USER MANUAL - PowerStation, LLC

USER MANUAL

MODEL: PS5000M

© Copyright 2006, PowerStation, LLCAll rights reserved

CONTENTS

Warning Information 1–3

Introduction 4

Features 4

Getting to know your PS5000M 5-6

Operation 7

Chargingbeforeinitialuse 7

StandardrechargingofthePS5000M 7

12VDCrechargingofthePS5000M 8

Use of the PS5000M 9-15

Jumpstartingprecautions 9-10

Usingthejumpstart 10-11

Usingtheintegratedworklamp 11

Usingthecompressor 11–12

Inflatingatireorobject 11

Inflatingotherobjects 12

OperatingACappliances 12-14

OperatingDCappliances 14-15

Replacement Parts 16

Notes 17

NOTICE:If you experience any problems with the PS5000M, please DO NOT return the unit to the place of purchase. Please call PowerStation’s Technical support staff toll free at 1-800-837-5994.

PS5000M Owners Manual Page �030907

WARNING INFORMATION

Thismanualcontainsinformationregardingsafety,operation,maintenanceandstorageofthisproduct.

Pleasecarefullyreadandunderstandthismanualbeforeusingthisproducttoavoidpossibleinjuryorpropertydamage.

Keepthismanualforfuturereference.

Risk of personal injury. ALWAYSwearapprovedeyeprotectionwhenusingthisequipment.

Shock Hazard.KeepAwayfromChildren.DonotinsertforeignobjectsintotheDCpowersocket,ACpowersocketortheventilationslots.Donotexposetheunittowater,snow,sprayorexcessivemoisture.

Risk of fire, explosion or burns.Thisunithasnouser-serviceablepartswithinthehousing.Haveaqualifiedtechniciancompleteanyservicework.

Fire Hazard. Neverallowthejumpstart’sredandblackcableclampstotoucheachotheroracommonmetalconductor.Suchcontactcouldcausedamagetotheunitand/orcreateasparking/explosionhazard.

Fire Hazard. Connectredclamptothepositive(+)batteryterminal.Theblackclampshouldbeattachedtotheengineblockofstalledvehicle.Donotconnectblackclamptothenegative(-)batteryterminal.Doingsocouldcausedamagetotheunitand/orcreateasparking/explosionhazard.

Fire Hazard. Donottrytojumpstartabatteryformorethansixseconds.Beforerepeatingthejumpstartingcycle,allowtheunittocoolforthreeminutes.

Risk of fire, explosion, or burns.Thejumpstartingcableconnectionhasenoughenergytocauseaspark,createanexplosionhazardorcauseburnsifametalobjectcontactsbothterminals.Donotturnonthejumpstartingfunctionwithouthavingcablesproperlyattachedtothevehicle’sbattery.

WARNING

WARNING

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WARNING INFORMATION continued

Fire Hazard.Donotleavethecompressorunattendedwhileoperating.Thecompressormustbeallowedtocoolfortenminutesfollowingeachtenminutesofcontinuoususe.

DonotexposethePS5000Mtotemperaturesgreaterthan104°F(40°C).

Explosion Hazard:Donotusethisunitwheretherearecombustiblefumesorgases.Donotuseinanenclosurecontainingautomotive-styleleadacidbatteries.

Risk of personal injury or death:Makesurethejumpstartissafelysecuredwhentransporting.Iftheunitisnotproperlysecuredduringanaccidenttheunitcouldhitthedriverorpassengers.

Risk of personal injury or damage to equipment:Donotexceedrecommendedairpressureofobjectbeinginflated.Donotexceedapressureof140PSI.

Caution:Containsasealedleadacidbattery.Keepdry.Donotdrop.Donotchargebatteryiffrozen.Seeownersguideforproperchargingprocedures.Disposeofbatteryaccordingtolocalregulations.

Warning:Theoutputoftheinverterisnon-sinusoidal.Donotusetheinverterwiththefollowingequipment:

- Smallbattery-operatedproductssuchasrechargeable flashlights,somerechargeableshavers,andnight-lights thatarepluggeddirectlyintoanACreceptacleto recharge.

- Certainbatterychargersforbatterypacksusedin powered-handtools.Thesechargerswillhavewarning labelsstatingthatdangerousvoltagesarepresentatthe charger’sbatteryterminals.

