USER INSTRUCTIONS - Flowserve...imitore 1205044 1115 4 1 Introduction 1.1 Purpose This Installation and Maintenance Manual explains how to install, setup, and maintain the UEX controller

Experience In Motion

USER INSTRUCTIONS

InstallationOperation

Maintenance

Limitorque ® UEXElectronic Controls Module

FCD LMENIM1205-04-A4 – 11/15

Limitorque UEX FCD LMENIM1205-04-A4 – 11/15

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Contents1. Introduction 4

1.1 Purpose 41.2 User Safety 41.3 Product Description 5

2. Safety 62.1 Safety Precautions 62.2 Safety Practices 7

3. Limit Switch and Torque Switch Setting Procedures 83.1 Initial Actuator Preparation 83.2 Torque Switch 8 3.2.1 Setting Torque Switch 8

3.2.2 Balancing Torque Switch 93.3 Geared Limit Switch 10

3.3.1 Setting Limit Switch 103.3.2 Setting Procedure (Refer to Figure 3.2) 113.3.3 Combination of Contacts (Refer to Figure 3.2) 12

4. Removal of UEC-3 Electronic Controller 135. UEX Electronic Controller Installation 186. Standard Control Features 22

6.1 Basic Specifications 226.2 Local Control 236.3 Remote Control Modes of Operation 236.4 Emergency Shutdown (ESD) 246.5 Remote External Interlocks/Inhibits 256.6 Absolute Position Encoder 25

7. Protection Features 267.1 Autophase Protection and Correction 267.2 Jammed Valve Protection 267.3 Instantaneous Reversal Protection 26 7.4 Motor Thermal Protection 26

8. Optional Control Features 278.1 Modutronic 278.2 Analog Position Transmitter (APT) 288.3 Two-Speed Timer 28 8.4 Control Station (CSE) 28

9. Network Communications 299.1 Modbus™ 299.2 Master Station III 309.3 Foundation Fieldbus Communication 309.4 PROFIBUS DP V1 Communication 319.5 PROFIBUS PA Communication 319.6 DeviceNet 32

10. Monitoring and Diagnostic Features 3310.1 Local Features 3310.2 Diagnostics 34

11. Remote Indication Features 3611.1 Actuator Status Contacts (S1a, S1b, S2a, S2b) 3611.2 Monitor Relay (RM) 3711.3 Exact End Position Indication 37

12. Auxiliary Power Supply 38

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13. Isolated Commons 3914. Actuator Configuration 40

14.1 Local Configuration 4014.2 Default Configuration 4014.3 Setup Menus 42

15. UEX Wiring Diagrams 6116. Network Protocol Connections 67

16.1 Network Wiring – Modbus 6716.2 Network Wiring – Foundation Fieldbus H1 6916.3 Network Wiring – Profibus DP and PA 7116.4 Network Wiring – DeviceNet 72

17. How to Order Parts 7418. Regulatory Information 75

Figures and TablesFigure 1.1 – UEX Local Control Panel 5Figure 3.1 – Microswitch-Style Torque Switch and 600 Volt Torque Switch 9Figure 3.2 – Limit Switch 11Figure 3.3 – Setting the Open and Closed Contacts 12Figure 4.1 – Removal of the UEC-3 Electronic Controller 14Figure 4.2 – UEC-3, MPC, DDC Assembly 17Figure 5.1 – Encoder / MDPI / Transformer Installation 19Figure 5.2 – Power / Interface Board Assembly 19Figure 5.3 – Main Board Set Installation 20Figure 5.4 – CSE Jumper Assembly 20Figure 5.5 – CSE Control Station 20Figure 5.6 – Controls Compartment Assembly 21Figure 6.1 – UEX Local Control Panel 22Figure 6.2 – Absolute Position Encoder 25Figure 10.1 – Normal and Diagnostic Displays 35Figure 14.1 – Configuring the UEX Controller 41Figure 15.1 – Standard Wiring Diagram for UEX Controllers 62Figure 15.2 – DDC Wiring Diagram for UEX Controllers 63Figure 15.3 – MOD APT Wiring Diagram for UEX Controllers 64Figure 15.4 – Optional Features Wiring Diagrams 65Figure 15.5 – Modbus, Foundation Fieldbus, Profibus DP V1, and Profibus PA, 66

and DeviceNet Network Wiring DiagramsFigure 16.1 – Typical Modbus Network Wiring Diagrams – Single Loop 68Figure 16.2 – Typical Foundation Fieldbus System with a DCS Host (Daisy Chain Shown) 70Figure 16.3 – Typical Profibus System with a DCS Host (Daisy Chain Shown) 72Table 1.1 – Standard Application Voltages with +/- 10% Nominal Range 5Table 2.1 – Required Rating for External Wiring 7Table 3.1 – Maximum Number of Drive Sleeve Turns for Standard Four-Gear 10

and Optional Five-Gear Limit Switches Table 3.2 – Limit Switch Parts 11Table 5.1 – UEX Parts List 21Table 14.1 – Default Configuration Guidelines 41Table 16.1 – Specifications for the Profibus Cable 71Table 16.2 – Maximum Segment Length 71Table 16.3 – Belden Cable Specifications 73Table 16.4 – Total Cable Length Between Repeaters or Nodes 73


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1 Introduction

1.1 PurposeThis Installation and Maintenance Manual explains how to install, setup, and maintain the UEX controller for the L120-10, L120-20, L120-40, and L120-85 actuators. Information on installation, operation, control features, and maintenance is provided.

Contact Flowserve Limitorque if assistance is needed or preferred for installation, upgrading, or training in the operation of the UEX.

1.2 User Safety Safety notices in this manual detail precautions the user must take to reduce the risk of personal injury and damage to the equipment. The user must read and be familiar with these instructions before attempting installation, operation, or maintenance. Work should be performed by a qualified tradesman who is familiar with the operation and maintenance of electric actuators. Failure to observe these precautions could result in serious bodily injury or death, damage to the equipment, voiding of the warranty, or operational difficulty.

Safety notices are presented in this manual in three forms:

c WARNING: Refers to personal safety. Alerts the user to potential danger. Failure to follow warning notices could result in personal injury or death.

a CAUTION: Directs the user’s attention to general precautions that, if not followed, could result in personal injury and/or equipment damage.

NOTE: Highlights information critical to the user’s understanding of the actuator’s installation and operation.

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1.3 Product DescriptionThe UEX is designed for use with the three-phase L120 electric actuators for weatherproof, explosion-proof, and submersible applications. The UEX is field-retrofittable to replace existing UEC-3 controllers. With state-of-the-art controls based on MX control technology, the UEX offers an expanded feature set when compared to the UEC-3.

Please refer to LMENIM2306 for detailed menu configurations

Table 1.1 Standard Application Voltages with +/- 10% Nominal Range

Design Voltage Application Voltage

230 VAC, 60 Hz, 3 ph 208/220/230/240 VAC, 60 Hz, 3 ph

460 VAC, 60 Hz, 3 ph 380/400/415/440 VAC, 50 Hz, 3 ph

380/440/460/480 VAC, 60 Hz, 3 ph

525 VAC, 50 Hz, 3 ph 525 VAC, 50 Hz

575 VAC, 60 Hz, 3 ph 550/575/600 VAC, 60 Hz, 3 ph

Figure 1.1 – UEX Local Control Panel

VIEW A-A

BlueKnob

RedKnob

Open(Yes)

Close(No)

Lights (2)

CSE ControlStation

Selector Switch Detail(Knob removed for clarity)

A

A


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2.1 Safety Precautions c WARNING: Read this Installation and Maintenance Manual carefully and completely before

attempting to install, operate, or troubleshoot the Limitorque L120 actuator.

c WARNING: Be aware of electrical hazards. Turn off incoming power before working on the actuator and before opening the switch compartment.

c WARNING: Potential HIGH-PRESSURE vessel – Be aware of high-pressure hazards associated with the attached valve or other actuated device when installing or performing maintenance on your L120 actuator. Do not remove the actuator mounting bolts when the actuator is mounted on a rising stem valve unless the valve is in the FULLY OPEN position and there is NO pressure in the line.

c WARNING: Do not manually operate the actuator with devices other than installed Handwheel and Declutch Lever. Using force beyond the ratings of the unit and/or using additive force devices such as cheater bars, wheel wrenches, pipe wrenches, or other devices on the actuator Handwheel or Declutch Lever may cause serious personal injury and/or damage to the actuator or valve.

c WARNING: For maintenance and/or disassembly of the actuator while installed on the valve, ensure that the actuator is not under thrust or torque load. If the valve must be left in service, the valve stem must be locked in such a way as to prevent any movement of the valve stem.

c WARNING: For maintenance and/or disassembly of the actuator while installed on the valve, ensure that the actuator is not under thrust or torque load. If the valve must be left in service, the valve stem must be locked in such a way as to prevent any movement of the valve stem.

c WARNING: Do not attempt to remove the spring cartridge cap, housing cover, or stem nut locknut from the actuator while the valve or actuated device is under load.

c WARNING: Do not exceed any design limitations or make modifications to this equipment without first consulting Limitorque.

c WARNING: Actuators equipped with electrical devices (motors, controls) requiring field wiring must be wired and checked for proper operation by a qualified tradesman.

2 Safety

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c WARNING: Use of the product must be suspended any time it fails to operate properly.

c WARNING: Do not work on the actuator while it is mounted on a torque-seated valve.

a CAUTION: Do not use oversized motor overload heaters. Instead, look for the cause of the overload.

a CAUTION: Do not operate the valve under motor operation without first setting or checking the limit switch setting and motor direction.

a CAUTION: Do not force the declutch lever into the motor operation position. The lever returns to this position automatically when the motor is energized.

a CAUTION: Do not depress the declutch lever during motor operation to stop valve travel.

a CAUTION: Do not use replacement parts that are not genuine Flowserve Limitorque parts, as serious personal injury and/or damage to the actuator and valve may result.

a CAUTION: Do not lift actuator/gearbox or actuator/valve combinations with only the eye bolts in the L120 actuator. These eye bolts are designed for lifting the L120 actuator only.

a CAUTION: Do not lift the actuator by the handwheel

2.2 Safety PracticesThe following checks should be performed to maintain safe operation of the L120 actuator.

• Mount motors on a horizontal plane, if possible.

• Keep the controls compartment clean and dry.

• Keep the valve stem clean and lubricated.

• Set up a periodic operating schedule for infrequently used valves.

• Verify the stem nut is secured tightly by the locknut and that the top thread of the locknut is crimped or staked in two places.

• Use a protective stem cover for rising stem valves. Check valve stem travel and clearance before mounting covers on rising stem valves.

• Verify all actuator wiring is in accordance with the applicable wiring diagram, national and local codes, and Table 2.1.

Table 2.1 – Required Rating for External Wiring

Up to: Use wire rated at least:

40°C 60°C

60°C 75°C


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3.1 Initial Actuator PreparationReplace all molded plastic conduit and top protectors (installed for shipping purposes only) with pipe plugs when installation wiring is complete.

3.2 Torque SwitchThe torque switch is designed to protect the actuator in open and close directions.

a CAUTION: Disconnect all incoming power before opening limit switch compartment or working on the torque switch.

• Do not use abrasive cloth to clean the contacts on the torque switch.

• Do not torque seat 90° operation valves nor run them against the stops. This may cause damage to the valve.

NOTE: If the actuator operation has been interrupted by the tripping of the torque switch, release torque buildup by operating the actuator manually in the opposite direction until the load is released and the dial has returned to the center position.

3.2.1 Setting Torque SwitchThe torque switch was set at the factory according to customer-supplied information regarding necessary torque or thrust output that was provided at the time of the order. The procedure below is provided in the event that the setting needs to be adjusted:

a CAUTION: A torque switch limiter plate is provided on most actuators. Do not remove this plate. Do not exceed the setting indicated by this plate without first contacting Flowserve Limitorque service.

• Removal or modification of the torque switch limiter plate will void the actuator warranty.

3 Limit Switch & Torque Switch Setting Procedures

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a CAUTION: Installing or adjusting the torque switch with the actuator under load will result in a loss of torque protection.

NOTE: Item letters correspond to Figure 3.1.

1. Place the L120 actuator in manual mode by pulling the declutch lever in the direction shown on the lever.

2. Release the load on the wormshaft spring pack by rotating the handwheel until the valve disk position approximates 50% open.

3. For open and close directions, loosen Screw (A) and move Pointer (B) to desired position. A higher number indicates a high torque and/or thrust output.

4. Tighten Screw (A).

5. Operate the valve electrically to seat the valve and to ensure tight shutoff.

6. Rebalance the torque switch if required. See Section 3.2.2 below for the steps to balance the torque switch.

Figure 3.1 – Microswitch-Style Torque Switch and 600 Volt Torque Switch

3.2.2 Balancing Torque Switch a CAUTION: The balancing screw on the torque switch should never be readjusted except during the

balancing procedure.

If the torque switch has been removed from the unit or if a new torque switch is being installed, the torque switch must be rebalanced using the following procedure:

NOTE: Item letters correspond to Figure 3.1.

1. Place the actuator in manual mode by pulling on the declutch lever in the direction shown on the lever.

2. Remove the load from the wormshaft spring pack by rotating the handwheel until the valve disk approximates 50% open.

MountingScrewIndex Marks

Maximum StopSetting Plate

A

B

BalancingScrews

600 Volt Torque Switch

AB

B A

B A

Microswitch-Style Torque Switch

MountingScrew

Index Marks

Maximum StopSetting Plate

BalancingScrews

-10-

20

CLOSE

OPEN

-10-

20


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3. Note the open and close torque switch settings prior to reinstalling the torque switch.

4. Loosen Screws (A) and position both Pointers (B) at the #1 setting, tighten Screw (A). In this position the index marks should be aligned.

5. Loosen balancing screws and install the torque switch. The base of the torque switch should be flush against the compartment and the hole for the mounting screw should be aligned.

6. Install the mounting screw.

7. Tighten the balancing screws.

a CAUTION: The balancing screws should not be touched except during the balancing procedure.

The switch is now balanced and ready for the pointers to be returned to their original settings.

3.3 Geared Limit Switch a CAUTION: The geared limit switch is not preset at the factory and must be adjusted after the

actuator has been mounted on associated equipment.

• Disconnect all incoming power to the actuator prior to opening the limit switch compartment and adjusting the switch.

• Consult the relevant wiring diagram for limit switch contact development. All L120 units are supplied with 16-contact limit switches - four switches on each of the four rotors. Two rotors are used for end of travel indication. The remaining two rotors may be adjusted for any intermediate point of travel.

• Do not use abrasive cloth to clean the contacts on the limit switch.

• Do not attempt to repair gearing in the limit switch. Replace entire gear frame assembly if necessary.

3.3.1 Setting the Limit SwitchSet the limit switch as follows. All item letters and piece numbers refer to Figure 3.2.

NOTE: The chart below provides the maximum number of drive sleeve turns for each actuator size. The Intermediate Shaft (B), shown in Figure 3.2, may require a considerable number of turns before rotor trip occurs.

