receiver housings. The TDL electronics in the shelter are shown in

the right bottom panel. .......................................................................................................97

Figure 6.7 In situ measurements of exhaust gas moisture during reactor start-up

including ignition of the propane burner, switch to coal combustion with pulsed coal

feed, transition to gasification, and reactor shutdown when the coal input was terminated.

The pressure trace was provided by NCCC. The region surrounded by the red dashed

rectangle is shown in Figure 6.9. .......................................................................................99

Figure 6.8 Measured (dashed line) WMS-2f/1f absorption spectra and the best-fit results

(solid lines) at different gasifier operation conditions (black: heating using the

propane/air flame, blue: coal combustion, red: coal gasification). fs = 25Hz, f = 10kHz, a

= 0.78cm-1

. Pressure and temperature data were provided by NCCC. ............................100

Figure 6.9 Left panel: TDL monitored moisture mole fraction from hour 42 to hour 43

and the reactor temperature measured by the thermocouple; Right panel: measured WMS

2f/1f absorption spectra at point 1(the lowest moisture mole fraction in a single pulse)

and at point 2 (the highest moisture mole fraction in a single pulse) ..............................101

Figure 6.10 TDL measured transition collisional width and its comparison to the

expected values. ...............................................................................................................102

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Figure 6.11 TDL recorded moisture content in the syngas without people attendance for

a duration of more than 400 hours. ..................................................................................103

Figure 6.12 Correlations of the TDL measured moisture content in the syngas product

flow to the reactor temperature measured by the thermocouple (left) and to the coal-

dispense vessel pressure (right) .......................................................................................104

Figure 7.1 Simulations of normalized WMS-nf spectra peak magnitudes versus C for

the H2O transition near 7185.6 cm-1

. The nf-harmonic signals were normalized by the DC

component of the incident laser power (0f) (T = 296 K, P = 1 atm, L = 100.5 cm, a =

0.081 cm-1

, f = 10 kHz) ....................................................................................................107

Figure 7.2 The simulated ratio WMS-4fpeak/WMS-2fpeak as a function of C for

different absorber mole fraction, pressure and pathlength conditions ( T = 296 K, a =

0.081 cm-1

, f = 10 kHz, =7185.59 cm-1

). ......................................................................110

Figure 7.3 Measured WMS-4fpeak/WMS-2fpeak with pressures (0.75% H2O in air, L =

100.5 cm, a = 0.081 cm-1

, f = 10 kHz) .............................................................................111

Figure 7.4 Measured C using WMS-4fpeak/WMS-2fpeak ratio with the comparison to

calculated C ad s function of pressure (0.75% H2O in air, L = 100.5 cm, a = 0.081 cm-

1, f = 10 kHz, =7185.59 cm

-1) .......................................................................................112

Figure 7.5 H2O mole fraction determined from WMS-2fpeak using C from the ratio of

WMS-4fpeak/WMS-2fpeak (0.75% H2O in air, L = 100.5 cm, a = 0.081 cm-1

, f = 10 kHz,

=7185.59 cm-1

) .................................................................................................................112

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Figure 7.6 The WMS-4fpeak/WMS-2fpeak ratio as a function of C computed for peak

absorbance ranging from 0.2 to 1, corresponding to a pathlength increase from 50-250cm

(a = 0.081 cm-1

, f = 10 kHz, =7185.59 cm-1

) ................................................................113

Figure 7.7 measured gas total pressure using WMS-4fpeak/WMS-2fpeak ratio and its

comparison to the baratron result( 0.75% H2O in air, L = 100.5 cm,T = 296K, a = 0.081

cm-1

, f= 10 kHz, =7185.59 cm-1

) ..................................................................................115

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Chapter 1 Introduction

1.1 Background and Motivation

Tunable diode laser absorption spectroscopy (TDLAS) is an established method for in-

situ, non-intrusive, monitoring of gas composition, temperature, pressure and velocity [1-

15]. With the emergence of reliable, room temperature, narrow-linewidth, wavelength-

tunable diode lasers, such absorption sensors have transitioned in the past two decades

from laboratory sensors [16-20] into practical devices for industrial facilities [21-32].

Wavelength modulation spectroscopy (WMS) and direct absorption (DA) are the two

most common methods for TDLAS sensing.

In DA [33-38], the laser wavelength is typically scanned across an isolated transition and

the non-absorbing transmitted intensity (often called the baseline intensity) is determined

by extrapolating the laser intensity from the non-absorbing regions at the extremes of the

scan to the region with absorption to account for laser intensity variation with

wavelength. This baseline (incident) intensity and the transmitted intensity are combined

with the Beer-Lambert relation to determine the transition lineshape and the integrated

absorbance. For homogeneous gases the interpretation of DA data is quite

straightforward, as the integrated absorbance depends only on the line strength of the

transition, temperature, pressure, absorber mole fraction, and pathlength. DA is the

method of choice for systems with isolated transitions of sufficient strength (i.e., high

signal-to-noise (SNR) measurements of the absorption attenuation of the transmitted

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intensity) and a transition linewidth small enough to allow the laser to be wavelength

scanned on/off the absorption transition.

By contrast, the WMS method is advantageous for applications with small absorbance,

high pressure or for absorbers with closely spaced transitions, which are blended in the

wings precluding measurement of a zero-absorption baseline. In WMS, the laser

wavelength is modulated at frequency f and signals are detected at the harmonics nf,

isolating the signal from low-frequency noise [39-42]. The majority of WMS applications

involve the detection of trace quantities of the target species with very small absorption

signal. Except for the first harmonic, the WMS signals are ideally detected against a zero

or near-zero background, while DA is detected as the difference between transmitted

intensity with and without absorption. Thus, the WMS SNR is improved compared to

DA by the ability to detect a small signal against a near-zero background at detection

frequencies well above low-frequency intensity noise. In addition, detection of the

transmitted intensity synchronously with modulation also provides WMS immunity from

optical emission from the measurement volume (although for highly luminous

applications care must be taken to insure the detector is not saturated).

The WMS signals at all of the harmonics are proportional to laser intensity, and the WMS

signal at 1f is dominated by the intensity modulation from injection-current modulated

TDLs for optically thin measurements. Thus normalizing the WMS-nf signals by the

WMS-1f signal can account for variations in laser intensity, including non-absorption

losses such as light scattering or beam steering [43-51]. This normalization enables

quantitative WMS absorption measurements without determining a zero-absorption

baseline [47, 48], making wavelength-scanned, 1f-normalized WMS-nf an attractive

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strategy for absorption measurements in harsh (i.e. high-pressure, high-opacity, high-

emission, high-temperature) environments, especially where the laser cannot be tuned to

a zero-absorption wavelength [32, 47, 48, 52].

In this dissertation, two generalized approaches to analyze the WMS absorption signal

were developed that accounts for non-ideal simultaneous intensity modulation of TDL

output when injection current variation is used for wavelength modulation. The first

approach built on earlier work in our laboratory. The analysis of calibration-free, 1f-

normalized, WMS-2f absorption signals was extended to higher harmonics (for example

3f, 4f…) using traditional Fourier analysis. The second approach differs from previous

WMS analysis strategies in two significant ways: (1) the measured laser intensity

without absorption is used to simulate the transmitted laser intensity with absorption and

(2) digital lock-in and low-pass filter software is used to expand both simulated and

measured transmitted laser intensities into harmonics of the modulation frequency,

WMS-nf (n=1,2,3,…), avoiding the need for an analytic model of intensity modulation or

Fourier expansion of the simulated WMS harmonics. The first approach is ideal for

wavelength-fixed WMS and the second approach is ideal for wavelength-scanned WMS,

and both of them can be used for arbitrary modulation depth, or laser architectures even

when severe non-linear intensity modulation occurs simultaneously with wavelength

modulation. These new methods of determining the WMS background signals can be

applied to the entire line-of-sight optical path (previous methods accounted for

background signals resulting from intensity variation of the laser source only).

The second approach provides WMS background signals for scanned WMS over the

entire absorption lineshape (previous methods were valid only at line center) and for all

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harmonics of the modulation frequency. Exploiting the simultaneous analysis of all

harmonics of the WMS signal, this research includes evaluation of the use of higher

harmonics (i.e. 3f, 4f) of the WMS signal. Sensors using these new analysis methods for

WMS were used to monitor H2O and temperature in the syngas products of coal

gasification. These sensors were evaluated for practical use in a pilot-scale entrained-

flow coal gasifier at University of Utah and in an engineering-scale fluidized-bed coal

gasifier at National Carbon Capture Center in Alabama. These applications illustrate the

use of the new WMS analysis scheme in extremely harsh environments where more than

99.99% of the laser intensity was scattered by the particulate [47,52].

Although wavelength modulation may also be applied to other laser-based diagnostics,

like laser-induced florescence (LIF), there are several complications involved in the

extension of LIF to WMS detection. Small LIF signals are shot-noise limited by the low

number of fluorescent photons collected, and thus, the use of other harmonics to

normalize the signal to account for laser power fluctuations can only be done when the

LIF signal is large. When the LIF signal is large, the detection of the signal in the time

domain provides quite satisfactory noise rejection and the complications of frequency

domain detection would be of limited value. The systems are also limited to modulation

frequencies that are slow compared to the fluorescent lifetime. Thus, it is not clear that

there is a significant advantage of using wavelength modulation for LIF and it will not be

further discussed in this dissertation.

1.2 Overview of dissertation

This dissertation is arranged into chapters to describe the technical work.

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Chapter 2: An overview of fundamental spectroscopy concentrating on the direct

absorption technique and wavelength modulation spectroscopy is provided.

Chapter 3: A general method based on Fourier analysis for 1f-normalized

wavelength modulation absorption spectroscopy with nf detection (i.e., WMS-nf)

is presented that considers the performance of injection-current tunable diode

lasers (TDLs) including reflective interference induced by other optical

components in the line-of-sight (LOS). The optimization of sensitive detection of

optical absorption by species with structured spectra at elevated pressures is

explored using this analysis method. Advantages of using higher harmonics (i.e.

4f) are discussed and demonstrated.

Chapter 4: The analysis scheme in chapter 3 is demonstrated with a H2O

absorption sensor in a pilot-scale entrained-flow slagging high pressure coal

gasifier, located at Unviersity of Utah. The temperature-scanned WMS absorption

spectra of H2O transitions were measured at the gasifier reactor core, an extremly

harsh environment with more than 99.99% transmission loss, intense optical

emissions from hot particulate, high pressures up to 250psig (18atm) and high

tempratures up to 1800K. Quantitative monitoring of gas temperature and H2O

mole fraction in the gasifier product flow are presented. This work was the 1st

demonstration of laser absorption measurements in a pilot-scale high-pressure

coal gasifier.

Chapter 5: A novel strategy for quantitative analysis of scanned-wavelength

WMS using injection-current-tuned diode lasers is presented. The scheme is

applicable for arbitrary species, gas pressure, temperature, modulation depth and

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harmonic order of the transmitted intensity. Instead of simulating the WMS

sbsorption signal via Fourier analysis, the method simulates the transmitted laser

intensity after absorption. The simulated laser transmission signal is then filtered

by the same digital lockin filter and lowpass finite-impulse-response (FIR) filter

to extract the nf components (WMS-nf) used to filter the experimental WMS

signals.

Chapter 6: The data analysis scheme of Chpater 5 was demonstrated with a real-

time, laser absorption sensor for continuous monitoring of the moisture content in

the product stream of an engineering-scale fluidized-bed high-pressure coal

gasifier. The scanned-wavelength wavelength modulation spectroscopy with 2nd

harmonic detection (WMS-2f) was used to determine the absorption magnitude. A

fitting strategy was developed to simultaneously determine the moisture mole

fraction and the collision-broadening halfwidth ( C ) of the transition from the

measured 2f/1f spectrum at pressures up to 15 atm. The scheme was analogous to

the fitting strategy for scanned-wavelength direct absorption measurement for an

isolated transition at low pressures. This strategy was validated in the lab

environment and then demonstrated in a campaign test in the US National Carbon

Capture Center. To demonstrate the sensor capability for long duration use, the

sensor was operated unattended from more than 500 hours and the moisture was

continuously monitored.

Chapter 7: A rapid approach to infer the transition collision-broadening

halfwidth from the ratio of WMS signals at different harmonics of the modulation

frequency was demonstrated. It is exploited here to extract collision-broadened

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absorption lineshape from the WMS-4fpeak/WMS-2fpeak ratio (or other even

harmonics) signals when the mean laser wavelength is tuned to line center. Rapid

inference of the C enables quantitative calibration-free WMS measurements

without the need for a collision-broadening coefficient database. Alternatively,

when collision broadening spectral data are available, a WMS-based pressure

sensor can be realized and a demonstration using the ratio of WMS-4fpeak/WMS-

2fpeak for cell measurements from 100 torr to 753 torr was shown to yield the

pressure to better than 1%.

Chapter 8: The major contributions of the dissertation are summarized and

planned future work is discussed.

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Chapter 2 Laser Absorption Fundamentals

Before developing new schemes to analyze WMS absorption data, the basic fundamentals

of laser absorption are discussed to define terms and units.

2.1 Beer-Lambert law

As a monochromatic laser beam travels through a gas media, laser photons can be

absorbed by gas molecules when the laser wavelength is tuned to resonance with

absorption transitions. This absorption excites the molecule from a low energy quantum

level to a higher energy level as illustrated in the cartoon of Figure 2.1. The transmitted

intensity of the laser light is related to the gas properties through the Beer-Lambert law

(for a uniform flow):

0

( ) exp ( )tIS T P x L

I

(2.1)

where is the fractional light transmission, the laser frequency (note that laser

wavelength and laser frequency ν are related λ1/ and the typical units for λ are nm

(or µm) while the units for are wavenumbers (cm-1

), 0I and tI are the incident and

transmitted laser intensities, S the linestrength, the lineshape function of the

absorption transition, T and P the gas temperature and pressure, x the mole fraction of

the gas species and L the optical pathlength.

The lineshape function at wavelength [cm-1

] is most often approximated by a Voigt

lineshape [53], which is a convolution of the Gaussian and Lorentzian lineshapes:

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( ) ( ) ( )V D Cu u du

(2.2)

Figure 2.1 Cartoon schematic of the attenuation of laser transmission by absorption by

the gas along laser line-of-sight.

The Doppler lineshape function D has a Gaussian form:

2

02 ln 2( ) exp 4ln 2D

D D

(2.3)

where 0 [cm-1

] is the transition line center and D [cm-1

] is the Doppler full-width at

half maximum (FWHM) and is given by:

7

07.1623 10D

T

M (2.4)

where M [g/mol] is the molecular weight of the absorber.

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The Lorentzian lineshape is expressed as:

2

2

0

1

2( )

2

CC

C

(2.5)

where C is the collision-broadening halfwidth of the transition (FWHM). In the limit

of binary collisions the width is proportional to pressure at constant temperature, and for

a multi-component gas mixture, C can be obtained by summing the contributions from

all components:

2 ( )C j j

j

P x T (2.6)

where jx is the mole faction of species j and j is the broadening coefficient due to

collisions with the jth

species. The relationship between j and T can be described as:

296 296( )

j

j

n

K

j TT

(2.7)

where jn is the temperature exponent of the collision-broadening coefficient.

Tunable diode lasers (TDLs) are a convenient source for absorption sensors, as these

devices are relatively inexpensive, rugged, electrically efficient, and in the near infrared

(NIR) well developed by the telecommunications industry. The TDL wavelength can be

tuned by adjusting the injection current and or the laser temperature. This facile

wavelength tuning has led to the development of two commonly employed TDL

absorption measurement techniques: (1) scanned-wavelength direct absorption (DA) and

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(2) wavelength modulation spectroscopy with second harmonic detection (WMS-2f).

Both strategies have attractive properties for real-time gas sensing and are discussed in

the following two sections.

2.2 Scanned-wavelength direct-absorption (scanned- DA)

The Beer-Lambert law in Eqn (2.1) can be rewritten in terms of absorbance at the laser

frequency :

0

ln ( ) ( )tv v

v

Ik L S T P x L

I

(2.8)

where the absorption coefficient, vk ( ) ( )S T P x . Scanned wavelength direct

absorption can take advantage of the defined normalization of the lineshape ( ) 1v dv

, and the integrated absorbance can be expressed as:

( )i v iA dv S T P x L

(2.9)

The scanned- direct absorption measurement varies the laser wavelength over a range

that captures an entire transition feature. The zero-absorption baseline is fitted by the

zero-absorption portion of the scan to obtain 0I as illustrated in Figure 2.2 . The

integrated absorbance is then calculated by Eqn. (2.8) and (2.9), as shown in Figure 2.2.

The integrated absorbance from scanned-λ DA has a significant advantage: the integrated

absorption is free from detailed knowledge of the lineshape including collision

broadening (also called pressure broadening). However, the laser wavelength must be

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scanned across the entire feature to extract 0I . Increasing pressure eventually overlaps or

blends absorption from neighboring features. Thus the pressure range of this DA

advantage is limited by the pressure broadening.

Figure 2.2 Left: measured transmitted laser intensity and the fitted zero-absorption

baseline. Right: the processed absorption (the grey area under the measured absorption

curve is the integrated absorbance).

Scanned-λ DA can be used to monitor temperature by taking the ratio R of the integrated

absorbance from two absorption transitions with linestrengths with different temperature

dependence as given (also see in Figure 2.3):

2 2 2

1 1 1

( ) ( )( )

( ) ( )

A S T P x L S TR T

A S T P x L S T

(2.10)

where the temperature dependence of the linestrength is explicitly given as:

1

0

00

0

"

000 exp1exp1

11exp

)(

)()()(

kT

hcv

kT

hcv

TTk

hcE

T

T

TQ

TQTSTS

(2.11)

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where ( )Q T is the partition function of the absorbing molecule; h [J·S], c [cm/s] and k

[J/K]are Planck’s constant, speed of light in vacuum and the Boltzmann constant,

respectively; "

1E and "

2E are the lower state energies [cm-1

] of the two selected absorption

transitions; 0T [K] is the reference temperature of the spectral database, normally 296 K.

The temperature sensitivity of a two-line absorption sensor is proportional to the

difference in the E" of the selected pair of transitions. In later discussions of temperature

sensor design and sensitivity, the two lines will be denoted as high E" line and low E"

line.

Figure 2.3 Left: Absorption spectrum of two transitions with distinct temperature

dependence. Right: The ratio of the linestrength of these two transitions with temperature.

The temperature is given by spectral data and the ratio R by:

2 0

01 0

" "

2 1

" "

2 1ln ln

hck

S T hckTS T

E ET

R E E

(2.12)

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Once the temperature is measured, the mole fraction of the absorption species can be

determined by the integrated absorbance of either line. One drawback of scanned- DA is

the need to determine the zero-absorption baseline (Io), which can be a challenge to

determine in high-pressure environments such as the coal gasifier. Efficient gasifiers

operate at elevated pressures [54], where the collision broadening of the absorption

transition can blend the target transition with its neighbors, and there is no region of zero-

absorption baseline within the wavelength scan range of a typical diode laser. In

addition, there can be significant attenuation of the laser intensity due to scattering by

particulate in the synthesis gas.

2.3 Wavelength modulation spectroscopy (WMS)

There is a long history of using wavelength modulation spectroscopy (WMS) for low-

noise measurements of small values of absorbance. However, here other advantages of

WMS using injection-current tuned diode lasers are exploited, which leads to

normalization strategies that offer solutions to the challenges of high pressure absorption

measurements in particulate laden gases. For WMS, the laser wavelength is modulated at

a frequency f. When TDLs are driven with a modulated injection current, there is a

simultaneous modulation of both the laser wavelength and the laser intensity. After the

modulated laser beam is directed through the gas sample (e.g., Figure 2.4), the frequency

content of the transmitted laser intensity is analyzed. As shown in Figure 2.4, the

wavelengths of two lasers were modulated at different frequencies, and the fast Fourier

transform of the transmitted laser intensity shows signals at the harmonics of the

modulation frequency. The signal at twice the modulation frequency ( 2 fS ) is

proportional to the absorption signal and the laser intensity (Io), while the signal at the

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modulation frequency ( 1 fS ) is dominated by the laser intensity (Io). Thus, the ratio of

2 1/f fS S provides a signal independent of laser intensity [43-51].