Ifyouareuncertainthatnon-sinusoidalpowerwillcausedamagetoanitem,checkwiththeitem’smanufacturerbeforeusingwiththeACinverter.

CAUTION

WARNING

WARNING

CAUTION

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CAUTION

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CAUTION

WARNING INFORMATION continued

Toavoidpossibledamageand/orashorteningoftheunit’sworkinglife,protecttheunitfromdirectsunlight,directheat,and/ormoisture.

Thejumpstartfunctionisdesignedtobeusedonlyonvehiclesorboatswith12Velectricalsystems.

Thisunitisnotdesignedtobeusedintheplaceofavehiclebattery.

Thisunitisnotdesignedtobeusedasabatterycharger.

Neverattempttojumpstartafrozenbattery.Graduallywarmthefrozenbatterytoaminimumof40°F(4°C)beforejumpstarting.


INTRODUCTIONThankyouforpurchasingthePowerStationPS5000M.ThePS5000Misauser-friendly&versatileproductdesignedtoinstantlyjumpstartvehicles,addressinflationneedsandprovideportable110VACand12VDCpower.ThePS5000Malsobringslighttoanysituationwithanintegratedworklamp.

ThePS5000Misanidealcompaniontoaccompanyallyourjumpstarting,inflationandportablepowerneeds.

FEATURES

❯ HighcurrentEHPbatteryprovides1,000Ampspeakpower,400Ampsstartingpower.

❯ Startscars,trucks,recreationalvehicles,andboatswithouttheneedofahostvehicleoranACpowersource.

❯ 110VACoutletpowersvariousappliancesanywhere.

❯ 2-12VDCpoweroutletsprovidepowerforappliancesdesignedtoplugintoavehicleorboat12Vcigarettelightersocket.

❯ Solid-state,integratedchargerallowsforre-chargingofthePS5000Mbatteryfromany120VACpowersource.ThePS5000MintegratedchargerautomaticallystopschargingwhenthebatteryhasacquiredafullchargeandkeepsyourPS5000Mbatteryinpeakcondition.

❯ Sealed,maintenance-freeheavydutybatteryissafetouse,transport,andstore.

❯ 46"Heavy-duty,6gaugeindustrialgradeweldingcablescarrymoreamperageformaximumstartingpower.

❯ BatterygaugeforquickassessmentofPS5000Mbatterystateofcharge.

❯ High-impactmoldedcaseprovidesdurabilityandconvenienttransport.

❯ Integratedlightforroadsiderepairsoremergencysituations.

❯ 140PSIaircompressorandairinletadaptorscanaddressawiderangeofinflationneeds.

❯ PressuregaugedisplaysactualairpressureinPSI.


GETTING TO KNOW YOUR PS5000M

Figure 1A. JumpercableON/OFF

switchB. BatterytestswitchC. VoltmeterD. AircompressorON/OFF

switchE. AircompressorgaugeF. CablesreversedindicatorG. BatterychargingindicatorH. FullchargeindicatorI. Aircompressoraccessory andhosestorage

Figure 2J. Integratedworklamp

ON/OFFswitchK. IntegratedworklampL. InverterON/OFFswitchM. InverterONLEDN. 110VACoutlet

INVERTERON/OFF

INVERTERON

ON

BATTERY CHARGING

CABLESREVERSED

FULLCHARGE

OFF

INVERTERON/OFF

INVERTERON

ON

BATTERY CHARGING

CABLESREVERSED

FULLCHARGE

OFF

K.

J.

A.B.

C.

D.

E.

I.

INVERTERON/OFF

INVERTERON

ON

BATTERY CHARGING

CABLESREVERSED

FULLCHARGE

OFF

F.

G. H.

M.

N.

L.


S.

T.

O. O.

P.

GETTING TO KNOW YOUR PS5000M continued

Figure 3O. 12VDCpowersocketP. Solid-state,integratedACchargerportQ. PositiveclampR. NegativeclampS. 12VDCpowercableT. 120VACchargercableU. Airinletadaptors

WARNING Always wear eye protection when using your 140 PSI

compressor unit. Always follow vehicle / tire manufacturer’s recommendation for proper inflation. DO NOT OVER-INFLATE.

When inflating tires, always lock the air hose connector over the inflation valve before moving the “ON/OFF” switch to the “ON” position.