Table 3.1 – Maximum Number of Drive Sleeve Turns for Standard Four-Gear and Optional Five-Gear Limit Switches

Actuator Size Four-Gear Five-Gear

L120-10 630 6300

L120-20 740 7400

L120-40 640 6400

c WARNING: Potential Explosion Hazard. Do not use an electric drill for setting the limit switch in an explosive environment.

a CAUTION: When setting the limit switch rotor segments (cams) using a variable speed electric drill, do not run drill at speeds higher than 200 RPM. Operating the drill at high speeds can damage the gearing within the limit switch.

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Figure 3.2 – Limit Switch

Table 3.2 – Limit Switch Parts

Piece Quantity Description1 1 Gear Frame Assembly2 2 Eight-Switch Contact Block Assy.3 12 Rotor Segment (short)4 4 Rotor Shaft5 4 Machine Screw6 4 Flat Washer7 4 Lock Washer8 8 Hex Nut9 4 Rotor Segments (long)

3.3.2 Limit Switch Setting Procedure (Refer to Figure 3.2)1. Open the Controls Compartment Cover (refer to Figure 5.5).

2. Place the actuator into manual operation by pulling the declutch lever in the direction shown on the lever. Use the handwheel to operate the valve in the “open” direction. While operating the valve, note the direction of the Intermediate Shaft (B) corresponding to the rotor or rotors to be set.

3. When the valve is fully open, rotate the handwheel to operate the valve in the close direction a sufficient number of turns to allow for coast of moving parts, or refer to the valve manufacturer setting requirements.

4. Push in the Setting Rod (A) and turn one-quarter turn. The rod will latch in this depressed position.

12

9

3

4

B

A

6

5

7

8


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5. Refer to the applicable wiring diagram for contact development. The limit switch contact is closed when the rotor is engaged with the plunger. If the rotor to be set has not turned 90 degrees to operate the plunger, turn the intermediate shaft in the same direction as noted in Step 2 until the rotor clearly trips the switches. This rotor is now set correctly.

6. Before moving the valve disk, depress and turn the Setting Rod (A) one-quarter turn to the spring released position. Insert a screwdriver into the intermediate shafts to ensure that they will not move.

a CAUTION: Do not operate the valve when Setting Rod (A) is in a fully depressed position. Loss of contact setting will occur and the setting rod will be damaged.

7. Operate the valve by handwheel to the fully “close” position; reverse direction by a sufficient number of turns of the handwheel to allow for coast of moving parts, or refer to the valve manufac-turer setting requirements.

8. Set the other rotors by following Steps 4 through 6.

Figure 3.3 – Setting the Open and Closed Contacts

3.3.3 Rotor Contact Combinations (Refer to Figure 3.2)The rotor segments can be separated and rotated through 90 degrees to give various combinations of normally open or normally closed contacts to each rotor.

1. Remove Nuts (piece 8) and Fillister Head Machine Screws (piece 5, for a total of two fasteners on each side of the switch).

2. Remove complete contact assembly from the back plate.

3. Rearrange cams on the camshaft to produce the required combination of contacts.

4. Replace contact assembly on back-plate (ensuring that the registers fit correctly) and secure with the machine screw and nuts.

5. Set limits according to the procedure above.

NOTE: For mechanical operation and maintenance of the L120 actuators, please see section 5 and 6 of LMENIM1201.

Closedposition

Openposition

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NOTE: Confirm that the limit switches are set properly prior to disassembly and removal of the UEC-3 and related components. Confirming the settings will allow for installation of the UEX Electronic Controller without requiring a reset of the limit switches.

1. Turn off the power to the actuator.

2. Open the Controls Compartment Cover.

3. Cut and remove all wire ties from wiring that is connected to the UEC-3 assembly (pc# C-201).

4. Disconnect the incoming power from the Interconnect Board.

5. Disconnect the Motor leads and Heater leads from the Interconnect Board.

6. Disconnect the Pushbutton Station ribbon cable from the Interconnect Board.

7. Disconnect the Analog-to-Digital Circuit Board (pc# C-223) ribbon cable from the Interconnect Board.

8. Disconnect the R/I circuit board (pc# C-210) ribbon cable

9. Uninstall the Potentiometer by removing the screws that fasten it to the MDPI assembly.

10. Uninstall the MDPI assembly by removing the screws that fasten it to the Geared Limit Switch assembly.

11. Unplug the optional I/O Circuit Board (pc# C-223) from the SBC Board on the UEC-3 Assembly.

12. Label all customer wiring and disconnect from the Interconnect Boards.

13. Remove the four screws from the UEC-3 Assembly (pc# C-201) and carefully remove the Assembly from the Controls Compartment.

14. Remove the Pushbutton Station with ribbon cable from the L120 gear housing conduit entry.

4 Removal of the UEC-3 Electronic Controller


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Figure 4.1 – Removal of the UEC-3 Electronic Controller (continued)


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Figure 4.1 – Removal of the UEC-3 Electronic Controller (continued)

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HEATER MOTOR SUPPLY

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Figure 4.2 – UEC-3, MPC, DDC Assembly


18

c WARNING: Turn off all incoming power before installing or working on the UEX Electronic Controller.See additional safety precautions and practices in Section 2.

1. Remove the qty (2) screws mounting the Terminal Strip Assembly (pc# 3-2) to the Geared Limit Switch (pc# 2-13). These will not be reused. (See Figure 5.2)

2. Install the Encoder Drive Assembly (pc# 2-3) to the Geared Limit Switch (pc# 2-13) using the two Socket Head Cap Screws and Lockwashers (pc# 2-9, 2-10). (See Figure 5.1)

3. Reinstall the Terminal Strip Assembly (pc# 3-2) to the Geared Limit Switch (pc# 2-13) using the qty (2) Button Head Socket Cap Screws and Lockwashers (pc# 3-6 & 3-9). (See Figures 5.1 & 5.2)

4. Install the Encoder Mounting Plate Assembly (pc# 2-2) with Transformer (pc# 2-4) onto the Geared Limit Switch (pc# 2-13) using the qty (6) Button Head Socket Cap Screws and Hex Nuts (pc# 2-7, 2-8). (See Figure 5.1)

a CAUTION: Ensure proper clearance between the top gear of the Encoder Drive Assembly (pc# 2-3) and the mating bushing of the Encoder Mounting Plate Assembly (pc# 2-2). Add or remove Shims (pc# 2-11) to achieve 0.015” to 0.030” clearance.

NOTE: Lightly apply Lithium NLGI Grade #2 general purpose grease to all shafts, bushings and gear teeth of the Encoder Drive Assembly.

5. Connect the Primary leads (L1 & L2) and the Secondary leads (H1 & H2) to the matching terminals on the Terminal Strip Assembly (pc# 3-2). (See Figures 5.2 & 5.6)

6. Install the Power / Interface Board Assembly (pc# 3-1) onto the Electrical Compartment Mounting Plate (pc# 202) using the qty (5) Socket Head Cap Screws (pc# 3-4). (See Figure 5.2)

7. Connect the Power Board leads L1, L2, and L3 to the mating terminals on the Terminal Strip Assembly (pc# 3-2). (See Figure 5.6)

8. Connect the Power Board Motor leads T1 to T3 on the Terminal Strip. Connect T2 to T2 on the Terminal Strip and connect T3 to T1 on the Terminal Strip Assembly (pc# 3-2). (See Figure 5.6)

a CAUTION: Ensure that wire connections are as described in Step 8 to prevent incorrect rotation.

9. Install the Encoder Assembly (pc# 2-1) onto the Encoder Mounting Plate Assembly (pc# 2-2) using the qty (3) Socket Head Cap Screws (pc# 2-12). (See Figure 5.1)

10. Remove the Display Window Retention Plate (not shown) by removing the qty (4) Hex Head Self-Tapping Screws (pc# 204-4) from the Controls Compartment Cover (pc# 201-1). The Display Window Retention Plate will not be reused. Do not remove the Display Window (pc# 204-1), O-ring (pc# 204-3) or Gasket (pc# 204-6). (See Figure 5.3)

NOTE: Retain the qty (4) Hex Head Self-Tapping Screws (pc# 204-4) for use in the following step.

5 UEX Electronic Controller Installation

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11. Install the Main Board Set Mounting Bracket (pc# 1-1) into the Controls Cover using the qty (4) Hex Head Self-Tapping Screws (pc# 204-4) previously used to mount the Display Window Retention Plate. (See Figure 5.3)

12. Connect the Main Board Interconnect Harness to the Main LCS Board (pc# 1-2) and then to the Interface Board (pc# 3-1-3). (See Figures 5.2 & 5.3)

13. Connect the Encoder Board (pc# 2-1) harness to the Main Board (pc#1-2) J-1 connector. (See Figures 5.1 & 5.3)

14. Install the Main LCS Board (pc# 1-2), with the Option Boards (pc# 1-3) if supplied, using qty (4) Pan Head Screws (pc# 1-4). (See Figure 5.3)

15. Connect the existing UEC-3 Harness to the Interface Board (pc# 3-1-3). (See Figure 5.2)

NOTE: If an existing CSE Control Station is being utilized, proceed with Step 16 to retrofit for the UEX Controls Package. Otherwise, skip to Step 19.

16. Remove the qty (4) Machine Screws and Lockwashers (pc# 3-7-28 & 3-7-29) and Printed Circuit Board (pc# 3-7-26) from the back of the CSE Control Station (pc# 3-7). (See Figure 5.4)

17. Connect the Jumper Wire (pc# 3-10) from the S1-1 to S2-1 switches. (See Figure 5.4)

18. Install the Printed Circuit Board (pc# 3-7-26) to the back of the CSE Control Station (pc# 3-7) using the qty (4) Machine Screws and Lockwashers (pc# 3-7-28 & 3-7-29). (See Figure 5.4)

19. Install the O-Ring (pc# 3-7-4) onto CSE Control Station (pc# 3-7) and slide the CSE into the Controls Compartment Cover, ensuring the knobs are oriented as shown in Figure 5.5. Mount using qty (4) Socket Head Cap Screws and Lockwashers (pc# 3-7-24, 3-7-25). (See Figure 5.5)

20. Connect the CSE Ribbon Cable to the Interface Board (pc# 3-1-3). (See Figures 5.2 & 5.5)

21. Connect the 120V cable from the Main Board Interconnect Harness to the Terminal Strip Assembly (pc# 3-2). (See Figure 5.6)

22. Attach one UEX Conversion Label (pc# 3-5) on the Power Board Assembly (pc# 3-1-2) side of the Power / Interface Board Chassis (pc# 3-1-1). Also attach one UEX Conversion Label (not shown) to the left of the existing unit nameplate on the gearbox. (See Figure 5.2)

Figure 5.1 - Encoder / MDPI / Transformer Installation

Figure 5.2 - Power / Interface Board Assembly

2-3

2-2

2-1

2-12 3X

2-4

2-62X

2-5 2X

2-9 2-10

2-11

2-13

2X

202

2-7 2-8 6X

2-1

2-22-3

2-4

VIEW 'A'

3-43X

3-4 2X

3-2

3-1-1

3-1-3

3-1-2

(1 NOT SHOWN)

3-63-9

202

2X

3-5

VIEW 'A'CONVERSION LABEL


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Figure 5.4 - CSE Jumper Assembly

Figure 5.3 - Main Board Set Installation

3-7-4

ControlsCompartment

DisplayWindow

3-7-24

3-7-25

3-7

ASSEMBLY VIEW

Figure 5.5 - CSE Control Station

1-3

1-2

1-1

201-1

204-3

204-1

204-6

204-4 4X

1-4 4X

1-11-2

1-3

ASSEMBLY VIEW

3-7Jumper Wire

Connection S1-1

-28

-26

Jumper Wire Connection S2-1

3-73-7-29

3-7

3-10

3-10

ASSEMBLY VIEW

3-7

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Table 5.1 – UEX Parts List

ITEM NO. QTY. DESCRIPTION1-1 1 Mounting Bracket, Main Board Set1-2 1 Main LCS Board

1-3 4 (Max) Option Boards

1-4 4 Pan Head Screw2-1 1 Encoder Assembly2-2 1 Encoder Mtg Plate Assembly2-3 1 Encoder Drive Assembly2-4 1 Transformer2-5 2 Button Head Socket Cap Screw2-6 2 Hex Nut2-7 6 Button Head Socket Cap Screw2-8 6 Hex Nut (Not Shown)2-9 2 Socket Head Cap Screw2-10 2 Lockwasher

2-11 As Req'd Shim

2-12 3 Socket Head Cap Screw2-13 1 Geared Limit Switch Assembly

ITEM NO. QTY. DESCRIPTION

3-13-1-1 1

Power / Interface Board Assembly

Power / Interface Board Chassis

3-1-2 1 Power Board Assembly3-1-3 1 Interface Board

3-2 1 Terminal Strip Assembly3-4 5 Socket Head Cap Screw3-5 2 Uex Conversion Label (1 Not Shown)3-6 2 Button Head Socket Cap Screw3-7 1 Control Station3-9 2 Lockwasher3-10 1 Jumper Wire201-1 1 Controls Compartment Cover202 1 Electrical Compartment Mtg Plate

204-1 1 Display Window204-3 1 O-Ring204-4 4 Hex Head Self-Tapping Screw204-6 1 Gasket

12 1234567891011

GREEN

TERMINAL STRIP

GN

/YL

(L2)

YL

(L1)

RD

(L3)

BL T3 T2

T1

(10-

2)RD

H1

110V

AC

N

H2 H

2

MTR

. HTR

.H

2

1/2

110V

AC

HO

T

MTR

. HTR

.

(10-

1)RD

3/4

Figure 5.6 - Controls Compartment Assembly

Main LCS Board

DisplayWindow

Main Board SetMounting Bracket

EncoderAssemblyEncoder Drive

Assembly Power / InterfaceBoard Assembly

ControlsCompartmentCover

ControlStation

Option Boards

Terminal StripAssembly


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6.1 Basic SpecificationsNOTE: The standard UEX controller wiring diagrams are shown in Section 15. Optional wiring diagrams are on subsequent pages. The most current wiring diagram is provided with the product. The following control features are included in the basic UEX controller.

For Optional Features, please refer to Section 8-Optional Control Features.

Figure 6.1 – UEX Local Control Panel

6 Standard Control Features

VIEW A-A

BlueKnob

RedKnob

Open(Yes)

Close(No)

Lights (2)

CSE Control Station

Selector Switch Detail(Knob removed for clarity)

A

A

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6.2 Local ControlThe Control Panel includes a red Local/Stop/Remote selector switch (padlockable in all three positions; a ¼" (6 mm) hasp is recommended) and a black Open/Close rotary switch (spring-return to center). The Open and Close switches may be configured to allow either push-to-run (inching) control or maintained control.

Local IndicationThe Control Panel includes the following:

• 32-character graphical LCD

Displays valve position as “PERCENT OPEN” and the current actuator status.

• Red/Green LED Indicators – the color assignment for the red and green LEDs is reversible as standard.

Red ON = Valve fully open

Red “BLINKING” = Valve opening

Green “BLINKING” = Valve closing

Green ON = Valve fully closed

• Yellow LED

Yellow ON = Actuator available for remote operation,

= Valve stopped in Intermediate position.