Similar to the scanned direct absorption strategy, two-line thermometry can be applied in

WMS-2f for temperature measurements. By optimizing the modulation parameters, the

developed WMS T-sensor can be sensitive to temperature only:

2 1 1

2

2 1 2

( / )( )

( / )

f f transition

f

f f transition

S SR T

S S

(2.13)

Figure 2.4 Schematic of a typical fixed-wavelength WMS measurement with two TDLs

for temperature measurements and the frequency spectrum of the received time-domain

signals after fast Fourier transform (FFT)

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Once the temperature is measured, the gas mole fraction can be determined from either

1f-normalized WMS-2f signal.

When this work began, 1f-normalized WMS-2f was routinely used in our laboratory

using the methods reviewed by Reiker et al [48]. This scheme required the generation of

a database of collision-broadening coefficients for all major components of the gas and

was limited to systems where a reasonable estimate of the gas composition was available.

In this dissertation, three major improvements were made: (1) the 1f-normalized WMS-2f

method is extended to the 1f-normalized WMS-nf; (2) a better strategy was developed for

charactering the intensity modulation that includes the intensity non-linearity of the entire

optical system and (3) a new WMS method is presented that avoids the need for a

collision-broadening database. These improvements illustrate the potential of the use of

WMS to develop practical TDL sensors for a wide variety of industrial applications.

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Chapter 3 Generalized 1f-normalized WMS-

nf model using Fourier analysis considering

non-ideal diode laser performance

3.0 Motivation

Wavelength modulation absorption spectroscopy with 2nd

harmonic detection (WMS-2f)

is an established technique for gaseous molecular absorption measurements [55-63]. In

WMS-2f, the laser wavelength is modulated at frequency f and signals are detected at

frequency 2f, isolating the signal from low-frequency noise. Its unique advantages of

noise-rejection and AC coupled capability enable sensitive detection of small absorption

signals. The method becomes even more powerful when a current-injection tunable diode

laser is used as the light source. WMS signals at all of the harmonics are proportional to

the laser intensity, and for an injection-current-tuned diode laser the 1f signal is

dominated by the intensity modulation. Thus, normalizing the WMS-2f signals by the

WMS-1f signal can account for variations in laser intensity, including non-absorption

losses such as light scattering or beam steering. This normalization enables quantitative

WMS absorption measurements without determining a zero-absorption baseline, making

1f-normalized WMS-2f an attractive strategy for absorption measurements in various (i.e.

high-pressure, high-opacity, high-emission, high-temperature) environments.

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Due to the use of WMS for many applications, models have emerged to interpret the

measured WMS signal into absolute absorption. However, most models are limited to

specific applications and may not be applicable to others. For example, some models are

valid only when the intensity modulation can be neglected [39], the modulation depth is

small [59], or the modulation frequency is low [45]. Others are only accurate when the

intensity modulation is linear, and may not be suitable for external-cavity lasers where

the non-linearity in intensity modulation can be large [63]. Previous related work in our

laboratory accounted for non-linear modulation of the laser and the finite phase shift

between intensity and wavelength modulation in its analysis of optically-thin WMS at

transition line center. Later this work was expanded to calibration-free measurements

with larger optical depth [48]. These models become even more complex when the

optical system has additional wavelength-dependent intensity variations (e.g., wavelength

dependent transmission interference (etalons) or the use of a semiconductor optical

amplifier with wavelength-dependent gain to increase the laser power).

In this chapter, a general model for 1f-normalized wavelength modulation absorption

spectroscopy with 2f detection is presented that considers the performance of injection-

current-tuned diode lasers and the reflective interference induced by other optical

components in the line-of-sight (LOS). This model can be used for arbitrary modulation

depths and optical depths and is extended to higher harmonics, for example WMS-3f, 4f.

Advantages of using these higher harmonics (nf, n>2) are discussed as well. More

specifically, the contents of this chapter are organized into five sections:

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1) A generalized WMS-nf model for arbitrary modulation depths, applicable for both

low-pressure and high-pressure gas sensing is presented. The result is not limited to

optically-thin conditions and accounts for the performance characteristics of the

complete optical system including the injection-current tuned TDL and the LOS

optics.

2) A method to evaluate the laser wavelength modulation characteristics and intensity

modulation characteristics of the entire optical systems is then presented.

3) The WMS methematical and physical meanings are discussed, to privide prior

knowledge useful to understand the 1f-normalization strategy.

4) The TDL-WMS-nf model was validated by measurements of the 1f-normalized

WMS-nf lineshapes of the R(11) transition in the 1st overtone band of CO molecule

near 2.3µm at 4 different pressures ranging from 5atm to 20atm with a range of CO

mole fractions from 0.21% to 2.8%, all at room temperature.

5) The potential for WMS-nf (n>2) to reduce the background signal drift and

interference absorption from neighboring transitions is then discussed.

3.1 WMS-nf model

The Li et al. [44] model for WMS-2f including the performance of injection current-tuned

diode lasers is extended to WMS-nf including higher harmonic terms that were ignored in

most past WMS-2f studies.

Typically, for a WMS absorption measurement, the injection current of a TDL is

modulated by a sinusoidal function at frequency f , resulting in simultaneous modulation

of the laser wavelength (or frequency) and intensity,

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( ) cos(2 )t a ft , (3.1)

0 0

1

( ) 1 cos( 2 )m m

laser laser laser laser

m

I t I i m ft

(3.2)

where [cm-1

] is the center (mean) wavelength (or frequency) of the laser under

modulation, a [cm-1

] the modulation depth, the initial phase of the wavelength

modulation, , 0

laserI the laser intensity emitted from the laser cavity, and 0

laserI the laser

intensity without modulation, m

laseri the mth

Fourier coefficient of the laser intensity, and

m

laser the initial phase of the mth

order intensity modulation.

For practical measurements, the measured laser intensity in the data acquisition system

can be modeled as:

00( ) ( ( )) ( ( ))T ( ( )) ( )optics laserI t G t t t I t (3.3)

where G is the detector responsibility [V/W], the non-absorption transmission loss due

to beam scattering or steering, Toptics is the transmission of the entire optical system. For

typical WMS measurements, the tuning range of the laser wavelength is small (< 1nm),

thus G and can be taken as constants with wavelength. The measured laser intensity is

a periodic function with period of 1/f, and can be expanded into Fourier series as:

00 0

1

( ) T ( ( )) ( ) 1 cos( 2 )optics laser

m m

m

I t G t I t I i m ft

(3.4)

where 0I is the detector-measured laser intensity without modulation; mi is the mth

Fourier coefficient of the measured detector signal with intensity modulation, and m the

initial phase of the mth

order intensity modulation.

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Most previous WMS-2f studies utilize Eqn. (3.2) instead of Eqn. (3.4) and include only

the first-order, linear intensity-modulation term 1i , and the second-order, non-linear

intensity modulation amplitude 2i ; all other higher-order Fourier components are ignored.

This assumption is accurate when the laser intensity response to the injection-current

modulation has small nonlinearities and transmissions of the optical components in the

system are not significantly wavelength dependent over the wavelength region of

concern. These assumptions are not always valid; for example an external-cavity TDL

produces a significant interference (etalon) pattern in the output intensity, resulting in

non-negligible 3i and 4i terms even with small modulation depths (< 0.1cm-1

) [63].

Therefore the model developed here includes all the Fourier components to represent a

more general case. The highest order needed will depend on the specific laser

architecture, modulation depth and non-linearity of other optics on the laser line-of-sight

(LOS).

In the model, the choice of time-zero is arbitrary. To be consistent with the theory

derived by Kluczynski et al. [56] and Li et al. [44], the time-zero is defined as / 2 f ,

which sets the initial phase of the wavelength modulation as 0; Eqn. (3.1) and (3.4) are

then rewritten:

( ) cos(2 )t a ft , (3.5)

0 0

1

( ) 1 cos( 2 )m m

m

I t I i m ft m

. (3.6)

When the laser beam travels through the gas absorbing medium, the wavelength-

dependent transmission is described by the Beer-Lambert law:

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0

exptj j i

j

IS P x L

I

, (3.7)

where jS and j are the linestrength and line shape function of transition j , P is the total

pressure of the gas, ix is the mole fraction of absorber i and L is the path length.

Because the laser wavelength is modulated at frequency f, the transmission also becomes

a periodic function and can be expanded into Fourier series:

0

( ) cos( 2 )k

k

t H k ft

, (3.8)

where kH is the kth

order Fourier coefficient defined as:

0

1( cos )cos

(1 )k

k

H a k d

. (3.9)

Note that no assumption has been made about the optical depth and this model is valid for

arbitrary absorbance.

The transmitted intensity with the presence of absorbers becomes:

0 0

1 0

( ) ( ) ( cos(2 )) 1 cos( 2 ) cos( 2 )t m m k

m k

I t I t a ft I i m ft m H k ft

. (3.10)

The harmonics at the modulation frequency of the transmitted laser intensity are extracted

by lock-in amplifiers with a bandwidth determined by the low-pass filter. The X-

component [detector signal × cos(n·2πft)] and Y-component [detector signal ×

sin(n·2πft)] of the lowpass filtered nf signal are written as:

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0

1

1 1( (1 ) ) cos( )

2 2nf n n k nk k kn k

k

X I H H H i k

, (3.11)

0

1

1 1( (1 ) ) sin( )

2 2nf n k nk k kn k

k

Y I H H i k

, (3.12)

For cases where non-linear intensity response is insignificant (laser without large etalons

in the intensity tuning) or the modulation depth is small, the following approximations

can be used:

0 1 1 1 11

1 1( (1 ) ) cos( )

2 2nf n n n n

X I H H H i

(3.13)

0 1 1 1 11

1 1( (1 ) ) sin( )

2 2nf n n n

Y I H H i

. (3.14)

The WMS-nf signal magnitude can be written:

2 2

nf nf nfR X Y . (3.15)

When no absorbers are present, 0k kH , the absorption-free WMS-nf background

signals in the system are given:

0

0

1cos( )

2nf n nX I i n , (3.16)

0

0

1sin( )

2nf n nY I i n , (3.17)

0 0 2 0 2

0

1( ) ( )

2nf nf nf nR X Y I i , (3.18)

0

0 0fR I . (3.19)

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After vector-subtracting the background, the WMS-nf signal becomes:

0 2 0 2[( ) ( ) ]nf nf nf nf nfS X X Y Y . (3.20)

3.2 Laser wavelength modulation characterization and optical

system intensity modulation characterization

3.2.1 Laser wavelength modulation characterization

To obtain an accurate WMS simulation, the absorption is described by the spectroscopic

parameters including linestrength and collisional broadening coefficients as described in

chapter 2, and the parameters that describe the injection current-tuning behavior of the

specific TDL. These parameters include a [cm-1

], the modulation depth, and ψ, the initial

phase of the wavelength modulation. Figure 3.1 shows an example laser characterization

result of a DFB laser near 1352nm. The method to evaluate the parameters that quantify

the injection-current tuning characteristics of the TDLs has been discussed in detail

previously, and the reader is referred to the literature [42,44].

Figure 3.1 Example of laser wavelength response to the injection-current modulation.

The blue circles are the relative frequency measured by a solid etalon with 0.02cm-1

FSR.

The measured modulation depth is 0.101cm-1

and initial phase of the wavelength

modulation is -2.1363 radian.

0 0.2 0.4 0.6 0.8 1

x 10-3

-0.1

-0.05

0

0.05

0.1a= 0.101cm

-1; phi= -2.1363rad

Time [s]

Fre

quency [cm

-1]

characterized wavelength response result

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3.2.2 Optical system intensity modulation

The light transmission can vary as a function of laser wavelength due to the optical

components along the LOS. Most often such variation is due to interference from

reflection at parallel optical surfaces, commonly called "etalon" effects. At some

wavelengths, the interference is constructive, resulting in a transmission close to the

unity, and at other wavelengths, this interference can be destructive, resulting in a lower

transmission (see Figure 3.2). To minimize this interference, some surfaces of the optical

components are slightly wedged, but still it is very hard, or nearly impossible to avoid all

such interference in the entire optical system (especially for components with thin

parallel surfaces). For example, many IR-detectors are protected with flat windows in

front of the active area that can result in reflective interference when the laser wavelength

is tuned. As this interference is wavelength dependent, it can produce background signals

at the harmonics of the laser modulation frequency. Even larger interference can be

produced by other optical components such as measurement volume windows (non-

wedged), optical filters, or optical amplifiers.

Figure 3.2 Transmission of a thin cavity built by two parallel surfaces (cavity length:

2mm, surface reflectivity: 2%)

6385 6390 63950

0.2

0.4

0.6

0.8

1

frequency [cm-1]

cavity t

ransm

issio

n

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As a result, it will be more accurate to evaluate the intensity modulation characteristics (

mi and m ) of the entire optical system rather than simply the laser. mi and m are

extracted from the WMS background signals for a measurement with no absorbers in the

LOS using Eqn. (3.16) and (3.17). During the measurements, time zero is determined by

the data acquisition and laser modulation triggering, and it is practical to use Eqn. (3.1)

and (3.4) (instead of Eqn. (3.5) and (3.6)) to define the laser intensity modulation; Eqn.

(3.16) and (3.17) then become:

0

0

1cos

2nf n nX I i , (3.21)

0

0

1sin

2nf n nY I i . (3.22)

Then m can be obtained as:

1 0 0 0

1 0 0 0

tan ( / ) 0

tan ( / ) 0

mf mf mf

m

mf mf mf

Y X for Y

Y X for Y

(3.23)

and mi can be obtained with Eqn. (3.18) and (3.19) as:

0 0

02 /m mf fi R R . (3.24)

This illustrates that the parameters ( mi and m ) of the intensity modulation used for

WMS lineshape simulations can be obtained from the WMS zero-absorption background

signals that combine the performance of the LOS optics and the TDL. For practical

measurements, when some external interference (e.g., etalons) cannot be easily

eliminated, or if the system includes optical components that are spectrally sensitive,

characterizing the overall system will be more relevant than characterizing only the laser.

A more detailed investigation of WMS background signals will be given in section 3.5.1.

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3.3 WMS mathematical and physical meanings and 1f-

normalization strategy

One advantage of WMS is that the 1f signal can be used to normalize other harmonic

signals. The normalization can account for the laser intensity variations, allowing robust

absorption measurement in harsh environments where the non-absorption transmission

loss or optics vibrations are varying with time. It is helpful for understanding the 1f-

normalization strategy if we take a look at the mathematical and physical meanings of the

WMS harmonics first. Due to the modulation of the laser wavelength, the transmitted

laser intensity is a periodic function with the base frequency at f, and can be expanded

into Fourier series as:

2 2

( ) Y sin(2 ) cos(2 )

sin(2 )

sin(2 )

t n n

n n

n n n

n

nf n

n

I t DC AC DC nft X nft

DC X Y nft

DC S nft

. (3.25)

From the equation, the mathematical meaning of the WMS-nf signal is clear, i.e. Snf is the

Fourier coefficients in the Fourier series expanded from the transmitted laser intensity. Its

physical meaning can be observed in the following example. The blue dashed curve

showed in Figure 3.3 is the simulated transmitted laser intensity without absorption, I0;

the green curve is the simulated transmitted laser intensity with absorption, It; the red-

dashed curve is the sine wave fit at the 1f frequency for It. In the simulation, the laser

center wavelength is set at the linecenter of the transition.

It can be observed that the fitted laser intensity at 1f frequency after absorption is very

close to the laser intensity modulation profile without absorption. This illustrates that the

1f signal at transition linecenter is dominated by the laser intensity modulation

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magnitude. And this magnitude is proportional to the transmitted laser power on the

detector. Thus the physical meaning of the 1f signal at transition linecenter is the laser

power in this simulated case.The lower part of the figure shows the residual between It

and its fit by the sine wave at the 1f frequency. For each modulation period, the laser

wavelength passes the same transition twice, and the residual is close to a periodic

function of frequency at 2f. This function is then fitted by a sine function at the 2f

frequency and is shown in Figure 3.4.

Figure 3.3 Upper: The simulated I0 and It in the WMS measurement and the sine wave fit

to It at the 1f frequency. Bottom: the residual between I0 and It

0 1 2

x 10-4

0

1

2

3

4

5

6

7

Time [s]

Dete

cto

r sig

nal [A

.U.]

0 1 2

x 10-4

-2

-1

0

Time [s]

Resid

ual [A

. U

.]

I0

It

It sine fit

It - I

t sine fit

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The amplitude of the sine wave fit at the 2f frequency is the 2f signal. If there is no

absorption in the measurement, the residual is zero assuming a linear intensity

modulation, resulting in a zero amplitude of the sine function fit. Due to the absorption,

the residual has strong components at the 2f frequency (Figure 3.4), and this component

is proportional to absorption. Thus, the essence of the 2f signal has a physical meaning of

the magnitude of the absorption. The same logic can be applied to the other higher

harmonics, for example, 3f and 4f signals.

Figure 3.4 The residual in figure 3-3 and its sine fit at the 2f frequency

According to Eqn. (3.25), both the 1f signal and the 2f signal are proportional to the

magnitude of the transmitted laser intensity, as:

( ) sin(2 )t nf n

n

C I t C DC C S nft (3.26).

A C times increase in the transmitted laser intensity will result in a C times increase in

the WMS-nf signal. Thus the WMS-1f signal (dominated by the laser intensity

0 1 2

x 10-4

-2

-1.5

-1

-0.5

0

0.5

Time [s]

Resid

ual [A

.U.]

It - I

t sine fit

sine fit at 2f

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modulation amplitude) can be used to normalize all harmonics of the WMS signals

(dominated by the product of laser intensity modulation amplitude and absorption),

similar to the 1f-normalized WMS-2f scheme developed previously [48]:

1/nf normalized nf fS S S (3.27) for cases where the background signals can be

negligible.

And

2 20 0

0 0

1 1 1 1

nf nf nf nf

nf normalized

f f f f

X X Y YS

R R R R

(3.28) for cases where a

background subtraction is necessary.

The normalization accounts for the laser intensity and responsibility (and gain) of the

detector, making the normalized measurement independent of the laser intensity

impinging on the detector and thus suitable for environments involving large non-

absorption transmission losses or variations.

In some cases, for example, when the absorption optical depth is large (~1) and the

modulation depth (the wavelength modulation range) is comparable or less than the

transition broadening width, the 1f signal can be dominated by both the absorption and

the intensity modulation. However the 1f normalization strategy still works in such cases

due to two factors (1) according to Eqn (3.11), (3.12) and (3.26), all harmonic signals are

proportional to the transmitted laser intensity 0I , so the normalization cancels the

dependence on the zero-absorption baseline during an absorption measurement. (2) The

normalization does not cancel the absorption signal. Unlike 2f signal, the increase of the

absorption will decrease the 1f signal (due to the interaction between the intensity

modulation and absorption). And the resulted 2f/1f signal increases with the absorption. A

more detailed discussion about this is presented in section 5.2.5.

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3.4 WMS-nf model validation by high pressure CO WMS

spectra measurements

3.4.1 WMS-nf model validation

The WMS-nf model presented above was validated by measurements of CO WMS

lineshapes at different pressures and absorber mole fractions. The probed CO transition

was R(11) of the 1st overtone band near 4300.7cm

-1. The measurements included gas

pressures ranging from 5atm to 20atm and CO mole fractions ranging from 0.21% to

2.8% diluted in N2, all at room temperature.