Air pressure already present will be registered on the built-in air pressure gauge. Run compressor for only 10 minute intervals, allowing 10 minute

rests between intervals to prevent the compressor from overheating.NOTE: Failure to follow these instructions may cause

permanent injury or damage.

R.

Q.

U.


OPERATION

ReadalloperatinginstructionsbeforeusingyourPS5000M.

This section will guide you through:• Charging the PS5000M before initial use

• Standard recharging of the PS5000M

• Jumpstarting a vehicle

• Using the integrated work lamp

• Using the compressor

• Operating 12V DC outlet

Charging the PS5000M before initial useYourPS5000MwillneedtobechargeduntiltheGreenFullChargeLEDilluminatesbeforeinitialuse.Theinitialchargecouldtakeupto72hours.

DonotusethePS5000Masapowersourcewhilerecharging.

Usethefollowingstep-bystepguidetorechargingyourunit.

Standard Recharging of the PS5000MWerecommendleavingtheACchargerconnectedtoa120VACoutletwhenthePS5000Misnotinusetoobtainmaximumbatterylife.

To recharge the PowerStation internal battery using AC power:

1.Ensurethatallelementsoftheunitareoffandthatnothingis

connectedtothe12VDCoutlet.

2.PlugtheACchargercableintoastandardwallACoutlet.

3.PlugtheACchargercableintotheACchargeraccesspointontheunit.

Atthistimethered“BatteryCharging”indicatorwillilluminate.

4.Allowunittochargeuntilthered“BatteryCharging”indicatorturnsoff

andthegreen“FullCharge”indicatorisilluminated. Note:ThePS5000Mcanstayconnectedtoa120Vpowersource andwillchargeautomatically.

5.ThechargelevelcanbecheckedbyfirstdisconnectingtheACcharger

cablefromthewalloutletandpressingthebatterytestbutton.

ChargeyourPS5000Maftereachuse.

Note:Ifthebatteryisfullydischarged,upto72hoursmaybeneededtocompletelyrecharge.IfyoustoreyourPS5000Mforextendedperiodsoftimewithoutuse,completelyrechargeatleastonceeverythreemonths.ThePS5000Misequippedwithasensorthatpreventsovercharging.

CAUTION

CAUTION


OPERATION continued

To Recharge using a 12V DC power source: (Do not exceed 2 hours)

Note:OnlyusetheDCchargingoptionwhenanACpowersourceisnotavailable.

1. InserttheDCchargingcordintothecigarettelighterreceptacleon theboatorvehicle.

2. InserttheotherendoftheDCchargingcordintoeitheroneofthe 12VDCpoweroutletsonthesideoftheunit.

Note:Thejumpstarton/offswitchcanbeleftintheoffposition.

Itispossibletooverchargethebatterywhenre-chargingusingtheDCoutlet.Overchargingthebatterycancausepermanentdamageanddecreasebatteryperformance.OnlychargeusingDCsupplyifa120VACoutletisnotavailable.

CAUTION

Figure4V. 12VDCtoDCcableO. 12VDCoutletW. Locationofcoolingvents

O.O.

V.

W.W.


USE OF THE PS5000M

The following section will guide you through the use of your PS5000M.

PleasenotethatwhileusingvariousfeaturesofthePS5000Msimultaneouslyispermissible,thiswillincreasetheloadonthebattery,therebyreducingrun-timebeforerechargingisnecessary.

Jumpstarting precautionsRisk of personal injury. ALWAYSwearapprovedeyeprotectionwhenusingthisequipment.

Risk of Fire, explosion, or burns.Electrolyteinsideleadacidbatteriescontainssulfuricacidwhichcanburnskinandharmordestroyclothing.Weareyeprotectionanytimeyouarejumpstartingabatteryandkeepbakingsodamixedwithwateravailabletoneutralizeacid.Makesurethatlonghairisputupsecurely,donotwearloosefittingclothingorjewelry,thesecouldbecomecaughtinmovingenginepartsorcreateashortcircuitresultinginpersonalinjuryorlossoflife.

Fire Hazard.Neverallowthejumpstart’sredandblackcableclampstotoucheachotheroracommonmetalconductor.Suchcontactcouldcausedamagetotheunitand/orcreateasparking/explosionhazard.