Yellow “BLINKING” = Monitor Relay de-energized, actuator not available for remote operation.

NOTE: For UEX packages supplied without the encoder, position indication on the LCD display or remotely is not available.

6.3 Remote Control Modes of OperationThe actuator may be controlled remotely by two, three or four wires.

• Four-Wire Control – Three momentary contacts. Valve can be opened, closed or stopped.

• Two-Wire Control – Single open or closed contact. Valve can be opened or closed, but not stopped in mid-travel.

• Three-Wire Maintained – Two momentary contacts for self-maintained control. Valve can be opened or closed but not stopped in mid-travel.

• Three-Wire Inching – Two “push-to-run” contacts. Valve can be opened, closed and stopped in mid-travel.

Refer to Figure 15.4 for remote wiring connections.


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Remote Control TypeThe actuator may be placed in digital only, modulation only, network only, or multi-command types.

• Digital (Discrete) Only Control Type – Only digital input commands are recognized and acted upon. All other types of remote control commands are ignored.

• Analog (Modutronic) Only Control Type – Only Modutronic 4-20 mA commands are recognized and acted upon. All other types of remote control commands are ignored.

• Network Only Control Type – Only network (DDC, Fieldbus, Profibus, Device Net) commands are recognized and acted upon. All other types of remote control commands are ignored.

• Multi-control Mode Operation - there are three modes of remote control when remote mode is configured for multi control: digital control, analog control, and network control. Digital and network control operation is based on the last command received. Analog operation is initiated by either toggling user input 2 (configure for CSE input) or breaking and reapplying the analog control.

Remote Control Signal PowerPower for remote control signals may be derived internally from the actuator or provided externally by the user. Signals can range from 24 to 125 VAC or VDC.

External Power SupplyAn external power supply in the range of 12 to 24 VDC may be provided by the user with the optional UPS board.

Standard Internal Power SupplyThe standard internal signal supply is 24 VDC. The 24 VDC supply offers a maximum loading of 5 W. The 24 VDC supply, in conjunction with the opto-isolated digital inputs, allows control from remote volt-free contacts over long distances and simplifies the user’s control scheme. Standard control employs a negative earth. Positive earth (negative switching) is available by wiring to the (+) positive common as shown on the wiring diagrams.

6.4 Emergency Shutdown (ESD)Up to three independent ESD signals may be applied, prioritized and configured for different actions for the ESD event associated with each. Either of these ESD signals may be applied to the actuator to override any existing command signal and send the valve to its preselected shutdown position, providing the actuator is in Remote mode (default configuration for ESD is “Ignore, take no action”). Any new command signal will be ignored until the ESD signal is removed. During setup, the actuator may be configured to close, open, stop, take no action, or “move to a previously configured position” on receipt of the ESD signal. The ESD action may also be configured to override any inhibit signal, the local selector switch, the local stop switch, an overtorque condition, lost phase, or jammed valve protection. Motor thermal protection may be bypassed for critical ESD applications in non-hazardous or special service locations. Disabling the motor thermostat voids all third-party certifications, including Factory Mutual and CSA.

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6.5 Remote External Interlocks/InhibitsThree user-defined inputs are provided for the connection of remote contacts that will prevent motor-ized operation of the actuator. These are effective in both Remote and Local modes and may only be overridden by a maintained ESD signal, if so configured (refer to Figure 15.1 for wiring connections). For ESD connections, the user may select either a single common or isolated commons.

6.6 Absolute Position EncoderNOTE: For UEX packages supplied without the encoder, position indication on the LCD display or remotely is not available.

An absolute position encoder, incorporated into the L120 actuators, is the same as the encoder used in the MXa. It includes 18 phototransistors that are switched on and off by a gear/wheel mechanism.Valve position is sensed by an 18-bit, optical, absolute position encoder with redundant position sensing circuits designed for Built-In Self-Test (BIST).

Each of the position sensing circuits is redundant, facilitating BIST. The BIST feature discerns which failures will signal a warning only and require a warning plus safe shutdown of the actuator. Open and closed positions are stored in permanent, nonvolatile memory. The encoder measures valve position at all times, including both motor and handwheel operation, with or without power present, and without the use of a battery. The absolute encoder is capable of resolving ±7° of output shaft position and over 10,000 output drive rotations, however, in the L120, the encoder is limited to the maximum geared limit switch travel. Refer to Table 3.1.

This design permits continuous monitoring of valve position during motor and handwheel operation. The encoder is 100% repeatable and requires no backup power source for operation. The output is used to control the open and closed valve position and measure and report valve position, as well as provide local and remote position feedback.

The positioning accuracy is better than 99% for valves requiring 50 or more turns. For the maximum actuator turns and resolution, see Table 3.1.

Figure 6.2 – Absolute Position Encoder

18-bit optical, redundant position encoder provides continuous valve position monitoring without battery backup with Built-In Self-Test (BIST) capabilities.


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7 Protection Features

7.1 Autophase Protection and CorrectionThe phase rotation of the incoming three-phase supply is continuously monitored. In the event that field wiring is reversed, UEX controls automatically correct to ensure the valve operates in the commanded direction. In addition, the detector circuit monitors the presence of all three phases. If a phase is lost, valve starting will be prevented and the user alerted via an LCD error message and Monitor Relay Alarm.

7.2 Jammed Valve ProtectionIf the actuator cannot overcome the required valve starting torque, a jammed valve condition occurs. Jammed valve protection senses the lack of valve movement and initiates a brief reverse/forward cycle to free the valve. If this is unsuccessful, further electrical operation is prevented and the monitor relay is signaled.

7.3 Instantaneous Reversal ProtectionThe control logic incorporates a brief time delay (from 0.5 to 1.0 seconds) between motor reversals. This reduces motor current surges and prolongs the life of the contactor. Note: It is not necessary to switch to STOP before reversing the actuator.

7.4 Motor Thermal ProtectionThe motor is protected against overheating by a thermal OL in the motor enclosure. Thermal cutout threshold is set for 120˚C (Class B). Options are available for other classifications.

a CAUTION: Confirm that motor thermals are rated no higher than 120°C for Explosionproof service.

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8.1 ModutronicNOTE: For UEX packages supplied without the encoder, modulating control and position indication are not available.

The Modutronic controller will alter valve position in proportion to an analog command signal. It includes an automatic pulsing mode to reduce overshoot at the set point.

The following parameters may be easily set during the configuration of the unit:

• Proportional Band range from 2% to 100% (15% = default)

• Dead Band range from ± 1% to 50% (2% = default)

• Polarity 20 mA = OPEN (default) or 20 mA = CLOSE

• Action on loss of command signal OPEN, CLOSE, STOP (CLOSE = default), or Move-to a previously configured position

• Delay after stop 0–60 seconds (0 = default)

• Command Signal

• 4–20 mA

• Input impedance - 150 ohms

Repeatability – The Modutronic is repeatable to within ±1 % for 60 seconds stroke time or longer, and 2% for 30 to 60 seconds.. Repeatability is defined as encoder feedback position versus position command. Overall valve and actuator system accuracy depends on many factors, including actuator gearing backlash and valve/actuator coupling tolerance, and therefore cannot be defined by this document.

Extrema Mode – If the command signal represents a position of 0–2% OPEN (nominal 4.00–4.32 mA) or 98–100% OPEN (nominal 19.68–20.00 mA), then the UEX/L120 will move the valve directly to that position, without pulsing.

8 Optional Control Features


28

Positioning Frequency – The standard frequency is suitable for a rate of 600 starts/hour for short periods, typical of process start-up. Typical process control of ≤ 100 starts/hour.

8.2 Analog Position Transmitter (APT)The APT is an internally powered, non-contacting valve position transmitter. The isolated output signal is proportional to the position of the valve and is available as 4–20 mA and/or 0-20 mA, 0-10 VDC, 2-10 VDC, 0-5 VDC, or 1-5 VDC.

The user may select the minimum signal to represent either the fully OPEN or the fully CLOSE position of the valve during the setup procedure.

• Accuracy = 99% of full scale value (for Drive Sleeve Turns > 50)

• Non-Linearity = ± 1% of full scale value

• Impedance = 0–600 ohms (4–20 mA signal)

• Minimum external load = 1000 ohms (0–10 VDC signal)

8.3 Two-Speed Timer A two-speed pulsing timer can be enabled to extend the operating time in the close and/or the open directions. Pulsing may be applied from 0.5 (if precision is set to xxx.x%) to 99% of full valve travel or to a small portion. The ON pulsing cycle is configurable from 0.5 to 20 seconds in 0.5 second incre-ments, and the OFF pulsing cycle is configurable from 1.0 to 200 seconds in 1 second increments. The two-speed timer is especially effective where concerns of hydraulic shock exist.

8.4 Control Station (CSE)The CSE is a separate control station designed for the operation of inaccessible actuators. It is available with LEDs, Remote/Local and Open/Close selector switches. The CSE may be powered by the actuator internal supply, provided wire resistance and other external loads do not limit the available signal power presented to the UEX.

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The UEX provides a comprehensive network option portfolio to the user. Network solutions are improved for the user that has an L120 with UEC, with the addition of DeviceNet to complement Modbus, Foundation Fieldbus H1, Profibus DP_V1 and Profibus PA. UEX provides the user with predictable, reliable, and safe operation for years to come, in applications which are subject to the most rigorous requirements and environmental extremes.

With each of the provided network protocols a user may configure the unit to move to a predefined fail-safe position on loss of communication. Action on loss of command signal OPEN, CLOSE, STOP, or MOVE-TO preconfigured position. The user may also configure the length of time communication must be lost before the unit indicates communication loss and performs the communication loss action.

NOTE: For UEX packages supplied without the encoder, network control and position indication are not available.

9.1 Modbus™

Modbus™ provides the ability to control and monitor up to 250 actuators over a single twisted-pair cable. The communication network employs Modbus™ protocol on an RS-485 network and is redun-dant. Redundancy assures that any single break or short in the communication cable will not disable any actuators. Each actuator has included an addressable field unit that communicates over the twisted pair network and executes open, close, stop, ESD, and GO TO position commands. The field unit also communicates all actuator status and alarm diagnostic messages over the same communication network.

Modbus Network• Single-ended loop (as standard – See Figure 16.1)

• Modbus protocol

• High speed – up to 19.2K baud

9 Network Communications


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9.2 Master Station IIIL120 actuators equipped with Modbus can be controlled via Flowserve Limitorque’s Master Station II or III.

The next-generation master station is designed specifically for use with Limitorque’s line of DDC (Modbus) electric actuators. The Master Station III acts as a single-source controller for up to 250 actuators.

The Master Station III is a plug-and-play solution that provides complete control and diagnostics for Limitorque field units through a simple touch-panel operator interface. The key features of the Master Station III include:

• A network time protocol to allow for time synchronization of alarms/diagnostic data to Host device

• Multilingual support includes English, Spanish, German, French, Italian

• Asset management and diagnostic via Bluetooth V2.0+ Enhanced Data Rate (EDR) Class 100m

• Configuration of slave register polling schedule

• Industry standard Modbus RTU, ASCI, UDPor TCP/IP protocols

• Three levels of user password protection

• 5.6” TFT touch-screen display

• E-mail notification of configurable alarm conditions

• Data/event logging

• Network control of up to 250 devices

• Front access to peripheral ports: Ethernet, USB x 2, VGA, printer/debug

• Modular hot-swappable redundant design

• Built-in secure Web server for control, monitoring and asset management capabilities

9.3 Foundation Fieldbus CommunicationL120 actuators can be fitted with Foundation Fieldbus protocol that complies with the IEC 61158-2 Fieldbus H1 standard. The field unit device is able to support several topologies, such as, point-to-point, bus with spurs, daisy chain, tree, or a combination of these. The FF device has network features that include:

• Link Active Scheduler that controls the system

• High-speed communications at to 31.25 kbits/sec

• Publisher - subscriber communication

• One analog input block, one analog output block, two discrete output function blocks, Transducer block, Resource block, and four discrete input function blocks

• PID (proportional integral derivative) loop control

• Device descriptions

• Configurable by user

Link Active Scheduler communication: Fieldbus segments have one active Link Active Scheduler (LAS) at a given time, which is the bus arbiter, and does the following:

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• Recognizes and adds new devices to the link

• Removes non-responsive devices from the link

• Schedules control activity in, and communication activity between, devices

• Regularly polls devices for process data

• Distributes a priority-driven token to devices for unscheduled transmissions

9.4 PROFIBUS DP V1 Communication L120 actuators can be fitted with Profibus DP_V1 protocol field units that comply with EN50170 Fieldbus Standard for RS-485 communications. The device supports several topologies, such as, point-to-point, bus with spurs, daisy chain, tree, or a combination of these. The PB device has network features that include:

• High-speed communications up to 1.5 m/bits/s

• Master-to-slave communication

• One analog input block, one analog output block, two discrete output function blocks, Transducer block, Physical block, and four discrete input function blocks

• Device descriptions configurable by user

High-Speed Data Exchange – Startup Sequence

• Power ON / Reset – Power On / Reset of master or slave

• Parameterization – download of parameters into field device (selected during configuration by the user)

• I/O Configuration – download of I/O configuration into the field device (selected during configuration by the user)

• Data Exchange – cyclic data exchange (I/O Data) and field device reports diagnostics

• Also supports Profibus_DP redundancy

9.5 PROFIBUS PA Communication A Profibus PA protocol is available and complies with EN50170 Fieldbus Standard and Fieldbus physical layer per IEC 61158-2 for communications. The device supports several topologies, such as point-to-point, bus with spurs, daisy chain, tree, or a combination of these. The PB device has network features that include:

• High-speed communications at to 31.25 kbits/s with Manchester coding

• Master-to-slave communication

• Bus powered for 9-32 VDC and 15 mA per actuator

• Stand-by communication channel

• One analog in and one analog out, four digital input and up to eight digital output function blocks

• Device descriptions configurable by user


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9.6 DeviceNetDeviceNet complies with CAN based protocol and provides the following features:

• DeviceNet Group 2 Server implementation.

• Bus Powered Network Interface allows power alarm information to be communicated when actuator loses main power. The actuator does NOT drop off the network when 3-phase power is lost.

• Standard Polled I/O Connection

• Standard Bit Strobed I/O Connection

• Standard Change of State / Cyclic I/O Connection

• Standard explicit connections defined as:

• Various Assembly Objects and sizes that allow the network user to determine how much data to transfer to accommodate network installation data throughput requirements.

• Automatic BAUD rate detection.

• Node Address configurable via local setup menu, or via the remote network user.

• Broadcast or group network originated ESD support.

The following commands and information may be transmitted over the DeviceNet network:

• “OPEN,” “STOP,” and “CLOSE” commands

• “ESD” and “MOVE–TO” position commands

• Actuator status and alarm messages

• Four digital inputs, two digital outputs, one analog input and one analog output for user configuration

• A surge-protected and isolated communication channels

• UEX control panel configuration

Please see Section 16 for network connection topologies and cabling recommendations.