The average pressure investigated was 12.5atm. At this pressure, the optimal modulation

depth (maximum signal magnitude) for WMS-2f is 1.56cm-1

(modulation index, m =

a/Δν ~2.2, where the transition half-width at half-maximum (HWHM) Δν is 0.71cm-1

at

12.5atm ). The optimal modulation depths for WMS-nf signals (n>2) are larger than

WMS-2f], for this case, 2.93cm

-1 for 4f and 4.33cm

-1 for 6f. However, the maximum

modulation depths achievable by the available TDLs are limited by their injection current

limits. Although the modulation frequency can be decreased to obtain a larger

modulation depth, this will reduce the time resolution of the measurement, and make

WMS less effective in rejecting low-frequency noise. As a result, a modulation depth of

1.52cm-1

and a modulation frequency of 1kHz were selected. The selected modulation

depth is very close to the optimal modulation depth for WMS-2f, but smaller than the

optimal for WMS-nf signals (n>2), especially when the pressures are larger than 10atm.

The WMS lineshapes were measured at room temperature (296K) in a 100.5cm-long cell

(Figure 3.5), equipped with wedged sapphire windows. A DFB laser (center wavelength

4300cm-1

from Nanoplus) was used with output coupled into a single-mode fiber

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(corning, SMF-28). The collimated-laser beam was directed through the cell and focused

(mirror of 5cm focal length) onto a New Focus extended- InGaAs photo-receiver of

700kHz bandwidth with 1mm2 active area. The detector voltage signal was then sampled

using a 12-bit National Instrument PCI-6110 DAQ card, at a sampling rate of 2.5 MHz.

Gas mixtures (CO in N2) were prepared in a mixing tank and allowed to diffusively mix

overnight before the measurements.

The injection current of the laser was modulated with a 1kHz sine wave. The center

frequency of the modulated laser was scanned by stepping the laser temperature in 0.1 C

steps resulting in 0.04cm-1

laser frequency resolution. After each step, a 15 second delay

was given for the laser temperature to stabilize. The WMS lineshape was collected for

wavelength tuning over the range from 4298cm-1

to 4304cm-1

.

Figure 3.5 Experimental setup for high pressure CO gas sensing.

The background signals were measured before introducing the CO absorber into the cell

to obtain mi and m as described in section 3.2.2. The WMS-nf signal simulations used

linestrength and broadening coefficients from Chao et al. [42], and the pressure-induced

linecenter-shift coefficients from HITEMP 2010 [64].

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Figure 3.6 compares the measured background-subtracted WMS-nf spectra with

simulations for the R(11) transition with 1.59% CO in N2 at pressures from 5atm to

20tam. Although at these pressures, a closed-form Lorentzian lineshape could have been

used in the simulations without introducing significant errors, the more general Voigt

lineshape function was used to facilitate validation of the measurements over a wider

range of pressure (both high and low pressure applications). At all pressures, the

measured WMS-2f, 3f and 4f lineshapes agreed very well with the simulations based on

the model described in section 3.1 and 3.2, with an average deviation of less than 2%.

An overall measurement uncertainty was estimated to be about 2.5%, including 0.5% in

the gas mixture mole fraction, 1% in the spectroscopic parameters, 0.5% in laser

characterization parameters and 0.5% in pressure. Thus, the observed deviation between

the measurements and simulations for WMS-2f, 3f and 4f lineshapes were all less than the

system uncertainty.

3.4.2 High pressure CO sensor design based on WMS-nf detection

After the WMS-nf model was validated by measuring wavelength-scanned WMS-nf

lineshapes, a sensor adopting fixed-wavelength WMS was evaluated for practical sensing

of gas mole fraction at elevated pressures. This fixed-wavelength scheme can have much

faster time resolution than with the slow wavelength scanning using temperature tuning.

A modulation frequency of 1kHz and a lowpass filter with bandwidth of 100Hz was used

to give 20ms temporal resolution for CO mole fraction measurements. To validate the

sensor, mixtures with CO mole fractions ranging from 0.21% to 2.8% were used and the

experiment conditions were same as the previous section. The measured CO mole

fractions were determined from the peak values of the 1f-normalized WMS-nf spectra as

shown in Figure 3.7 for n = 2-6.

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Figure 3.6 Measured (square, red) and simulated (solid line, black) 1f-normalized WMS-

2f, 3f and 4f lineshape signals at different pressures. Gas mixture: 1.59% CO in N2; T =

296 K; optical pathlength L = 100.5 cm.

The results were compared with the calibrated CO mixture mole fractions. The averaged

deviations between measurements of WMS-2f, 3f, 4f and signals simulated for known gas

mixtures were all less than the measurement uncertainty analyzed in section A. However,

the measured WMS-5f and 6f signals had larger deviations due to the limited modulation

depth.

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The fixed-frequency WMS results show that the lower harmonics (for n = 2-4) have the

advantage of larger signal magnitude in gas mole fraction measurements at high

pressures. This explains why the 2f signal is favored for most applications, especially

trace species measurements in a simple optical system without parallel surfaces

(windows, mirrors, etc.), where etalon interferences are small compared with those often

present in practical high-pressure applications (e.g., coal gasifiers, gas turbine or internal

combustion engines). Here the measurement time was only a few minutes and the WMS-

background signals were measured just before the absorption measurements. The

accuracy of the CO mole fraction measurements indicates that the background drifts were

sufficiently small for this short time period and that no significant errors were incurred.

However, for applications where the measurement period is long (e.g., more than one

day), or when large variations in measurement conditions are present, or when

background measurements are not feasible, significant measurement error due to the

WMS background can occur, which could potentially increase the measurement

uncertainty and affect the accuracy of the absorption measurements. For these cases when

the drift of the WMS background cannot be regularly measured during an absorption

measurement, WMS higher harmonic signals can have the advantage of smaller

background drifts, which will be discussed in details in the next section.

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Figure 3.7 Measured CO mole fractions by 1f-normalized WMS-nf technique and comparison

with calibrated CO mole fractions (dashed line), bath gas: N2; T = 296K; optical pathlength L =

100.5cm.

3.5 Advantages of using higher harmonics

3.5.1 Advantage of WMS-nf (n>2) in reducing the background signal

drift

Among all harmonics of WMS, the second harmonic of the transmitted laser signals,

called WMS-2f , is the one most commonly employed for gas sensing, owing to its

relatively large magnitude. However, at high pressures >10atm, when an optimal

modulation depth for WMS-2f is used with an injection current-tuned diode laser, the

2f background signal can be significant. An inaccurate measurement of the

background signal can generate dramatic error in the gas mole fraction measurements.

In a practical absorption measurement, with interference patterns generated from

reflections between parallel surfaces (etalons), the background signal can drift over

time due to thermal expansion or other movements of the optical windows [65,66],

temperature change of the laser components [67], and slight variation in the optical

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39

alignment [68]. Even under quiet laboratory conditions in an evacuated gas cell with

the temperature stabilized at 296±2K, when a relatively large modulation depth of

1.52cm-1

(Nanoplus TDL, near 2325nm) was used, a 33% change in the 2f background

was observed over ~ 15 hours as shown in Figure 3.8. As simultaneous monitoring of

the WMS background is not possible for practical TDL absorption sensor applications,

schemes are desired to reduce the impact of WMS background variations.

In this section, a detailed investigation of the WMS-nf background signals and their

drifts was examined for a large modulation depth (a>= 0.5cm-1) required by high

pressure measurements. As in such cases, the background signal is much more

important due to the small ratio of the absorption signal to the background signal.

0 2 4 6 8 10 12 14 160.024

0.026

0.028

0.030

0.032

0.034

0.036

33% change

2f b

ackgro

und s

ignal, n

orm

aliz

ed

by the laser

inte

nsity (

unitle

ss)

Time [hour]

Normalized 2f background signal

Figure 3.8 Measured 2f background magnitude versus time, normalized by the laser

intensity. (Measured with a 2.3µm Nanoplus TDL, traveling through an evacuated,

17.3cm cell with wedged windows. Modulation depth = 1.52cm-1

, modulation

frequency = 1kHz. No external intervention presented during measurement, conducted

at Stanford in 2011.)

At high pressures, the magnitude of the absorption-induced 2f signal (background

subtracted) can be comparable to its absorption-free background signal. When the

pressure is higher than 10atm and a relatively large modulation depth is used, such as

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40

one close to the optimal modulation depth, the 2f signal can even be much smaller

than its background signal in small absorbance (<0.1) cases. Figure 3.9 shows the

measured 1f-normalized WMS-2f and 4f signals (background subtracted) as well as

their background signals for 0.21% CO in N2 at 10atm in a 100.5cm long cell (peak

absorbance ~0.085). Note that at these experiment conditions, the 2f signal peak is

smaller than its background signal at the same wavelength, while the 4f signal peak is

much larger than its corresponding background signal. To quantify the relative

magnitudes of the background signal, we here define a signal-to-background ratio

(SBR) as the absorption-induced signal to the absorption-free background signal at the

same wavelength. Therefore, in the above measurement, the 2f and 4f signal peaks

have SBRs of 0.7 and 35, respectively.

4299.5 4300.0 4300.5 4301.0 4301.50.00

0.01

0.02

0.03

0.04

0.05

2f peak

4f peak

0.21% CO in N2

P = 10 atm, T = 296 K

1f-

no

rma

lize

d W

MS

-2f (4

f) s

ign

al [u

nitle

ss]

Frequency [cm-1]

1f-normalized 2f

1f-normalized 2f background

1f-normalized 4f

1f-normalized 4f background

Figure 3.9 Measured 1f-normalized WMS-2f and 4f signals as well as their

background signals. (0.21% CO in N2, P = 10atm, T = 296K, L = 100.5cm; a =

1.52cm-1

, f = 1kHz)

Such measurements were carried out for various pressures, and the 1f-normalized

WMS-nf peak-to-background ratios are plotted versus pressure in Figure 3.10.

Although the absolute WMS-2f signal was larger than all other harmonic signals, the

ratio of the 2f signal to its background signal was at least one order-of-magnitude

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41

smaller than for the other harmonics. The result also indicates that for P ≥ 10atm, the

absorption-induced 2f signal peak was smaller than its background signal for the

condition studied here. The small SBRs will not result in significant errors in mole

fraction measurements as long as the background signal is well determined and does

not change significantly during the measurement period as for measurements shown in

Figure 3.7. However, if the background signal drifts over time due to changes in the

beam path, e.g., signals associated with optical interferences and reflections, this may

lead to significant error in the mole fraction determination if the SBR is small. Higher

WMS harmonic signals have much larger SBRs than WMS-2f and potentially can thus

have less relative error in absorption measurements from the background drift. In

addition, since the peak signals of the higher harmonics (n>2) is much larger than their

background signal, knowledge or accurate evaluation of the background signals may

not be required.

5 10 15 20

1

10

100

1000

0.21 % CO in N2

ratio o

f 1

f-norm

aliz

ed W

MS

-nf

peak m

agnitude t

o

its 1

f-norm

aliz

ed b

ackgro

und m

agnitud

e

Pressure [atm]

2f

3f

4f

5f

6f

Figure 3.10 Measured ratio of 1f-normalized WMS-nf signal to its 1f-normalized

background signal. ( a =1.52cm-1

, f =1kHz, T =296K, L =100.5cm)

To quantify the effect of the background drift, the background signal of the optical

system used in the previous measurement was monitored overnight, and Figure 3.11

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42

shows the ratio of the WMS-nf signal peak to the change in background, the latter

defined as the standard deviation of the background signal over the measurement

period (~10 hours). The result is consistent with the SBR results in Figure 3.10. It

shows that the background drift has less effect on higher harmonics measurements.

For the optical systems described in Figure 3.5, the windows on the cell were wedged,

and the parallel surfaces in the system include the protective windows before the

detector photodiode, the connection between the fiber end and the collimator. All

these parallel surfaces result in thin etalons with a cavity length less than 1mm. Slight

temperature or alignment changes can result in the changes of cavity lengths. Figure

3.12 shows the simulated WMS-nf background signals with the cavity length from

0.498mm to 0.502mm for a modulation depth of 1.5cm-1

and a reflectivity of 4.3% (a

typical value for the uncoated glass material). The result shows that a 0.27μm change

in the cavity length can potentially cause a drift of the 2f background signal from

0.058 to 0.01. Such drifts are at least one order-of-magnitude smaller in 4f, 5f and 6f

background signals.

5 10 15 2010

-1

100

101

102

103

104

105

0 2 4 6 80.0395

0.0400

0.0405

0.0410

0.04151f-norm alized W M S-2f bg.

S tandard dev. = 4.5 X 10-4

2f

ba

ck

gro

un

d

T im e [hour]

ratio

of

1f-

no

rma

lize

d W

MS

-nf

pe

ak m

ag

nitu

de

to

its 1

f-n

orm

aliz

ed

ba

ckg

rou

nd

drift

ma

gn

itu

de

Pressure [atm]

2f

3f

4f

5f

6f

Figure 3.11 Measured ratios of 1f-normalized WMS-nf signal to the drift magnitude

of its 1f-normalized background signal. ( a =1.52cm-1

, f =1kHz, T =296K, L

=100.5cm)

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43

0.498 0.499 0.500 0.501 0.5020.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

WM

S-n

f backgro

und s

ignal [A

.U.]

L [mm]

2f

3f

4f

5f

6f

Figure 3.12 simulated WMS-nf background signals with the cavity length from

0.498mm to 0.502mm for a modulation depth of 1.5cm-1

and a reflectivity of 4.3%

For mixtures where the change of the absorber concentration does not significantly

change the transition broadening width and the peak absorbance is small (<0.1), the

1f-normalized WMS-nf signal peak is linearly proportional to the absorber

concentration. This proportionality allows the detection limit to be estimated from the

measured concentration and the percentage drift of the background signal with respect

to the 1f-normalized WMS-nf peak magnitudes. Figure 3.13 shows the detection limits

for 2100ppm CO concentration measurements (R(11) transition in the 1st overtone

band) estimated from the drift in the TDL-WMS background. The detection limits are

much smaller for WMS-nf signals with n>2 than for WMS-2f. For 20atm pressure, the

estimated detection limit using 2f was 62ppm, corresponding to about 3% for the

measurement of 0.21% (2100ppm) CO, which was larger than the measurement

uncertainty analyzed in section 3 for short term use of the sensor. This detection limit

will be increased when the pressure is higher. If a 50ppm detection limit in mole

fraction measurements is required, the highest pressure condition measurable by

WMS-2f will be less than 16atm, whereas for WMS-nf with n>2, pressures up to

30atm will be feasible. These results are representative for laboratory conditions,

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44

whereas larger background drifts and higher detection limits are anticipated for

practical field conditions. Of course, if a CO transition in the fundamental band is

used, due to the much higher absorption than the transitions in the 1st overtone band,

the background drift will cause much less uncertainty.

5 10 15 20

0

10

20

30

40

50

60

70

B

ackgro

ud-d

rift

induced

WM

S-n

f d

ete

ction lim

it [

ppm

]

Pressure [atm]

2f

3f

4f

5f

6f

Figure 3.13 Background-drift induced WMS-nf detection limits at different pressures.

(CO in N2, T = 296K, L = 100.5cm; a = 1.52cm-1

, f = 1kHz, absorption transition: R(11)

in the first overtone of CO)

3.5.2 Advantage of WMS-nf (n>2) in reducing the interference from

neighbors

One advantage of WMS-2f over DA is the higher sensitivity to the absorption

lineshape curvature, giving larger signals near the transition line center than in the

wings. This is attractive for elevated pressure measurements where the transitions are

more blended by collisional broadening. For WMS-2f measurements, the signal peak

usually appears right close to the line center, where sensitivity is highest; therefore

interference from the wings of neighbor transitions will be minimized. It follows that

this advantage can be even more pronounced for higher harmonics measurements, e.g.,

WMS-4f. The WMS-2f signal is dominated by the Fourier components from 0H to

4H ,

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45

whereas WMS-nf (n>2) is dominated by higher Fourier components kH as shown in

Eqn. 3.14 and 3.15. For example, WMS-4f signal can be written as

4 0 4 5 3 1 1 6 2 2 2

1 1 1( ) cos( ) ( ) cos( 2 )

2 2 2fX GI H H H i H H i

,

(3.29)

4 0 5 3 1 1 6 2 2 2

1 1 1( ) sin( ) ( ) sin( 2 )

2 2 2fY GI H H i H H i

. (3.30)

Figure 3.14 shows the simulatedkH 's for an individual, isolated CO transition near

4300.7cm-1

. The higher the order of the Fourier component, the faster its magnitude

decays to zero as the wavelength deviates from the line center. As WMS higher

harmonics include contributions mostly from higher orderkH 's, transitions detected

with WMS higher harmonics will have less interference from neighboring transitions.

4298 4300 4302 4304

-0.04

-0.03

-0.02

-0.01

0.00

0.01

0.02

0.03

0.04 H

0-1

H1

H2

H3

Frequency [cm-1]

4298 4300 4302 4304-0.015

-0.010

-0.005

0.000

0.005

0.010

0.015

Frequency [cm-1]

H4

H5

H6

Figure 3.14 Simulated kH for targeted transition near 4300.7cm-1 at 20atm ( a

=1.52cm-1, f =1 kHz, 0.21% CO in N2, T =296K, L =100.5cm)

When the 1f-normalized WMS-nf detection method is used to make the absorption

measurement, this advantage of WMS-higher harmonics will be degraded to a certain

extent, since the 1f signal used for normalization includes contributions from mainly

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46

low orderkH . This is especially the case for large absorbance cases (>0.5) where the 1f

signal will be more dependent on the absorption. However, in the optically thin case

(absorbance < 0.1), where the 1f signal is mainly dominated by the variation of laser

power from the injection current-tuning, this advantage will remain significant.

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47

Chapter 4 H2O absorption sensor using fixed-

wavelength WMS in a pilot-scale high

pressure entrained-flow coal gasifier

4.0 Motivation

Integrated gasification combined cycle (IGCC) is a promising power generation

technology that offers potential for high-efficiency CO2 sequestration. As the key

component in such a system, the gasifier converts the raw carbonaceous materials into

synthesis gas (syngas), comprised primarily of H2, CO and CO2, which is used as fuel in

the combustor of a gas turbine. The gasifier performance and refractory longevity are

directly associated with the operation temperature. However, due to the harsh working

conditions, the thermocouples normally used for sensing temperature have short lifetimes

in the gasifier reactor and are usually recessed in the large-heat-capacity refractory,

resulting in a slow response to variations in gas temperature. In addition, high-

performance gas turbines require precise fuel/air stoichiometry to optimize the operation

[69]. Traditional gas analysis such as gas chromatography (GC) requires extractive gas

sampling, and is usually associated with low time resolution and long-time delays. For

real-time gasifier control and optimization, rapid and robust in-situ sensors are needed in

the gasifier for temperature and species concentrations.

Tunable diode laser (TDL) sensors offer a promising solution to these needs in that the

optical-absorption measurements can be non-intrusive, in-situ, and species-selective with

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48

fast-time resolution and fast response. TDL techniques can provide quantitative

measurements for both gas temperature and concentrations, and such sensors have been

demonstrated previously in various combustion systems including coal-fired power plants

and waste incinerators. However, conditions in a coal gasifier have made this a more

challenging environment for laser-based absorption sensors. In particular, the gasifier is a

high-pressure and particulate-laden reactor, in which pressure-broadened absorption

features lead to reduced detection sensitivity and to problems with interference from

other species and from neighboring transitions of the targeted species. In addition, the

laser intensity can be significantly attenuated due to light scattering by particulate. This is

exacerbated by the fact that the thermal emission from the particles in the reactor core

can produce large emission intensities. Due to these challenges, only a few laser

absorption measurements have been reported in coal-gasifier reactors [23], and most of

these measurements were at atmospheric pressure, whereas modern gasifiers are designed

for high pressures.

