USER INSTRUCTIONS - Flowserve · 2020. 2. 19. · USER INSTRUCTIONS IPS Wireless™ SELD-102 Node Installation Operation Single Port Condition Monitor and Wireless Transmitting Unit

USER INSTRUCTIONS

IPS Wireless™ SELD-102 Node Installation

Operation

Maintenance Single Port Condition Monitor and Wireless Transmitting Unit

PCN = 702-3001 07-17 (E) Original Instructions

These instructions must be read prior to installing, operating, using and maintaining this equipment.

702-3001^

IPS WIRELESS SELD-102 Node ENGLISH 702-3001 07-17

Page 2 of 22 flowserve.com

CONTENTS

1 INTRODUCTION AND SAFETY .......................... 3

1.1 GENERAL ..................................................... 3 1.2 CE MARKING AND APPROVALS ....................... 3 1.3 DISCLAIMER .................................................. 3 1.4 COPYRIGHT .................................................. 3 1.5 DUTY CONDITIONS ........................................ 3 1.6 SAFETY ........................................................ 4 1.7 SPECIFIC MACHINE PERFORMANCE ................ 4 1.8 SPECIFICATIONS ........................................... 4

2 TRANSPORT AND STORAGE ............................ 5

2.1 CONSIGNMENT RECEIPT AND UNPACKING ........ 5 2.2 HANDLING .................................................... 5 2.3 STORAGE ..................................................... 5 2.4 RECYCLING AND END OF PRODUCT LIFE .......... 5 2.5 DISPOSAL INSTRUCTIONS .............................. 6

3 DESCRIPTION ..................................................... 6

3.1 OPTIONS AND MODEL NUMBERS ..................... 7 3.2 DEFAULT CONFIGURATION ............................ 7 3.3 ALARM MODE ............................................... 7 3.4 PERFORMANCE AND OPERATION LIMITS .......... 8

4 MAINTENANCE .................................................... 8

4.1 TOOLS REQUIRED ......................................... 8 4.2 TURNING UNIT ON/OFF ................................... 8 4.3 BATTERY REPLACEMENT ............................... 9

5 CUSTOM CONFIGURATION PROGRAMMING .. 9

6 INSTALLATION .................................................. 10

6.1 TOOLS REQUIRED ....................................... 10 6.2 PRELIMINARY OPERATIONAL CHECK ............. 10 6.3 MOUNTING ................................................. 10 6.4 CONNECTING SENSORS AND POWER-UP ....... 11 6.5 LED INDICATIONS ....................................... 11

7 PARTS LIST AND DRAWINGS .......................... 12

8 TROUBLESHOOTING GUIDE ........................... 14

8.1 LOSS OF COMMUNICATIONS ......................... 14

8.1.1 UNIT NOT POWERED UP ............................ 14

8.2 INACCURATE OR MISSING DATA .................... 14

APPENDIX: CERTIFICATION ................................ 16

9 DECLARATION OF CONFORMITY (TYPICAL) 17



1 INTRODUCTION AND SAFETY

1.1 General

These instructions must always be kept close to the product's operating location or directly with the product. Flowserve products are designed, developed and manufactured with state-of-the-art technologies in modern facilities. The unit is produced with great care and commitment to continuous quality control, utilizing sophisticated quality techniques, and safety requirements. Flowserve is committed to continuous quality improvement and being at your service for any further information about the product in its installation and operation or about its support products, repair and diagnostic services. These instructions are intended to facilitate familiarization with the product and its permitted use. Operating the product in compliance with these instructions is important to help ensure reliability in service and avoid risks. The instructions may not take into account local regulations; ensure such regulations are observed by all, including those installing the product. Always coordinate repair activity with operations personnel, and follow all plant safety requirements and applicable safety and health laws/regulations.

These instructions must be read prior to installing, operating, using and maintaining the equipment in any region worldwide. The equipment must not be put into service until all the conditions relating to safety, noted in the instructions, have been met. Failure to follow and apply the present user instructions is considered to be misuse. Personal injury, product damage, delay or failure caused by misuse are not covered by the Flowserve warranty.

1.2 CE Marking and approvals It is a legal requirement that machinery and equipment put into service within certain regions of the world shall conform with the applicable CE Marking Directives covering Machinery and, where applicable, Low Voltage Equipment, Electromagnetic Compatibility (EMC), Pressure Equipment Directive (PED) and Equipment for Potentially Explosive Atmospheres (ATEX).