Fire Hazard.Connectredclamptothepositive(+)batteryterminal.Theblackclampshouldbeattachedtotheengineblockorothernon-movingmetalpartofstalledvehicle.Donotconnectblackclamptothenegative(-)batteryterminal.Doingsocouldcausedamagetotheunitand/orcreateasparking/explosionhazard.

Fire Hazard.Donottrytojumpstartabatteryformorethansixseconds.Allowtheunittocoolforthreeminutesaftereachsixsecondjumpstart.

Risk of Fire, explosion, or burns.Thejumpstartingcableconnectionhasenoughenergytocauseaspark,createanexplosionhazard,orcauseburnsifametalobjectcontactsbothterminals.KeepthejumpstartswitchintheOFFposition,exceptwhenexecutingthejumpstartprocedure.Donotturn onthejumpstartingfunctionwithouthavingcablessecurelyattached.

WARNING

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USE OF THE PS5000M continued

Before connecting the jumpstart cables check the jumper cables power switch to confirm that it is in the OFF position. The reverse polarity warning function does not protect the PS5000M or your vehicle from damage if the cables are not correctly connected and the jumper cables power switch is in the ON position. If the red “cables reversed” LED illuminates and the warning buzzer sounds when the cables are attached to the vehicle battery, STOP! Make certain the Red positive clamp on the jump start is connected to the Positive battery terminal in the vehicle and the Black negative clamp is grounded to the vehicle.

Using the JumpstartThePS5000Mcanbeusedtojumpstartanystandardsizevehicleorboatwithasingle12Vstartingbattery.Ifyouhaveanyquestionsregardinghowtojumpstartyourvehicle,consultthevehicleownersmanualorthevehiclemanufac-turerbeforeusingthePS5000Mjumpstartfunction.

The following steps should be read completely before starting this procedure and then carefully followed throughout the procedure:

1. BesurethatthePS5000Mjumpstartpowerswitchisinthe

OFFposition.

2. Ensuresafetyofimmediatearea.Seewarningsatthebeginning

ofthismanualforfurtherdetails.

3. Turnoffthevehicleorboat,aswellasallattachedaccessoriessuch aslights,radios,etcetera.

4. Besurethattheemergencybrakeisengaged.Manualtransmission vehiclesshouldbeinneutral.Automatictransmissionvehicles

shouldbeinpark.

5. Ifjumpstartingaboatengine,purgetheenginecompartmentandventfumesperboatmanufacturerinstructionsbeforeproceeding.

6. PositionthePS5000Monasecure,levelsurfaceinreachofthebatterybutawayfromallelectricalandmovingpartsoftheengine.Pleasenote,someenginecomponentsmaybehotenoughtocausesevereburnsordamagethePS5000M.

7. Connecttheredpositive(+)clampofthePS5000Mtothepositive(+) terminalofthebattery(neverleanoverthebatterywhenmaking connectionstojumpstart). 8. Connecttheblacknegative(-)clampofthePS5000Mtotheengine

block,cylinderhead,orotherheavyyetstationarymetalenginepart.

CAUTION

PS5000M Owners Manual Page ��030907


Ifcablesareattachedtotheincorrectbatteryterminalthe

CablesReversedLEDwillswitchonandawarningtonewill

sound.Ifthisoccurs,correcttheconnectionbefore

proceedingtothenextstep.Failuretodosomaycause

sparking,personalinjuryand/orharmtothevehicleor

jumpstartunit.Checktobesurethatthecablesareclear

ofallmovingengineparts.

9. Turnthejumpercablespowerswitchtothe“ON”position

(seeFigure1onpage5forlocationA).Cranktheengine.

Donotcrankformorethansixseconds.AllowthePS5000M

tocoolforatleast3minutesbetweensixsecondjumpstartcycles.

10. Aftersuccessfullystartingtheengine,turnthejumpercablespower

switchbacktothe“OFF”position.

11. Removetheblacknegative(-)clampandreturntoitsstoredposition.

12. Removetheredpositive(+)clampfromthebatteryandreturntoits

storedposition.

Using the integrated work lampTousetheintegratedworklamp,simplypresstheworklamppowerbuttonlocateddirectlyabovetheworklamp(seeFigure2onpage5forlocationJ).