In this chapter, the H2O absorption measurement in a pilot-scale entrained-flow slagging

high pressure coal gasifier is presented. The H2O sensor employed a 1f-normalized

WMS-2f strategy introduced in Chapter 3 and multiple TDLs near 1.4µm are used to

monitor H2O absorption transitions, from which the gas temperature and H2O mole

fraction were inferred. This temperature sensor offers the potential to capture transient

temperature changes in real-time to be used as feedback signals in a closed-loop control

system. And as one of the major components in the syngas, the H2O mole fraction in the

syngas output flow was monitored.

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49

4.1 Gasifier facility

The measurements were performed in a pilot-scale, pressurized, oxygen-blown,

entrained-flow “Texaco-style” or “GE-style” gasifier located at the University of Utah’s

Industrial Combustion and Gasification Research Facility (Figure 4.1). The gasifier is

located indoors in a dedicated laboratory building, which offers excellent access for

research and monitoring. The control room has adequate space for the sensor electronics

and control, and the reactors can be reached with modest length (~30 m) optical fibers

and signal cables. The research nature of this facility was ideal for the proof-of-concept

testing and investigation of the optimum engineering of optical view ports for gasifier

TDL sensors. The Utah gasifier provided a unique test environment of high pressure,

high temperature and particle loading for the test of TDL sensors, which was not

available at Stanford. Fundamental TDL absorption strategies could be tested in a

realistic gasifier environment.

Figure 4.1 University of Utah Gasification Research Facility.

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50

4.1.1 Entrained-flow gasifier and sampling locations

A schematic diagram of the entrained-flow gasification system is shown in Figure 4.2.

Technical details of the gasifier are presented in Table 4.1. The heart of the system is a

20-cm diameter, 1.5-m long down-fired refractory-lined reactor (Figure 4.3). An injector

positioned at the top of the reactor uses oxygen to atomize a water-based slurry of

pulverized (~70 micron) coal. Five B-type thermocouples flush with the inner wall of the

refractory along the length of the reactor monitor the reactor temperature.

Figure 4.2 Schematic of entrained-flow gasification research facility.

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51

Table 4.1 Gasifier specifications.

Specification Units Typical Max Units Typical Max

Pressure psig 250 425 atm 18 30

Temperature °F 2600 3100 °C 1425 1700

Coal feed rate lb/hr (dry) 75 135 mton/day (dry) 0.8 1.5

Thermal input MMBtu/hr 1.0 1.7 kWth 300 500

Slurry flow rate gal/hr 15 30 liter/hr 55 115

Slurry solids content wt% 59 65 wt% 59 65

Six pairs of opposing sample ports along the length of the gasifier allow optical access

across the flow. For the tests reported here, the fourth set of ports, approximately 0.7m

downstream from the injector, was used. This position is referred to as Location 1 in

Figure 4.4. Below the reactor core, several flat spray nozzles inject water into the flow to

cool the products. This rapid cooling quenches the gasifier reactions and causes liquid

slag to solidify. During normal operation, four spray nozzles are used, but for these tests

two opposing spray nozzles were removed and the remaining two nozzles were pointed

downwards at angle of roughly 30 degrees. The two empty ports were used to provide

optical access into this region of transition between the hot reactor and the water quench.

This position is indicated as Location 2 in Figure 4.4. After the quench, the slag was

separated from the syngas flow and the product syngas was transported through a 6.5 cm

diameter pipe from the gasifier through a pressure control valve. This transport pipe was

modified to mount two window ports for laser absorption measurements and is indicated

as Location 3 in Figure 4.4. The gasification facility has a high-pressure candle-style

filter for removing particulate from the syngas stream. The post-filter syngas line is

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52

shown as Location 4 in Figure 4.4. For the tests reported here the filter was bypassed, so

no results from Location 4 are presented.

4.1.2 System operation

The gasifier was operated on pulverized coal or liquid ethanol during the day and idled

on natural gas at atmospheric pressure during the night. Before the first fed into the

system, the reactor was heated with natural gas for approximately three days to ensure

that the refractory was thoroughly heated and to allow the system to come to thermal

steady state.

Figure 4.3 Schematic to the pilot-scale, entrained-flow, coal-gasifier at University of

Utah

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53

Figure 4.4 Schematic to measurement locations at University of Utah: (1) the reactor-

core, (2) pre-quench, (3) post-quench, (4) after clean-up

To prepare for introduction of coal, the natural gas burner was removed and the slurry

injection lance was installed and tightened down. After a final safety check of all

systems, the feed pump was turned on to begin feeding fuel to the reactor. For startup,

either ethanol or isopropyl alcohol was used. Alcohol is much more combustible than the

coal slurry and is used to establish a flame and heat the reactor to the target temperature.

Once it was confirmed that fuel was flowing through the injector, oxygen flow was

initiated at a flow rate corresponding to a stoichiometric ratio of roughly λ = 0.5.

Presence of a flame was confirmed both by UV flame detectors and by a rise in reactor

temperature. Shortly after the temperature began to rise, the pressure control valve was

closed and the system was allowed to pressurize to the target pressure. When the

pressure reaches approximately 60 psi the fuel was switched from alcohol to coal slurry.

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54

Significant production of soot when feeding alcohol (essentially alcohol cracking) was

observed. The gasifier was then pressurized to a target pressure and stabilized for

gasification.

4.2 H2O absorption sensor design

The temperature was inferred by the ratio of 1f-normalized WMS-2f absorption signals

from two H2O transitions with different temperature dependence, known as two-line

thermometry. Pairs of H2O transitions near 1.4 µm were selected to measure the gas

temperature at three different gasifier locations as listed in Figure 4.4. Each measurement

location has a different range of temperature and thus a different line pair was needed to

optimize temperature sensitivity of the absorption ratio as well as the absorbance.

These transitions were selected based on four criteria:

(1) The transition should provide enough absorption. Previous WMS studies suggest

an optically-thin absorption of less than 10% to simplify the data reduction.

However, due to the harshness of the gasifier environment, we found that a larger

than 10% absorption was desired for a good signal to noise ratio (SNR).

(2) The transision, or set of close transitions of similar E” should be the dominant

feature in its wavelength region. Due to the high pressure environment in the

gasifier, some promising transitions for atomspheric or low pressure measurement

can not be used.

(3) The difference in the E” of the selected pair of transitions used for T

measurements should be as large as possible. The difference should at least be

larger than the measured temperature [in kelvin] divided by 1.44, as:

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55

" [ ] /1.44E T K . To make the sensor more sensitive to the temperature, in this

study, we set the criterion as : " 2 [ ] /1.44E T K .

(4) Least interference from other species. As seen in Figure 4.5, in the telecom

wavelength region, H2O transitions are dominant and have negligible interference

from other major components in the syngas.

Table 4.2 Selected transitions for temperature and gas concentration sensors at different

locations of the coal-gasifier (* more than one transitions with similar E" in the selected

wavelength region, which form one apparent peak feature at high pressure, **details of

CO2 and CO work were present where else [70])

λ

[nm]

ν

[cm-1

] Lower state

energy

E" [cm-1

]

Location in the gasifier

1469 6806.0 3291 T sensor , reactor core, location 1

1392 7185.6 1045

1339* 7466.0* 2600 T sensor , pre-quench, location 2

1347* 7426.1* 1300

1405* 7117.3* 420

T sensor (paired with 7426.1cm-1

)

H2O % sensor, post-quench, location

3

2017** 4957.1 234

CO2 % sensor, post-quench, location

3

2325** 4300.7 253

CO % sensor, post-quench, location

3

A large range of pressures and non-uniformities in absorber concentration were expected

in the gasifier reactor core, and transitions were selected to maximize the sensitivity of

the absorption ratio to temperature (as shown in Figure 4.6 for the pair of 7185.6cm-1

and

6806.0cm-1

transitions) by optimizing the modulation depths. Our analysis (see Figure

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56

4.6) indicates that a ~20% variation of absorber mole fraction and/or the total gas

pressure will result in less than 2% uncertainty in gas temperature.

1.2 1.5 1.8 2.1 2.4

10-23

10-22

10-21

10-20

10-19

21

1

2

3

1

2

222

1

T = 296KCO

Commercial TDL with fiber output

at extended NIR wavelengthTelecom region

CO2

H2O

Lin

estr

en

gth

[cm

-1/(

mo

lecu

le.c

m-2)]

Wavelength [m]

Figure 4.5 Absorption linestrengths of H2O, CO2 and CO at 296 K from HITEMP 2010

database.

The transitions selected for CO, CO2 and H2O mole fraction measurements in the post-

quench location (gasifier product syngas stream) are listed in Table 4.2. For all

measurements at location 1 (reactor core) and 3 (post-quench), WMS with a modulation

frequency of 10 kHz was used, and a time-demultiplexing technique was used when

multiple lasers were used. For measurements at location 2 (pre-quench), the 1347 nm

laser was modulated at 10 kHz and the 1339 nm laser was modulated at 13 kHz, allowing

separation of the laser signals with frequency-demultiplexing. To improve SNR, the

measured data were averaged for 1 s unless otherwise specified. The absorption-free

WMS background signals were measured when the gasifier was filled with pure N2 gas.

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57

1000 1200 1400 1600 1800 20001

2

3

4

5

6

7

8

Ratio o

f (2

f/1f)

peak o

f 7185.6

cm

-1 t

ransitio

n

to (

2f/

1f)

peak o

f 6806.0

cm

-1 t

ransitio

n

Temperature [K]

9 atm, 25% H2O

11 atm, 25% H2O

13 atm, 25% H2O

11 atm, 20% H2O

11 atm, 30% H2O

Figure 4.6 Simulations of the 1f-normalized WMS-2f peak magnitude ratio of the

7185.6cm-1

transition to the 6806.0cm-1

transition versus temperature at different

pressures and absorber concentrations (H2O).

4.3 Laser absorption sensor setup and alignment

The syngas is poisonous and explosive. For safety concerns, the lasers were remotely

operated from a control room 20 m away from the gasifier rig (see Figure 4.7). The H2O

sensor was controlled by a PC using a LabVIEW program to drive two NEL fiber-

coupled DFB lasers (output power ~ 15 mW) via an ILX LDC-3900 power source. The

laser beams were multiplexed by a fused-fiber combiner, transported to the measurement

location via a 30 m-long polarization-maintaining (PM) single-mode fiber, lens-

collimated into free space and directed through the syngas flow. The detected signals

were subsequently transported back to the PC in the control room by a 30 m-long BNC

cable. The transmission signals were remotely recorded by a National-Instrument PCI-

6110 DAC card installed in the same PC. Photos of the connection of the long PM fiber

and BNC cables from the control room to the gasifier rig are shown in Figure 4.8.

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Figure 4.7 Schematic of the experiment setup in the control room and optical alignment

from the control room to the gasifier rig.

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Figure 4.8 Photos of the connection of the long PM fiber and BNC cables from the

control room to the gasifier rig: (a) Fiber and BNC cables output from the control room,

(b) Aligned from the building of the control room to the gasifier, (c) connect the PM fiber

to a lens collimator mounted on the flange at location 2, (d) connect the BNC cable to the

detector mounted on the opposite flange

4.4 Results and discussion

4.4.1 Reactor measurements

Significant laser intensity attenuation due to light scattering in the particulate-laden

environment and strong emission were the two major challenges experienced by the TDL

absorption measurements in the reactor core. One of the goals of these first measurements

was to evaluate the level of emission and light scattering versus gasifier pressure. Figure

4.9 shows the measured emission and light transmission at the point of optical access in

the reactor core when the gasifier pressure increased from 1atm to 11.2atm (at 1atm

pressure the gasifier was fueled on isopropyl alcohol, which was switched to coal slurry

at 4.4 atm). The measurement was performed by scanning the 1469nm laser with

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60

injection current below the threshold for a portion of each scan. This allowed a monitor

of the emission (from the period when laser was off) and total transmission (by

comparing the transmitted laser intensity scan-amplitude when the laser was tuned off the

absorption line before and after the gasifier operation began) in every single scan. Note

that the transmitted laser intensity was also attenuated by absorption, but this only

contributed a small fraction of the beam attenuation compared to the non-absorption

losses. The non-absorption transmission loss was found to increase exponentially with

pressure, mainly because of the larger particulate loading at higher pressures. The optical

emission also increased by a factor of four as the reactor pressure increased (see Figure

4.9). Thus, the challenges of measuring the absorption in the gasifier reactor core

significantly increase with pressure, as the ratio of transmitted laser intensity to

background light emission decreased by a factor of 20,000 as the reactor pressure was

increased from 1 to 11atm (see Figure 4.9).

0 3 6 9 120.00

0.04

0.08

0.12

0.16

0.20

0.24

0.28

Switch isopropyl alcohol

to coal slurry

De

tecte

d e

mis

sio

n s

ign

al [V

]

Pressure [atm]

Lig

ht tra

nsm

issio

n [%

]

0.01

0.1

1

10

100

Emission

Transmission

Figure 4.9 Measured optical emission from the combusting liquid or coal and light

transmission in the reactor core as the gasifier was pressurized (low-pressure fuel

isopropyl alcohol switching to a pulverized coal slurry at 4.4atm (65 psig)).

Measurements used the optical filter and InGaAs detector described in the text.

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To evaluate the performance of the H2O absorption sensor in the reactor core where the

environment was most hostile, wide wavelength scans of the 1f-normalized WMS-2f

spectra for the 1392nm and 1469nm lasers were performed by tuning the wavelength

with laser temperature in increments of 0.1 oC. At each laser temperature, fixed-

wavelength WMS was performed with f = 10kHz, and the two lasers were time-

demultiplexed at 100Hz. Sample averaging (100 times, resulting in 1s time resolution)

was used to decrease the noise. Figure 4.10 shows the measured spectra when the gasifier

was fueled on liquid ethanol at 11.2atm with temperature near 1510K as indicated by

thermocouple readings. The non-absorption transmission loss was as large as 99.997%

and the ratio of the emission to the transmitted laser intensity was as large as 200, even

using the spatial and spectral filters. However, the lineshape of the pressure-broadened

features agreed well with simulations, and SNRs of 11.2 for the 7185.6cm-1

transition and

7.4 for the 6806.0cm-1

transition were achieved for the complete 1f-normalized WMS-2f

spectra. The largest discrepancies were observed in the wings of the lineshape where

interference from the neighbor transitions was most significant. The temperature

measurements are based on the peak values of the 1f-normalized WMS-2f spectra at line

centers, and here the SNR increased to 42 for the 7185.60cm-1

transition and 14 for the

6806.0cm-1

transition. To summarize, even with the large emission background and

extreme attenuation of the transmission by scattering, the 1f-normalized WMS-2f strategy

provided robust absorption measurements in this extremely hostile environment.

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Figure 4.10 Measured and simulated 1f-normalized WMS-2f absorption spectra of

7185cm-1

transition (left) and 6806.0cm-1

transition (right) in the reactor core (27% H2O

in syngas flow, P=11.2atm, T=1510K, L=12.5cm, transmission loss: 99.997%).

The gas temperatures in the reactor core were measured for the gasifier fueled on liquid

ethanol and fueled on pulverized-coal slurry, at 4.4atm and 11.2atm, respectively. The

TDL measured temperature results (Figure 4.11) showed a higher (by ~ 300K)

temperature for the coal gasification, in good agreement with the upstream and

downstream thermocouples installed at the wall of the reactor. However, due to the large

heat capacity of the wall and refractory, the thermocouple readings were very stable and

did not capture transient changes of the gas phase temperature. The temperature

variations in Figure 4.11 suggest that the location of the coal reaction zone may be

oscillating in the reactor.

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0 60 120 180 240600

900

1200

1500

1800

2100

Tem

pera

ture

[K

]

Time [s]

4.4 atm, ethanol (Transmission: 0.3%)

Upstream TC readings

Downstream TC readings

11.2 atm, coal (Transmission: 0.02%)

Upstream TC readings

Downstream TC readings

Figure 4.11 Temperature in reactor core determined by laser absorption (~1s time

resolution) and by thermocouples in the walls.

Time-resolved temperature measurements in the pre-quench location (location 2) during

the coal gasification process are shown in Figure 4.12. For reactor pressures up to 12atm,

the temperature was relatively constant, indicating stable gasifier operation. However,

for some experiments, unstable behavior in the laser measured temperature was observed

when the reactor was operated at 15atm. It was later discovered that for these operating

conditions the oxygen supply system became unstable at the flow rate required to support

the 15atm gasifier operation. The oxygen supply problem was noticed by the facility

operators several minutes after the unstable temperature was identified by the laser

absorption sensor. The fast time-response of the absorption sensor thus allowed

successful capture of the unstable reactor operation due to these flow instabilities.

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0 30 60 90 120 150 1800

200

400

600

800

1000

Unstable T

Time[s]

Tem

pera

ture

[K

]

7 atm

9 atm

12 atm

15 atm

Figure 4.12 Temperature determined by laser absorption in the pre-quench location with

a ~1s time resolution (data shown for four reactor pressures). Note unstable T observed

at 15atm caused by fluctuations in oxygen supply.

4.4.2 Gasifier product syngas-stream measurements

An important goal for these gasifier measurements was to monitor the heating value of

the product syngas. Although the beam scattering from the coal particles at the post-

quench location (location 3) was less severe, more than 99.9% transmission loss was still

observed due to window fouling by unreacted coal particles. Much of this window

fouling occurred during the transition of the gasifier from alcohol to coal fuel. Even with

these dirty windows, successful measurements were made for gas temperature and H2O

concentration at this location as shown in Figure 4.13. The measured temperature was

consistent with the upstream and downstream thermocouple readings, and the measured

H2O mole fraction remained close to the saturated H2O mole fraction calculated by the

average temperature and pressure during the measurement period. The agreement of laser

absorption measurements for gas concentrations and temperature confirm the potential of

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65

TDL sensors for accurate monitoring of the syngas LHV. A more detailed discussion

about measuring the syngas LHV is described in Ref. [70].

0 200 400 6000

100

200

300

400

P = 8 atm

H2 O

mo

le fra

ctio

n [%

]

Te

mp

era

ture

[K

]

Time [s]

Measured temperature

Upstream TC readings

Downstream TC readings

0

4

8

12

16

20

Measured H2O mole fraction

Saturated H2O mole fraction

Figure 4.13 Measured gas temperature and H2O mole fraction by the TDL sensors with a

~2.5s time resolution and thermocouple temperatures in the gasifier product-syngas

stream

4.4.3 Comparison between WMS-2f and 4f in high-pressure and noisy

environment

Advantages of using WMS-higher harmonics (e.g., WMS-4f ) to decrease the

measurement uncertainty from WMS background signals and interference from

neighbors have been previously reported for benchtop laboratory measurements [56].

These advantages are expected to be especially attractive for high-pressure WMS

absorption measurements, where the background signals and interference from neighbors

can be large. The performance of 2f and 4f signals, together with a large modulation

depth (a=0.96cm-1

, f=10kHz) was evaluated in the reactor core measurements when the

gasifier was fueled on coal-slurry at 18 atm. Figure 4.14 shows the measured 1f-

normalized WMS-2f and 4f signals along with simulations.

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0.00

0.05

0.10

0.15

0.20

0.25

0.300.00

0.05

0.10

0.15

0.20

0.25

0.30

(b) Laboratory measured background subtracted

(a) Gasifier measured background subtracted

P = 18 atm

718871877186718571847183

Wavelength [cm-1]

1f-

no

rmaliz

ed

WM

S-2

f (4

f )

Measured 2f

Measured 4f

Simulated 2f

Simulated 4f

0.64cm-1

1cm-1

Figure 4.14 Measured and simulated 1f-normalized WMS-2f and 4f spectra of 7185.6

cm-1

transition in the reactor core. (a) Measured WMS signal with the background signal

measured with N2 in the gasifier subtracted; (b) measured WMS signal with the

background signal measured in the laboratory prior to the gasifier experiments subtracted.

