USTOM EQUIPMENT SOLUTIONS€¦ · · 2016-01-012016-01-01 · -SWIRL FLUIDIZER™ FLUID EDS- ONTA T FLUIDIZER™ Fluid ed-Fluid ed Dryer (Static)-Potash onditioning System R&D DRYING

simplifying chemical processing

CUSTOM EQUIPMENT SOLUTIONS

Components

Process & Utility Skids

Modular Plants

Spare Parts

Field Services

SOLUTIONS FOR THE CHEMICAL PROCESS INDUSTRY

COMPONENT

SOLUTIONS

Custom Equipment Solutions (CESCO) offers a complete line of process & utility equipment solutions for the chemical process industry.

HEAT TRANSFER SOLUTIONS CESCO offers industry leading heat transfer solutions for process & utility ap-

plications. Whether your application calls for a liquid-liquid heater or cooler, a

condenser or an evaporator, we have a solution.

TANKS & REACTORS


HIGH SHEAR MIXER SOLUTIONS

Titan Metal Fabricators

Tantalum Condenser

Koch Heat Transfer

TWISTED TUBE® Bundle

Koch Heat Transfer

Hairpin Exchanger

Barriquand

PLATULAR® Exchanger

Alfa Laval

COMPABLOC ® Exchanger

Alfa Laval

Spiral Exchanger

SGL Carbon Graphite

Shell & Tube

SGL Carbon Graphite

Block Exchanger

Titan Metal Fabricators

Solid Nickel 200 Pressure Vessel

with Half Pipe Coil Jacket

Carbon Steel (SA-36, SA-516-70, C.S.)

Stainless Steel, solid and clad (304L, 316L, 317L,

904L & 6Mo Grades)

Duplex/Super Duplex Stainless (2205, 2304, 2507)

HASTELLOY® (B-2, B-3, C-22, C-276, C-2000)

Nickel Alloys (Nickel, Monel, Inconel, Alloy 20, AL6XN

and others)

Titanium

Tantalum

Zirconium

Niobium

Carbon graphite

VARIOUS MATERIALS

OF CONSTRUCTION

The Alfa Laval Inc. Line-up of Heat Exchangers

ELECTRIC HEATERS

Alfa Laval

Plate Heat Exchanger

CCI Thermal

Electric

Heaters

Silverson high-shear mixers for

Blending, Emulsifying, Homogeniz-

ing, Hydrating, Dissolving, Powder/

Liquid Mixing, De-agglomerating,

Reclamation, Particle Size Reduc-

tion, Agitation, Refining Edible Oils


COMPONENT

SOLUTIONS (cont.)

Technology & experience at work for you

CONNECTING YOUR BUSINESS TO THE RESOURCES YOU NEED

CON-

CESCO offers a complete line of process vacuum pumps & sys-tems from Edwards Vacuum. Whether your need is in a chemi-cal development lab, pilot plant, or full scale production plant, we can help. We can assist with sys-tem sizing, as well as in helping design appropriate mist elimina-tion, knock-out pots, and pre– and post-condensing systems. We are accustomed to supplying systems that are designed to op-erate in the presence of explosive organic solvent vapors.

Above is the new state-of-the-art Edwards Vacu-um chemical dry scroll vacuum pump with on board monitoring & the possibility of integrated blowers, all in the same neat package.

Above is the best selling chemical dry pump of all

time—the triple claw design from Edwards Vacuum.

Edwards vapor booster pumps are

designed to provide high pumping

speeds at pressures intermediate

between mechanical boosters

and diffusion pumps.

To the right is shown the small

dry scroll vacuum pumps from

Edwards which are very quiet,

and are the perfect choice for

chemical development, with

ultimate vacuum pressures

below 10-2 mbar, now compa-

rable with those of oil-sealed

rotary vane pumps – without

the inconvenience of oil.

PROCESS VACUUM SOLUTIONS Steam jet ejector with liquid ring

vacuum backing pump

One of several Edwards Vacuum Microvac oil-sealed rotary vane vacuum systems

from Edwards at a chemical plant in North Carolina

Various roots blower designs from Edwards Vacuum are available to allow faster pump down times and additional

stages of compression for deeper end vacuum levels

The Stokes Microvac pump (shown

above), from Edwards Vacuum, is a

self-contained, rotary, oil-sealed

piston type unit. This pump is simple

to maintain, can handle rugged du-

ties, and an integral gas ballast valve

allows for pumping of high vapor

loads.

COMPONENT

SOLUTIONS (cont.)