Where applicable, the Directives and any additional Approvals, cover important safety aspects relating to machinery and equipment and the satisfactory provision of technical documents and safety instructions. Where applicable this document incorporates information relevant to these Directives and Approvals. To confirm the Approvals applying and if the product is CE marked, check the serial number plate markings and the Certification. (See section Error! Reference source not found..)

1.3 Disclaimer Information in these User Instructions is believed to be complete and reliable. However, in spite of all of the efforts of Flowserve Corporation to provide comprehensive instructions, good engineering and safety practice should always be used. Flowserve manufactures products to exacting International Quality Management System Standards as certified and audited by external Quality Assurance organizations. Genuine parts and accessories have been designed, tested and incorporated into the products to help ensure their continued product quality and performance in use. As Flowserve cannot test parts and accessories sourced from other vendors the incorrect incorporation of such parts and accessories may adversely affect the performance and safety features of the products. The failure to properly select, install or use authorized Flowserve parts and accessories is considered to be misuse. Damage or failure caused by misuse is not covered by the Flowserve warranty. In addition, any modification of Flowserve products or removal of original components may impair the safety of these products in their use.

1.4 Copyright All rights reserved. No part of these instructions may be reproduced, stored in a retrieval system or transmitted in any form or by any means without prior permission of Flowserve.

1.5 Duty conditions This product has been selected to meet the specifications of your purchase order. The acknowledgement of these conditions has been sent separately to the Purchaser. A copy should be kept with these instructions.

The product must not be operated beyond the parameters specified for the application. If



there is any doubt as to the suitability of the product for the application intended, contact Flowserve for advice. If the conditions of service on your purchase order are going to be changed (for example: liquid pumped, temperature or duty) it is requested that the user seeks the written agreement of Flowserve before start up.

1.6 Safety 1.6.1 Summary of safety markings These User Instructions contain specific safety markings where non-observance of an instruction would cause hazards. The specific safety markings are:

This symbol indicates electrical safety instructions where non-compliance will involve a high risk to personal safety or the loss of life.

This symbol indicates safety instructions where non-compliance would affect personal safety and could result in loss of life.

This symbol indicates “hazardous and toxic fluid” safety instructions where non-compliance would affect personal safety and could result in loss of life.

This symbol indicates safety instructions where non-compliance will involve some risk to safe operation and personal safety and would damage the equipment or property.

This symbol indicates explosive atmosphere zone marking according to ATEX. It is used in safety instructions where non-compliance in the hazardous area would cause the risk of an explosion.

This symbol is used in safety instructions to remind not to rub non-metallic surfaces with a dry cloth; ensure the cloth is damp. It is used in safety instructions where non-compliance in the hazardous area would cause the risk of an explosion.

This sign is not a safety symbol but indicates an important instruction in the assembly process. 1.6.2 Personnel qualification and training

All personnel involved in the operation, installation, inspection and maintenance of the unit must be qualified to carry out the work involved. If the

personnel in question do not already possess the necessary knowledge and skill, appropriate training and instruction must be provided. If required the operator may commission the manufacturer/supplier to provide applicable training. Always coordinate repair activity with operations and health and safety personnel, and follow all plant safety requirements and applicable safety and health laws and regulations. 1.6.3 Safety action This is a summary of conditions and actions to help prevent injury to personnel and damage to the environment and to equipment. For products used in potentially explosive atmospheres section 1.6.4 also applies.

NEVER DO MAINTENANCE WORK WHEN THE UNIT IS CONNECTED TO POWER (Lock out.)

HANDLING COMPONENTS Many precision parts have sharp corners and the wearing of appropriate safety gloves and equipment is required when handling these components. To lift heavy pieces above 25 kg (55 lb.) use a crane appropriate for the mass and in accordance with current local regulations. 1.6.4 Products used in potentially explosive atmospheres

Measures are required to:

Avoid excess temperature

Prevent buildup of explosive mixtures

Prevent the generation of sparks

1.7 Specific machine performance For performance parameters see section 1.5 Duty conditions. Where performance data has been supplied separately to the purchaser these should be obtained and retained with these User Instructions if required.