Using the compressorTheaircompressorinthePS5000Misdesignedasaconvenientportableinflationdevice.Aftertenminutesofcontinuoususe,turnoffthecompressorandallowittocoolfortenminutes.Continueuse,ifnecessary,followingthistenminuteson/tenminutesoffcycle(seeFigure1onpage5forlocationI).

Allowingthecompressortoruninexcessof10minutescan

resultinpermanentdamagetothecompressor,jumpstart

unit,propertyorpersonalinjury.Makesurethecompressor

ventilationslotsarefreeofdebrisandaircancirculatearound

thecompressormotorwhileinuse.

Inflating a tire or object using the compressor

1. Securetheinflatornozzletothevalvestemusingthethumblatch.

2. SwitchonthecompressorviatheswitchonthefrontofthePS5000M

(seeFigure1onpage5forlocationD).

3. CheckthepressuregaugeonthefrontofthePS5000M,oncedesiredpsi

isreachedremovethevalveconnectorbyreleasingthethumblatch.

4. TurnoffcompressorviatheswitchonthefrontofthePS5000M.

WARNING

WARNING



Inflating other objects

1. Placetheappropriateinflationaccessorynozzleonthevalve

connectorandsecurewiththethumblatch.

2. Inserttheaccessoryintothedeflatedobject.

3. TurnoncompressorviatheswitchonthefrontofthePS5000M,

oncedesiredpsiisreachedremovethevalveconnectorbyreleasing

thethumblatch.

4. TurnoffcompressorviatheswitchonthefrontofthePS5000M.

Note: If the maximum pressure of the item being inflated is not known, then allow the compressor to run only until the desired fullness is reached. Overinflating an item could result in damage to the PS5000M or the item being inflated. Never leave the compressor running unattended.

Operating AC appliancesTheoutputoftheinverterisnon-sinusoidal.Ifyouareuncertainthatnon-sinusoidalpowerwillcausedamagetoadevice,checkwiththedevice’smanufacturerbeforeproceeding.

Topowera110VACappliancewithyourPS5000Mpleasefollowthesesteps:

1. Turnonthepowerinverter(seeFigure2onpage5locationL).

2. Pluginappliance.

3. Turnonappliance.

4. Afteruseiscompleted,turnoffappliance,unplugappliancefromthe

unitandturnoffthepowerinverter.

5. Re-chargethePS5000Maftereachuse.

Note: To avoid unnecessary draining of your PS5000M’s battery, turn off the power inverter when not in use.

LowBatteryShutoffThistimeperiodwillvaryaccordingtothewattageoftheoftheapplianceinuse,stateofPS5000Mbatterychargeandtemperature.Thisautoshut-offpreventsthePS5000Mbatteryfrombecomingcompletelydischargedandoverheatingoftheinverterwhichcancausepermanentdamage.

DonotoperateACapplianceswhilechargingyourPS5000M.Doingsomaydamagetheunitand/oryourACappliance.

TheACinverterinsideyourPS5000Mwillshutoffautomaticallywhenthebatteryreaches10.7-10.5volts.Anaudiblealarmwillswitchonat11voltstoindicatetheinternalbatteryislowonpower.

WARNING



ACappliancesvarygreatlyaccordingtotheamountofpowertheyconsume.ThePS5000Misratedtoproduce400wattsofpowerfor5minutesand320wattscontinuouslywhichallowsforsafeoperationofmostappliancesfallingwithinthisrangeofpowerconsumption.(NotallACappliancesarecompatiblewithnon-sinusoidalACinverters.Ifyouhaveaquestionregardingcompatibility,consultwiththemanufacturerofthatdevice.)

InordertohandlemomentarypowerfluctuationsthePS5000Mpowerinverterhasasurgecapacityof800Watts.

ThewattageconsumedbyanACappliancewillimpactthelengthoftimethePS5000Mwilloperatetheappliancebeforetheneedtorecharge.Thegreaterthewattageconsumed,thefasterthePS5000Mbatterywilldischarge.

Pleaseseelistofappliancesintablebelowfortypical110VACappliancesusedwithportablepowerunitsandtheapproximatenumberofhourstheappliancecanbeusedbeforerechargingoftheunitisnecessary.

ACApplianceOperatingTimes

ACAppliance Wattage(approx.) Hours(approx.)