CENTRIFUGATION & FILTRATION SOLUTIONS


DRYERS & PARTICLE PROCESSING PLANTS

Ferrum Continuous Pusher & Batch Scraper Centrifuges

Diemme Filtration Automated Filter Presses

Whittier Filtration’s Auto-Jet® premium

self-cleaning leaf filter designed for

efficient filtration in the most severe appli-

cations, with a patented sluicing design

Production-scale & Pilot-scale Komline-

Sanderson Rotary Drum Vacuum Filters

Komline-Sanderson Horizontal Vacuum Belt Filter

GEA Dryers & Particle Processing Plants include:

COLUMN PROCESSORS - Column Dryers - Contact Column Coolers, Heaters & Dryers FLASH DRYERS & COOLERS - Flash Dryer - Ring Dryers - SWIRL FLUIDIZER™ FLUID BEDS - CONTACT FLUIDIZER™ Fluid Bed - Fluid Bed Dryer (Static) - Potash Conditioning System R&D DRYING SYSTEMS - MOBILE MINOR™ R&D Spray Dryer - Pilot Ring & Flash Dryers - PRODUCTION MINOR™ Spray Dryer - VERSATILE-SD™ Spray Dryer ROTARY DRYERS & COOLERS - Potash Conditioning System - Rotary Calciners - Rotary Coolers - Rotary Dryers SPRAY COOLERS - GEA Spray Cooler SPRAY DRYERS - Conventional Spray Dryer - FSD™ Spray Dryer - MOBILE MINOR™ R&D Spray Dryer - NOZZLE TOWER™ Spray Dryer

GEA CONTACT FLUIDIZER™ Fluid Bed Dryer. Available as an open system to handle powdery water based feeds and as a closed-cycle system for powders wetted with organic solvents

GEA Ring Dryer GEA Conventional Spray Dryer

COMPONENT

SOLUTIONS (cont.)

RAW MATERIAL HANDLING SOLUTIONS


REACTOR CHARGING

Contained Bag Emptying

Station with Glove Ports

Contained Big-Bag Discharge

Stations for dust-free trans-

fer of raw material powders

with De-lumpers for use

with DEC PTS System

The modern chemical industry faces multi-

ple hazards during chemical manufacturing

processes, especially when handling toxic,

corrosive or flammable chemicals. Every

possible precaution must be taken to pre-

vent major accidents. Dec provides a wide

range of solutions for safe and efficient

handling of raw materials used in the man-

ufacture of chemical compounds.

Bag Emptying Station

with De-lumper and

Waste Chute for Empty

Bags for use with DEC

PTS System

When working with chemicals, safety is

paramount. Uncontrolled chemical reac-

tions can create serious incidents with the

risk of injury to personnel and damage to

property and the environment. In spite of

this, it is still common practice to load re-

actors with powder manually, through an

open manhole. The innovative DEC PTS

(Powder Transfer System) has many ad-

vantages over conventional powder con-

veying systems, particularly when charging

pressure vessels.



CONSULTING SELLING PROVIDES A TOTAL END-TO-END SOLUTION.

COMPONENT

SOLUTIONS (cont.)

CONTINUOUS FEEDING

POWDER SAMPLING

Chemical processes are often run continu-

ously. Dec has developed the PFL Powder-

flex System for continuous feeding - even

over long distances. The PFL provides con-

tinuous and precise dosing and conveyance

of small to medium quantities of powder,

whether the requirement is for controlled

charging of powders into continuous pro-

duction processes or pre-determined preci-

sion dosing.

Most powder sampling systems employed in

the Chemical Process Industries (CPI) are

mechanical, involving complex rotating

parts. The development of new techniques

allowing more accurate and representative

sampling for quality assessment and other

purposes at each stage of production is in-

evitable. The patented MPTS (Micro Powder

Transfer System) makes it possible to take

powder samples without mechanical devic-

es directly from equipment such as dryers,

mixers, packaging stations - even remotely

controlled.


Project Management

Process Engineering

Mechanical Engineering

Electrical Engineering

Automation

Testing & Inspection

Field Installation

SKID

SOLUTIONS

Technology & experience at work for you


We have proven experience

with many major chemical

companies, and have supplied

equipment to plant sites all

over the world. Whether you

are in Virginia, the Carolinas,

Georgia, Tennessee, or over-

seas you can find equipment

that CESCO has sold.

CON

SULT

PROCESS & UTILITY SKID SOLUTIONS

IPEC Pre-piped

Pump/Exchanger/Instrument System

Heatec Thermal Fluid Heater System

IPEC Cryogenic

Heat Transfer Skid

Whittier Filtration Auto-Jet®

Pressure Leaf Filtration Skid

Sulzer Chemtech Pervaporation Skid for

dehydration of Ethanol to 99.8% purity

Edwards Vacuum Blower/Dry Vacu-

um Pump Skid with integrated instru-

mentation & control panel

Croll-Reynolds Skid-Mounted

Dual Jet Venturi Scrubber

SGL Carbon skid for dilution

of sulfuric acid and tempering

of electroplating baths

Some advantages of executing a project utiliz-

ing skids, includes:

1. Singular Responsibility

2. Lower Administrative Costs

3. Better Cash Flow Management

4. Reduction of Risk

5. Minimize Construction & Design Discrepan-

cies & Costs

6. Reduce The Decision Cycle

7. Reduction In Litigation Claims

MODULAR PLANT

SOLUTIONS


SUPER SKIDS

This modular distillation plant by Sulzer

Chemtech includes the column (with associ-

ated packing and internals), condensers,

reboilers, instrumentation, control panels,

& safety stairways.