(25% H2O in syngas flow, P=18atm, T=1620K, L=12.5 cm, transmission loss: 99.99%,

a=0.96 cm-1

, f=10kHz)

With the use of the same modulation depth, the full-width at half-maximum of the 4f

absorption lineshape was about 36% narrower than that of the 2f lineshape,

demonstrating less interference to (from) neighboring features. A 10% change was

observed in the WMS-2f peak signals when background signals subtracted were based on

a laboratory measurement versus a background measurement made in the gasifier when

filled with nitrogen. However, for the 4f signal the change was less than 2.5%. A

practical gasifier operates continuously without opportunity for a WMS background

measurement, and thus the 4f approach may reduce the uncertainty in the background

signals compared to 2f. Of course this advantage is partially mitigated by the smaller

peak magnitude of 4f signal relative to the 2f signal. Considering that the 4f peak

wavelength is very close to the 2f peak wavelength, a strategy using scanned-wavelength

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WMS to acquire both the 2f and the 4f peak signals may provide the optimum approach,

and of course, both the 2f and 4f signals could be evaluated in near real-time to check for

consistency and optimum data reduction strategy.

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Chapter 5 Novel Strategy for calibration-free

wavelength-scanned WMS analysis

5.0 Motivation

The WMS absorption signal is the product of terms proportional to absorbance and the

lineshape function of the absorbing transition convoluted with the modulation. Thus, the

analysis of WMS absorption is more complex than DA as discussed in previous chapters.

The simulation of the WMS absorption signal introduced in Chapter 3 uses the Beer-

Lambert relation to combine an analytic model of the modulation of wavelength (and

intensity) with a simulated absorption spectrum to calculate WMS-nf harmonics via

Fourier expansion. Unfortunately, injection-current-modulated TDLs have simultaneous

intensity modulation requiring an additional analytic model of the TDL intensity versus

time. Thus, the Fourier expansion becomes quite complicated when the simultaneous

modulation of laser intensity and wavelength are combined with a realistic absorption

lineshape.

Such difficulties are even more pronounced for wavelength-scanned WMS

where the laser-dynamics of injection-current-tuned TDLs cannot be accurately described

by a Fourier series of a single modulation frequency [71].

However, wavelength-scanned WMS is crucial for practical TDL sensors. A

wavelength-scanned approach is needed to avoid problems of a drift of the mean laser

wavelength with time, where the mean wavelength is defined as the center wavelength of

the modulating laser. Such drifts move fixed-wavelength WMS measurements off the

line center of the transition. Without independent calibration or wavelength monitoring,

such drifts produce unacceptable uncertainty for a practical fixed-wavelength WMS

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sensor. In addition, wavelength-scanned WMS can be used to measure velocity and/or

pressure (via transition lineshape).

In this chapter, a new comprehensive and accurate approach to analyze wavelength-

scanned WMS absorption signals at all the harmonics of the modulation frequency is

presented. To distinguish the modulation frequency from the scanned frequency fs, the

modulation frequency will be denoted as fm in this chapter. The new method differs from

previous WMS analysis strategies in two significant ways: (1) the measured intensity

versus time of the wavelength-scanned (at frequency fs), wavelength-modulated (at fm)

laser light is used to simulate the transmitted laser intensity versus time, and (2) digital

lock-in and low-pass filter software is used to expand the time series of simulated and

measured transmitted laser intensity into harmonics of the modulation frequency, WMS-

nfm (n=1,2,3,…). Using the measured laser intensity of the scanned and modulated laser

avoids the need to develop an analytic model to describe the variation of laser intensity

versus time. However, the wavelength variation of the scanned and modulated laser

versus time is characterized prior to measurements, similar to the traditional analysis.

The use of the lock-in and filter software to expand the WMS signal into modulation

frequency harmonics avoids the difficulties in the Fourier expansion of the time-varying

laser intensity. The new analysis scheme is valid at any optical depth, and modulation

index, and at all values of the mean laser wavelength. This enables the WMS-nfm

lineshape to be fit to determine gas properties such as absorber concentration,

temperature, and pressure via the integrated absorbance (demonstrated in chapter 6).

The details of the analysis scheme are described in this chapter in the context of a

demonstration experiment to measure WMS absorption of H2O dilute in air, in a cell at

room temperature and atmospheric pressure. First, in section 5.1, an overview of the

measurement and simulation of WMS-nfm is provided. Then, in section 5.2, the details of

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the experiment and data analysis are discussed. The laser characterization and

measurements conducted prior to the WMS experiment are described and examples of the

data for the demonstration experiment are used for illustration. The absorption spectrum

of the target species is then simulated and combined with the measured transmitted laser

intensity without absorption and laser wavelength characterization data to simulate the

transmitted laser intensity with absorption using the Beer-Lambert relation. Then a digital

lock-in software is used to expand both measured and simulated transmitted intensity into

the WMS-nfm harmonics for n=1 to 6. Finally, the use of 1fm-normalization is shown to

account for non-absorption losses. The measured and simulated lineshapes agree for 1fm-

normalized WMS-nfm signals for n=2-6 without any calibration or adjustable parameters,

providing the ability to use this new WMS analysis scheme for calibration-free extraction

of gas parameters from best-fit analysis of WMS lineshapes.

Compared to past WMS analysis strategies, this new method is much easier to

implement. The use of the digital lock-in and low-pass filter software to extract the

WMS-nfm harmonics from the simulated transmitted intensity avoids the complex Fourier

expansion of the simulated absorption of the scanned and modulated laser intensity and

wavelength. This new scheme is valid for all WMS-nfm harmonics, at any optical depth,

and at all values of the mean laser wavelength even in the wings of the absorption away

from line center.

5.1 Overview of a WMS absorption experiment/simulation

The WMS experiment and data analysis consists of five steps: (1) Measurement of the

transmitted intensity of the scanned and modulated laser through the target gas sample,

(2) characterization of the laser wavelength and measurements of the transmitted laser

intensity without absorption versus time in response to the time-varying laser-injection

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current, (3) simulation of the absorption spectrum using the characterization data and the

Beer-Lambert relation to calculate simulated transmitted intensity versus time, (4)

expansion of the simulated and measured transmitted laser intensity versus time into

harmonics of the WMS signal using the same lock-in and low-pass filter software, and

(5) normalization of the harmonics of the WMS signal by the 1fm-harmonic exploiting the

intensity variation of injection current modulated TDLs to account for non-absorption

losses. The measurement and the characterization can be performed in either order,

afterwards the other three steps must occur in the order listed. The absorption signal can

then be determined by two ways: (1) the peak signals of the measured WMS absorption

spectrum as discussed in previous chapters, (2) fitting the measured WMS absorption

lineshape by varying the integrated absorbance and collisional width, analogues to the

scanned DA measurement. The second way will be demonstrated in detail in the next

chapter.

5.1.1 Transmitted intensity measurement:

The measurement of the transmitted intensity of a scanned and modulated laser is

illustrated in the diagram of Figure 5.1. The TDL injection current is rapidly modulated at

frequency fm superimposed upon a slow scan of the mean injection-current of the

modulated laser at frequency fs. In this paper superscript M and S will distinguish the

time-dependent measured transmitted intensity M

It(t) from the simulated transmitted

intensity SIt(t) by superscripts, where the subscript “t” denotes transmission through the

absorbing gas, and the subscript “0” will denote the intensity measured without absorber

present M

I0(t). Ideally the intensity versus time would be measured with absorber M

It(t)

and without absorber M

I0(t); however some applications do not lend themselves to an in

situ measurement without absorber, and the M

I0(t) must be inferred from the optical

system (absorption free) as close as to the applications. The simplest optical system of

negligible absorption is to directly connect the laser to the detector.

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Figure 5.1 Measurement step: Determine measured transmitted intensity versus time

with absorber M

It(t) and without absorber M

I0(t).

5.1.2 Intensity and wavelength modulation characterization

The laser intensity versus time without absorbers M

I0(t) is measured at the same digitizer

rate as the WMS measurements avoiding the need to model the laser intensity response

with injection current. The best intensity versus time characterization is the in situ

measurement using the application test volume evacuated or purged of the absorbing gas

as this accounts for any wavelength-dependent optical components. However, for some

practical implementations, an in situ absorption-free background measurement of laser

intensity is not possible; successful measurements have been performed in such

applications by laboratory characterization of the intensity including as many of the field

measurement optics and windows as possible. When the actual field measurement is

performed, care in alignment and set up is taken to minimize any wavelength-dependent

transmission. The dominant time variation of the laser intensity is usually produced by

the time-varying injection current, however additional time-varying intensity

contributions can arise from the wavelength tuning (and modulation) if any optics or

windows have wavelength-dependent transmission (e.g., a material near the edge of its

transmission range, or more likely interference from components with parallel surfaces

(etalons)).

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The performance of the laser tuning is characterized to determine an analytic expression

for the laser wavelength versus time ( )t as the injection current of the laser is driven by

a combination of the scan and modulation frequencies, as shown in Figure 5.2. ( )t is

determined from a combination of measurements using an etalon and absorption

transitions of known wavelength as a function of injection current, and these data are fit

to a model of the wavelength tuning.

Figure 5.2 Wavelength characterization versus time ( )t and intensity versus time M

I0(t)

of a wavelength-scanned, wavelength-modulated laser including wavelength-dependent

transmission along the measurement path without absorption.

5.1.3 Simulated transmitted laser intensity:

The simulation of the transmitted laser intensity is illustrated in the flow chart in Figure

5.3. First a spectral database such as HITRAN or HITEMP is used to determine the

absorption spectrum ( ) near the target transition for an approximate gas composition

illustrated in the figure as initial guesses, a prelude to iterative fitting of the WMS

lineshapes; the collision-broadening coefficients in the database are used to estimate the

C of the transitions scanned. Note that the WMS analysis scheme developed here can

be used for isolated transitions or multiple transitions even if they are unresolved and/or

blended by collision broadening. The characterization of the laser tuning versus time

( )t is used to convert the absorbance spectrum ( ) to an absorbance time series

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( ( ))t . The non-absorption laser intensity versus time M

I0(t) is combined with the

absorbance time series ( ( ))t using the Beer-Lambert relation to calculate the simulated

transmitted laser intensity versus time SIt(t) for the same time steps as the measured

transmitted intensity, M

It(t).

Figure 5.3 Simulation of transmission intensity versus time of a wavelength-scanned

wavelength-modulated laser through a simulated absorption spectrum.

5.1.4 Lock-in analysis

Both the measured transmitted intensity versus time M

It(t) and the simulated transmitted

intensity versus time SIt(t) are processed with a digital lock-in and a low-pass filter to

isolate the WMS signals at the harmonics of fm (shown in Figure 5.4). The lock-in

analysis of the simulated transmitted intensity extracts the WMS-nfm harmonics while

avoiding the complex mathematics of a Fourier expansion of simultaneous wavelength

and intensity modulation. Using the same lock-in analysis of the simulated and measured

transmitted intensity avoids explicitly evaluating these background signals as their

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contribution is equally included in the simulated and measured WMS-nfm harmonics

signals. Because these background signals are proportional to the laser intensity, the

normalization of the WMS harmonics by the WMS-1fm signal can be performed without

explicit background corrections.

Figure 5.4 Use of a digital lock-in and low-pass filter to expand the time series of

measured or simulated laser intensity into the WMS-nfm harmonic signals.

5.1.5 Normalization to account for non-absorption losses

All of the harmonics of the WMS signal are proportional to the laser intensity. For

optically thin conditions, the WMS-1fm is dominated by the injection-current modulation

and it has long been recognized that other WMS harmonics could be 1fm-normalized at

line center to account for non-absorption losses in transmitted laser intensity. The

wavelength-scanned WMS-1fm signal has a large contribution from the laser intensity

modulation and contributions from gas absorption with lineshapes asymmetric

(“dispersion-like”) and symmetric (absorption) with respect to the transition line center.

At line center the “dispersion-like” contribution vanishes and 1fm-normalization of

WMS-nfm harmonics is easily understood. However, the magnitude of the asymmetric

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contribution is also proportional to laser intensity, and although normalization by the

wavelength-scanned WMS-1fm distorts the WMS-nfm lineshapes this normalization can

still be used to account for non-absorption losses in transmitted laser intensity as the

distortion is identical for measurement and simulation of the WMS signals.

5.2 Example analysis of WMS absorption detection of H2O

A step-by-step discussion of the measurement and analysis of WMS absorption for an

example problem, H2O dilute in air, provides the context for a detailed description of this

new WMS analysis scheme.

5.2.1 Transmitted intensity measurement for WMS detection of H2O

The example experiment was conducted with known amounts of H2O dilute in air at

atmospheric pressure as illustrated in Figure 5.5. A DFB laser (NEL) near 1392 nm with

single-mode fiber output was used to probe the H2O transition near 7185.6cm-1

.

Computer-driven outputs (National Instruments PCI-6110) controlled the diode laser

injection current (ILX Lightware LD-3900). The injection current was modulated with a

sine function at fm=10 kHz superposed on a linear scan fs=25 Hz. The light exiting the

fiber was collimated into a beam, directed through a gas cell with wedged windows to

avoid etalon interference in the transmission of the wavelength-scanned (and modulated)

light. The transmitted light was then focused onto a near-infrared (NIR) photo-diode

detector (Thorlab PDA-10CS, bandwidth: 775 kHz at 30db gain). The laser intensity

signal was sampled (same PCI-6110 card, 12 bits) at a rate of 2.5 MHz. The optical path

external to the cell was purged with pure N2 to eliminate the absorbance in the ambient

environment. The measured transmitted intensity versus time M

It(t) was acquired for H2O

dilute in air in the cell.

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Figure 5.5 Schematic of the experimental setup for measuring the transmitted laser

intensity versus time for WMS detection of H2O in a gas cell.

5.2.2 Laser characterization for WMS detection of H2O

The laser intensity versus time M

I0(t) including any losses or wavelength variation in the

optical components was then measured in the evacuated cell as illustrated in Figure 5.6.

Characterizing the laser wavelength tuning ( )t is more complex. First the scan-current

of the modulating laser was recorded for the peak WMS-2fm signal from a selected

transition. The known position of this transition was used to calibrate the absolute

wavelength for the scan of the modulating laser. The wavelength tuning of the

modulated laser around this calibration point was measured using a fiber input/output

etalon with 0.02 cm-1

FSR (Micron Optics).

( )t is modeled as: ( ) cos(2 ) ( )mt a f t F t (5.1)

where is the laser wavelength (or laser frequency) without injection-current tuning,

the phase of the frequency modulation (here -2.048 radian), ( )F t the function

describing the wide near-linear scan of the mean laser wavelength, expressed here as a

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79

fourth-order polynomial. The measured frequency-tuning response is shown in Figure

5.7 and the best-fit result for the specific laser used in the demonstration was:

1 2 3 2 5 3 6 4

4

( )[ ] 7182.159 1.3775 10 2.4977 10 1.1702 10 1.3699 10

0.081 cos(2 10 2.0483)

t cm t t t t

t

(5.2)

Figure 5.6 Measured laser intensity versus time in the absence of the absorber (scan rate

= 25Hz, scan amplitude = 2V, modulation frequency = 10 kHz, modulation amplitude =

0.1V).

5.2.3 Simulated transmitted laser intensity for WMS detection of H2O

Single mode DFB TDLs have very narrow (~5MHz) linewidth and thus the Beer-

Lambert relation describes the simulated transmitted intensity versus time in terms of the

incident intensity and absorbance:

0( ) ( ) exp[ ( ( ))]S M

tI t I t t , (5.3)

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80

where M

I0(t) is the intensity versus time of the modulated and scanned laser, measured

when the gas cell was empty (vacuum), ( )t , the laser wavelength-tuning characteristics

including scan and modulation, and ( ( ))t , the absorption spectrum of the target gas in

the region of the laser wavelength scan.

0.018 0.020 0.022 0.024

7185.0

7185.5

7186.0

Fre

quency [cm

-1]

0.0206 0.0208 0.0210

7185.51

7185.60

7185.69

Time [s]

Etalon peaks

Fit (4th order poly. + cos)

Figure 5.7 Measured frequency response to the laser injection-current tuning and its best

fit (same modulation configuration as Figure 5.6)

Water vapor in this example is measured by scanning the laser over a pair of transitions,

one near 7185.60 cm-1

(lower state energy, E" = 1045cm-1

) and its neighbor near 7185.39

cm-1

(E" = 447cm-1

). These transitions are overlapped by collisional broadening at

atmospheric pressure and provide a good test of the new WMS analysis method to

recover the complex WMS lineshape for a pair of unresolved transitions. To accurately

simulate the absorption spectrum for this example, the spectroscopic parameters

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81

including the line strength, H2O-H2O broadening (2γself), and H2O-Air broadening (2γair)

coefficients at 296K were measured; the data are listed in Table 5.1.

Table 5.1 Measured spectroscopic parameters for probed H2O transition near 7185.60

cm-1

and its neighbor near 7185.39cm-1

at 296K..

Parameter 7185.60cm-1

7185.39cm-1

S (atm-1

cm-2

) 0.0195 0.00121

2γself (cm-1

/atm) 0.410 0.792

2γair (cm-1

/atm) 0.088 0.162

The absorption spectrum over the scan range shown in Figure 5.8 was simulated with a

Voigt lineshape at the measurement conditions (P = 1 atm, T = 296 K, L = 100.5 cm,

0.75% H2O in air).

7185.0 7185.5 7186.0 7186.50.00

0.02

0.04

0.06

0.08

0.10

0.12

0.75% H2O in air

T = 296 K

P = 1 atm

L = 100.5 cm

Absorb

ance

Frequency [cm-1]

Simulation (Voigt)

Figure 5.8 Simulated absorbance versus frequency for H2O transition near 7185.6cm-1

and its neighbor at 7185.39cm-1

(0.75% H2O in air ,P = 1 atm, T = 296 K, L = 100.5 cm).

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82

Using ( )t from Eqn. 5.2 and the simulated absorption spectrum in Figure 5.8, the

absorbance can be written as a function of time ( ( ))t for the scanning and modulating

laser. For this example ( ( ))t for a single laser scan is illustrated in Figure 5.9; note that

the flat top of the absorbance is not saturation but is the modulation of the laser as its

wavelength traverses the peak of the absorption seen in Figure 5.9. The 25 Hz

wavelength scan is slow enough compared to the 10 kHz modulation that the modulated

wavelength includes the line center of the transition more than twenty times during the

scan. Using Eqn. 5.3 to combine the data for laser intensity versus time M

I0(t) from Figure

5.6 with the absorbance versus time in Figure 5.9, ( ( ))t , the simulated transmitted

intensity versus time SIt(t) can be calculated as shown in Figure 5.10.

0.0150 0.0175 0.0200 0.0225 0.02500.00

0.02

0.04

0.06

0.08

0.10

0.12

Absorb

ance

Time [s]

Simulation

Figure 5.9 Simulated absorbance versus time ( ( ))t for the H2O transition near

7185.6cm-1

(for the absorbance versus wavelength shown in Figure 5.8). Note constant

peak values between 0.021 and 0.0225s are real (not detector saturation) as the

modulation is fast compared to the scan rate.

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83

0.018 0.021 0.0241.0

1.5

2.0

Tra

nsm

itte

d laser

inte

nsity [V

]

Time [s]

Simulation

Figure 5.10 Simulated transmitted laser intensity versus time ( )s

tI t for a single scan of

the modulated laser over the absorption feature (For the laser intensity in Figure 5.6 and

the absorbance versus time in Figure 5.9).

