Upload
vokhue
View
217
Download
0
Embed Size (px)
Citation preview
Using Valor Trilogy to Generate 5DX Program Files
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Introduction
NBS
> Printed Circuit Board Design> Printed Circuit Board Assembly> Printed Circuit Board Test
5DX Programming5DX Board Testing
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Agenda
Introduction
Valor Trilogy Overview
Valor for 5dx Output
5dx Output Wizard
Documentation Editor
Review
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Valor Trilogy Overview
Unified CAD System.
Trilogy Overview Flash
Valor Parts Library (VPL)
Assembly / Test Analysis (DFM)
> Assembly> PCB
Assembly
> Assembly line Programming> Line Balancing> Solder Stencil
Documentation
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Valor Parts Library (VPL)
Comprehensive Service delivering accurate physical component packages
Over 35M parts.Valor Parts Library
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Physical Data(Exact Component outline and “pin contact area”)
CAD Data(“Component keep-out
Area”)
Gerber Data(No Component
Information)
Component Representations
Valor Parts Library (VPL)
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Before VPL substitutionNote: Inaccurate outlines and
pin definitions
After VPL substitutionNote: Correct body outline and
true pin contact area
With true component representations, an accurate analysis can now be performed. Checks such as “Component Spacing” and “Pin-to-
Pad Analysis” are now valid.
DFM DFM -- Footprint VerificationFootprint Verification
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Spacing = 20 mils
Under 25 = Illegal
Cannot manufacture
Spacing = 45 mils
Between 25 and 50
Yield = Critical
Spacing = 95 mils
Between 50 and 99999
OK recorded measurement
SMT:c2c; discrete603_discrete603_ww= 25 50 99999
VPL Design Check
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Assy/Test Analysis: Checklist, repeatable DFM process
Assembly / Test Analysis
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Analysis directed towards fabricating the bare-board
1.SMD Sliver 3.Mechanical hole to copper
7.Power & Ground Sliver
4.Solder mask clearance to copper
8.Silk Screen to Via hole
2.Thermal connection
5.Acute angle 6.Line neckdown
Assembly/Test Analysis: Fabrication Analysis
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Documentation Editor
Store all Manufacturing Data in one location.
Create new documents based on templates.
Quick and easy.
Online viewing or can create Adobe Acrobat files.
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Documentation Editor
Documentation Editor: creation of electronic drawings and instruction sheets for the factory-floor
Documentation Viewer: view-only version of Editor, for factory-wide viewing of the documents.
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Production Documentation: Documentation EditorProduction Documentation: Documentation Editor
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Production Documentation: Assembly InstructionsProduction Documentation: Assembly Instructions
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Documentation Editor Board Graphic
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Documentation Editor Insert Legend
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Documentation Editor Legend
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Why Use Valor for 5dx Output
Many choices for 5dx output, most common RSI CamCad or Fabmaster.
Valor benefits the Design and Assembly departments.
If Valor is used by your assembly department, there is no need to duplicate work.
One Cad format from any CAD source. ODB++, stores all data in this file.
Same Files Used by all departments.
Programs from Gerber files.
Documentation Editor
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Valor 5dx Output Wizard
Procedure to Output NDF files from Valor> Select Output> Run Wizard> Set Board Thickness Point> Set 3 Alignment Points> Surface Map Setup> Verify Algorithm Assignment> Output NDF Files
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Select Output at Graphic Window
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Select Output Window
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Wizard Main Window
Wizard steps and jobs
Current Wizard Step
Message Area
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Select Thickness Pads
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Alignment 1
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Alignment 2
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Alignment 3
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Surface Map
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Add or Move Surface Map
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Check Surface Map with Traces
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Mount Stage
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Review Algorithm Assignments
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Save your Work
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Output NDF Files
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Configuration File Surface Map
T5K_SURFMAP_COMP = <algorithm>, <min_pin_num>,<min_pkg_size>
configures components that get a surface map point at each corner.algorithm—algorithm used for the componentmin_pin_num—minimum number of pinsmin_pkg_size—minimum width or length, whichever is greater.
Examples:
T5K_SURFMAP_COMP = UNKNOWN, 10, 500
refers to all components larger than 500 mils with 10 or more pins.
T5K_SURFMAP_COMP = PTH, 3, 0
refers to all thru hole components with 3 or more pins.
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Configuration File Auto FOV
T5K_AUTO_FOV = <algorithm>, <pitch>, <fov1>, <fov2>,<resolution>
allows the setting of Field of View (fov) for specific packages. Packages with a pitch less than specified use Field Of View1, otherwise Field Of View2 is used. algorithm—algorithm used for the component pitch—Distance between pins fov1—Field of View for package fov2—Field of View for package resolution—Field of View resolution
Example
T5K_AUTO_FOV = BGA2, 40, 400, 650, 1024
All BGA2 components of pitch less than 40 will get a FOV of 400. All other BGA2 components will get a FOV of 650. The resolution is 1024.
THE RELIABLE SOURCE FOR.QUALITY AND TIME SENSITIVE CUSTOMERS
Pros and Cons
Ability to see copper traces and silk screen at surface map setup, reduces time on machine
Fast and easy process, Wizard takes you through the steps.
Component no loads automatically taken care of.
Same files that production is using to build the boards.
Production does most of the file preparation.
Can Use Gerber Files to create 5dx Programs.
Program Documentation
Package file - pin location and size not optimum (Region of Interest).
Files do not always compile the first time, some manual work required.