This IPEC seed fermenter skid system

(above & left) integrates a chiller sys-

tems, and is used to scale up to full scale

fermenters on the world’s first large

scale bio-succinic acid plant.

This 3-module IPEC Formulation

Plant is designed to receive totes of

material from an overseas plant,

and formulate customized mixtures

to meet specific customer require-

ments. The system was designed to

be moved to another (remote) loca-

tion near the end-user base, once

proof-of-concept was completed at

a headquarters plant.

This SGL Carbon plant is used to produce 80 t/d

of HCl gas and 40 t/d of 37% hydrochloric acid in

three pre-assembled units mounted on skids.

The Alfa Laval plate evaporator plant is used for

concentration of caustic soda from the customer's

membrane process from 32% to the 50% that the

market requires.

Sulzer Falling Film Evaporator

Plant for Solvent Recovery

Internals of a Sulzer Chemtech liquid-

liquid extraction column used for such

products as purified phosphoric acid

PILOT TESTING

SOLUTIONS


Sulzer Liquid-liquid Lab Extraction Columns

Sulzer Lab Scale Pervapora-tion Test Station

Sulzer Polymerization pilot plant

Sulzer Pilot Test Center

Komline-Sanderson Lab

Vacuum Filtration Test Unit

Ferrum Centrifuge Test Center & Process

Development Wet Lab

GEA FSD™ Spray Dryers for R&D and small-volume production. It produces a coarse, ag-

glomerated, free-flowing and dustless powder.

GEA Ring Dryer Pilot Plant

Alfa Laval Plate Evaporator Pilot Plant

Ferrum Pusher Centrifuge Rental Unit

Komline-Sanderson Rotary Drum Vacuum Filter Pilot Unit

FIELD SERVICE

SOLUTIONS


AST On-Site Services can include:

• Electro-polishing

• Mechanical Polishing

• Citric Passivation

• Nitric Passivation

• Complete Vessel Refurbishment

• ASME Code Welding

• Vessel Assessment

• Level II Inspection

• Liquid Penetrant testing

• Surface Measurement readings (Ra)

• Borescope inspections

• Documentation Package & Mapping

CESCO offers turnkey on-site

services from Allegheny Surface

Technology to address your

stainless steel equipment refur-

bishment needs. Each AST on-

site team follows all federal,

state, and site-specific safety

regulations.

All necessary inspections and

testing is performed and docu-

mented. The AST work teams

possess the ability to provide

field services with the experi-

ence, service, and quality as if

the shop is brought to you. Each

technician has completed all

OSHA-required training needed

to complete work tasks.

Safety training is completed an-

nually and will be reviewed be-

fore each job to ensure a com-

plete understanding of the re-

quirements and possible hazards

Alfa Laval Plate Heat Exchanger

cleaning, leak checking, & re-

gasketing services:

CESCO offers a one-stop

shop for all on site me-

chanical, electro-polishing,

and ASME R-stamp code

work. Need a nozzle

moved on a tank, or need

a jacket repaired?

We also offer agitator parts and ser-

vices from LiquidMix Agitators, includ-

ing:

Throttle Bushings

Lantern Rings

Shut-off Seal Rings

Packing Rings

Impellers

PARTNER

COMPANIES


Alfa Laval Inc.

+1 804-222-5300

http://www.alfalaval.com/

Allegheny Bradford Corporation

+1 800-542-0650

http://www.alleghenybradford.com/

Edwards Vacuum Inc.

+1 800-848-9800

http://edwardsvacuum.com/

Ferrum Inc.

+1 877-933-3778

http://www.ferrum.net/en/gbz/index.php

Integrated Process

Engineers & Constructors, Inc.

+1 920-568-0475

http://ipec-inc.com/

GEA Process Engineering Inc.

+1 410-997-8700

http://www.gea.com/

Heatec, Inc.

Phone: +1 800-235-5200

http://www.heatec.com/

Koch Heat Transfer Company, LP

Tel: +1 713-466-3535

http://www.kochheattransfer.com/

SGL Carbon Technic, LLC

Tel: +1 440-572-3600

http://www.sglgroup.com/

Whittier Filtration, Inc.