5.2.4 Lock-in analysis for WMS detection of H2O

The measured and simulated transmitted laser intensities versus time were both

numerically post-processed by using lock-in and finite-impulse-response (FIR) low-pass

filter (bandwidth of 2 kHz) software. The transmitted intensities M

It(t) and SIt(t) are each

multiplied by cos( 2 )n ft (and sin( 2 )n ft ) to expand the X-component (and the Y-

component ) of the measured and simulated signals at each of the nfm harmonics. A low-

pass (LP) filter was used to extract these components by taking convolution, as:

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84

: ( ) cos( 2 )

: ( ) cos( 2 )

S S

nf t m

M M

nf t m

X I t n f t LP filter

X I t n f t LP filter

(5.4)

: ( ) sin( 2 )

: ( ) sin( 2 )

S S

nf t m

M M

nf t m

Y I t n f t LP filter

Y I t n f t LP filter

(5.5)

Note the FIR low-pass filter bandwidth must be less than fm /2 to avoid distorting the

modulation and large enough to avoid distorting the wavelength-scanned WMS lineshape

features (depends on scan range and rate, transition width and digitization rate). Because

the simulated and measured signals use the same filter, any distortion will be common to

both quantities. The absolute magnitude of the simulated and measured WMS-nfm

signals becomes:

2 2

2 2

S S S

nf nf nf

M M M

nf nf nf

S X Y

S X Y

. (5.6)

Figure 5.11 shows the comparison between the simulated and measured WMS-nfm

signals (the time-cost for simulating each harmonic is ~ 0.1s with a desktop computer

(Dell XPS8500, CPU: i7-3770, 8GB ram); the shapes of each harmonic signal WMS-nfm

agrees well between simulation and measurement but there is a significant difference in

magnitude. The laser intensity for this demonstration measurement was reduced by a

fiber attenuator added to simulate non-absorption laser intensity loss. The difference in

magnitude between simulation and measurement in Figure 5.11 with the fiber attenuator

illustrate how each of the harmonic signals is proportional to laser intensity. The use of

the attenuator to mimic non-absorption intensity loss provides an illustration of the use of

WMS-1fm-normalization of the other WMS-nfm harmonic signals to account for time-

varying laser intensity or non-absorption losses. Without the fiber attenuator there was

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85

no such difference between simulation and measurement illustrating the fidelity of this

new scheme to simulate WMS-nfm harmonics.

Figure 5.11 Measured and simulated WMS-nfm spectra for H2O transition near 7185.6

cm-1

. (0.75% H2O in air, T = 296 K, P = 1atm, L = 100.5 cm, a = 0.081 cm-1

, fm = 10 kHz,

optical depth = 0.101). Note the amplitude difference was produced by attenuating the

measurement laser intensity to mimic the influence of non-absorption losses.

5.2.5 Issues for normalization by WMS-1fm

The use of WMS-1fm to normalize the higher harmonics WMS-nfm (n≥2) is well

developed in the literature at line center [44]. However, the normalization of

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86

wavelength-scanned WMS has not previously been discussed. As seen in Figure 5.11,

the wavelength-scanned WMS-1fm signal is asymmetric with-respect-to the line center of

the transition. Thus normalization will distort the WMS lineshapes; however, if this

distortion is common to both simulation and measurement, quantitative fitting of the

WMS lineshapes to determine gas parameters will still be possible [71]. As first noted by

Cassidy and Reid [45] and described in detail in ref [73,74], the WMS-1fm signal has

contributions from the laser intensity modulation and from the absorption by the target

species. Here the highlights of the wavelength-scanned WMS-1fm lineshape are

described to understand its use for WMS-nfm normalization.

Figure 5.12 shows the wavelength-scanned WMS-1fm signal for the H2O absorption

demonstration at three optical depths (0.01, 0.1, and 1). For the optically thin case (0.01)

the 1fm-signal shown by the solid black line in the left panel of Figure 5.12 is dominated

by the amplitude of the laser intensity modulation. The value of the laser intensity

modulation contribution to the WMS-1fm signal depends on the modulation depth and the

laser intensity variation versus injection current; larger modulation depth produces a

larger WMS-1fm value at scan wavelengths away from the absorption transition.

Figure 5.12 Simulated 1fm spectra for H2O transition near 7185.6 cm-1

at optical depths

0.01, 0.1, and 1.0 at 1 atm with a modulation index of 1.8 (the laser characterization is the

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87

same as Figure 5.6 and Figure 5.7; note the modulation index is 1.8, and the line center

includes pressure shift in 1 atm air).

As the optical depth increases the gas absorption contribution to the WMS-1fm signal

increases and the blue dashed line in the left panel of Figure 5.12 illustrates an optical

depth of 0.1 (same as the experiment described in detail above and shown in Figure 5.11).

The asymmetric shape of the absorption contribution to the wavelength-scanned WMS-

1fm signal becomes apparent. This asymmetric shape traces the first derivative of the

absorption lineshape from Figure 5.8.

For large optical depths attenuation of the WMS-1fm near line center must also be

considered as illustrated by the inset in Figure 5.12. The differences in the 1fm signal at

line center arises from the absorption of the laser intensity modulation contribution to the

1fm signal, which increases with optical depth and decreases with wavelength modulation

depth.

When the optical depth is increased even further, for example the red dotted line in the

left panel of Figure 5.12, the absorption contribution to the 1fm signal becomes larger

than the contribution from the laser-modulation amplitude. Because WMS-nfm harmonic

signals are defined in Eqn. 5.6 to always be greater than zero the 1fm signal does not go

negative, but it does approach near zero values at two wavelengths in the scan.

Normalization by dividing by a signal with near-zero values, such as seen in the red dot-

dashed curve in Figure 5.12, can artificially weight only a few points in a fit of the 1fm-

normalized WMS-nfm lineshapes. For wavelength-scanned WMS at moderate optical

depths, especially at large wavelength modulation depth, this issue can be avoided by

normalization using the value for the mean WMS-1fm for each scan.

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88

5.2.6 Normalization to account for non-absorption transmission losses

Even though the odd harmonics are asymmetric about the transition line center, all of the

WMS-nfm harmonics are proportional to laser intensity; thus the WMS-1fm signal can be

used to normalize signals at other harmonics WMS-nfm to account for non-absorption

losses:

1/nf

normalized

nf fS S S (5.7)

Figure 5.13 shows the WMS-1fm-normalized values of WMS-nfm (n=2-6) for the

measured and simulated data from Figure 5.11. The absorption component of the

wavelength-scanned WMS-1fm signal in Figure 5.11 is asymmetric with-respect-to the

line center; thus, the 1fm-normalized wavelength-scanned WMS-nfm lineshapes in Figure

5.13 are distorted. The peak-signal for even harmonics of 1fm-normalized WMS-nfm

(n=2, 4, & 6) are no longer at the line center of the transition (note the WMS-2fm peak

signal is used to calibrate the laser wavelength scale and not the peak normalized signal).

The WMS simulation scheme has the same normalization distortion as the measurement

and thus, the simulations can be best fit to determine gas parameters. The differences

between simulations and measurements are also plotted as residuals in Figure 5.12, and

these values show agreement (defined as the ratio of the root mean square of the residual

to the peak 1f-normailized WMS-nf signals) within 3.2% for all harmonics from 2-6. The

differences between simulation and measurement are dominated not by the differences in

peak values, which differ by <1%, but are dominated by quite small differences in the

wavelength scale between simulation and measurement. The fidelity of the

demonstration measurement was limited by the wavelength scale and the digitizer time

resolution. This demonstrates that the 1fm-normalized WMS analysis provides an

accurate WMS-nfm lineshape for n=2-6. Note the relative magnitude decreases as the

harmonic increases. Additional digital resolution and perhaps an absorption lineshape

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89

more accurate than Voigt are needed to recover the lineshapes for WMS-nfm harmonics

for n>6; for this demonstration experiment a 12 bit digitizer was used with a Voigt

lineshape.

Figure 5.13 Measured and simulated 1fm-normalized WMS-nfm spectra for H2O

transition near 7185.6 cm-1

. (same condition as Figure 5.11, optical depth = 0.101).

5.3 Comparison with Fourier analysis of WMS

The new WMS analysis method compares well with the established Fourier analysis

approach as illustrated in the Figure 5.14, which compares the H2O demonstration

measurement of the lineshape for 1fm-normalized WMS-2fm to that simulated using the

new approach and that simulated using traditional Fourier analysis where the intensity

modulation is characterized only at transition line center [44,48]. For this experiment

with a relatively small modulation depth, a DFB single-mode laser with highly linear

0

0.2

0.4

0.6

2f m

/1f m

0

0.2

0.4

3f m

/1f m

0

0.1

0.2

0.3

4f m

/1f m

0

0.05

0.1

0.15

5f m

/1f m

0

0.02

0.04

0.06

0.08

6f m

/1f m

7185.4 7185.6 7185.8-0.05

0

0.05

Frequency [cm-1

]

Resid

ual

7185.4 7185.6 7185.8-0.05

00.05

Frequency [cm-1

]

Resid

ual

7185.4 7185.6 7185.8-0.02

00.02

Frequency [cm-1

]

Resudual

7185.4 7185.6 7185.8-0.02

00.02

Frequency [cm-1

]

Resid

ual

7185.4 7185.6 7185.8-0.02

00.02

Frequency [cm-1

]

Resid

ual

Measurements

Simulations

Residual

4fm

/1fm

6fm

/1fm5f

m/1f

m

3fm

/1fm

2fm

/1fm

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90

response to injection current was used, and the two simulations are in good agreement

with the measurements for the entire center lobe of the lineshape, and only disagree in the

wings by ~10%. However, in the wings on either side of line center, the new analysis

approach is in better than 1% agreement with the measurement for the entire lineshape.

The match in simulation and measurement over the entire lineshape suggests the potential

of fitting the 1fm-normalized, wavelength-scanned WMS-nfm lineshapes analogous to

wavelength-scanned direct absorption, and this fitting strategy is demonstrated in the next

chapter for H2O absorption sensor in an engineering-scale high pressure coal gasifier.

Figure 5.14 Comparison of the 1fm-normalized WMS-nfm spectra using different

absorption analysis approaches for H2O transition near 7185.6 cm-1

. (same condition as

Figure 5.13)

7185.3 7185.6 7185.90

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

Frequency [cm-1]

1f m

-norm

aliz

ed W

MS

-2f m

[unitle

ss]

Measurement

Simulation by approach in this study

Simulation by Fourier analysis

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91

Chapter 6 H2O absorption sensor using

calibration-free wavelength-scanned WMS

fitting strategy in an engineering-scale high

pressure fluidized coal gasifier

6.0 Motivation

The use of fixed-wavelength WMS for monitoring synthesis gas (called here syngas)

composition and temperature in a pilot-scale entrained-flow high-pressure coal gasifier

has been demonstrated in chapter 4, at locations from the gasification reactor to the

syngas output stream. Here we improve the WMS through the use of wavelength-

scanning, enabling monitoring of the moisture content in the syngas output of an

engineering-scale transport reactor high-pressure coal gasifier. Compared to the fixed-

wavelength WMS technique used for previous applications, the wavelength-scanned

WMS technique is less affected by drifts in the laser wavelength or pressure shifts in the

absorption transition center wavelength. In addition, wavelength-scanned WMS

simultaneously determines the absorption lineshape and thus minimizes the errors due to

the variations of the transition collisional width caused by the change of gas composition.

Thus, the wavelength-scanned WMS approach demonstrated in this chapter is more

suitable for long-term (days) calibration-free monitoring in complex gas flow, where the

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92

laser wavelength may shift and variations in the collisional width of the absorption

transition due to changes in the gas composition are hard to estimate.

In this chapter, we first demonstrated in a laboratory static cell that fitting the measured

wavelength-scanned WMS H2O absorption spectrum using a DFB laser near 1352nm can

yield simultaneously the integrated absorbance and C of the probed transition, over a

pressure range from 3 to 16atm. The H2O sensor was then tested in an engineering-scale

transport reactor high pressure coal gasifier at National Carbon Capture Center in

Wilsonville, AL, where continuous monitoring of the moisture content in the output

syngas was demonstrated for more than 27 days.

6.1 Laboratory validation experiment

A transition near 7394.84cm-1

(lower state energy, E" ~ 744cm-1

) was selected to probe

H2O mole fraction in the gasifier output (see Figure 6.1). The absorption feature is in fact

two closely spaced transitions with the same E" positioned at 7393.79cm-1

and

7393.84cm-1

. The laboratory measured spectroscopic data [32] and HITRAN database

suggest this line pair can be considered as a single transition with one set of collision-

broadening parameters at high pressure. The spectroscopic data for this transition are

listed in table 1. This transition pair was selected for four reasons: (1) the absorption is

strong at the measurement temperature (near 600K), providing good signal-to-noise ratio

in gasifier environment; (2) the transition is well isolated from neighbors at elevated

pressures; (3) the 2f/1f absorption signal is not sensitive to temperature changes in the

region near 600K; (4) and the collisional width is small, providing narrow lineshape to

enhance WMS signals.

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93

Table 6.1 Laboratory measured spectroscopic parameters (linestrength, collisonal

broadening coefficients and their temperature dependence exponents) at 296K for the

target transition

Linecenter

[cm-1

]

Linestrength

[cm-2

atm-1

]

Lower state

energy [cm-1

]

2γH2O-H2O

[cm-1

atm-1

]

(nH2O-H2O)

2γH2O-CO2

[cm-1

atm-1

]

(nH2O-CO2)

2γH2O-CO

[cm-1

atm-1

]

(nH2O-CO)

2γH2O-N2

[cm-1

atm-1

]

(nH2O-N2)

2γH2O-H2

[cm-1

atm-1

]

(nH2O-H2)

7393.84 0.0690 744 0.530

(0.650)

0.139

(0.957)

0.119

(0.620)

0.088

(0.575)

0.082

(0.463)

7392 7394 73960.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Target transitionXH2O

= 7.5%

P = 10 atm

T = 600 K

L = 20 cm

A

bsorb

ance

Frequency [cm-1]

Simulated absorbance

Figure 6.1 Simulated absorption spectrum for H2O molecule at typical gasifier conditions

To validate the H2O sensor in the laboratory, absorption near 7394cm-1

was measured for

a known H2O mole fraction as a function of pressures in a 100.5cm-long cell at room

temperature (Figure 6.2). The cell was first evacuated to measure a background signal,

then filled with H2O/Air mixture at constant pressure. The mixture was premixed and

stored overnight to ensure homogeneity. A DFB laser (NEL) near 1352 nm with single-

mode fiber output was used to probe the H2O transition near 7393.8cm-1

. The laser

injection current was modulated with a sine function at 10 kHz, superposed on a sawtooth

function at 25 Hz. Computer-driven outputs (National Instruments PCI-6115) controlled

the diode laser injection current (ILX Lightware LD-3900). After collimation, the laser

beam travelled through the cell and was focused onto a NIR photo-diode detector

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94

(Thorlab PDA-10CS). The voltage signal on the detector was then sampled and

numerically post-processed by using a lock-in program and a digital FIR low-pass filter

(bandwidth of 2 kHz). The line-of-sight (LOS) pathlength external to the cell was purged

by pure N2 gas to minimize absorption from ambient atmospheric moisture.

Figure 6.2 Laboratory measurement setup for validation of the wavelength-scanned

WMS strategy for high pressure gas sensing

Figure 6.3 shows the measured 1f-normalized WMS-2f spectrum at three different

modulation depths as well as the best-fit results at known conditions of P = 10atm, T =

296K. The calibrated H2O moisture mole fraction in the mixture is 0.096% and the

expected FWHM collisional width is 0.81cm-1

(2

2 H O Air = 0.081cm-1

/atm, determined by

DA measurements at sub-atmosphere pressures). The comparison reveals better than 1%

agreement, demonstrating the feasibility of using the wavelength-scanned WMS 2f/1f

strategy for simultaneous determination of absorber mole fraction and transition C at

high pressures.

Figure 6.4 presents the C , the integrated absorbances and the resulted H2O mole

fractions that best fit the measured WMS absorption spectra at pressures ranging from 3.2

atm to 15.8 atm, measured with a modulation depth of 0.8 cm-1

. The small deviation (<

1.3%) between the measurements and the expected values indicates that: (1) the fitting

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95

strategy for wavelength-scanned WMS simultaneously yields the transition integrated

absorbance and collisional width, even at high pressures up to 15.8 atm; (2) the non-ideal

Lorentzian behavior, such as line-mixing and the finite-collision breakdown do not have

significant influence on the WMS-2f signals for this target transition pair and this range

of conditions.

Figure 6.3 Measured WMS-2f/1f spectra using different modulation depths and the best-

fit results (best fit parameters: for a = 0.4cm-1

, xH2O = 0.0953% ,c =0.823 cm

-1, for a =

0.6cm-1

, xH2O = 0.0947% ,c =0.820 cm

-1, for a = 0.8cm

-1, xH2O = 0.0961% ,

c =0.802

cm-1

)

7393 7393.5 7394 7394.5 73950

0.01

0.02

0.03

0.04

0.05

0.06

frequency [cm-1

]

2f/1f [unitl

ess

]

a = 0.4cm-1

a = 0.4cm-1

a = 0.6cm-1

a = 0.6cm-1

a = 0.8cm-1

a = 0.8cm-1

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96

2 4 6 8 10 12 14 16

0.2

0.4

0.6

0.8

1.0

1.2

1.4

Expected C

Measured C

C [

cm

-1]

Pressures [atm]

2 4 6 8 10 12 14 16

0.06

0.08

0.10

0.12

Inte

gra

ted

ab

so

rba

nce

[cm

-1]

0.094

0.098

H2O mole fraction

H2O

mo

le f

ractio

n [

%]

Pressure [atm]

0.02

0.04

0.06

0.08

0.10

0.12

Integrated absorbance

Figure 6.4 Best-fit results for the C (left panel) and integrated absorbance and mole

fraction (right panel) at different pressures. (T = 296K, L = 100.5cm)

6.2 Gasifier facility and measurement setup

The laser sensor performance was evaluated in an engineering-scale transport reactor

gasifier at the National Carbon Capture Center operated for US Department of Energy by

Southern Company Services in Wilsonville, Alabama, United States. A location for

optical access was selected 30 meters downstream from the exit of the particulate control

device (PCD) of the gasifier, with the laser transmitter and receiver optics located on

either side of the syngas output pipe, as illustrated in Figure 6.5, and typical conditions

are listed in Table 6.2 Typical conditions at the measurement location (the gas mixture is

balanced by N2).

Table 6.2 Typical conditions at the measurement location (the gas mixture is balanced by

N2)

Property Values

Temperature [K] 600

Pressure [atm] 15

Pathlength [cm] 20

H2O [%] 6-10

CO2 [%] 6-10

CO [%] 8-12

H2 [%] 6-10

Trace species

(H2S, NH3, etc) [%]

< 1

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97

Flow rate [kg/h] 12,500

Figure 6.5 Location of the TDL sensor in the syngas process piping 30 meters

downstream of the exit of the PCD. Note the lasers and supporting electronics were

remotely located in the instrumentation shelter.

Figure 6.6 Schematic (left) and photo (right upper) of the sensor installation showing the

mounting rail hanging on the syngas pipe with redundant actuated shut-off valves,

redundant window pairs, temperature and pressure alarm for window failure, and the

TDL transmitter and receiver housings. The TDL electronics in the shelter are shown in

the right bottom panel.

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98

6.3 Measurement results

The wavelength-scanned WMS strategy as validated by the laboratory measurements was

used to continuously monitor the moisture content in the syngas product flow at different

gasifier operation conditions. The facility operation began by igniting a propane/air

burner in the reactor. When the reactor was hot enough, pulverized coal was added into

the reactor to first initiate coal combustion and then begin the gasification process. The

coal-fuel feeding continued for more than 10 hours for this 1st start up attempt, but was

terminated at hour 52 to correct a problem elsewhere in the gasifier.