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10.1 Local FeaturesLCD Displays – The LCD displays an array of data concerning the status of actuator components

in clear, graphical or textual language. The UEX is available with eleven languages: English, Spanish, German, French, Italian, Portuguese, Mandarin, Russian, Bahasa Indonesia, Turkish and Katakana.

Normal Display – The normal display illustrates current valve position and status. Alarm Functions – Alarm functions (active alarms will be toggled every four seconds)

that may be displayed include:

• Valve Jammed - Valve cannot start moving

• Lost Phase - One of three phases lost

• Motor Overtemp – Thermal overload exceeded

• Overtorque - Torque exceeded in mid-travel

• Hardware Failure - Indication

• Modbus, Profibus, Foundation Fieldbus, DeviceNet off - Enabled, but “OFF”

• ESD Active - ESD signal active

• Inhibit Active - Inhibit signal present

• No analog signal - 4–20 mA signal absent (Modutronic enabled, red selector switch in “REMOTE”)

• DDC, PB, FF, DNet comm. Loss – Enabled, signal absent

• Analog Output Loss - Enabled, but output current loop open

10 Monitoring and Diagnostic Features


34

10.2 DiagnosticsStandard Diagnostic Screens – Diagnostic screens may be accessed quickly through the Setup dialogue or the UEX Dashboard Software solutions package. These screens provide detailed data of actuator status. Included are:

• Hardware – status of electronic components such as thermistor, encoder, power board, DDC/FF/PB/DeviceNet network board, analog board, DIGIN and ANIN (digital in and analog in)

• Motor – Phase rotation

• Power Supply – Maximum and minimum voltage, frequency

• Identification – Tag number, serial number, order number, software revision

• View Network Status – Checks for Standby, Recoverable Fault, Nonrecoverable Fault, and View Network Status

• Operation Log – Actuator turns, contactor operations, motor run-time, stroke time, manual operations

• View Control Compartment Temperature (View Power Supply Menus)

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Figure 10.1 – Normal and Diagnostic Displays

50% OPENSTATUS OK

Normal Display - STATUS OK con�rms that the actuator is suitable for remote operation.

Typical Display

ENCODER(FAULT) NEXT?

Diagnostic Display informs user of failed hardware.

50% OPENMOTOR OVERTEMP

Normal Display/Alarm Condition - If the actuator is not suitable for remote operation, the appropriate alarm will be shown.


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11 Remote Indication Features

11.1 Actuator Status Contacts (S1a, S1b, S2a, S2b)

Four latched contacts provide remote feedback of actuator status. Two (S1a, S2a) contacts may be individually configured for normally open, normally closed, or blinker (continuous opening and closing of the valve) operation and provide feedback of one of the functions listed below. Two other relays are complementary.

• Closed • Motor overtemp

• Closing • Overtorque

• Mid-travel • Open torque switch

• Opening • Close torque switch

• Open • ESD signal

• Stopped • Open inhibit

• Valve moving • Close inhibit

• Local selected • Lost phase

• Local STOP/OFF • No analog signal

• Manual operation • Hardware failure

• Valve jammed • Network controlled

• Remote selected • CSE controlled

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Recommended settings are:• S1a – Normally closed contact at valve fully CLOSE

• S1b – Normally closed contact at valve fully OPEN – Default position. See wiring diagram.

• S2a – Normally open contact at valve fully CLOSE

• S2b – Normally open contact at valve fully OPEN – Default position. See wiring diagram.

The standard contacts are rated for 2.0 A at 30 VDC and 0.5 A at 125 VAC.

11.2 Monitor Relay (RM)The monitor relay provides immediate indication of problems that prevent remote valve operation. It has a normally open contact and a normally closed contact (1 x SPDT contact) and is energized when the three-phase supply is present and the actuator is in a normal/healthy state.

The relay will de-energize if any of the following events occur:

• Loss of one or more phases of the three-phase power supply

• Loss of internal control supply

• Jammed valve detected

• Motor overtemp is active (unless thermostat is configured to OFF)

During configuration, the following parameters may be added to the monitor relay function:

• Selector switch is in “Local” mode

• Selector switch is in “Stop” position

• Overtorque

• Inhibit signal active

• ESD signal active (The user can enable or disable “local” mode and “stop” position. Default is enabled.)

The monitor relay resets when the faulty state is rectified. The standard contacts are rated for 5.0 A at 250 VAC, 30 VDC. The monitor relay can be disabled if the user chooses.

11.3 Exact End Position IndicationOn torque-seated valves, the end-of-travel indication switch trips when the required torque is achieved at the end of travel. This ensures that remote, self-latched signals will not be disconnected prematurely, and that the valve will be tightly seated.


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12If the main three-phase power supply is not available during the configuration of the actuator, an optional module contains provisions for connecting a 24 VDC, 1 A power source to the auxiliary input terminals shown in the wiring diagram on the following pages. Power supply will draw up to 0.5 A.

Auxiliary Power Supply - Uninterruptible Power Supply (UPS) Connection

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The UEX is provided with isolated commons for control functions. Please refer to wiring diagram in Section 15 for locations.

13 Isolated Commons


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14 Actuator Configuration

14.1 Local ConfigurationUEX controllers may be configured through the CSE control station switches, with settings visible on the LCD display. Settings that can be initiated or changed include:

• Direction of rotation

• Action on ESD

• External inhibits

• Remote control operating mode

• Motor thermostat action

• Stop valve on torque or position

• All optional features (Modutronic, Modbus, FF H1, PB-DPV1, PB-PA, DeviceNet, Timers, APT, etc.)

14.2 Default ConfigurationUnless otherwise specified, UEX controllers will be shipped with the following configuration, which becomes effective after the L120 limit switches are properly set.

• Open stop by limit

• Close stop by limit

• Maintained local controls

• Clockwise to close

• ESD is “off” and set to “IGNORE.”

• Inhibits enabled, turned “OFF”

• Remote control – three-wire maintained and Multi-mode

• Password – 100

• Modutronic Option (if installed)

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Table 14.1 – Default Configuration Guidelines

Modutronic OptionProportional band – 15%Deadband – 2%Polarity – 20 mA = OpenAction on loss of signal = Close

Modbus RTU protocol9600 baudAnalog scale = 0-100Proportional band – 15%Deadband – 2%Offset – 0 mAFF Option, DeviceNet and PB

OptionAnalog scale = 0-100Proportional band – 15%Deadband – 2%

Figure 14.1 – Configuring the UEX Controller

0% OPENSTATUS OK

1 Place selector switch in "STOP." The LCDdisplay will read "% OPEN" and "STATUS OK."Operate the selector switch to the (YES) (NO)(YES) positions. The message "SETUP?" willbe displayed for 10 seconds. Answer "YES" toenter setup routine.

50% OPENTORQUE VALUE

2 All parameters may be con�gured byanswering "YES"/"NO" questions. For example, entering a "NO" response to thedisplayed screen will change the displayedtorque value. Select "YES" when the desiredvalue is displayed.

KNOB INOPEN (YES)POSITION

OPEN(YES)

CLOSE(NO)

Configuration screens are displayed in English. Languages such as Spanish, French, German, Italian, Portuguese, Mandarin, Russian, Bahasa Indonesia, Turkish and Katakana are also available and can be configured via the actuator control panel.

A three-digit numeric password is included as part of the initial setup procedure to prevent unauthorized changing of the configured parameters. If the password is entered incorrectly, settings may be viewed, but not changed. The default value for the password is 100.


42

SETUPENGLISH?

VOLTAGE460 VAC – OK?

208 VAC230 VAC380 VAC400 VAC415 VAC440 VAC

POSITION INDICATIONENABLED VIEW SETTINGS

VIEW DIAGNOSTICS

INITIALIZE? SET CLOSE POSITION LIMITS?

SET OPEN POSITION LIMITS?

SET PRECISION?

SETUPENGLISH?

CHINESESPANISHGERMANRUSSIANFRENCHITALIANPORTUGUESEMALAYSIANJAPANESETURKISH

CHANGESETTINGS?

ENTER PASSWORD?

PROCEEDS TO THE STANDARD SET

MENUS

ENTER SERIAL NUMBER

INITIALIZE? STATUS OK(CLOSE or OPEN)

PROCEEDS TO THE MENUS AVAILABLE WHEN POSITION INDICATION IS

DISABLED

VALVE SETUP

TORQUE TIMERS

POSITION SETUP

MODUTRONIC

NETWORKS

STATUS & ALARM CONTACTS

2-SPEED TIMERS

ANALOG OUT

REMOTE MODE

LOCAL CONTROL

ESD OVERRIDES

INPUTS

MONITOR RELAY

DIAGNOSTIC RESET

TAG

LCD CONTRAST

PASSWORD

MOTOR THERMOSTAT

VALVE DATA

PORT

RESTRICTED SETUP

USER MUST ENTER SETUP

MODE TO CONFIGURE THE

ACTUATOR

VALVE SETUP

TORQUE TIMERS

NETWORKS


LOCAL CONTROL

ESD OVERRIDES

INPUTS

MONITOR RELAY

DIAGNOSTIC RESET

TAG

LCD CONTRAST

PASSWORD

MOTOR THERMOSTAT

VALVE DATA

PORT

RESTRICTED SETUP

DISABLED

POSITION INDICATION

ENTER SERIAL NUMBER


14.3 Setup Menus

43


flowserve.com

SETUPENGLISH?

VOLTAGE460 VAC – OK?

208 VAC230 VAC380 VAC400 VAC415 VAC440 VAC

POSITION INDICATIONENABLED VIEW SETTINGS

VIEW DIAGNOSTICS

INITIALIZE? SET CLOSE POSITION LIMITS?

SET OPEN POSITION LIMITS?

SET PRECISION?

SETUPENGLISH?


CHANGESETTINGS?

ENTER PASSWORD?

PROCEEDS TO THE STANDARD SET

MENUS

ENTER SERIAL NUMBER

INITIALIZE? STATUS OK(CLOSE or OPEN)

PROCEEDS TO THE MENUS AVAILABLE WHEN POSITION INDICATION IS

DISABLED

VALVE SETUP

TORQUE TIMERS

POSITION SETUP

MODUTRONIC

NETWORKS


2-SPEED TIMERS

ANALOG OUT

REMOTE MODE

LOCAL CONTROL

ESD OVERRIDES

INPUTS

MONITOR RELAY

DIAGNOSTIC RESET

TAG

LCD CONTRAST

PASSWORD

MOTOR THERMOSTAT

VALVE DATA

PORT

RESTRICTED SETUP

USER MUST ENTER SETUP

MODE TO CONFIGURE THE

ACTUATOR

VALVE SETUP

TORQUE TIMERS

NETWORKS


LOCAL CONTROL

ESD OVERRIDES

INPUTS

MONITOR RELAY

DIAGNOSTIC RESET

TAG

LCD CONTRAST

PASSWORD

MOTOR THERMOSTAT

VALVE DATA

PORT

RESTRICTED SETUP

DISABLED

POSITION INDICATION

ENTER SERIAL NUMBER



44

100%

OPE

NST

ATUS

OK

SETU

P?SE

TUP

ENGL

ISH?

CHAN

GE

SETT

INGS

?

VIEW

SE

TTIN

GS?

VIEW

DI

AGNO

STIC

S?

EXIT

SETU

P?

Allo

ws

the

user

to

go in

and

cha

nge

actu

ator

par

amet

er

setti

ngs

Allo

ws

the

user

to

go in

and

vie

w b

ut

not c

hang

e ac

tuat

or p

aram

eter

se

tting

s

Allo

ws

the

user

to

go in

and

vie

w

actu

ator

dia

gnos

tic

and

com

pone

nt

heal

th in

form

atio

n

MAN

DARI

NSP

ANIS

HGE

RMAN

RUSS

IAN

FREN

CHIT

ALIA

NPO

RTUG

UESE

INDO

NESI

ANKA

TAKA

NATU

RKIS

H

45


flowserve.com

CHAN

GE

STAT

US A

LARM

CO

NTAC

TS?

CHAN

GE

2-SP

EED

TIM

ERS?

CHAN

GEHA

RT?

CHAN

GEAN

ALOG

OUT

?CH

ANGE

RE

MOT

E M

ODE?

CHAN

GE L

OCAL

C

ONTR

OL?

CHAN

GE E

SD O

VERR

IDES

?CH

ANGE

IN

PUTS

?

CHAN

GE

MON

ITOR

RE

LAY?

CHAN

GE

DIAG

NOST

IC

RESE

T?

CHAN

GETA

G?CH

ANGE

LCD

CONT

RAST

?CH

ANGE

PASS

WOR

D?CH

ANGE

MOT

ORTH

ERM

OSTA

T?CH

ANGE

VAL

VEDA

TA?

CHAN

GEPO

RT?

REST

RICT

EDSE

TUP?

CHAN

GE V

ALVE

SETU

P?CH

ANGE

TO

RQUE

TI

MER

S?

CHAN

GE

POSI

TION

SETU

P?CH

ANGE

MOD

UTRO

NIC?

CHAN

GE

DDC?

CHAN

GE

FF?

CHAN

GEPB

?CH

ANGE

DN?

Men

u av

aila

ble

only

w

hen

valv

e is

con

figur

ed

for t

orqu

e se

atin

g

Men

u av

aila

ble

only

w

hen

“POS

ITIO

N IN

DICA

TION

” op

tion

is

enab

led

durin

g se

tup

If th

e “P

OSIT

ION

INDI

CATI

ON”

optio

n is

dis

able

ddu

ring

setu

p, t

hen

the

netw

ork

mod

es fo

r FF,

PB

only

. If

the

“POS

ITIO

Nen

able

ddu

ring

setu

p , t

hen

FF, P

B an

d DN

can

be

eith

er

OPEN

/CLO

SE o

r POS

ITIO

N.

Men

u av

aila

ble

only

w

hen

“POS

ITIO

N IN

DICA

TION

” op

tion

is

enab

ledd

urin

g se

tup

Men

u av

aila

ble

only

w

hen

“POS

ITIO

N IN

DICA

TION

” op

tion

is

enab

led

durin

g se

tup

Men

u av

aila

ble

only

w

hen

“POS

ITIO

N IN

DICA

TION

” op

tion

is

enab

led

durin

g se

tup

If th

e “P

OSIT

ION

INDI

CATI

ON”

optio

n is

disa

bled

durin

g se

tup,

th

ere

is n

o PO

SITO

N op

tion

for U

ser

Inpu

t 0, 1

or 2

ESD

Act

ion

or P

artia

l St

roke

opt

ion

Men

u av

aila

ble

only

w

hen

“POS

ITIO

N IN

DICA

TION

” op

tion

is

enab

ledd

urin

g se

tup

and

DN w

ill b

e OP

EN/C

LOSE

IN

DICA

TION

” op

tion

is

the

netw

ork

mod

es fo

r


46

CHAN

GESE

TTIN

GS?

ENTE

RPA

SSW

ORD?

“0”

0

0DI

GIT

1 OK

?

1 “

0” 0

DIGI

T 2

OK?

1 0

“0”

DIGI

T 3

OK?

