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PRESENTATION TITLE
© 2017 MHI® Copyright claimed for audiovisual works and sound recordings of seminar sessions. All rights reserved.
Presented by:
Simon Drexler, Director of Product
Using Self-
Driving Vehicles
For
Interconnected
Operations
AVERAGE AGE ON THE FORTUNE 500 LIST
6 0
Y E A R S
1 2
Y E A R S
1 9 5 0
2 0 1 5
• SIMON DREXLER • D I R E C T O R , I N D U S T R I A L S O L U T I O N S • SIMON DREXLER • D I R E C T O R , I N D U S T R I A L S O L U T I O N S
SIMON DREXLER DIRECTOR, PRODUCT
• SIMON DREXLER • D I R E C T O R , I N D U S T R I A L S O L U T I O N S
W H Y ?
W H A T I S I T ?
H O W C A N I T H E L P ?
H O W D O I G E T S T A R T E D ?
WHY?
ARE WE DOING THIS…
M I K E O P E R A T I O N S M A N A G E R
O V E R T H E N E X T D E C A D E
3.5 MILLION U S M A N U FA C T U R I N G J O B S
WILL BE NEEDED W I T H A P P R O X I M AT E LY
2 MILLION L I K E L Y T O G O U N F I L L E D
THE NUMBER OF DERIVATIVES
OF A NEW CAR INCREASED
100% FROM 2002 TO 2011
THE MANUFACTURING SECTOR IN THE U.S
HAS NOT GROWN AS FAST AS THE REST OF
THE ECONOMY AND, AS A RESULT, ITS SHARE
OF TOTAL OUTPUT HAS FALLEN FROM 24% in
1970 TO 12% CURRENTLY.
TODAY’S WHY IS TO
OUTPACE CHANGE IN OUR MARKET
WHY IS NOW ANY DIFFERENT?
ADAPTING
REQUIRES
INTELLIGENCE
INTELLIGENCE
REQUIRES
PROCESSING OF DATA
WHAT? IS THIS INDUSTRY 4.0 THING…
INDUSTRY 4.0
INTERCONNECTED INDUSTRIAL EQUIPMENT
THAT PROVIDES
CENTRALIZED OPERATIONAL DATA
INDUSTRY 4.0
BIG DATA
SMART FACTORY
INTEROPERABILITY
VERTICAL NETWORKS
CYBER PHYSICAL SYSTEMS
INTERNET OF THINGS (IOT)
M I K E O P E R A T I O N S M A N A G E R
PROCESS AND DEVICE
WILL BE
INSEPERABLE
ABOUT 25 BILLION OBJECTS WILL BE
INTERCONNECTED BY 2020.
TODAY, THERE ARE 3.8 BILLION SUCH
OBJECTS
GARTNER STUDY
HOW CAN IT HELP? IS THIS INDUSTRY 4.0 THING…
THE MANUFACTURING SECTOR IN THE U.S
HAS NOT GROWN AS FAST AS THE REST OF
THE ECONOMY AND, AS A RESULT, ITS SHARE
OF TOTAL OUTPUT HAS FALLEN FROM 24% in
1970 TO 12% CURRENTLY.
“You never change things by fighting the existing reality.
To change something, build a new model that makes the
existing model obsolete.”
BUCKMINSTER FULLER FORMER MENSA PRESIDENT
RE-INVIGORATE THE N.A
MANUFACTURING INDUSTRY
INFORMATION
TRANSMITTED
INSTANTLY
INCREASE EFFICIENCY
REDUCE COSTS
ADAPT
CENTRALIZED OPERATIONAL DATA IN
MANUFACTURING
• Predictive Maintenance
• Lean Process Optimization
• Elimination of Quality Process
Reduce maintenance costs by 10 –
40%
Reduce downtime by 50%
Lower equipment and capital
investment by 3-5% by extending
machine life
BUT CAN IT DO MORE?
CENTRALIZED DATA PROCESSING:
WHAT IF…
• Systems present and act on optimization opportunities
• Adapt to changes in real time
• Facilities learn from each other
“Humans can typically create one or two good models a
week; machine learning can create thousands of models
a week.”
THOMAS H. DAVENPORT, ANALYTICS THOUGHT LEADER
EXCERPT FROM THE WALL STREET JOURNAL
HOW CAN I IMPLEMENT? IS THIS INDUSTRY 4.0 THING…
STEP ONE:
”RECOGNIZE THE CHANGE POTENTIAL, VALUE CREATION,
AND COST REDUCATIONS WE CAN ACHIEVE…”
STEP TWO:
”FIND THOSE ABLE TO … MAKE THE SYSTEM USER-
FRIENDLY SO THAT THE PEOPLE WHO USE IT DAY-TO-DAY
CAN IMMEDIATELY ... REACT WITHOUT GETTING TANGLED
UP IN A WEB OF INTERDEPENDENCIES.”
“In a typical manufacturing facility, materials handling can
account for up to 75% of an item’s total product cost,
occupy 25% of employees, consume 55% of factory
space and up to 87% of production time.”
CONCORDIA UNIVERSITY
SMART MATERIAL TRANSPORT = SMART FACTORY
BY CONTROLLING MATERIAL
TRANSPORT YOU HAVE ACCESS TO
CRITICAL OPERATIONAL DATA
IN OUT “BLACK BOX”
MANUFACTURING PROCESS
BY AUTOMATING MATERIAL FLOW, WE KNOW:
Part location of all inventory
Cycle time of production cell
Uptime/Downtime
Units produced
Quality Rate
SELF – DRIVING VEHICLES FOR INDUSTRY
CONFIGURATIONS
“I believe that we are at the dawn of an innovation wave
that will soon hit the material handling industry. The
convergence of big data, faster and cheaper computer
power, and increasing demands of customers will likely
accelerate the adoption of innovative products and
services.”
SCOTT SOPHER
PRINCIPAL, DELOITTE CONSULTING LLP
INDUSTRY 4.0 IN NORTH AMERICA NEEDS
CHAMPIONS
AND THOUGHT LEADERS
ENGAGE INDUSTRY 4.0 AT:
OTTOMOTORS.COM
QUESTIONS?