The moisture level recorded for hours 0-52 with 2s time resolution is shown in Figure 6.7

(although the scan rate was 25Hz, the measurements were collected only every 2s to

reduce computational and data storage requirements). The moisture mole fraction was

inferred by fitting the measured scanned-WMS 2f/1f spectrum using two variables: the

absorber mole fraction and the transition collision-broadening width (shown in Figure

6.8). Due to the severe transmission losses due to beam steering and particulate

scattering, the light transmission was typically less than 0.01%. However, the 1f-

normalized, 2f absorption spectrum remained stable, providing a signal-to-noise ratio

larger than 20 (25Hz bandwidth) in the measured WMS-2f /1f spectra of 2.3% H2O,

corresponding to a detection limit of ~0.02% H2O mole fraction for 1Hz bandwidth.

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99

048

1216

Pressure (atm)

Figure 6.7 In situ measurements of exhaust gas moisture during reactor start-up

including ignition of the propane burner, switch to coal combustion with pulsed coal feed,

transition to gasification, and reactor shutdown when the coal input was terminated. The

pressure trace was provided by NCCC. The region surrounded by the red dashed

rectangle is shown in Figure 6.9.

From hour 0 to 4, several attempts to ignite the reactor burner were made, but the

propane/air flame was unstable. This abnormal process was captured by TDL

measurements as the H2O mole fraction spiked and dropped rapidly several times during

this period. At hour 8 a stable propane flame was established and the warm-up period

began. The moisture content of the syngas steadily increased at the measurement location

during warm-up; this variation was expected as the fuel/air ratio of the propane burner

was varied and as the output gas piping warmed up to eliminate condensation.

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100

7393.0 7393.5 7394.0 7394.5 7395.00.0

0.2

0.4

0.6

0.8

1.0

1.22f/

1f

[unitle

ss]

Frequency [cm-1]

2.3% H2O, P = 4.5atm, T=390K

8.0% H2O, P = 8.8atm, T = 541K

13.3% H2O, P = 13.5 atm, T = 584K

Figure 6.8 Measured (dashed line) WMS-2f/1f absorption spectra and the best-fit results

(solid lines) at different gasifier operation conditions (black: heating using the

propane/air flame, blue: coal combustion, red: coal gasification). fs = 25Hz, f = 10kHz, a

= 0.78cm-1

. Pressure and temperature data were provided by NCCC.

At hour 38, propane heating ceased and the coal feeding began. The large fluctuations in

H2O mole fraction during the gasification were not caused by signal noise but by

variations in the coal feed rate. Two factors support this conclusion: (1) the independent

measurement by the reactor thermocouple were correlated with TDL moisture

measurements, as seen in the left panel of Figure 6.9; (2) as shown in the right panel, the

measured WMS 2f/1f lineshapes were free of noise and the increase of absorption at

measurement time point 2 was obviously larger than the one at point 1, indicating more

H2O molecules in the laser line-of-sight. This moisture variation corresponded to the

pulsing of the coal feed rate to slow the warm-up rate of the facility and prevent damage

to the ceramic lining of the gasifier and the output plumbing. With the 2s time resolution,

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101

the TDL sensor captures the time-varying moisture in the exhaust gas due to the changing

fuel content in the reactor. Such results were not found in the GC measurement results (5

minute time resolution) made downstream for sampled CO2. This demonstrates the

advantage of in-situ TDL measurement over sampled GC measurements for time-

resolved monitoring of the transient gasification process.

42.0 42.5 43.00.04

0.06

0.08

0.10

0.12

0.14

2

1

Reacto

r tem

pera

ture

[K]

H2O

mole

fra

ction

Time [hours]

1060

1080

1100

1120

7393.0 7393.5 7394.0 7394.5 7395.00.0

0.5

1.0

1.5

2f/

1f

[un

itle

ss]

Frequency [cm-1]

Measurement

Best fit

Measurement

Best fit

Figure 6.9 Left panel: TDL monitored moisture mole fraction from hour 42 to hour 43

and the reactor temperature measured by the thermocouple; Right panel: measured WMS

2f/1f absorption spectra at point 1(the lowest moisture mole fraction in a single pulse) and

at point 2 (the highest moisture mole fraction in a single pulse)

Figure 6.10 shows the measured C after the burner was ignited and the comparison to

the expected results. The expected C collisional width was based on the GC gas

composition results, the TDL measured moisture mole fraction, and the collision-

broadening coefficients pre-measured in the lab using Eqn. (2.6) and (2.7). The

comparison reveals better than 3% agreement, which is very reasonable as the GC

measurement has 2-3% uncertainty and the collision-broadening coefficient database has

1-2% uncertainty. Note the variations in the C measurements from hour 40-52

correlate with the moisture variation due to coal feed rate, as H2O is a much more

effective collision partner for collisional broadening than other components of the syngas

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102

(see Table 6.1). The precision and accuracy in the in-situ determination of the transition

collisional width demonstrates that the scanned-WMS can be analyzed without prior

knowledge C of the transition, even at the high pressures of ~ 15atm. Thus a practical

sensor can be quantitatively analyzed without calculating or estimating C , which

requires assembly of a collision-broadening coefficient database and a reasonably

accurate estimate of the gas composition.

10 20 30 40 50

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

C [

cm

-1]

Time [hours]

Measured C

Expected C

Figure 6.10 TDL measured transition C and its comparison to the expected values.

The TDL moisture sensor operated unattended from hour 140 until hour 575, and

continuous records of H2O and temperature were collected except for three short (~10

min) periods when the valves on the optical access were closed due to independent

gasifier upsets. During the entire period, the transmission of the TDL sensor remained

stable (transmission ~ 10-5

), and the windows did not exhibit any indications of fouling.

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103

The syngas moisture record is illustrated in Figure 6.11 and compared with samples of

liquid water extracted from the syngas stream. These two H2O measurement methods

have similar mean values over the 435 hour record, with larger variations seen in the

liquid water sampling.

The H2O mole fraction data of Figure 6.11 varies with time by approximately ±0.002,

which might suggest that the TDL sensor has a ±3% statistical uncertainty. However,

when the H2O data are examined on a more expanded time scale, the measured H2O

content has a distinct oscillation (period of ~ 10 minutes) as illustrated in Figure 6.12.

These oscillations in H2O are strongly correlated with the reactor temperature (left panel)

and the coal-dispense vessel pressure (right panel). As this pressure increases so does the

coal feed rate assuming constant reactor pressure, NCCC engineers speculated that the

variations of the moisture content are due to coal feed rate oscillations, but it is notable

that this was first observed by in-situ TDL measurements.

Figure 6.11 TDL recorded moisture content in the syngas without people attendance for

a duration of more than 400 hours.

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104

Figure 6.12 Correlations of the TDL measured moisture content in the syngas product

flow to the reactor temperature measured by the thermocouple (left) and to the coal-

dispense vessel pressure (right)

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105

Chapter 7 Absorption lineshape from ratios

of different WMS harmonic signals

7.0 Motivation

Previous calibration-free WMS approaches [47,48] require the knowledge of the

collision-broadening halfwidth ( C , full-width half-maximum, FWHM, cm-1

/atm) as

the normalized WMS signal is dependent on both the absorption and transition lineshape.

For most applications, the lineshape function can be described by a Voigt function, which

is given by the convolution of a contribution from Doppler broadening (inhomogenous,

Gaussian) and a contribution from collision broadening (homogenous, Lorentzian). The

Voigt lineshape is characterized by the two FWHM line widths: D for Doppler and

C for collision broadening. The Doppler-broadened width is a function of the gas

temperature and can be calculated by known temperature or the result from a two-line

thermometry measurement. For many applications, this temperature needs only be

approximately known as the collision-broadening contribution dominates the absorption

lineshape: for example at 300K and atmospheric pressure, / 3C D for H2O in the

overtone band near 1400nm. C is a function of gas pressure, temperature, and gas

composition often written as:

2 ( )C j ij

j

P x T , (7.1)

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106

where jx is the mole fraction of species j in the gas mixture and ( )ij T is the collision-

broadening coefficient at temperature T of absorber i under the collisional perturbation

by species j .

An accurate estimation of C relies on two factors: (1) an accurate evaluation of the

collision-broadening coefficients between the targeted species and its collision partners;

and (2) the gas composition during the absorption measurements. The broadening

coefficients for air- and self-collisions are contained in the database HITRAN (reported

as γ, HWHM, cm-1

/atm), but laboratory cell measurements of collision-broadening

coefficients are needed for other collision partners. For example in combustion gas

exhaust, CO2 and H2O are typically present at significant mole fraction and broadening

coefficients for these collision partners are needed. Even when a well-validated

collision-broadening-coefficient database is available for the absorption transition,

uncertainty in the gas composition can also contribute to the uncertainty in the WMS

analysis. Knowledge of C is critical for accurate analysis of WMS absorption; thus,

alternative approaches to determine C are needed.

The harmonics (nf) of the WMS have different dependences on the absorption lineshape.

Here we consider a 296K atmospheric pressure example where collision broadening

dominates the absorption lineshape. Figure 7.1 illustrates the laser intensity (0f)

normalized WMS-nf signals for n=2-6 for a specific NIR absorption transition near

7185.6 cm-1

of water vapor as a function of C . (We assume the bath gas contains an

unknown collider species that dominates C .) Note as C increases by a factor of 3,

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107

the WMS-2f signal decreases by a factor of 3 and the WMS-6f signal decreases by a

factor of 15.

It has been demonstrated recently that by fitting the entire 2f/1f absorption lineshape in a

wavelength-scanned WMS measurement, the integrated absorbance and C of the target

transition can be measured simultaneously, in a way analogous to the scanned-

wavelength direct absorption measurement. However, this fitting approach may cause

significant time-cost in data analysis (~10s), which is not acceptable for some

applications where second or sub-second real-time measurements are important.

0.04 0.06 0.08 0.10 0.120.00

0.01

0.02

0.03

0.040.75% H

2O in air

T = 296K, P = 753torr

L = 100.5cm

a= 0.081cm-1

0f-

norm

aliz

ed

WM

S-n

f sp

ectr

a

pe

ak m

agn

itu

de

[un

itle

ss]

Collisional broadening width [cm-1]

2f

3f

4f

5f

6f

Figure 7.1 Simulations of normalized WMS-nf spectra peak magnitudes versus C for

the H2O transition near 7185.6 cm-1

. The nf-harmonic signals were normalized by the DC

component of the incident laser power (0f) (T = 296 K, P = 1 atm, L = 100.5 cm, a =

0.081 cm-1

, f = 10 kHz)

Here we introduce a novel and rapid approach to determine C via the ratio of WMS

signals from different harmonics of the modulation frequency, demonstrated here using

the ratio WMS-4f/WMS-2f. Instead of fitting the entire WMS lineshape, only the peak

values of the WMS-nf absorption spectrum near the transition line center are needed,

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108

denoted as WMS-nfpeak below. First we show that for optically thin conditions (peak

absorbance < 0.1) for a relatively isolated transition, the signal ratio from different

harmonics is a function only of the absorption lineshape. Second, a laboratory

demonstration of the determination of C using the ratio of WMS-4fpeak/WMS-2fpeak is

described from the absorption of H2O using a DFB laser near 1392nm. Third, for a set of

cell experiments, we demonstrate that gas pressure can be determined by the ratio of

WMS-4fpeak/WMS-2fpeak signals with a precision of <1%.

7.1 WMS fundamentals and derivation

The analytical expression for the X- and Y-component of the WMS-nf signals for a small

modulation depth can be expressed:

0 1 1 1 1

1 1( ) cos( )

2 2nf n n nX GI H H H i

(7.2)

0 1 1 1 1

1 1( ) sin( )

2 2nf n nY GI H H i

(7.3)

where G is the detector gain. For optically-thin absorption of an isolated transition, the

WMS signals at the nth

harmonic (for n≥2) can be expressed as (see appendix A.2 for a

full derivation):

2 2

0

1( ) ( , , )

2nf nf nf iS X Y SPx L GI F n

, (7.4)

where F is a function of the order of the harmonic used for absorption detection, the laser

wavelength, and the transition lineshape function.

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109

The ratio of the WMS signals for different harmonics (n and m) can be expressed as:

( , , )

( ) / ( )( , , )

nf

nf nf mf mf

mf

F nS S

F m

. (7.5)

This reduces to a function of the selected harmonic order (n and m), center wavelength

for the harmonic signal wavelength (nf and

mf ), and the transition lineshape function.

For even harmonics of the WMS, the peak signals occur at the transition linecenter. Thus,

for example the ratio WMS-4fpeak/WMS-2fpeak is a function of the lineshape function

only:

4 4 2 2

(4, , )( ) / ( )

(2, , )peak peak

linecenterf f f f

linecenter

FS S

F

. (7.6)

7.2 An example case and laboratory demonstration

Although the ratio of WMS-4fpeak/WMS-2fpeak is a sensitive function of C , this ratio is

insensitive to total absorbance as illustrated in Figure 7.2 by the single overlapped curve

even though the absorber mole fraction was varied from 0.25 to 0.75%, the pressure from

250-750 torr and the pathlength from 5 to 15cm (for an absorbance range from 0.22% to

0.67%). For the entire range of conditions, the ratio WMS-4fpeak/WMS-2fpeak varies only

with C . Thus C determined from the measured ratio WMS-4fpeak/WMS-2fpeak can be

used for WMS absorption analysis.

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110

0.00 0.02 0.04 0.06 0.08 0.10 0.12

0.2

0.3

0.4

0.5

0.6

0.7

0.8

C[cm

-1]

4f p

ea

k/2

f pe

ak[u

nitle

ss]

0.25% H2O, P = 500torr, L = 10cm

0.50% H2O, P = 500torr, L = 10cm

0.75% H2O, P = 500torr, L = 10cm

0.50% H2O, P = 250torr, L = 10cm

0.50% H2O, P = 750torr, L = 10cm

0.50% H2O, P = 500torr, L = 5cm

0.50% H2O, P = 500torr, L = 15cm

Figure 7.2 The simulated ratio WMS-4fpeak/WMS-2fpeak as a function of C for different

absorber mole fraction, pressure and pathlength conditions ( T = 296 K, a = 0.081 cm-1

, f

= 10 kHz, =7185.59 cm-1

).

The measured wavelength-scanned WMS-2f and WMS-4f absorption lineshapes are

shown in the left panel of Figure 7.3 at 296K and 753 torr. The simulated WMS-

4fpeak/WMS-2fpeak ratio as a function of pressure is shown in the right panel. The peak

absorbance is less than 0.10 for all these measurements and hence the absorption can be

considered optically thin. Figure 7.4 shows C inferred from the measured ratio WMS-

4fpeak/WMS-2fpeak agrees within 0.7% with the known values calculated from Eqn. (7.1)

using measured spectroscopic parameters.

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111

100 200 300 400 500 600 700

0.3

0.4

0.5

0.6

0.7

0.8

0.75% H2O in air

T = 296K

L = 100.5cm

Modulation depth = 0.081cm-1M

easu

red

4f p

ea

k/2

f pe

ak[u

nitle

ss]

Pressure [torr]

Measurements

Figure 7.3 Measured WMS-4fpeak/WMS-2fpeak with pressures (0.75% H2O in air, L =

100.5 cm, a = 0.081 cm-1

, f = 10 kHz)

The values of C inferred from the WMS-4fpeak/WMS-2fpeak ratios were used to simulate

the WMS-2fpeak signal and a best fit was determined by varying the H2O mole fraction. If

a 2-D map of the simulated WMS-2fpeak signals as a function of C and absorber mole

fraction is prepared prior to the measurements, the computational cost of this iteration on

a standard PC is less than 1ms. The H2O mole fraction determined in this fashion is

shown in Figure 7.5 and agrees well with the known H2O mole fraction (0.75%). These

results demonstrate the feasibility of rapid (kHz) fixed-wavelength, calibration-free WMS

measurements of species mole fraction without the need for a database for collision-

7185.2 7185.4 7185.6 7185.8 71860

0.005

0.01

0.015

0.02

Frequency [cm-1

]

WM

S-n

f sig

na

l [A

.U]

2f

4f

4fpeak

2fpeak

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112

broadening coefficients and known composition of the major species in the gas; note this

conclusion is valid for a relatively isolated transition with optically-thin absorbance

(<0.1).

100 200 300 400 500 600 700

0.02

0.04

0.06

0.08

0.10

C [cm

-1]

Pressure [torr]

Measured by 4fpeak

/2fpeak

Expected

Figure 7.4 Measured C using WMS-4fpeak/WMS-2fpeak ratio with the comparison to

calculated C as a function of pressure (0.75% H2O in air, L = 100.5 cm, a = 0.081 cm-1

,

f = 10 kHz, =7185.59 cm-1

)

100 200 300 400 500 600 700

0.4

0.6

0.8

1.0

Measured H2O%

0.73

0.77

H2O

concentr

ation [%

]

Pressure [torr]

Figure 7.5 H2O mole fraction determined from WMS-2fpeak using C from the ratio of

WMS-4fpeak/WMS-2fpeak (0.75% H2O in air, L = 100.5 cm, a = 0.081 cm-1

, f = 10 kHz,

=7185.59 cm-1

)

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113

Even though the above derivation and demonstration assumed optically-thin conditions,

the errors are modest for larger absorptions. For the non-optically-thin case, the ratio of

WMS-4fpeak/WMS-2fpeak has a weak dependence on the peak absorbance as shown in

Figure 7.6 for values ranging from 0.2 to 1. Thus, C determined from the ratio WMS-

4fpeak/WMS-2fpeak might have an error as large as +/-0.002 cm-1

for =1, which might be

more than 10% of the total value, producing a large error (>10%) in the mole fraction

inferred from the WMS-2fpeak value. However, if we iterate on mole fraction and C

using the procedure described in Ref. [48], the values rapidly converge to acceptable

uncertainty (<2% of the mole fraction). Thus, the use of the WMS-4fpeak/WMS-2fpeak

ratio to determine C can be readily used for peak absorbance less than one.

0.00 0.02 0.04 0.06 0.08 0.10 0.12

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.5%H2O, T = 300K, P = 750 torr

4f p

ea

k/2

f pe

ak[u

nitle

ss]

C [cm

-1]

50cm

100cm

150cm

200cm

250cm

Figure 7.6 The WMS-4fpeak/WMS-2fpeak ratio as a function of C computed for peak

absorbance ranging from 0.2 to 1, corresponding to a pathlength increase from 50-250cm

(a = 0.081 cm-1

, f = 10 kHz, =7185.59 cm-1

)

One drawback of this approach is that the optimal modulation depth to maximize the

WMS signal cannot be determined in advance as it requires an estimate of the transition

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114

linewidth before the absorption measurement. Empirically, this could be done with a

manual trial-and-error approach during the actual field measurements. Or alternatively,

the modulation depth can be varied during the measurement to ensure an optimal

modulation depth is adopted.

7.3 Pressure sensor developed using the 4fpeak/2fpeak ratio

In the previous section, C was determined from the ratio of WMS-4fpeak/WMS-2fpeak.

However, for the case when a database of collision-broadening coefficients is available

and when the major species of the gas mixture are known, this WMS-4fpeak/WMS-2fpeak

ratio can be used to determine pressure.

1

2 ( )C

j ij

j

Px T

(7.7)

Figure 7.7 shows the pressure determined from the measured collision-broadening

coefficients in Table 5.1. Because this pressure is determined from path-integrated

absorption over the line-of-sight, this method could be used to determine local (off-the-

wall) pressure in a compressible flow with non-uniform temperature or gas composition.

For example, if the gas composition is not uniform and the absorber is confined to the

core flow, such measurements would infer core flow pressure. Alternatively, even if the

gas composition is uniform but the gas temperature is not, line selection could bias the

absorption measurement to a “hot” or a “cold” region in the flow, and the local pressure

could be determined from the ratio of WMS-4fpeak/WMS-2fpeak. This strategy also

provides an alternative to using facility pressure data for WMS absorption analysis.