MobileTelephone(stand-by) 4 40

ClockRadio 8 22

Portablestereo/CDplayer 10 17

LaptopComputer 25 6

Tablelamp 40 3

13"ColorTV 60 2.5

3/8"Drill 190 .3

Typical110VACappliancesusedwithportablepowerunits.

Note:Operating times assume a completely charged PS5000M battery. Actual operating times may vary according to appliance specifications, level of use, outside temperature, and other environmental variables.

Someappliancesareconsideredhighsurgeappliances.Allwattageratingsareaverages.Productssuchastelevisionsanddeviceswithmotorsconsumepoweronavaryingbasis,oftenconsumingalargerwattagewhenfirstturnedonorwhenoperatedincertainmodes.PleasebeawarethatthePS5000Misratedat320wattsofcontinuouspowerwithasurgecapacityof800watts.Someappliancesratedunderthisthresholdmayactuallyconsumemorethan320Watts,therebytriggeringthesafetyoverloadshutdowncircuit.



Ifthisoccurs,theinverterwillshutdownandthenresetitself.Donotrepeatedlyattempttouseadevicewiththeinverterifitcontinuestotriggertheshutdowncircuitasthiscoulddamagetheinverter.

ThePS5000Mhasone110VACoutlet.Besurethatthecontinuousloaddoesnotexceed320watts.Operatingmultipleapplianceswill,naturally,decreasebatteryrun-timeasmorepowerwillbeconsumed.

TakecarenottoblockthecoolingventsonthefrontandbackofthePS5000Mwhenusingtheinverter(Theseventsareillustratedinfigure4onpage8aslocationW).Blockingtheseventscouldcausetheunittooverheat,whichmaycausepersonalinjuryand/ordamagetoappliancesandthePS5000M.

TheoutputofthePS5000Misnon-sinusoidal.Somesensitiveequipmentmaybedamagedbytheinverter’smodifiedsinewaveoutputormaynotoperatecorrectly.Ifyouareuncertainthatnon-sinusoidalpowerwillcausedamagetoadevice,checkwiththedevice’smanufacturerbeforeproceeding.Thesedevicesmayincludebutarenotlimitedto: •ElectronicsthatmodulateRFsignalsontheACline; •Speedcontrollersinsomefans,powertools,kitchenappliances, andothermotors; •Somechargersforre-chargeablebatteries •MetalHalidelights

Operating 12V DC appliancesTopowera12VDCappliancewithyourPS5000Mpleasefollowthesesteps:

•Pluginappliancetothe12Voutlet

•Turnonappliance

•Afteruseiscompleted,turnoffappliance,unplugappliancefromtheunit

•Re-chargethePS5000Massoonafteruseaspossible

Notes:The 12V DC outlet is always on. No other switches need to be on to use this outlet.

The combined load should not exceed 15 Amps. Outlet will switch off automatically if overloaded.



Notes:The PS5000M will NOT automatically turn off power to the DC outlet. Continuing to use 12V DC appliances after the battery has been depleted can permanently damage the unit.

Do not operate 12V DC appliances while charging your PS5000M. Doing so may damage the unit and/or your DC appliance.

12VDCappliancesvarygreatlyaccordingtotheamountofpowertheyconsume.Thewattageconsumedbya12VDCappliancewillimpactthelengthoftimethePS5000MwilloperatetheappliancebeforetheneedtorechargethePS5000M.Thegreaterthewattageconsumed,thelesserthedurationofthePS5000Mbatterycharge.The112VDCoutletsareequippedwithaninternalcircuitbreakerwhichwillautomaticallycutpowertotheoutletif:theDCappliancecausesadirectshortoriftheappliancedrawsexcessiveamperage.Thiscircuitbreakerisdesignedtoautomaticallyresetoncethefaulthasbeencorrectedandthebreakerhascooledtoanormaloperatingtemperature.


REPLACEMENT PARTS

The following replacement parts are available for the PS5000M:

PARTNUMBER DESCRIPTION

RSPS151 110VACpowercord

RSPS152 12VDCpowercord

RSPS205 Inflationaccessories

Onlypartsidentifiedbypartnumberareavailableforpurchase.

If you experience any problems with the PS5000M, please DO NOT return the unit to the place of purchase. Please call PowerStation’s Technical support staff between the hours of 8:30 AM to 5:30 PM Eastern Standard Time toll free at 1-800-837-5994.


NOTES

18030907

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