1.8 Specifications 1.8.1 SELD-102 Node unit specifications Operating frequency: 868 MHz or 900 MHz Channels: (External) 1-Sensor Channels: (Internal) 1-Battery Voltage, 1-Onboard Temperature Transmission rates: 5 seconds or higher

Operating temperature: -40°C to +85°C (-40°F to



+185°F)

Humidity: 0-95% noncondensing

Power requirement: 3.6 VDC Battery Pack

(Part Number S1-1061)

Base: 316LSS

Base Mounting: Magnetic base, ½” NPT male. ¼

x 28 stud mount, flange mount or clamp mount

1.8.2 Built-In sensor specifications RTD: 1000 Ohm (Platinum, 2 wire)

Pressure: Vacuum to 69 BAR (1000 psi) other

ranges available on request.

Vibration (Velocity): Single Axis or Tri Axis 0-25

mm/sec (0-1 ips)

Analog: 4-20 mA

Discrete: Dry Contact Only

2 TRANSPORT AND STORAGE

Make sure that hazardous substances are disposed of safely and that the correct personal protective equipment is used. The safety specifications must be in accordance with the current local regulations at all times.

2.1 Consignment receipt and unpacking Immediately after receipt of the equipment it must be checked against the delivery/shipping documents for its completeness and that there has been no damage in transportation. Any shortage and/or damage must be reported immediately to Flowserve and must be received in writing within ten days of receipt of the equipment. Later claims cannot be accepted. Check any crate, boxes or wrappings for any accessories or spare parts that may be packed separately with the equipment or attached to side walls of the box or equipment.

Each product has a unique serial number Check that this number corresponds with that advised and always quote this number in correspondence as well as when ordering spare parts or further accessories. 2.1.1 Unpacking

Carefully open package received from factory and remove protective wrapping from SELD-102 Node units and accessories. Inspect all

hardware for damage. Report any damage to shipping carrier immediately. Ensure you have received the correct sensors and mounting accessories for your application. Cross-check hardware received versus packing slip and purchase order. Record unit serial numbers for future reference. 2.1.2 Electrostatic Discharge (ESD) Handling Procedure

The SELD-102 Node contains sensitive electronic components that may be damaged by static electricity present in work environments. The following precautions are recommended to reduce the risk of damage due to electrostatic discharge:

Only wipe exterior of unit with a damp cloth

Use of a grounding wrist strap when removing outer plastic cover is recommended

2.2 Handling Boxes, crates, pallets or cartons may be unloaded using fork lift vehicles or slings dependent on their size and construction.

2.3 Storage

Store the equipment in a clean, dry location. The SELD-102 Node unit should be powered-down prior to storage (see section 4 MAINTENANCE for how to power down unit) to preserve battery life.

2.3.1 Storage and packaging All SELD-102 Node units must be carefully packaged for transport. Each unit should be boxed individually with protective packaging (foam, bubble wrap, etc.) in the box surrounding the SELD-102 Node. After unpacking, protection will be the responsibility of the user.

2.4 Recycling and end of product life At the end of the service life of the product or its parts, the relevant materials and parts should be recycled or disposed of using an environmentally acceptable method and in accordance with local regulations. If the product contains substances that are harmful to the environment, these should be



removed and disposed of in accordance with current local regulations.

2.5 Disposal instructions

At the end of the product’s life, do not dispose of any electronic component or instrument in the domestic waste. Disposal should be done in accordance with applicable regulations, which vary from state to state and country to country. Battery Disposal Instructions: Disposal should be done in accordance with applicable regulations, which vary from country to country. Batteries should not be incinerated, unless suitable procedures are followed and qualified handlers have taken appropriate precautions. Exposure of these cells to high temperatures or fire can cause the cells to vent and/or rupture. These cells do not contain dangerous substances. The reaction products are inorganic and do not represent environmental hazards, once the decomposition or neutralization process has terminated. Disposal in Europe Batteries for disposal should not be transported by air. For road transport of dangerous goods ADR special provision 636 and packing instruction 903a apply. Disposal in US Hazardous waste of spent batteries can be disposed after they are first neutralized through an approved secondary treatment prior to disposal. Disposal of spent batteries should be performed by authorized, professional disposal company, which has the knowledge in the requirements of the Federal, the State and the Local authorities regarding hazardous materials, transportation and waste disposal. In any case it is recommended to contact the local EPA office. Proper shipping name: Waste lithium Batteries UN Number: 3090 Label requirements: Miscellaneous, Hazardous Waste Disposal Code: D003

3 DESCRIPTION The SELD-102 Node-X (where “X” designates a specific hardware configuration per order) model is a wireless transmitting unit designed to monitor one single (or combination) sensor input and wirelessly transmit the data to a receiver. The SELD-102 Node also provides two LED indicator lights for a quick visualization of equipment health. (See 6.5 LED Indications) The SELD-102 Node is a self-powered unit that can either have a built-in sensor or interface to an external sensor (configuration options are detailed in the Options section). The SELD-102 Node includes an encapsulated battery pack, main board and transmitter card housed inside a non-metallic tube with a 316 SS base insert. Each unit also has a single diagnostics port (on the top of the main board inside the unit) for programming and troubleshooting the unit.