+1 714-986-5300

www.whittierfiltration.com

LiquidMix Agitators

Tel: +1 416-628-9928

http://www.liquidmixagitators.com/

CESCO partners with industry leading design/

supply/service companies, with global experience

in the chemical industry.

Croll Reynolds Company, Inc.

+1 908-232-4200

http://www.croll.com/ Sulzer Chemtech USA, Inc.

+1 918 445 6636

http://www.sulzer.com/

An-Cor Industrial Plastics, Inc. +1-716-695-3141 http://www.an-cor.com/

TITAN Metal Fabricators

+1 805-487-5050

http://www.titanmf.com/

CCI Thermal Technologies Inc. +1 800-410-3131

http://www.ccithermal.com/

Dec USA Inc.

+1 732-202-7536

http://www.dec-group.net/

Silverson Machines, Inc.

+1 413-525-4825

http://www.silverson.com/

3V Tech USA

+1 866-326-4346

http://www.3v-tech.com/

Barriquand Echangeurs

+33 (0)4 77 44 22 20 http://www.barriquand.com/

SUMMARY OF

PRODUCT OFFERING

CUSTOM EQUIPMENT SOLUTIONS

3326 Siskey Parkway, Suite #300 Matthews, NC 28105 704.845.0755 phone 704.845.0855 fax www.gocesco.com


Components:

Tanks & Reactors; Storage, Process,

& Utility

Agitators (Top & Side-entry)

High Shear Mixers (Batch & In-line)

Vacuum Pumps (Dry, Oil-sealed,

Roots Blowers, Vapor Boosters, &

Steam Jets)

Heat Exchangers, Evaporators, &

Condensers (Shell & Tube, Twisted-

tube, Hairpin, Finned Tube, Gasketed

Plate, Brazed Plate, Semi-Welded

Plate, All-welded Plate, Spiral,

COMPABLOC Cross-Flow, & Platular)

Centrifuges (Batch & Continuous)

Filters (Nutsche, Pressure Leaf, Can-

dle, Sand, Multi-Media)

Filter Housings (Cartridge, Lenticular

Depth)

Dryers & Coolers (Batch Vacuum,

Nutsche, Flash, Ring, Fluidized Bed,

Rotary Drum, & Column)

Graphite & Exotic Metal Process

Equipment (heat exchangers, pumps,

systems, column internals)

Teflon-lined, Glass-Lined, Tantalum,

Fiberglass Process Equipment

(Tanks/Columns, Pipe, Bellows, etc.)

Skids:

Reactor/Tank Skids

Process Vacuum Skids

Utility Skids (Heat Exchanger,

Process Chillers, Temperature

Control, & Hot Oil Skids)

Filtration Skids (Microfiltration,

Ultrafiltration, Nanofiltration,

RO-EDI, Pressure Leaf, Rotary

Drum & Horizontal Vacuum

Skids, Manifolded-Cartidge

Skids, etc.)

Mass Transfer (Fermentation,

Distillation, Solvent Recovery,

Pervaporation, Liquid-liquid

Extraction, Evaporation)

Clean-In-Place (CIP) & Clean-Out

of-Place (COP)

Water Generation & Treatment

(Purified Water Generation, Stor-

age & Distribution, pH Neutrali-

zation, Boiler Feed, Bio-Kill, Ion

Exchange, Multi-Media, Sand

Filtration)

Wet Scrubber Skids

Energy Recovery & Integration

Systems

Modular Plants:

Reactor/Tank Platforms

Solution & Slurry Formula-

tion

Fermentation Trains, Distilla-

tion, Solvent Recovery, Per-

vaporation, Liquid-liquid

Extraction, Film Evaporation,

Special Condensers, Mem-

branes, Crystallizers, Poly-

mer Reactors

Transferring

Filling

Emptying

Feeding & Dosing,

Blending

Milling

Micronizing

Containment

Field Services:

Stainless Steel Passivation

Pickling/Chemical Cleaning

Electro-polishing

Passivation

Mechanical polishing

Vessel or Tank Repair

Vessel Refurbishment

On the cover:

1. Alfa Laval Plate Heat Exchangers 2. Ferrum Push-

er Centrifuge 3. Whittier Filter Skid 4. Silverson

Flashmix System 5. SGL Carbon Graphite Shell &

Tube Heat Exchanger 6. Edwards Vacuum Pump 7.

Titam Metal Fabricator Reactor 8. DEC PTS 9. 3V

Glasscoat Reactor 10. GEA Niro Spray Dryer

1. 2. 3.

7. 8. 9. 10.

Powder Handling:

Documents

USTOM EQUIPMENT SOLUTIONS€¦ · · 2016-01-012016-01-01 · -SWIRL FLUIDIZER™ FLUID EDS- ONTA T FLUIDIZER™ Fluid ed-Fluid ed Dryer (Static)-Potash onditioning System R&D DRYING