“1”

0 0

DIGI

T 1

OK?

PASW

ORD

IS10

0 OK

?

WRO

NG

PASS

-W

ORD

RETR

Y?

EXIT

SETU

P?

CHAN

GE V

ALVE

SETU

P?

100%

OPE

NST

ATUS

OK

SETU

P?

CHAN

GE V

ALVE

SETU

P?CL

OSE

DIRE

CTON

(CW

) –OK

?

CLOS

E DI

RECT

ION

(CCW

) -OK

?

CLOS

E SE

ATIN

G(P

OSIT

ION)

–OK

?

CLOS

E SE

ATIN

G(T

ORQU

E) –

OK?

OPEN

SEA

TING

(POS

ITIO

N) –

OK?

OPEN

SEA

TING

(TOR

QUE)

–OK

?

CHAN

GE V

ALVE

SETU

P?

Chan

ge V

alve

Set

up:

Allo

ws

the

user

to c

onfig

ure

the

actu

ator

clo

sing

dire

ctio

n an

d ho

w th

e va

lve

is s

eate

d

47


flowserve.com

CHAN

GE

TORQ

UETI

MER

S –

OK?

CLOS

E TO

RQUE

TIM

ER (O

N)

–OK

?

CLOS

E TO

RQUE

TIM

ER (O

FF)

–OK

?

CLOS

E TO

RQUE

TI

MER

15 S

ECS

–OK

?

Togg

ling

“NO”

ch

ange

s th

e tim

er

valu

e.

Togg

ling

“YES

” ac

cept

s th

e ch

ange

d va

lue.

Rang

e: 1

-15

secs

OPEN

TOR

QUE

TIM

ER (O

N)–

OK?

OPE

N TO

RQU

E TI

MER

15

SECS

– O

K?

OPEN

TOR

QUE

TIM

ER (O

FF)

–OK

?

CHAN

GE T

ORQU

ETI

MER

S –

OK?

Togg

ling

“NO”

ch

ange

s th

e tim

er

valu

e.

Togg

ling

“YES

” ac

cept

s th

e ch

ange

d va

lue.

Rang

e: 1

-15

secs

Chan

ge T

orqu

e Ti

mer

s: A

llow

s th

e us

er to

con

figur

e th

e ac

tuat

or o

pen

and

clos

e to

rque

tim

ers.

Thi

s m

enu

is o

nly

avai

labl

e to

the

user

whe

n th

e ac

tuat

or is

con

figur

ed fo

r OPE

N an

d/or

CLO

SE T

orqu

e Se

atin

g

CHAN

GE

POS

ITIO

NSE

T CL

OSE

POSI

TION

SET

OPEN

CLOS

E VA

LVE

OK?

OPEN

VAL

VE

OK?

CLOS

E VA

LVE

RETU

RN T

O ST

OP

OPEN

VAL

VE

CLOS

E VA

LVE

OK?

OPEN

VAL

VEOK

?

SAVE

CLO

SELI

MIT

OK?

SAVE

OPE

N LI

MIT

OK?

CHAN

GE

POSI

TION

SE

TUP?

Switc

h th

e ac

tuat

or to

LO

CAL

Switc

h th

e ac

tuat

or to

LO

CAL

Oper

ate

actu

ator

in th

e CL

OSE

dire

ctio

n un

til th

e ge

ared

lim

it sw

itch

trips

Retu

rn a

ctua

tor t

o ST

OP

Oper

ate

actu

ator

in th

e OP

EN

dire

ctio

n un

til th

e ge

ared

lim

it sw

itch

trips

Retu

rn a

ctua

tor t

o ST

OP

Note

: Thi

s m

enu

optio

n is

ava

ilabl

e to

the

user

onl

y w

hen

the

“POS

ITIO

N IN

DICA

TION

” op

tion

has

been

ENA

BLED

dur

ing

the

initi

al a

ctua

tor s

etup

.

Chan

ge P

ositi

on S

etup

: Al

low

s th

e us

er to

set

the

OPEN

and

CLO

SE e

ncod

er li

mits

bas

ed o

n th

e g

eare

d lim

it sw

itch

setti

ngs

SETU

P?LI

MIT

?

POSI

TION

LIM

IT?

RETU

RN T

O ST

OP


48 CHAN

GEM

ODUT

RONI

C?ST

ATUS

(OFF

) –OK

?

STAT

US(O

N) –

OK?

PROP

BAN

D(5

%) –

OK?

FAIL

POS

ITIO

N(C

LOSE

) –OK

?DE

ADBA

ND+/

-2%

-OK

?PO

LARI

TY20

MA

= OP

ENDE

LAY

AFTE

R ST

OP 0

SECO

NDS

–OK

?

4-20

MA

SIGN

ALRA

NGE

SET

HIGH

REFE

RENC

E –

OK?

APPL

Y HI

GH

LEVE

L CO

NTRO

L SI

GNAL

HIGH

REF

EREN

CE(O

K)?

SET

LOW

REFE

RENC

E –

OK?

APPL

Y LO

W

LEVE

LCO

NTRO

L SI

GNAL

LOW

REF

EREN

CE(O

K)?

FILT

ER F

ACTO

R20

–OK

?

Togg

ling

“NO”

will

ch

ange

the

prop

ortio

nal

band

va

lue.

Tog

glin

g “Y

ES”

will

acc

ept t

he

chan

ged

valu

e.Ra

nge:

0 –

100%

Togg

ling

“NO”

will

ch

ange

the

dela

y va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue.

Rang

e: 0

–60

sec

onds

Appl

y th

e 20

mA

sign

al

Appl

y th

e 4

mA

sign

al

CHAN

GEM

ODUT

RONI

C?

Togg

ling

“NO”

will

ch

ange

the

filte

ring

fact

or.

Incr

easi

ng th

e fil

ter

fact

or d

ecre

ases

the

inpu

t sig

nal r

amp

(ref

resh

) tim

e bu

t in

crea

ses

the

nois

e pr

otec

tion

Decr

easi

ng th

e fil

ter

fact

or in

crea

ses

the

inpu

t sig

nal r

amp

(ref

resh

) tim

e bu

t de

crea

ses

the

nois

e pr

otec

tion

Rang

e: 3

-10

0

OPEN

STOP

POSI

TION

Togg

ling

“YES

” w

ill p

rom

pt

the

user

to

sele

ct th

e “m

ove

to”

posi

tion.

Tog

glin

g “N

O” w

ill c

hang

e th

e “m

ove-

to”

posi

tion

valu

e, to

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

e

Rang

e: 0

-100

%

20 M

A =

CLOS

E

Togg

ling

“NO”

will

ch

ange

the

prop

ortio

nal

band

val

ueTo

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

e.Ra

nge:

0 –

100%

Chan

ge M

odut

roni

c: A

llow

s th

e us

er t

o co

nfigu

re th

e ac

tuat

or to

be

cont

rolle

d w

ith a

4-2

0 m

A in

put s

igna

l

Note

: Thi

s m

enu

optio

n is

ava

ilabl

e to

the

user

onl

y w

hen

the

“POS

ITIO

N IN

DICA

TION

” op

tion

has

been

ENA

BLED

dur

ing

the

initi

al a

ctua

tor s

etup

.

49


flowserve.com

CHAN

GE

DDC?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

PROT

OCOL

MOD

BUS

RTU

BAUD

RAT

E(9

600)

–OK

?DD

C AD

DRES

S1

–OK

?AN

ALOG

SCA

LE(0

-100

) –OK

?ES

D AC

TION

(IGNO

RE) –

OK?

CHAN

GE P

ROP/

DEAD

BAND

–

OK?

PROP

BAN

D(5

%) –

OK?

DEAD

BAND

+/-2

% -

OK?

COM

M L

OSS

ACTI

ON(N

ONE)

–OK

?

COM

M L

OSS

DELA

Y(0

SEC

) –OK

?CH

ANGE

DD

C?

Togg

ling

“NO”

w

ill c

hang

e th

eDD

C ad

dres

sTo

gglin

g “Y

ES”

will

acc

ept t

he

chan

ged

valu

eRa

nge:

1 -

250

Togg

ling

“NO”

will

ch

ange

the

prop

ortio

nal

band

val

ue. T

oggl

ing

“YES

” w

ill a

ccep

t th

e ch

ange

d va

lue

Rang

e: 0

–10

0%

Togg

ling

“NO”

will

ch

ange

the

dead

band

va

lue.

Togg

ling

“YES

” w

ill a

ccep

t the

ch

ange

d va

lue

Rang

e: 0

–50

%

Togg

ling

“NO”

will

ch

ange

the

dela

y va

lue

Rang

e: 0

–12

0 se

cond

s

MOD

BUS

ASCI

I12

0024

0048

0019

.2K

0-25

50-

4095

STOP

OPEN

CLOS

EPO

SITI

ON

Togg

ling

“YES

” w

ill p

rom

pt th

e us

er

to s

elec

t the

“m

ove

to”

posi

tion

Togg

ling

“NO”

will

cha

nge

the

“mov

e-to

” po

sitio

n va

lue,

togg

ling

“YES

” w

ill a

ccep

t the

cha

nged

va

lue R

ange

: 0-1

00%

OPEN

CLOS

EST

OPPO

SITI

ON

Togg

ling

“YES

” w

ill p

rom

pt th

eus

er to

sel

ect t

he “

mov

e to

” po

sitio

n. T

oggl

ing

“NO”

will

ch

ange

the

“mov

e-to

” po

sitio

n va

lue,

togg

ling

“YES

” w

ill a

ccep

t th

e ch

ange

d va

lue

Rang

e: 0

-100

%

Chan

ge D

DC:

Allo

ws

the

user

to c

onfig

ure

the

actu

ator

to b

e co

ntro

lled

over

a M

odbu

s ne

twor

k

Note

: If t

he “

POSI

TION

INDI

CATI

ON”

optio

n is

dis

able

d du

ring

setu

p, th

en th

ere

will

be

no

POSI

TION

opt

ion

in e

ither

the

ESD

Acti

onm

enu

or th

e Co

mm

Los

s Ac

tion

men

u.


50

CHAN

GE

PB?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

PB A

DDRE

SS(1

) –OK

?ES

D AC

TION

(IGNO

RE) –

OK?

COM

M L

OSS

ACTI

ON(N

ONE)

–OK

?

COM

M L

OSS

DELA

Y(0

SEC

) –OK

?OP

EN/C

LOSE

MOD

E

POSI

TION

MOD

ECH

ANGE

PRO

P/DE

ADBA

ND –

OK?

PROP

BAN

D(5

%) –

OK?

DEAD

BAND

+/-2

% -

OK?

CHAN

GEPB

?

Togg

ling

“NO”

will

ch

ange

the

dela

y va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–12

0 se

cond

s

Togg

ling

“NO”

will

ch

ange

the

prop

ortio

nal

band

val

ueTo

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

eRa

nge:

0 –

100%

Togg

ling

“NO

” w

ill

chan

ge th

e de

adba

nd

valu

eTo

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

eRa

nge:

0 –

50%

STOP

OPEN

CLOS

EPO

SITI

ON Togg

ling

“YES

” w

ill p

rom

pt th

e us

er to

sel

ect t

he “

mov

e to

” po

sitio

nTo

gglin

g “N

O” w

ill c

hang

e th

e “m

ove-

to”

posi

tion

valu

e,

togg

ling

“YES

” w

ill a

ccep

t the

ch

ange

d va

lue

Rang

e: 0

-100

%

OPEN

CLOS

EST

OPPO

SITI

ONTo

gglin

g “N

O” w

ill

chan

ge th

e ad

dres

s va

lue.

To

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

eRa

nge:

1-1

26

Chan

ge P

B: A

llow

s th

e us

er to

con

figur

e th

e ac

tuat

or to

be

cont

rolle

d ov

er a

Pro

fiBus

net

wor

k

Note

: If t

he “

POSI

TION

INDI

CATI

ON”

optio

n is

dis

able

d du

ring

setu

p, th

en th

e ne

twor

k m

odes

for P

B w

ill b

e OP

EN/C

LOSE

onl

y. I

f the

“PO

SITI

ON

INDI

CATI

ON”

optio

n is

ena

bled

dur

ing

setu

p , t

hen

the

netw

ork

mod

es fo

r PB

can

be e

ither

OPE

N/CL

OSE

or P

OSIT

ION.

CHAN

GE

FF?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

ANAL

OG S

CALE

(0-1

00) –

OK?

ESD

ACTI

ON(IG

NORE

) –OK

?CO

MM

LOS

S AC

TION

(NON

E) –

OK?

COM

M L

OSS

DELA

Y(0

SEC

) –OK

?OP

EN/C

LOSE

MOD

E

POSI

TION

MOD

ECH

ANGE

PRO

P/DE

ADBA

ND –

OK?

PROP

BAN

D(5

%) –

OK?

DEAD

BAND

+/-2

% -

OK?

CHAN

GE

FF?

Togg

ling

“NO”

will

ch

ange

the

dela

y va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–12

0 se

cond

s

Togg

ling

“NO

” w

ill

chan

ge th

e pr

opor

tiona

l ba

nd v

alue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–10

0%

Togg

ling

“NO

” w

ill

chan

ge th

e de

adba

nd

valu

eTo

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

eRa

nge:

0 –

50%

0-25

50-

4095

STOP

OPEN

CLOS

EPO

SITI

ON Togg

ling

“YES

” w

ill p

rom

pt th

e us

er to

sel

ect t

he “

mov

e to

” po

sitio

nTo

gglin

g “N

O” w

ill c

hang

e th

e “m

ove-

to”

posi

tion

valu

e,

togg

ling

“YES

” w

ill a

ccep

t the

ch

ange

d va

lue

Rang

e: 0

-100

%

OPEN

CLOS

EST

OPPO

SITI

ON

Chan

ge F

F: A

llow

s th

e us

er to

con

figur

e th

e ac

tuat

or to

be

cont

rolle

d ov

er a

Fou

ndat

ion

Fiel

dbus

net

wor

k

Note

: If t

he “

POSI

TION

INDI

CATI

ON”

optio

n is

dis

able

d du

ring

setu

p, th

en th

e ne

twor

k m

odes

for F

F w

ill b

e OP

EN/C

LOSE

onl

y. I

f th

e“P

OSIT

ION

INDI

CATI

ON”

optio

n is

en

able

d du

ring

setu

p , t

hen

the

netw

ork

mod

es for

FF

can

be e

ither

OPE

N/CL

OSE

or P

OSIT

ION.

51


flowserve.com

CHAN

GEDN

?ST

ATUS

(OFF

) –OK

?

STAT

US(O

N) –

OK?

DNET

BAU

DRA

TE (A

UTO)

–OK

?DN

ET A

DDRE

SSNE

T CT

RL –

OK?

DNET

ADD

RESS

(1) –

OK?

ESD

ACTI

ON(IG

NORE

) –OK

?CO

MM

LOS

S AC

TION

(NON

E) –

OK?

COM

M L

OSS

DELA

Y(0

SEC

) –OK

?OP

EN/C

LOSE

MOD

E

POSI

TION

MOD

ECH

ANGE

PRO

P/DE

ADBA

ND –

OK?