Figure 1: Bottom of SELD-102 Node unit The SELD-102 Node model has a built-in omni-directional wireless antenna, allowing for reliable signal transmission. Each unit is configured to wirelessly transmit data over one of the 900MHz or 868MHz spread spectrum frequencies (frequency is factory set). Data transmittal can occur at a customizable time interval, ranging from every 5 seconds to once a day (this time interval is usually pre-configured at the factory). Transmission rates can also be varied according to sensor signal values (see section 5 CUSTOM CONFIGURATION PROGRAMMING), thereby prolonging battery life. The SELD-102 Node unit has a maximum data transmittal range of ¾ mile (1.2km) under ideal conditions, but its effective transmission range can be extended using a network of repeaters. Each SELD-102 Node is a part of a larger wireless monitoring network. As such, each unit comes with a calibration sheet from the factory which contains unit-specific configuration information describing the sensor(s) and wireless network the unit is configured for (parameters such as the wireless

Sensor Process Input Connection

http://www.clker.com/clipart-28635.html



system number, unit transmitter number, data transmittal/check-in interval, scale factor and offset to use with specific sensors). As long as your specific application has been communicated to the factory, the SELD-102 Node unit should come pre-configured for your specific use from the factory.

3.1 Options and model numbers The SELD-102 Node is available with the following sensors built-in to the transmitter: 1. Vibration & Temperature (RTD) Combination

Sensor

2. Vibration Sensor

3. Temperature Sensor (RTD)

4. 4-20mA Analog Input Sensor

5. Pressure Sensor (P) 6. Differential Pressure Sensor (DP) 7. Pressure & Temperature (RTD) Combination

Sensor

8. Single Discrete Sensor

9. Dual Discrete

Additionally, the SELD-102 Node has the following options available: Table 1: Optional parts for SELD-102 Node unit

Part Number Description

M1-0120 Stainless Steel Mounting Pad Base for Vibration Sensor

M1-0063 Magnetic Mounting Base, Two -pole, 50 lbs. with removable ¼-28 stud. 36 mm(1.40 in.) OD; 19 mm (.75 in.) and diameter.

201-2027 Programming cable for SELD-102 Node Unit: Serial Port- RS-485 connection.

PSP Configuration Software Utility

M1-0119 Quarter Turn Disconnect Receptacle

M1-0120 Quick Disconnect 316 SS base

A complete list of the different sensors that can be built-in to each SELD-102 Node is shown below (along with the appropriate model number): Table 2: Board Numbers

Option Sensor Type

4/20-BP 4-20mA Analog Input Sensor

P Pressure Sensor

P-T Pressure – Temperature Sensor

DP Differential Pressure Sensor

SW-BP Discrete Sensor monitors dry contact closure

TRTD Temperature (1000 Ohm Platinum RTD type) Sensor

VV Vibration Sensor measures velocity

VV-TRTD

Vibration & Temperature (RTD type) Combination Sensor

measures velocity & temperature

3.2 Default Configuration The SELD-102 Node is configured to the following parameters by default, unless otherwise specified. Table 3: Parameter default configuration values for SELD-102 Node unit

Parameter Name

Parameter Description

Default Value

Normal Measurement Interval

How often data is read from each of the sensors by the SELD-102 Node unit

5 minutes

3.3 Alarm Mode The SELD-102 Node offers the ability to program alarm levels (low and/or high) for each included sensor. If those alarm thresholds are exceeded, the IPS Node will provide a visual indication using the LED indicator lights and can change the wireless transmission rate to faster customizable rate. Alarm mode is indicated with a flashing red light. The user should do a physical detailed analysis of the equipment being monitored when an alarm is activated. Alarm limits for each built-in sensor can be defined as one of the following:

- Low alarm only

- High alarm only



- Low or high alarm

Each parameter has a separate low and high alarm threshold. Table 4: LED indicator lights description

LED State Description

GREEN 3 triple-flashes

Indicates that unit has been powered on

GREEN Flash every 10 seconds

Normal operation – sensor values are within acceptable limits

RED Flash every 10 seconds

Current alarm – one of the measurements has exceeded its alarm limit (if programmed) and has not returned within the acceptable range

RED & GREEN

Flash every 10 seconds

Past Alarm – one of the measurements previously exceeded its alarm limit (if programmed), but has now returned within the acceptable range

3.4 Performance and operation limits This product has been selected to meet the specification of your purchase order. The following data is included as additional information to help with your installation. This is typical information and if required, a definitive statement for your application can be obtained from Flowserve.

