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13A BS1363 Plug TopTOOLS
Cable CutterFlat BladeScrewdriver
Utility Knife
Side Cutters
Wire Stripper
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13A BS1363 Plug TopSTEP 1
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13A BS1363 Plug TopSTEP 2
Measure the Length of Cable Jacket to strip
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13A BS1363 Plug TopSTEP 3
Strip the Cable Jacket
Do not cut all the way thru the jacket
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13A BS1363 Plug TopSTEP 4
Bend the Cable Jacket
Ensure the insulation of each wire has not been nicked or cut
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13A BS1363 Plug TopSTEP 5
Bend the Cable Jacket
Ensure the insulation of each wire has not been nicked or cut
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13A BS1363 Plug TopSTEP 6
1cm past the terminal
Cut the wires to length.
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13A BS1363 Plug TopSTEP 7
The Brown Wire should be shorter
Cut the wires to length.
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13A BS1363 Plug TopSTEP 8
Strip the wires
Strip 1cm of the insulation
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13A BS1363 Plug TopSTEP 9
Twist the copper conductor
Fold the conductor double
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13A BS1363 Plug TopSTEP 10
Tighten the screws for each terminal
Ensure that there are no stray copper strands
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13A BS1363 Plug TopSTEP 11
Fit the Correct Fuse
3A - up to 700 Watts5A - up to 1200 Watts13A - up to 3000 Watts
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13A BS1363 Plug TopSTEP 12
Fit the Cover
Ensure that wires arenot crushed or trapped by the cover
TOOLS
Cable Cutter
Cable Stripper
Solder Station
Side Cutters
Wire Stripper
XLR 3 Assembly
HeatGun
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Order of Assembly
XLR 3 Assembly
BOOT CHUCK INSERT HOUSING
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Slide the Boot onto the cable
XLR 3 AssemblySTEP 1
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Prepare Cable as shown
XLR 3 AssemblySTEP 2
XLR 3 AssemblySTEP 3
Insert wires into the terminals and solder them
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XLR 3 AssemblySTEP 3
Pin 1 - Gnd
Pin 2 - + Red
Pin 3 - – Black
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View – REAR MALE
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XLR 3 AssemblySTEP 4
Put Chuck onto the cable.Pay Attention to the guiding key
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XLR 3 AssemblySTEP 5
Slide INSERT & CHUCK together into the HOUSING.
XLR 3 AssemblySTEP 6
Finish installation by turning the BOOTonto the connector
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TOOLS
Cable Cutter
Cable Stripper
Solder Station
Side Cutters
Wire Stripper
RCA Phono Assembly
HeatGun
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Slide the Boot onto the cable
RCA Phono AssemblySTEP 1
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Prepare Cable as shown
STEP 2 RCA Phono Assembly
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Solder the Wire Ends
STEP 3 RCA Phono Assembly
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STEP 4 RCA Phono Assembly
❶ Position the CHUCK onto the cable ❷ Align chuck with plugfinger
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STEP 5 RCA Phono Assembly
Slide the HOUSING onto the
Plugfinger with Chuck
If using a cable with big O.D. break off marked part on the Chuck
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STEP 6 RCA Phono Assembly
Finish the installation by tightening the bushing onto the connector
Long NosePlier
TOOLS
Cable Cutter
Cable Stripper
Solder Station
Side Cutters
Wire Stripper
HeatGun
6.3mm TRS Phone Jack Assembly
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Slide the Boot onto the cable
6.3mm TRS Phone Jack AssemblySTEP 1
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6.3mm TRS Phone Jack AssemblySTEP 2
Prepare Cable as shown
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6.3mm TRS Phone Jack AssemblySTEP 3
Solder the Wire Ends
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6.3mm TRS Phone Jack AssemblySTEP 4
❶ Position the CHUCK onto the cable ❷ Align chuck with Plugfinger
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6.3mm TRS Phone Jack AssemblySTEP 5
Slide the HOUSING onto the
Plugfinger with Chuck
If using a cable with O.D. >= 5.5mm break off marked part on the Chuck
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6.3mm TRS Phone Jack AssemblySTEP 6
Finish the installation by tightening the bushing onto the connector
TOOLS
Cable Cutter
Cable Stripper Side
Cutters
Wire Stripper
HeatGun
Speakon – Speaker Twist Connector
PoziDriv #1 Screwdriver
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STEP 1 Speakon – Speaker Twist Connector
❶ Place BUSHING onto cable
❷ Place CHUCK over cable
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STEP 3 Speakon – Speaker Twist Connector
Prepare Cable as shown IMPORTANT
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STEP 3 Speakon – Speaker Twist Connector
Insert Wires into terminals
Secure Clamp terminals with screwdriver –Posidriv #1
Max torque 0.8Nm
+-
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STEP 3 Speakon – Speaker Twist Connector
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STEP 4 Speakon – Speaker Twist Connector
Push CHUCKupto Housing
Important: Align the Chuck by positioning the nose into the recess
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STEP 5 Speakon – Speaker Twist Connector
Push Boot uptoHousing
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STEP 6 Speakon – Speaker Twist Connector
Finish the installation by tightening the bushing onto the connector
TOOLS
Cable Cutter
Coax Cable Stripper
Side Cutters
Wire Stripper
BNC
Crimp Tool
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Slide the Bootonto the cable
BNC AssemblySTEP 1
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Slide the CRIMP FERRULE onto the cable
BNC AssemblySTEP 2
Position the labelling to the cable end
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BNC AssemblySTEP 3
Use an adjustable coaxial cable stripper
Prepare Cable as shown
4mm5mm12mm
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BNC AssemblySTEP 4
Don’t damage the foil (if existimg)
Spread the Braided Shield
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BNC AssemblySTEP 5
Position the PIN on the centre conductor
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BNC AssemblySTEP 6
Pin can also be soldered (optional)
Crimp the PIN with tool
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BNC AssemblySTEP 7