PROP

BAN

D(5

%) –

OK?

DEAD

BAND

+/-2

% -

OK?

CHAN

GEDN

?

Togg

ling

“NO”

will

ch

ange

the

prop

ortio

nal

band

val

ueTo

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

eRa

nge:

0 –

100%

Togg

ling

“NO”

will

ch

ange

the

dead

band

va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–50

%

Togg

ling

“NO

” w

ill

chan

ge th

e de

lay

valu

eTo

gglin

g “Y

ES”

will

ac

cept

the

chan

ged

valu

eRa

nge:

0 –

120

seco

nds

125k

250k

500k

Togg

ling

“NO”

will

ch

ange

the

addr

ess

valu

e.

Togg

ling

“YES

” ac

cept

s th

e ch

ange

d va

lue.

Rang

e: 1

-64

STOP

OPEN

CLOS

EPO

SITI

ON

Togg

ling

“YES

” w

ill

prom

pt th

e us

er to

se

lect

the

“mov

e to

” po

sitio

n. T

oggl

ing

“NO

” w

ill c

hang

e th

e“m

ove-

to”

posi

tion

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

-100

%

OPEN

CLOS

EST

OPPO

SITI

ON

Chan

ge D

N: A

llow

s th

e us

er to

con

figur

e th

e ac

tuat

or to

be

cont

rolle

d ov

er a

Dev

iceN

et n

etw

ork

Note

: If t

he “

POSI

TION

INDI

CATI

ON”

optio

n is

dis

able

d du

ring

setu

p, th

en th

e ne

twor

k m

odes

for D

N w

ill b

e OP

EN/C

LOSE

onl

y. I

f th

e “P

OSIT

ION

INDI

CATI

ON”

optio

n is

ena

bled

dur

ing

setu

p , t

hen

the

netw

ork

mod

es fo

r DN

can

be e

ither

OPE

N/CL

OSE

or P

OSIT

ION.

valu

e, to

gglin

g “Y

ES”

will

Togg

ling

“YES

” w

ill

prom

pt th

e us

er to

se

lect

the

“mov

e to

” po

sitio

nTo

gglin

g “N

O” w

ill

chan

ge th

e “m

ove-

to”

posi

tion

valu

e, to

gglin

g “Y

ES”

will

acc

ept t

he

chan

ged

valu

eRa

nge:

0-1

00%

CHAN

GEHA

RT?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

MUL

TI-D

ROP

(ENA

BLED

) –OK

?

MUL

TI-D

ROP

(DIS

ABLE

D) –

OK?

FAIL

POS

ITIO

N(C

LOSE

) –OK

?

POLL

ING

ADDR

ESS

(1) –

OK?

SAVE

SETT

INGS

?CH

ANGE

PRO

P/DE

ADBA

ND –

OK?

PROP

BAN

D(5

%) –

OK?

DEAD

BAND

+/-2

% -

OK?

Togg

ling

“NO

” w

ill

chan

ge th

e pr

opor

tiona

l ba

nd v

alue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–10

0%

Togg

ling

“NO”

will

ch

ange

the

dead

band

va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Ran

ge: 0

–50

%

ESD

ACTI

ON(IG

NORE

) –OK

?CH

ANGE

HART

?

OPEN

POSI

TION

STOP

STOP

OPEN

CLOS

EPO

SITI

ON

Togg

ling

“YES

” w

ill p

rom

pt

the

user

to s

elec

t the

“m

ove

to”

posi

tion

Togg

ling

“NO”

will

cha

nge

the

“mov

e-to

” po

sitio

n va

lue,

togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

-100

%

Chan

ge H

ART:

Allo

ws

the

user

to c

onfig

ure

the

actu

ator

to b

e co

ntro

lled

by a

HAR

T co

ntro

ller

Note

: Thi

s m

enu

optio

n is

ava

ilabl

e to

the

user

onl

y w

hen

the

“POS

ITIO

N IN

DICA

TION

” op

tion

has

been

ENA

BLED

dur

ing

the

initi

al a

ctua

tor s

etup

.


52

CHAN

GE S

TATU

SAL

ARM

CONT

ACTS

?CH

ANGE

CO

NTAC

TSS1

a –

S2a

CHAN

GE S

TATU

SCO

NTA

CT S

1a?

STAT

US FU

NCTIO

N(C

LOSE

) –O

K?

STAT

US FU

NCTI

ON(C

LOSE

) –O

K?CO

NTAC

T(C

LOSE

) –OK

?

CONT

ACT

(CLO

SE) –

OK?

CHAN

GE S

TATU

SCO

NTAC

T S1

a?

CHAN

GE S

TATU

SCO

NTAC

T S2

a?CH

ANGE

STA

TUS

ALAR

M CO

NTAC

TS?

CHAN

GE S

TATU

SCO

NTA

CT S

2a?

Togg

ling

“NO”

will

cyc

le

thro

ugh

the

cont

act

optio

nsTo

gglin

g “Y

ES”

will

ac

cept

the

chan

ged v

alue

Optio

ns: C

lose

, Ope

n or

Blin

ker

MOT

OR O

VERT

EMP

OVER

TORQ

UEM

ANUA

L OV

ERRI

DEVA

LVE

JAM

MED

CLOS

E T/

SOP

EN T

/SST

OP S

ELEC

TED

LOST

PHA

SENW

CON

TROL

LED

PS A

CTIV

EPA

S PA

SSED

PS F

AILE

D TG

TPS

FAI

LED

RET

MUL

TI_P

OS_1

MUL

TI_P

OS_2

STRT

S/HR

EXC

EED

CLO

SEOP

ENM

ID-T

RAVE

LCL

OSIN

GOP

ENIN

GST

OPPE

DVA

LVE

MOV

ING

LOCA

L SE

LECT

EDES

D SI

GNAL

CLOS

E IN

HIBI

TOP

EN IN

HIBI

TAN

ALOG

I/P

LOST

REM

OTE

SELE

CTED

LIM

IGAR

D AC

TIVE

HARD

WAR

E FA

ILUR

ECS

E CO

NTRO

L

Togg

ling

“NO”

will

ch

ange

the

stat

us

func

tion

sele

ctio

n.

Togg

ling

“YES

” ac

cept

s th

e ch

ange

val

ue.

Chan

ge S

tatu

s an

d Al

arm

Con

tact

s: A

llow

s th

e us

er to

con

figur

e th

e st

atus

and

ala

rm c

onta

cts

CHAN

GE2-

SPEE

D TI

MER

S?CH

ANGE

OPEN

TIM

ER?

CHAN

GE

CLOS

E TI

MER

?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

STAR

T PO

SITI

ON(9

0%) –

OK?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

STAR

T PO

SITI

ON(1

0%) –

OK?

STOP

POS

ITIO

N(1

00%

) –OK

?PU

LSE

TIM

E(O

N =

2 SE

C)–O

K?PU

LSE

TIM

E(O

FF =

1 SEC

)-OK?

CHAN

GEOP

EN T

IMER

?

STOP

POS

ITIO

N(0

%) –

OK?

PULS

E TI

ME

(ON

= 2

SEC)

–OK?

CHAN

GE

CLOS

E TI

MER

?CH

ANGE

2-SP

EED

TIM

ERS?

Togg

ling

“NO”

will

ch

ange

the

star

t po

sitio

n va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–10

0%

Togg

ling

“NO”

will

ch

ange

the

stop

po

sitio

n va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–10

0%

Togg

ling

“NO”

will

ch

ange

the

puls

e on

tim

e va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–20

sec

onds

PULS

E TI

ME

(OFF

= 1

SEC

)-OK?

Togg

ling

“NO”

will

ch

ange

the

puls

e of

f tim

e va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–20

sec

onds

Togg

ling

“NO”

will

ch

ange

the

star

t po

sitio

n va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–10

0%

Togg

ling

“NO”

will

ch

ange

the

stop

po

sitio

n va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–10

0%

Togg

ling

“NO”

will

ch

ange

the

puls

e on

tim

e va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–20

sec

onds

Togg

ling

“NO”

will

ch

ange

the

puls

e of

f tim

e va

lue

Togg

ling

“YES

” w

ill

acce

pt th

e ch

ange

d va

lue

Rang

e: 0

–20

sec

onds

Chan

ge 2

-Spe

ed T

imer

s: A

llow

s th

e us

er to

con

figur

e th

e OP

EN

and/

or C

LOSE

2-s

peed

tim

ers

to i

ncre

ase

the

actu

ator

ope

ratin

g ti

me

Note

: Thi

s m

enu

optio

n is

ava

ilabl

e to

the

user

onl

y w

hen

the

“POS

ITIO

N IN

DICA

TION

” op

tion

has

been

ENA

BLED

dur

ing

the

initi

al a

ctua

tor s

etup

.

53


flowserve.com

CHAN

GEAN

ALOG

OUT

?CH

ANGE

AN

ALOG

1?

STAT

US(O

N) –

OK?

STAT

US(O

FF) –

OK?

STAT

US

FUNC

TION

APT

–OK

?AN

ALOG

OUT

CURR

ENT

–OK

?

ANAL

OG O

UTVO

LTAG

E –

OK?

OFFS

ET4-

20 M

A?

OFFS

ET2-

10 V

DC

POLA

RITY

20 M

A =

OPEN

POLA

RITY

10 V

DC =

OPE

N

SAVE

SETT

INGS

?CA

LIBR

ATE

HIGH

SIG

NAL?

CALI

BRAT

ELO

W S

IGNA

L?

20 M

AOK

?

4 M

AOK

?

CHAN

GEAN

ALOG

OUT

?

0-20

MA

20 M

A =

CLOS

E

0-5

VDC

1-5

VDC

0-10

VDC

10 V

DC =

CLO

SE5

VDC

= OP

EN5

VDC

= CL

OSE

10 V

DC5

VDC

0 M

A0

VDC

1 VD

C2

VDC

Note

: Thi

s m

enu

optio

n is

ava

ilabl

e to

the

user

onl

y w

hen

the

“POS

ITIO

N IN

DICA

TION

” op

tion

has

been

ENA

BLED

dur

ing

the

initi

al a

ctua

tor s

etup

.

Chan

ge A

nalo

g Ou

t: A

llow

s th

e us

er to

con

figur

e th

e An

alog

Out

put o

ptio

n to

pro

vide

pos

ition

al fe

edba

ck

CHAN

GE

REM

OTE

MOD

E?M

ULTI

CON

TROL

MOD

E –

OK?

CHAN

GE

REM

OTE

MOD

E?

DIGI

TAL

CONT

ROL

ONLY

NETW

ORK

CONT

ROL

ONLY

ANAL

OG C

ONTR

OL O

NLY

Chan

ge R

emot

e: A

llow

s th

e us

er to

con

figur

e th

e ac

tuat

or to

resp

ond

to a

cer

tain

type

of s

igna

l

Note

: Thi

s m

enu

optio

n is

ava

ilabl

e to

the

user

onl

y w

hen

the

“POS

ITIO

N IN

DICA

TION

” op

tion

has

been

ENA

BLED

dur

ing

the

initi

al a

ctua

tor s

etup

.


54

CHAN

GE

LOCA

L CON

TROL

?ST

ATUS

(ON)

–OK

?

STAT

US(O

FF) –

OK?

MOD

EM

AINT

AIN

–OK

?

MOD

EIN

CHIN

G –

OK?

RED/

GREE

N LE

DUE

X STA

NDAR

D-OK

?ST

ARTS

/HR

WAR

N(O

N) –

OK?

RED/

GREE

N LE

DUE

X RE

VERS

ED-O

K?ST

ARTS

/HR

WAR

N(O

FF) –

OK?

CHAN

GE

LOCA

L CON

TROL

?

RED/

GREE

N LE

DM

X RE

VERS

ED-O

K?

RED/

GREE

N LE

DMX

STA

NDAR

D-OK

?

Chan

ge L

ocal

Con

trol:

Allo

ws

the

user

to e

nabl

e/di

sabl

e th

e up

front

con

trol k

nobs

, to

confi

gure

the

loca

l ope

ratio

n of

the

actu

ator

and

to c

onfig

ure

the

red

and

gree

n LE

D or

ient

atio

n

CHAN

GEES

D OV

ERRI

DES?

PRIO

RITY

INHI

BIT

> ES

DPR

IORI

TYLO

CAL

CMD

> ES

DPR

IORI

TYST

OP >

ESD

PRIO

RITY

JAM

MED

> E

SDPR

IORI

TYLO

ST P

HASE

> ES

D

PRIO

RITY

OVER

TORQ

UE >

ESD

PRIO

RITY

THER

MOST

AT >

ESD

PRIO

RITY

2-SP

D +

ESD

PRIO

RITY

NW E

SD >

LO

CAL

ESD

PRIO

RITY

TORQ

UE T

IMER

> E

SD

CHAN

GEES

D OV

ERRI

DES?

ESD

> IN

HIBI

TES

D >

LOCA

L CM

DES

D >

STOP

ESD

> JA

MM

EDES

D >

LOST

PHA

SE

ESD

> OV

ERTO

RQUE

ESD

> TH

ERM

OSTA

TES

D >

2-SP

DLO

CAL

ESD

> NW

ESD

ESD

> TO

RQUE

TIM

ER

Chan

ge E

SD O

verr

ides

: Al

low

s th

e us

er to

set

ESD

prio

ritie

s

55


flowserve.com

CHAN

GE

INPU

TS?

STAN

DARD

CONT

ROL?

MOD

E3 W

IRE M

AINT

-OK?

CHAN

GEIN

PUT

0?

CHAN

GE

INPU

T 1?

CHAN

GEIN

PUT

2?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

STAT

US F

UNCT

ION

ESD

–OK

?SI

GNAL

PRES

ENT

–OK

?ES

D AC

TION

(IGNO

RE)-

OK?

CHAN

GEIN

PUT

0?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

STAT

US FU

NCTIO

NOP

EN IN

HIBI

T–OK

?SI

GNAL

PRES

ENT

–OK

?CH

ANGE

IN

PUT

1?

STAT

US(O

FF) –

OK?

STAT

US(O

N) –

OK?

STAT

US FU

NCTIO

NCL

OSE I

NHIBI

T-OK?

SIGN

ALPR

ESEN

T –

OK?

CHAN

GEIN

PUT

2?SA

VESE

TTIN

GS?

CHAN

GE

INPU

TS?