SELD-102 Node material compatibility is the responsibility of the end user. 3.3.1 Sensor specifications Refer to section 1.8 Specifications for available sensor specifications. 3.3.2 Battery

Power is provided by a user-replaceable lithium battery pack S1-1061, located in the inner portion of the transmitter housing. Battery life is dependent upon data transmittal intervals. Battery voltage should normally be between 2.8 and 3.6 VDC. If it is lower than this, the battery will need to be replaced. The battery voltage can be read at the receiver or through the PSP software when connected directly to the SELD-102 Node unit (refer to PSP software user instructions for details on how to do this). See table Table 5: SELD-102 Node approximate battery life at various measurement intervals under ideal conditions for approximate battery life times for the SELD-102 Node.

The battery pack is NOT re-chargeable and shall only be replaced by contacting your local sales representative (Battery pack part number: S1-xxxx). Table 5: SELD-102 Node approximate battery life at various measurement intervals under ideal conditions

Measurement Interval Estimated Battery Life

5 seconds 2 weeks

10 seconds 1 month

30 seconds 3.5 months

1 minute 7 months

2 minutes 1.2 years

5 minutes 3 years

10 minutes 6 years

Note: The battery life of the SELD-102 Node is dependent on the type of sensor installed in the unit.

4 MAINTENANCE The only field maintenance required on the SELD-102 Node unit is replacement of the battery. The SELD-102 Node can also be turned off when not in use for extended periods of time to conserve battery life.

4.1 Tools required Allen Wrenches 1/8” and 3/16”.

Tools required to install the various mounting configurations are conditional based on the type of mounting and location

Phillips head torque screw driver

4.2 Turning unit on/off

The SELD-102 Node unit will ship with the battery plugged in. To turn the unit on, the enclosure must be removed and the battery un-plugged. To turn the IPS Node unit back on, plug-in the battery.

Unplug to power down



Figure 2: IPS Node Plug

4.3 Battery replacement

EXPLOSION HAZARD: The unit must be powered OFF during the battery installation & must be in a General Purpose Classified Area to prevent the possible ignition of a hazardous atmosphere.

WARNING STATIC HAZARD: Wipe only with a damp cloth due to electrostatic discharge hazard.

The substitution of components may impair intrinsic safety. Power is provided by a lithium battery pack (S1-1061), located in the inner portion of the transmitter housing. Battery life is dependent upon data transmittal intervals. Battery voltage should normally be between 2.8 and 3.6 VDC. If it is lower than this, the battery will need to be replaced. The battery voltage can be read at the receiver or through the PSP software when connected directly to the SELD-102 Node unit (refer to PSP software user instructions for details on how to do this).

The battery pack is NOT re-chargeable and shall only be replaced by contacting your local sales representative (Battery pack part number S1-xxxx). Perform the following steps to replace the battery: 1. Take the unit to a general purpose area. 2. Power down unit by unplugging the battery.

Figure 3: SELD-102 Node unit battery (with unit external housing removed)

Figure 4: SELD-102 Node unit battery nuts holding battery in place

6. Install new battery pack (part number

S1-1061). Reinstall battery mounting nuts, reconnect battery pack connector.

7. Install tube back onto unit and tighten tube 8. Reinstall SELD-102 Node unit in the field. 9. Dispose of old battery pack in accordance with

instructions in section 2.5 Disposal instructions.

5 CUSTOM CONFIGURATION PROGRAMMING

This section is optional. As long as your specific application was communicated to the factory prior to shipment, the SELD-102 Node unit is pre-configured for your specific use.