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115

0 100 200 300 400 500 600 700 8000

100

200

300

400

500

600

700

800

averaged deviation = 0.64%

Measurements

Measure

d p

ressure

[to

rr]

Calibrated pressure [torr]

Figure 7.7 measured gas total pressure using WMS-4fpeak/WMS-2fpeak ratio and its

comparison to the baratron result (0.75% H2O in air, L = 100.5cm, T = 296K, a = 0.081

cm-1

, f= 10 kHz, =7185.59 cm-1

)

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117

Chapter 8 Summaries and future plans

8.1 Summaries

Two different strategies for WMS analysis were developed that offer simplified and more

reliable WMS use for practical laser absorption sensors.

8.1.1 A generalized 1f-normalized WMS-nf method using Fourier

Analysis

A generalized model for 1f-normalized WMS-nf detection with an injection current-tuned

diode laser was presented that accounts for performance by the laser and etalon

interference by the optical components in the LOS. This model was validated using

measurements of the CO transition of R (11) in the 1st overtone band near 2.3µm at room

temperature for a range of CO mole fractions (0.21-2.8%) and pressures (5-20atm). For

high-pressure gas sensing, wavelength modulation spectroscopy with higher-order

harmonic detection (WMS-nf, n>2) was found to have less influence from the WMS

background signals when the selected modulation depth was close to the optimal

modulation depth for the WMS-2f signal. Similar levels of accuracy in CO mole fraction

measurements were observed by using 1f-normalized WMS-2f, 3f and 4f techniques, but

WMS-3f and WMS-4f detection showed better accuracy than WMS-2f when uncertainty

in the WMS background signal was significant (i.e. from the long term drift of the

background signals due to thin etalons). The large signal-to-background ratio of WMS

higher harmonics (WMS-nf, n>2) potentially offers the advantage that knowledge or

accurate evaluation of the background signals may not be required. This advantage is

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118

useful for practical sensing applications such as that in a continuously running coal-

gasifier where opportunities for zero-absorption background signal are difficult to

achieve. In optically thin cases, absorption measurements of the targeted transition had

less interference from neighboring transitions by using detection of 1f-normalized WMS

higher harmonics. However, WMS-nf (n>2) detection required a larger modulation depth

than WMS-2f to achieve the optimal signal-to-noise ratio, which may be achieved at a

lower modulation frequency, but can in turn result in decreasing the measurement time

resolution. In addition, as the absolute amplitudes of the higher harmonic signals are

smaller than those for 2f, using higher harmonics may lower the signal-to-noise ratio.

8.1.2 Demonstration of the 1f-normalized WMS-2f strategy in a pilot-

scale entrained-flow high pressure coal gasifier

Successful in-situ rapid-time absorption measurements for gas temperature and

concentrations by 1f-normalized WMS-2f in a pilot-scale entrained-flow coal gasifier

with non-absorption transmission loss up to 99.997%, pressure up to 250psig and

temperature up to 1800K were demonstrated. The temperature sensors by pairs of H2O

transitions are accurate, robust and rapid enough to monitor the temperature and transient

instabilities in the gasification process, which can be used to control the gasifier to

optimize the gasification performance. The syngas compositions measured in the output

of the gasifier by simultaneous measurement of CO, CO2 concentrations (reported in

Ritobrata Sur’s work [70]) and simultaneous measurement of H2O concentration and gas

temperature prove the capability of laser absorption measurements in monitoring the

syngas heating value.

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8.1.3 A novel strategy for WMS absorption analysis

The development of a new method for the analysis of WMS absorption measurements

using injection-current modulated TDLs was described in detail. The method was

validated with water vapor detection near 7185.6cm-1

in a static cell at 1 atm and 296 K

using a distributed feedback (DFB) laser. WMS-nf harmonics for n=1 to 6 were extracted

and the 1f-normalized WMS-nf were in good agreement with the measurement over the

entire WMS-nf lineshape.

This new analysis schemes differs from previous WMS analysis strategies in two

significant ways: (1) the measured intensity versus time of the wavelength-scanned (at

frequency fs), wavelength-modulated (at fm) laser light is used to simulate the transmitted

laser intensity versus time, and (2) digital lock-in and low-pass filter software is used to

expand the time series of simulated and measured transmitted laser intensity into

harmonics of the modulation frequency, WMS-nfm (n=1,2,3,…). This new approach has

nine distinct advantages versus traditional analysis of WMS. (1) The use of measured

laser intensity to simulate the Beer’s law absorption signals avoids the need for an

analytic model of laser intensity in its response to scanning and modulating the injection

current. (2) The use of measured intensity for the simulation also accounts for any

wavelength dependent transmission of other optical components in the apparatus. (3)

The use of the digital lock-in and low-pass filter software to extract the WMS-nfm

harmonics from the simulated transmitted intensity avoids the complex Fourier expansion

of the simulated absorption of the simultaneously scanned and modulated laser intensity

and wavelength. (4) The scheme is valid for all WMS-nfm harmonics, (5) at any optical

depth, (6) at any modulation index, and (7) at all values of the mean laser wavelength

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120

even in the wings of the absorption away from line center. (8) This scheme is valid for

WMS using unresolved blended transitions. (9) Using the same software for both

simulation and measurement provides equal contributions of any non-ideal performance

of the lock-in and low-pass filter software.

8.1.4 Demonstration of the fitting strategy for wavelength-scanned

WMS in an engineering-scale fluidized-bed high pressure coal gasifier

A 1352nm DFB laser-based H2O absorption sensor employing the new wavelength-

scanned WMS 2f/1f technique described above was first validated in a high-pressure cell

in the laboratory and then successfully applied to monitor the synthesis gas output from

an engineering-scale transport reactor coal gasifier at the National Carbon Capture

Center. There the pressures ranged up to 15 atm (~220psig) and temperatures up to 650K.

Continuous monitoring of moisture level in the gasifier output with 2s time resolution

was performed by the TDL sensor for more than 500 hours, including the periods of

burner ignition, combustion heating with a propane flame, coal combustion, coal

gasification, and reactor shut-down via coal-feed termination. As expected for coal

synthesis gas applications, beam steering and particulate scattering were severe during

the measurements, resulting in less than 0.01% light transmission. However, the robust

2f/1f normalization strategy provided a SNR of better than 20 for measurements of 2.3%

mole fraction of H2O at 25Hz bandwidth, corresponding to a 0.02% detection limit for

moisture mole fraction for a 1Hz bandwidth. With 2-second time resolution, the TDL

sensor captured the time-varying moisture level in the gas exhaust due to the changing

fuel content in the reactor. This observation had been anticipated, but was observed for

the first time by the TDL moisture sensor. The sampled GC gas analysis on this facility

did not have the time resolution needed to observe this behavior. These results

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121

demonstrate the feasibility of using the TDL sensors to provide realtime control signals to

optimize the gasification process.

The wavelength-scanned WMS measurements determined the C of the target transition

via lineshape fitting. Comparisons between the measured results and the expected values

provided better than 3% agreement (within the combined uncertainty of the synthesis gas

composition and the collision- broadening coefficient database). These results suggest

that wavelength-scanned WMS can be used, similar to scanned-wavelength direct

absorption, to determine the absorber mole fraction without knowledge of the transition

collisional width C prior to the measurement. This is important for ensuring accuracy

of the measurements, as for many applications, the gas composition can be difficult to

estimate, and the uncertainty in estimating the transition collisional width can result in

large errors in determining the absorber mole fractions via traditional analysis of WMS.

This successful demonstration of water vapor measurement in the synthesis gas output of

a large-scale industrial facility shows advantages of using wavelength-scanned WMS

techniques. Based on these successful H2O measurements, future work will include

extension to wavelength-scanned WMS TDL sensors for other major species in the

synthesis gas output such as CO.

8.1.5 Absorption lineshape from ratios of different WMS harmonic

signals

The analytical expression for the ratio of WMS harmonics (WMS-nf/WMS-mf) is derived

for the optically-thin case with an isolated (or nearly isolated) transition. This ratio is a

function of the absorption lineshape, and can be used to extract the lineshape data needed

for calibration-free interpretation of fixed-wavelength WMS signals without the need for

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122

a database of collision-broadening coefficients and knowledge of the major species

composition of the gas. Thus, a practical sensor using calibration-free WMS can be

realized with in-situ determination of C . The method was demonstrated to accurately

determine collision-broadening coefficients in a laboratory cell experiment. Although the

derivation and demonstration of this approach using the WMS-4fpeak/WMS-2fpeak ratio

was based on optically-thin conditions for a relatively isolated transition, the use of this

approach is not limited to such cases. For the non-optically-thin case with the peak

absorbance ranging from 0.2-1, we demonstrate that the absorber mole fraction from the

simulated WMS-2fpeak and C determined using the ratio of WMS-4fpeak/WMS-2fpeak

rapidly converge in a few iterations. Alternatively, if collision broadening and gas

composition are known, the WMS-4fpeak/WMS-2fpeak ratio can be used to determine

pressure. This WMS-nf ratio strategy offers an alternative approach to measure the gas

pressure and potentially allows the development of a TDL sensor of species mole fraction

without independent pressure measurements. For compressible flows with non-uniform

temperature and/or gas composition, the method could be used to determine “off-the-

wall” pressure.

8.2 Future plans

8.2.1 Other species measurements in the fluidized-bed coal gasifier in

NCCC

The success of H2O measurements described in chapter 6 sprovides fundamentals of

absorption measurements for other species like CO, CO2 and CH4 in practical systems

such as the fluidized-bed coal gasifier in NCCC. A measurement campaign at NCCC has

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123

been scheduled early next year (2014) to test the syngas heating-value sensor by

simultaneously measurements of four different species using the strategy described in

chapter 6 and 7.

8.2.2 Integrate the cavity enhanced techniques with WMS

WMS is an effective technique to decrease the noise in the absorption measurement.

Cavity enhanced techniques (CET) can enhance the absorption signal via increasing the

pathlength. It mostly uses two mirrors of high reflectivity and the laser light reflects back

and forth between these mirrors for thousands of times, yielding a large effective

pathlength. The combination of WMS with cavity-enhanced techniques provide a

potential strategy for extremely sensitive detection of trace species or species of weak

transitions. This will allow the detection of trace radicals or molecules in the combustion

environment to facilitate the combustion kinetics studies.

8.2.3 Species time-history measurements in shock tubes using

CET/WMS

The detection sensitivity of the some species in shock tubes can be limited by the

dimension of the shock tube. For example, sub-ppm detection sensitivity of NO at 1MHz

measurement bandwidth is very hard to achieve in a shocktube with an inner diameter of

~10cm. The combination of CET and WMS can potentially be used to increase the

detection sensitivity of absorption measurements in a shock tube by several orders of

magnitudes, allowing measurements of trace radicals formed in chemical reactions that

have not been measured previously.

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Appendix

A.1 Laboratory measured spectroscopy parameters

Table A.1 to A.8 list the measured spectroscopy parameters measured in the laboratory

for the development of the H2O absorption sensor. The measurement procedure is

described in Ref [75].

Table A.1 Comparison between the measured linestrength and those recorded in HITEMP 2010

database for studied transitions (Tref = 296K)

Frequency

υ0

[cm-1

]

Lower state energy

E”

[cm-1

]

Measured

Linestrength

[cm-1

/atm-1

]

HITEMP 2010

Linestrength

[cm-1

/atm-1

]

6806.03 3291 6.14E-7 6.54E-7

7117.24 447 5.63E-2 5.46E-2

7117.42 447 1.61E-1 1.60E-2

7117.75 399 1.76E-1 1.75E-2

7185.60 1045 1.95E-2 1.98E-2

7426.11 1280 3.01E-3 3.25E-3

7426.14 1327 3.71E-3 4.20E-3

7426.45 1200 3.16E-3 3.23E-3

7426.60 1293 3.86E-3 4.05E-3

7435.62 1558 1.93E-3 1.95E-3

7435.73 1719 4.10E-3 4.21E-4

7435.94 1525 1.40E-3 1.45E-3

7436.00 1525 4.81E-4 4.93E-4

7436.91 1446 2.82E-3

(counted as one line)

2.18E-3

7436.92 1283 8.50E-4

7437.19 1202 5.31E-3 5.20E-3

7465.61 1999 9.84E-5 1.05E-4

7465.90 2631 1.17E-5 1.19E-5

7466.30 2661 1.17E-5 1.17E-5

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Table A.2 Measured H2O- H2O collision-broadening coefficients and those recorded in HITEMP

2010 database for studied transitions (Tref = 296K)

Frequency

υ0

[cm-1

]

Measured

2γH2O-H2O

[cm-1

/atm]

HITEMP 2010

2γ H2O-H2O

[cm-1

/atm]

Measured

n H2O-H2O

6806.03 0.258 0.240 0.41

7117.24 0.921 0.940 0.92

7117.42 1.061 0.890 1.06

7117.75 1.116 0.920 1.16

7185.60 0.410 0.390 0.61

7426.11 0.572 0.562 1.32

7426.14 0.348 0.562 0.47

7426.45 0.486 0.666 0.72

7426.60 0.360 0.548 0.45

7435.62 0.340 0.440 0.38

7435.73 0.570 0.600 0.61

7435.94 0.396 0.380 0.42

7436.00 0.415 0.482 0.57

7436.91 0.541

(counted as one line)

0.650 0.49

7436.92 0.630

7437.19 0.762 0.800 0.65

7465.61 0.630 0.806 0.63

7465.90 0.224 0.610 0.38

7466.30 0.270 0.260 0.60

Table A.3 Measured H2O-CO2 collision-broadening coefficients for studied transitions (Tref =

296K)

Frequency

υ0

[cm-1

]

Measured

2γH2O-CO2

[cm-1

/atm]

Measured

n H2O-CO2

6806.03 0.102 0.96

7117.24 0.175 0.87

7117.42 0.178 0.73

7117.75 0.267 0.83

7426.11 0.0804 0.75

7426.14 0.0846 0.72

7426.45 0.1090 0.50

7426.60 0.1090 0.69

7185.60 0.156 0.74

7435.62 0.112 0.91

7435.73 0.148 0.47

7435.94 0.132 0.72

7436.00 0.098 0.60

7436.91 0.154

(counted as one line)

0.59

(counted as one line) 7436.92

7437.19 0.166 0.43

7465.61 0.202 0.59

7465.90 0.089 0.72

7466.30 0.041 0.21

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Table A.4 Measured H2O-CO collision-broadening coefficients for studied transitions (Tref =

296K)

Frequency

υ0

[cm-1

]

Measured

2γH2O-CO

[cm-1

/atm]

Measured

n H2O-CO

7117.24 0.203 0.77

7117.42 0.196 0.61

7117.75 0.236 0.72

7426.11 0.0684 0.70

7426.14 0.0644 0.49

7426.45 0.1032 0.69

7426.60 0.0908 0.45

7185.60 0.117 0.64

7435.62 0.069 1.01

7435.73 0.128 0.27

7435.94 0.076 0.62

7436.00 0.069 0.66

7436.91 0.122

(counted as one line)

0.76

(counted as one line) 7436.92

7437.19 0.147 0.52

7465.61 0.258 1.00

7465.90 0.0322 0.14

7466.30 0.0284 0.20

Table A.5 Measured H2O-H2 collision-broadening coefficients for studied transitions (Tref =

296K)

Frequency

υ0

[cm-1

]

Measured

2γH2O-H2

[cm-1

/atm]

Measured

n H2O-H2

6806.03 0.0744 0.45

7117.24 0.096 0.39

7117.42 0.113 0.49

7117.75 0.154 0.67

7185.60 0.085 0.52

7426.11 0.0368 0.40

7426.14 0.0526 0.54

7426.45 0.0646 0.50

7426.60 0.0662 0.45

7435.62 0.064 0.45

7435.73 0.094 0.52

7435.94 0.076 0.48

7436.00 0.077 0.54

7436.91 0.088

(counted as one line)

0.57

(counted as one line) 7436.92

7437.19 0.101 0.54

7465.61 0.050 0.01

7465.90 0.024 -0.23

7466.30 0.0388 0.16

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Table A.6 Measured H2O-CO2 pressure shifting coefficients for studied transitions (Tref = 296K)

Frequency

υ0

[cm-1

]

Measured

δ H2O-CO2

[cm-1

/atm]

Measured

m H2O-CO2

7117.24 -0.0211 0.71

7117.42 -0.0126 0.78

7117.75 -0.0102 0.79

7435.62 -0.0330 0.97

7435.73 -0.0312 0.85

7435.94 -0.0185 0.84

7436.00 -0.0202 1.18

7436.91 -0.0280

(counted as one line)

0.88

(counted as one line) 7436.92

7437.19 -0.0124 0.99

Table A.7 Measured H2O-CO pressure shifting coefficients for studied transitions (Tref = 296K)

Frequency

υ0

[cm-1

]

Measured

δ H2O-CO

[cm-1

/atm]

Measured

m H2O-CO

7117.24 -0.0139 0.90

7117.42 -0.0078 0.91

7117.75 -0.0090 0.78

7435.62 -0.0300 1.39

7435.73 -0.0167 0.72

7435.94 -0.0200 1.24

7436.00 -0.0263 1.24

7436.91 -0.0216

(counted as one line)

1.24

(counted as one line) 7436.92

7437.19 -0.0097 0.84

Table A.8 Measured H2O-H2 pressure shifting coefficients for studied transitions (Tref = 296K)

Frequency

υ0

[cm-1

]

Measured

δ H2O-H2

[cm-1

/atm]

Measured

m H2O-H2

7117.24 -0.0158 1.12

7117.42 -0.0106 1.25

7117.75 -0.0119 1.01

7435.62 -0.0141 1.34

7435.73 -0.0118 1.03

7435.94 -0.0117 1.13

7436.00 -0.0152 1.34

7436.91 -0.0133

(counted as one line)

1.31

(counted as one line) 7436.92

7437.19 -0.0122 0.82

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129

A.2 Derivation for Eqn (7.4)

The analytical expression for the X- and Y-component of the WMS-nf signals can be

expressed as[48]

:

0 1 1 1 1

1 1( ) cos( )

2 2nf n n nX GI H H H i

(A-1)

0 1 1 1 1

1 1( ) sin( )

2 2nf n nY GI H H i

, (A-2)

where

0 0

1 1( cos )cos exp ( cos ) cos

(1 ) (1 )k j j i

jk k

H a k d S a P x L k d

. (A-3)

For optically-thin conditions:

0

0

( cos )cos(1 )

ik k j j

jk

Px LH S a k d

. (A-4)

And for conditions of nearly isolated transition, i.e., the absorption spectra of the

wavelength region in concern is dominated by the targeted transition:

0

0

( cos )cos(1 )

ik k

k

SPx LH a k d

, (A-5)

Substituting (19) into (15) and (16), we can obtain:

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130

1 10

1 1

( cos )cos

cos1( cos )cos( 1)

2 2

cos( cos )cos( 1)

2

nf i

a n d

iX SPx L GI a n d

ia n d

, (A-6)

and

1 1

0

1 1

sin( cos )cos( 1)

21

2 sin( cos )cos( 1)

2

nf i

ia n d

Y SPx L GIi

a n d

. (A-7)

It is convenient to write the WMS-nf signal (for n≥2) as:

2 2

0 1 1

1( , , , , , )

2nf nf nf iS X Y SPx L GI F n a i

, (A-8)

where F is a function of the parameters listed in the parenthesis. Note that the first

parameter in the parenthesis is only related to the order of the harmonic and the four

parameters that follow are the laser tuning parameters which are pre-measured and assumed to

be unchanged during the absorption measurements. Thus, when the tuning behavior of a specified

and characterized laser is known, the expression for the WMS signal can be further simplified to:

0

1( ) ( , , )

2nf iS SPx L GI F n

. (A-9)

Then the ratio of the WMS signals at different harmonics can be expressed as:

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131

( , , )( ) / ( )

( , , )

nf

nf nf mf mf

mf

F nS S

F m

. (A-10)

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