NEGA

TIVE

SW

ITCH

ING

LIM

IGAR

D CO

NTRO

L3

WIR

E IN

CH4

WIR

EUS

ER IN

PUT

2 W

IRE

OPEN

SIG

NAL

ONOP

EN S

IGNA

L OF

F

CLOS

E IN

HIBI

TOP

EN IN

HIBI

TBO

TH IN

HIBI

TUS

ER IN

PUT

SIGN

AL A

BSEN

TST

OPOP

ENCL

OSE

POSI

TION

MOV

E TO

(0%

)PR

OP B

AND

(5%

)DE

ADBA

ND +

/-2%

IGNO

REST

OPOP

ENCL

OSE

POSI

TION

SIGN

AL A

BSEN

T

SIGN

AL A

BSEN

T

CLOS

E IN

HIBI

TBO

TH IN

HIBI

TUS

ER IN

PUT

PART

IAL

STRO

KE

MOV

E TO

(0%

)PR

OP B

AND

(5%

)DE

ADBA

ND +

/-2%

ESD

ESD

ACTI

ON MOV

E TO

(0%

)PR

OP B

AND

(5%

)DE

ADBA

ND +

/-2%

OPEN

INHI

BIT

BOTH

INHI

BIT

USER

INPU

TCS

E

ESD

ACTI

ONIG

NORE

STOP

OPEN

CLOS

EPO

SITI

ON

MOV

E TO

(0%

)PR

OP B

AND

(5%

)DE

ADBA

ND +

/-2%

ESD

Chan

ge In

puts

: Al

low

s th

e us

er to

con

figur

e th

e re

mot

e co

ntro

l wiri

ng ty

pe a

nd to

con

figur

e th

e 3

User

Inpu

ts

Note

: If

the

POSI

TION

INDI

CATI

ON o

ptio

n is

dis

able

d du

ring

the

setu

p, th

e PO

SITI

ON E

SD A

ctio

n an

d th

e Pa

rtial

Stro

ke

optio

ns w

ill n

ot b

e av

aila

ble

to th

e us

er.


56

CHAN

GE

MON

ITOR

REL

AY?

SELE

CTSE

TTIN

GS?

LOCA

L SE

LECT

EDEN

ABLE

D –

OK?

LOCA

L ST

OP/O

FFEN

ABLE

D –

OK?

OVER

TORQ

UEDI

SABL

ED –

OK?

INHI

BIT

SIGN

ALDI

SABL

ED –

OK?

ESD

SIGN

ALDI

SABL

ED –

OK?

CHAN

GE

MON

ITOR

REL

AY?

DISA

BLED

DISA

BLED

ENAB

LED

ENAB

LED

ENAB

LED

Chan

ge M

onito

r Rel

ay:

Allo

ws

the

user

to c

onfig

ure

the

mon

itor r

elay

CHAN

GE

DIAG

NOST

IC RE

SET?

OPS

LOG

UPDA

TES

(ON

) –O

K?

OPS

LOG

UPDA

TES

(OFF

) –OK

?

RESE

T TO

RQUE

PROF

ILE

–OK

?SA

VE N

EXT

CYCL

E –

OK?

RESE

T CO

UNTE

RSOK

?

SAVE

NEX

TCY

CLE

–OK

?CH

ANG

E DI

AGNO

STIC

RESE

T?

Chan

ge D

iagn

ostic

Res

et:

Allo

ws

the

user

to c

lear

the

diag

nost

ic

and

oper

atio

ns c

ount

ers

in th

e ac

tuat

or

57


flowserve.com

CHAN

GETA

G?EN

TER

DIGI

T #1

MX

TAG

NUM

BER

ENTE

R DI

GIT

#2MX

TAG

NUMB

EREN

TER

DIGI

T #3

MX

TAG

NUM

BER

ENTE

R DI

GIT

#4M

X TA

G NU

MBE

REN

TER

DIGI

T #5

MX

TAG

NUM

BER

ENTE

R DI

GIT

#6MX

TAG

NUMB

EREN

TER

DIGI

T #7

MX

TAG

NUM

BER

ENTE

R DI

GIT

#8M

X TA

G NU

MBE

R

ENTE

R DI

GIT

#9M

X TA

G NU

MBER

ENTE

R DI

GIT

#10

MX

TAG

NUM

BER

ENTE

R DI

GIT

#11

MX

TAG

NUM

BER

ENTE

R DI

GIT #

12M

X TA

G NU

MBE

REN

TER

DIGI

T #1

3M

X TA

G NU

MBE

REN

TER

DIGI

T #1

4M

X TA

G NU

MBE

REN

TER

DIGI

T #1

5M

X TA

G NU

MBE

REN

TER

DIGI

T #1

6M

X TA

G NU

MBE

RRE

CORD

TAG

OK?

CHAN

GETA

G?

XX T

AG N

UMBE

RM

X TA

G NU

MBE

RM

XXTA

G NU

MBE

RM

X XA

G NU

MBE

RM

X TX

G NU

MBE

RM

X TA

X NU

MBE

RM

X TA

GXNU

MBE

RM

X TA

G XU

MBE

R

MX

TAG

NUM

BER

MX

TAG

NUM

BER

MX

TAG

NUM

BER

MX

TAG

NUM

BER

MX

TAG

NUM

BER

MX

TAG

NUM

BER

MX

TAG

NUM

BER

MX

TAG

NUM

BER

Chan

ge T

ag:

Allo

ws

the

user

to e

nter

the

actu

ator

/val

ve ta

g in

form

atio

n

CHAN

GELC

D CO

NTRA

ST?

LCD

CONT

RAST

OK?

CHAN

GELC

D CO

NTRA

ST?

Togg

ling

“NO”

will

ch

ange

the

LCD

cont

rast

Chan

ge L

CD C

ontra

st:

Allo

ws

the

user

to a

djus

t the

dis

play

co

ntra

st


58

CHAN

GEPA

SSW

ORD?

[0]

0 0

DIGI

T 1

–OK

?0

[0]

0DI

GIT

2 –

OK?

0 0

[0]

DIGI

T 3

–OK

?PA

SSW

ORD

000

–OK

?RE

COR

D PA

SSW

ORD

000

–OK

?CH

ANGE

PASS

WOR

D?

Togg

ling

“NO”

will

ch

ange

the

brac

kete

d va

lue.

Togg

ling

“YES

” w

ill a

ccep

t th

e ch

ange

val

ue.

Rang

e: 0

-9

Togg

ling

“NO”

will

ch

ange

the

brac

kete

d va

lue.

Togg

ling

“YES

” w

ill a

ccep

t th

e ch

ange

val

ue.

Rang

e: 0

-9

Togg

ling

“NO”

will

ch

ange

the

brac

kete

d va

lue.

Togg

ling

“YES

” w

ill a

ccep

t th

e ch

ange

val

ue.

Rang

e: 0

-9

Chan

ge P

assw

ord:

Allo

ws

the

user

to c

hang

e th

e ac

tuat

or p

assw

ord

CHAN

GE M

OTOR

THER

MOS

TAT?

THER

MOS

TAT

(ENA

BLED

) –OK

?CH

ANGE

MOT

ORTH

ERM

OSTA

T?

DISA

BLED

Chan

ge M

otor

The

rmos

tat:

Allo

ws

the

user

to e

nabl

e/di

sabl

e th

e m

otor

ther

mos

tat

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flowserve.com

CHAN

GE V

ALVE

DATA

?EN

TER

DIGI

T #1

V SN

123

4567

89EN

TER

DIGI

T #2

V SN

123

4567

89EN

TER

DIGI

T #3

V SN

123

4567

89EN

TER

DIGI

T #4

V SN

123

4567

89EN

TER

DIGI

T #5

V SN

123

4567

89EN

TER

DIGI

T #6

V SN

123

4567

89EN

TER

DIGI

T #7

V SN

123

4567

89EN

TER

DIGI

T #8

V SN

123

4567

89

ENTE

R DI

GIT

#9V

SN 12

3456

789

ENTE

R DI

GIT

#10

V SN

123

4567

89EN

TER

DIGI

T #1

1V

SN 1

2345

6789

ENTE

R DI

GIT

#12

V SN

123

4567

89EN

TER

DIGI

T #1

3V

SN 1

2345

6789

ENTE

R DI

GIT

#14

V SN

123

4567

89EN

TER

DIGI

T #1

5V

SN 1

2345

6789

ENTE

R DI

GIT

#16

V SN

123

4567

89

CHAN

GE V

ALVE

S/N?

RECO

RD V

ALVE

S/N?

CHAN

GE V

ALVE

MOD

EL #

?EN

TER

DIGI

T #1

V MO

DEL 1

2345

678

ENTE

R DI

GIT

#2V

MODE

L 123

4567

8EN

TER

DIGI

T #3

V MO

DEL 1

2345

678

ENTE

R DI

GIT

#4V

MODE

L 123

4567

8EN

TER

DIGI

T #5

V MO

DEL 1

2345

678

ENTE

R DI

GIT

#6V

MODE

L 123

4567

8EN

TER

DIGI

T #7

V MO

DEL 1

2345

678

ENTE

R DI

GIT

#8V

MODE

L 123

4567

8

ENTE

R DI

GIT

#9V

MODE

L 123

4567

8EN

TER

DIGI

T #1

0V

MODE

L 123

4567

8EN

TER

DIGI

T #1

1V

MODE

L 123

4567

8EN

TER

DIGI

T #1

2V

MODE

L 123

4567

8EN

TER

DIGI

T #1

3V

MODE

L 123

4567

8EN

TER

DIGI

T #1

4V

MODE

L 123

4567

8EN

TER

DIGI

T #1

5V

MODE

L 123

4567

8EN

TER

DIGI

T #1

6V

MODE

L 123

4567

8RE

CORD

VAL

VEM

ODEL

#?

CHAN

GE V

ALVE

TYPE

?VA

LVE

TYPE

UNDE

FINED

-OK?

RECO

RD T

YPE

OK?

CHAN

GE V

ALVE

DATA

?

X SN

123

4567

89VX

SN 1

2345

6789

V XN

123

4567

89V

SX 1

2345

6789

V SN

X123

4567

89V

SN X

2345

6789

V SN

1X3

4567

89V

SN 1

2X45

6789

V SN

123

X567

89V

SN 1

234X

6789

V SN

123

45X7

89V

SN 1

2345

6X89

V SN

123

4567

X9V

SN 1

2345

678X

V SN

123

4567

89X

V SN

123

4567

89 X

X M

ODEL

123

4567

8VX

MOD

EL 1

2345

678

V XO

DEL

1234

5678

V M

XDEL

123

4567

8V

MOX

EL 1

2345

678

V M

ODXL

123

4567

8V

MOD

EX 1

2345

678

V M

ODEL

X123

4567

8

V M

ODEL

X23

4567

8 V

MOD

EL 1

X345

678

V M

ODEL

12X

4567

8V

MOD

EL 1

23X5

678

V M

ODEL

123

4X67

8V

MOD

EL 1

2345

X78

V M

ODEL

123

456X

8V

MOD

EL 1

2345

67X

LINE

ARRO

TARY

OTHE

R

Chan

ge V

alve

Dat

a: A

llow

s th

e us

er to

ent

er th

e va

lve

type

, ser

ial n

umbe

r and

mod

el n

umbe

r


60

CHANGEPORT?

DIAGNOSTICS PORTIRDA – OK?

LOCAL PORT(ON) – OK?

CHANGEPORT?

DISABLED OFF

Change Port: Allows the user to enable/disable the actuator communication ports

RESTRICTEDSETUP?

S/NV#12345678-OK?

DO SOFTREINITIALIZE

–OK?

CHANGELCD ORIENTATION

ENABLEMODUTRONIC-OK?

ENABLE2-SPEED – OK?

ENABLE SSMRCONTACTOR–OK?

INITIALIZE?

THIS WILL CHANGECONFIGURATION–OK?

Initiates the soft re-initializationroutine

ROTATE 180DEGREES – OK?

100% OPENSTATUS OK

Requires the user to enter an 8-digit factory supplied key code.Toggling “NO” will change the selected key digit value and toggling “YES” will accept the change valueRange: 0-9 and A-F




Restricted Setup: Allows the user to enable actuator options and perform certain functions that require a factory supplied keycode

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15 UEX Wiring Diagrams


62

Figure 15.1 – Standard Wiring Diagram for UEX Controllers

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Figure 15.2 – DDC Wiring Diagram for UEX Controllers


64

Figure 15.3 - MOD APT Wiring Diagram for UEX Controllers

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Figure 15.4 – Optional Features Wiring Diagrams

EXTERNAL LOAD – APT & ATT4-20 mA SIGNAL - 470 ohms MAXIMUM for 99.9% accuracy/750 ohms MAXIMUM for 99% accuracy0-10 VDC SIGNAL - 2700 ohms MINIMUM for 99% accuracy and 1000 ohms for 99.9% accuracy.

MODUTRONICCOMMAND SIGNAL = 4-20 mAINPUT IMPEDANCE = 150 ohmsINPUT CAPACITANCE = 0.1 µF ±30%NOTE:ACTUATORS SUPPLIED WITH “R” DEVICES ARE SHIPPED WITH DEFAULT SETTINGS AS SHOWN ON THE DIAGRAM, UNLESS OTHERWISE SPECIFIED.

EXACT END POSITION INDICATIONON TORQUE-SEATED VALVES, THE LCD AND “S” CONTACTS CONFIGURED AS END-OF-TRAVEL LIMITS AUTOMATICALLY PROVIDE EXACT END POSITION INDICATION.

ANALOG INPUTSTANDARD SIGNAL 4-20 mAINPUT IMPEDANCE = 350 ohmsINPUT CAPACITANCE = 0.1 µF ±30% 99% ACCURACYCONFIGURABLE SCALING

INT ROTORS LIMIT SWITCHES 9-16 MUST BE WIRED DIRECTLY TO THE LIMIT SWITCH ASSEMBLY.

CONNECTIONSCONNECTION LANDED ON INTERFACE BOARD.

MODUTRONIC

STANDARD SIGNAL 4-20mA

2021

-ve ANALOG INPUT

+ve ANALOG INPUT

47

49

APTor

ATT

4-20mA OUTPUT

0-10VDC OUTPUT

COMMON -Ve

48

ANALOG POSITION TRANSMITTER

Optional voltages or currents; 0-20 mA, 4-20 mA, 0-10 VDC, 2-10 VDC, 0-5 VDC, 1-5 VDC


66

Figure 15.5 – Modbus, Foundation Fieldbus, Profibus DP V1, and Profibus PA, and DeviceNet Network Wiring Diagrams

NOTE: CONNECTIONS LANDED TO INTERFACE BOARD.

RECOMMENDED DEVICENET CABLE IS BELDEN 3084A OR EQUAL.120 OHM, 1/4W TERMINATION RESISTORS MUST BE CONNECTED AT EACH SEGMENT END.PREFERRED NETWORK WIRING IS TO CONNECT SHIELD TO TERMINAL 3 FOR EVERY UNIT ON SEGMENT. SHIELD SHOULD BE CONNECTED TO POWER SUPPLY GROUND AT THE CLOSEST POINT IN THE CENTER OF THE NETWORK.

DeviceNet

DEVICENET BOARD

EGND

RED

WHTBLK

BLU

NETWORK 0V

NETWORK +24V

NETWORK DATA (–)

NETWORK DATA (+)

SHIELDJ8.5

J8.1

J8.3

J8.4

J8.2

VIA STANDOFF

BLU

WHTBLK

RED

N/C

FOUNDATION FIELDBUSTERMINALS 29 AND 41 ARE REDUNDANT AND MAY BE USED FOR DAISY CHAIN CONFIGURATION.