Crimp the PIN with tool
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BNC AssemblySTEP 8
Insert the Cable into the Connector Body
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BNC AssemblySTEP 9
Slide the CRIMP FERRULE over the shield to the front and push the cable to its end position until you hear a snap noiseConnector Body
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BNC AssemblySTEP 10
Crimp the FERRULEwith the tool
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BNC AssemblySTEP 11
Snap the BOOTonto the Connector Body
TOOLS
Cable Cutter
Coax Cable Stripper
Side Cutters
Wire Stripper
F- Connector
Crimp Tool
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F-Connector AssemblySTEP 1
Use an adjustable coaxial cable stripper
Prepare Cable as shown
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F-Connector AssemblySTEP 2
Fold the cable shield back onto the jacket
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F-Connector AssemblySTEP 3
Insert Cable into the Connector
Ensure dielectric is flush with the connector
X
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F-Connector AssemblySTEP 4
Dielectric flush with connector
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F-Connector AssemblySTEP 5
Crimp Ferrule onto Connector
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F-Connector AssemblySTEP 6
Dielectric flush with connector
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F-Connector AssemblySTEP 7
Centre conductor flush with connector body
TOOLS
Cable Cutter
etherCON 8P8C
Modular Crimp Tool
Pick
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Slide the Boot over the cable
STEP 1 etherCON 8P8C Assembly
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Assemble the RJ45 plug on the cable
STEP 2 etherCON 8P8C Assembly
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T568B
STEP 3 etherCON 8P8C Assembly
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Strip the cable Jacket
STEP 4 etherCON 8P8C Assembly
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Arrange the Wires in T568B order
STEP 5 etherCON 8P8C Assembly
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Flatten the wires
STEP 6 etherCON 8P8C Assembly
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Cut the Wires to 25mm
STEP 7 etherCON 8P8C Assembly
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Keep wire order and insert into connector
STEP 8 etherCON 8P8C Assembly
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Push Jacket into connector
STEP 9 etherCON 8P8C Assembly
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Check the Wires are in the correct order
STEP 10 etherCON 8P8C Assembly
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Crimp the connector
STEP 11 etherCON 8P8C Assembly
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Check connector is firmly crimped
STEP 11 etherCON 8P8C Assembly
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Cut off the Release tab of the RJ45 plug
STEP 12 etherCON 8P8C Assembly
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Put the CHUCK onto the cable
STEP 13 etherCON 8P8C Assembly
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Position the Black & Grey adapter onto
STEP 14
the connector
etherCON 8P8C Assembly
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STEP 15
Attention:The Connector Latch has to point downwards (opposite direction of RJ45 lettering)
Hold the assembly (RJ45 + adapters) in place with the Chuck and slide it into the housing
etherCON 8P8C Assembly
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STEP 16
Pay attention to the guiding key
Slide the Chuck in the Housing
etherCON 8P8C Assembly
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etherCON 8P8C AssemblySTEP 17
CAUTION: Max. 0.25 mm
Slide the Chuck in the Housing
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etherCON 8P8C AssemblySTEP 18
Slide the BOOT to the Housing and tighten the bushing
TOOLS
Cable Cutter
Cable Stripper
Solder Station
Side Cutters
Wire Stripper
XLR 5 Assembly
HeatGun
XLR 5 AssemblySTEP 3
Pin 1 - Gnd
Pin 2 - Data –
Pin 3 - Data +
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View – REAR FEMALE
Screwdriver
TOOLS
Cable Cutter
Cable Stripper
Solder Station
Side Cutters
Wire Stripper
HeatGun
DB9 Assembly
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DB9 Connector AssemblySTEP 1
Pins2 - Transmit3 - Receive5 - Shield
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DB9 Connector AssemblySTEP 2
Prepare STP Cable
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DB9 Connector AssemblySTEP 3
Strip Wires
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DB9 Connector AssemblySTEP 4
Tin the Conductors
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DB9 Connector AssemblySTEP 5
Add Solder to the Cups
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DB9 Connector AssemblySTEP 6
Solder Wire to Pin 2
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DB9 Connector AssemblySTEP 7
Solder Wire to Pin 3
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DB9 Connector AssemblySTEP 8
Add Heat Shrink to Shield
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DB9 Connector AssemblySTEP 9
Solder Shield to Pin 5
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DB9 Connector AssemblySTEP 10
Heat Shrink on Shield & cover transition point with larger piece
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DB9 Connector AssemblySTEP 11
Assemble the Cover
TOOLS
Cable Cutter
Side Cutters
Wire Stripper
powerCON
Torx #8Screwdriver
Utility Knife
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Insert cable into the BUSHING & HOUSING
STEP 1 powerCON Assembly
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Separate the HOUSING from the BUSHING
STEP 2 powerCON Assembly
Cable remains in the Bushing
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Place the CHUCK over the cable
STEP 3 powerCON Assembly
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Prepare the cable
STEP 4 powerCON Assembly
PE 23 mm
20 mm
8 mm
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Insert the Wires into the Terminals
STEP 5 powerCON Assembly
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Tighten the screw with Torx size T8
STEP 6 powerCON Assembly
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STEP 7 powerCON Assembly
❶ Slide the CHUCK onto the Insert
STEP 8 powerCON Assembly
❷ Slide Both CHUCK & INSERT into the HOUSING
Important: Align the Chuck & Insert by positioning the nose into the keyway
STEP 9 powerCON Assembly
Push & Turn simultaneously to slide the BUSHING up the cable
STEP 10 powerCON Assembly
Tighten the BUSHING with the tool
Important: Black O-Ring to be hidden to achieve IP Protection