NOTES:

LOSS OF COMMUNICATION ON A1 => REGISTER 9 CHANNEL A (BIT 0x0400) SET TO 1

LOSS OF COMMUNICATION ON A2 => REGISTER 9 CHANNEL B (BIT 0x0800) SET TO 1

PREFERRED NETWORK WIRING IS TO CONNECT ONLY ONE SHIELD TO EARTH/GROUND. REFER TO DDC INSTALLATION DOCUMENTATION.

33

34

28

35

36

NETWORK DATA-A2

NETWORK DATA-A2*

NETWORK DATA-A1

NETWORK DATA-A1*

Modbus BOARD

Modbus

EARTH/GROUNDSURGE PROTECTION

AREG 9.0x0400

REG 9.0x0800B

CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3 AND CHASIS GROUND FOR SURGE PROTECTION. PREFERRED NETWORK WIRING IS TO CONNECT SHIELD TO EARTH/GROUND AT BOTH ENDS OF THE SEGMENT. ATTACH SHIELD TO TERMINAL 3 ONLY IF DEVICE IS LOCATED AT THE ENDS OF THE SEGMENT. CUSTOMER MUST CONNECT REMAINING INDIVIDUAL NETWORK CABLE SHIELDS TOGETHER TO ENSURE PROPER SHIELDING OF THE ENTIRE NETWORK.

PBDP1 (+)

PBDP1 (–)PROFIBUS DPV1 IEC 61158–2

Profibus DP_V1

SURGE

CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3 AND CHASIS GROUND FOR SURGE PROTECTION. PREFERRED NETWORK WIRING IS TO CONNECT SEGMENT SHIELD TO EARTH/GROUND AT ONE POINT ONLY. ATTACH SHIELD TO TERMINAL 3 ONLY IF SEGMENT IS NOT GROUNDED. ELSEWHERE, CUSTOMER MUST CONNECT INDIVIDUAL NETWORK CABLE SHIELDS TOGETHER TO ENSURE PROPER SHIELDING OF THE ENTIRE NETWORK.

FF1 (+)

FF1 (–)

FF1 (+)

FF1 (–)FOUNDATION FIELDBUS IEC 61158–2

FOUNDATION Fieldbus_H1

SURGE

CUSTOMER IS REQUIRED TO CONNECT WIRE BETWEEN TERMINAL 3 AND CHASIS GROUND FOR SURGE PROTECTION. PREFERRED NETWORK WIRING IS TO CONNECT SEGMENT SHIELD TO EARTH/GROUND AT ONE POINT ONLY. ATTACH SHIELD TO TERMINAL 3 ONY IF SEGMENT IS NOT GROUNDED. ELSEWHERE, CUSTOMER MUST CONNECT INDIVIDUAL NETWORK CABLE SHIELDS TOGETHER TO ENSURE PROPER SHIELDING OF THE ENTIRE NETWORK.

PBPA1 (+)

PBPA1 (–)

PBPA1 (+)

PBPA1 (–)PROFIBUSPAIEC 61158–2

Profibus_PA

SURGE

PBDP1 (+)

PBDP1 (–)

DDC-100:JP1 AND JP2 MUST BE IN POSITION “A”. THE 6-[IN CONNECTOR WITH BLUE WIRES SHOULD BE CONNECTED TO J2 OF THE DDC-100 BOARD.

33

34

28

35

36

33

34

28

35

36

33

34

28

35

36

33

34

28

35

36

TERMINALS 13 &14 FOR FOUNDATION FIELDBUS, PROFIBUS PA, PROFIBUS DP_V1 ARE USED FOR CHANNEL B ON OPTIONAL REDUNDANT NETWORK BOARD.

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16.1 Network Wiring – ModbusPlease consult LMENIM2329 for detailed installation instructions.

• Belden 3105A Specifications

Total cable length between repeaters or nodes with repeaters:

• @ 9.6 kbps: 11500 ft. (3.5 km)

• @ 19.2 kbps: 5750 ft. (1.7 km)

Key Specifications

• Resistance/1000 ft = 22 AWG (7 x 30) 14.7 ohms each conductor (29.4 ohms for the pair)

• Capacitance/ft. = 11.0 pF (conductor-to-conductor)

• Capacitance/ft. = 20.0 pF (conductor-to-shield)

• Belden 3074F specifications


• @ 9.6 kbps: 15000 ft. (4.5 km)

• @ 19.2 kbps: 7500 ft. (2.2 km)

Key Specifications

• Resistance/1000 ft = 18 AWG (7x26) 6.92 ohms each conductor (13.84 ohms for the pair)

• Capacitance/ft. = 14 pF (conductor-to-conductor)

• Capacitance/ft. = 14 pF (conductor-to-shield)

• Belden 9841 specifications

16 Network Protocol Connections


68


• @ 9.6 kbps: 6560 ft (2 km)

• @ 19.2 kbps: 3300 ft. (1 km)

Key Specifications

• Resistance/1000 ft = 24 AWG (7 x 32)

24 ohms each conductor (48 ohms for the pair)

• Capacitance/ft. = 12.8 pF (conductor-to-conductor)

• Capacitance/ft. = 23 pF (conductor-to-shield)

Figure 16.1 – Typical Modbus Network Wiring Diagrams – Single Loop

Legend:

MOV - Motor Operated Valve

A1 -Data Channel 1

A1*-Data Channel 1*

A2 -Data Channel 2

A2*-Data Channel 2*

N/C-No Connection

-Shielded cable

Notes:

• Correct polarity for field unit and master station

connections is necessary for proper operation.

• The connections shown are typical. The number of

MOVs will vary up to a maximum of 250.

• The ground connection should be a ground rod or

ground grid.

•••

4115

A2

A2*

29

A1

A1*30

16

ShieldN/C

4115

A2

A2*

29

A1

A1*30

16

ShieldN/C

4115

A2

A2*

29

A1

A1*30

16

ShieldN/C

MOV-1MOV-2

MOV-250

Legend:MOV - Motor Operated ValveA1 -Data Channel 1A1*-Data Channel 1*A2 -Data Channel 2A2*-Data Channel 2*N/C-No Connection-Shielded cable

Notes:• Correct polarity for field unit and master station

connections is necessary for proper operation.• The connections shown are typical. The number of

MOVs will vary up to a maximum of 250.• The ground connection should be a ground rod or

ground grid.

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16.2 Network Wiring – Foundation Fieldbus H1Please refer to LMENIM2330 for detailed installation instructions.

Limitorque’s Foundation Fieldbus field unit conforms to open Fieldbus standard IEC 61158. It is suitable for use on the H1 highway and uses a twisted-pair cable for connection to the highway.

The UEX FF field unit fits in the actuator in the sealed electrical housing. All adjustments to the UEX FF settings may be made over the Foundation Fieldbus data highway using a network configuration tool.

The UEX FF unit may command its actuator to open, stop, close, move to a set position, or perform an emergency shutdown operation. Commands to the unit come over the network from the host system, which may be a PC, Distributed Control System (DCS), Programmable Logic Controller (PLC), or some other microprocessor-based device. Commands may also be generated in another network actuator or device and transmitted over fieldbus using peer-to-peer, publisher/subscriber communication.

A fieldbus device is an intelligent device within the actuator that can send multiple variables to the control system over a high-resolution and distortion-free digital communication network. The device provides control and self-test capabilities, which allow abnormal conditions to be easily and immediately identified before an unplanned shutdown.

Additional features and benefits are:

• Reduces cost of wiring and installation – existing wiring and multi-drop connections can be used.

• Interoperable devices – devices from different suppliers can communicate with one another on the same network.

A typical UEX FF system is shown in Figure 16.2.


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Figure 16.2 – Typical Foundation Fieldbus System with a DCS Host (Daisy Chain Shown)

Distributed Control System (Host )

Control Highway

Fieldbus Inte rf ace

UEX

Actuator

UEX

Actuator

UEX

Actuator

UEX

Actuator

T erminator

T erminator Fieldbus Network

Fieldbus Power Supply

9-32 V

For fieldbus technology and cabling information, refer to the following documents:

• Foundation Fieldbus Wiring and Installation 31.25 kbits/s, Voltage Mode, Wire Medium AG-140

• Foundation Fieldbus Technical Overview, FD-043

• Relcom Inc. Fieldbus Wiring Design and Installation Guide

• ANSI/ISA-S50.02, Part 2-1992, Fieldbus Standard for Use in Industrial Control Systems Part 2: Physical Layer Specification and Service Definition

• Foundation Fieldbus FF-890 and FF-891, Foundation Specification, Function Block Application Process, Part 1 and 2.

Reference can be made to the following books:

• Fieldbuses for Process Control: Engineering, Operation, and Maintenance. ISBN 1-55617-760-7.

Network Wiring – Foundation Fieldbus

• Belden 3076F Specifications

Key Specifications – 18 AWG

• Nominal Capacitance 80 pF/m

• Nominal DC Resistance 24 ohm/km max

• Characteristic Impedance 100 ohms

• Nominal Impedance – 100.0

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16.3 Network Wiring – Profibus DP and PAPlease refer to LMENIM2336 for detailed installation instructions.

Profibus is based on RS 485 communication. The standard EN 50170 specifies the cable for use with Profibus DP and PA. Table 16.1 shows specifications that need to be fulfilled by the Profibus cable.

Table 16.1 – Specifications for the Profibus CableParameter Type – Profibus DP

Impedance 135 to 165 ohm/3 to 20 MHz

Capacity < 30 pF/m

Resistance < 110 ohm/km

Wire gauge > 0.64 mm

Conductor area > 0.34 mm2

The Profibus DP cable is a shielded twisted pair cable.

In general, there are two different types of cables available. The most commonly used cable has solid wire for the Profibus line.

When there is a need for more flexiblity (bending) and higher environmental resistance, a cable with stranded wire for the Profibus line and special jackets shall be used.

Limitorque recommends the use of:

• Belden 3079A Specifications, 22 AWG, shielded, solid two conductor

Key Specifications

• Capacitance/ft = 8.5 pF

• Nominal Impedance (ohms) – 150.0

Network Wiring – Profibus PA – Belden 3076F

Please refer to IEC 61158 and ANSI/ISA S.50.02 Part 2-1992 for network wiring guidelines.

Maximum number of devices on a segment = 32 (including repeaters)

Table 16.2 – Maximum Segment Length

Data transfer rate in kbit/s 9.6 19.2 45.45 93.75 187.5 500 1500 3000 6000 12000

Maximum segment length in m

1200 1200 1200 1200 1000 400 200 100 100 100


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Figure 16.3 – Typical Profibus System with a DCS Host (Daisy Chain Shown)

Distributed ControlSystem (Host)

Control Highway

Profibus DPInterface

PB

Actuator

PB

Actuator

PB

Actuator

PB

Actuator

Terminator TerminatorProfibus DP or PA Network

Segment couplerPower supply

PA Segment coupler(PA only network)

16.4 Network Wiring – DeviceNetPlease refer to LMENIM2328 for detailed installation instructions.

DeviceNet is a CAN - based protocol that uses 5 wires including a shield. Two of the conductors are used for 24V DC power & up to 8 amps (4 amps for NEC Class 2) may be passed along the hi-way from a suitable power source. Two conductors are used for the CAN bus signals, CAN_H and CAN_L, which are usually smaller in diameter. Limitorque recommends Belden cable for connecting to a DeviceNet network. The specifications for thick and thin cable (per site requirements) are as follows:

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Table 16.3 – Belden Cable Specifications

Belden Part No.

AWG (Stranding) dia. Inches Nom. DCR

Insulation material

(color code)

Nominal O.D.

Nom Impedance

(ohms)

Nominal Capacitance

Test Frequency

(MHz)

Maximum Attenuation

dB/100ft

3082A

2 – 15 AWG (19 x 28)

3.6 ohm/1000 ft 11.8 ohm/km

Power pair (Black/Red)

12.2 mm 120 12.0 pF/ft 0.125 0.5 1

0.13 0.25 1.36

2 – 18 AWG (19 x 30)

6.9 ohm/1000 ft 22.7 ohm/km

Data pair (Blue/White)

3084A

2 – 22 AWG (19 x 34)

17.5 ohm/1000 ft

57.4 ohm/km

Power pair (Black/Red)

7.2 mm 120 12.0 pF/ft

0.125 0.5 1

0.29 0.50 1.70 2 – 18 AWG

(19 x 36) 28.0 ohm/1000

ft 91.9 ohm/km

Data pair (Blue/White)

Table 16.4 – Total Cable Length Between Repeaters or Nodes:

Network Size 125 KBPS 250 KBPS 500 KBPS

Thick Trunk Length 500 m (1,640 ft) 250 m (1,640 ft) 100 m (1,640 ft)Thin Trunk Length 100 m (328 ft) 100 m (328 ft) 100 m (328 ft)Flat Trunk Length 380 m (1,250 ft) 200 m (656 ft) 75 m (246 ft)Maximum Drop Length 6 m (20 ft) 6 m (20 ft) 6 m (20 ft)Cumulative Drop Length 156 m (512 ft) 78 m (256 ft) 39 m (128 ft)Note: Each actuator includes 0.60 meters of internal drop length.


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17 How to Order Parts

To order parts or obtain further information about your Limitorque L120 valve actuators, contact your local Limitorque distributor sales office, or:

Flowserve Limitorque

5114 Woodall Road P.O. Box 11318 Lynchburg, VA 24506-1318 Telephone (434) 528-4400 Fax (434) 845-9736

All inquiries or orders must be accompanied by the following information:

1. Actuator Size

2. Limitorque Order Number

3. Limitorque Serial Number

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18 Regulatory Information

flowserve.com

To find your local Flowserve Limitorque representative visit www.limitorque.com or call 1 434 528 4400

FCD LMENIM1205-04-A4 Printed in USA. November 2015

Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.

While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.

© 2015 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.

Flowserve Corporation

United States Flowserve Limitorque 5114 Woodall Road P.O. Box 11318 Lynchburg, VA 24506-1318 Phone: 434-528-4400 Fax: 434-845-9736

England Flowserve Limitorque Euro House Abex Road Newbury Berkshire, RG14 5EY United Kingdom Phone: 44-1-635-46999 Fax: 44-1-635-36034

Singapore Limitorque Asia, Pte., Ltd. 12, Tuas Avenue 20 Singapore 638824 Phone: 65-6868-4628 Fax: 65-6862-4940

China Limitorque Beijing, Pte., Ltd. RM A1/A2 22/F, East Area, Hanwei Plaza No. 7 Guanghua Road, Chaoyang District Beijing 100004, Peoples Republic of China Phone: 86-10-5921-0606 Fax: 86-10-6561-2702

India Flowserve Limitorque Plot No. #4, 1 A, Road No. 8, EPIP Whitefield, Bangalore – 560066 Karnataka India Phone: 91-80-40146200 Fax: 91-80-28410286

Italy Flowserve Limitorque Fluid Power Systems Via Rio Vallone 17 20883 Mezzago MB Italy Phone: 39-039-620601 Fax: 39-039-62060 213

Documents

USER INSTRUCTIONS - Flowserve...imitore 1205044 1115 4 1 Introduction 1.1 Purpose This Installation and Maintenance Manual explains how to install, setup, and maintain the UEX controller