Errors in programming configuration can render the SELD-103 unit inoperable, proceed with caution. Flowserve is not liable for any damage caused by user configuration errors. For instructions on how to change software configuration options on the SELD-102 Node unit, refer to the separate PSP software user instructions. The list below provides an overview of the functions that can be performed using this software utility:

- Read & save SELD-102 Node configuration

- View & modify SELD-102 Node transmission intervals

- Setting alarm threshold values - Calibration of individual sensors on SELD-

102 Node unit - Read live data from sensors on the SELD-

102 Node unit - Turn specific SELD-102 Node sensor

channels on or off

Battery wires

Nuts holding battery



6 INSTALLATION

Always wear appropriate personal protective equipment during the installation of SELD-102 Node units.

6.1 Tools required Tools required to install the various mounting

configurations are conditional based on the type of mounting and location

6.2 Preliminary operational check After unpacking and before field installation, perform the following operational check on the unit: 1. Ensure the battery is plugged in and unit on. 2. Place SELD-102 Node unit in vertical position

with a clear line of sight to and close to (<10ft) of the receiver.

3. Ensure the receiver is receiving data from the unit.

4. Unplug the battery if the unit is not going to be installed in the field immediately.

In case of issues with powering up the unit, refer to section 8 TroubleShooting Guide.

6.3 Mounting Each unit should be clear of physical obstructions to the receiver and/or repeater(s) in order to maintain consistent communications. The SELD-102 Node is designed to be mounted in a vertical position and should only be mounted in a horizontal position with approval from the factory. Ensure the SELD-102 Node is not subjected to excessive vibration unless a routine maintenance program includes verification of associated connections. When installing a pressure sensor SELD-102 Node unit, it is recommended that a block and bleed valve assembly be used for ease of maintenance. Attach any sensors before mounting and securing the SELD-102 Node (separately if required). Depending on the sensor built-in to each SELD-102 Node unit, the unit may be limited to only one possible mounting configuration.

6.3.1 Stud mounting option With this option the SELD-102 Node unit can be mounted to any surface using a ¼-28 stud.

There is an optional quarter turn quick disconnect that can be used to assure the orientation of the x-y-z axis is correct. This mounting configuration is used for built-in vibration or vibration/temperature sensors. In the case of a vibration/temperature sensor, the temperature sensor end will be flush against the bottom of the SELD-102 Node unit base to measure temperature of the surface it is in

contact with.

Figure 5: Stud mounting option

The SELD-102 Node unit may also have a mounting pad attached to the stud. This mounting pad can then be attached to any surface using epoxy.

Figure 6: bottom of SELD-102 Node unit with quarter turn quick disconnect mounting shown below



6.3.2 Magnetic mount option

Figure 7: Magnetic mounting option Take the magnetic mounting base and thread onto the exposed set screw from the bottom of the SELD-102 Node unit. The magnetic mounting base (with the SELD-102 Node unit attached) can now be attached to any metal structure in a vertical position.

Figure 8: SELD-102 Node unit with magnetic mounting base installed

6.3.3 NPT mount option This option is usually used for pressure and temperature sensors. The base of the SELD-102 Node unit has a ½” MNPT connection that allows it to be mounted to any ½” female NPT connection.

Figure 9: Bottom of SELD-102 Node unit with MNPT port The pressure sensor allows for measuring the pressure of any fluid flowing into the NPT port. For the temperature sensor option:

1. Mount flush against the end of the NPT port to measure the temperature of whatever surface it is in contact with

6.4 Connecting sensors and power-up If not already completed, install sensor on equipment to be monitored. If applicable, follow the sensor specific connection instructions shown in the table below. Table 6: Specific Sensor Connection Instructions

Sensor Type Connection Instructions

4-20mA This device is polarity sensitive. The red wire must connect to the MOST positive power of the loop. Reversed polarity will result in damage to the device.

Discrete Wiring carries no voltage but will detect a contact closure. Change of state on the contacts will determine the state of the signal transmitted. The SELD-102 Node unit will send supervisory information at a pre-determined interval, telling the receiver that the SELD-102 Node is online and functional.

If available, remove the magnetic set screw (at the top of the unit) to power up the SELD-102 Node.

6.5 LED Indications The SELD-102 Node has two LED indicator lights to signify various states. See table below for description of each state. Table 7: LED indicator lights state description

LED State Description

GREEN 3 triple-flashes

Indicates that unit has been powered on

GREEN Flash every 10 seconds

Normal operation – sensor values are within acceptable limits

RED Flash every 10 seconds

Current alarm – one of the measurements has exceeded its alarm limit (if programmed) and has not returned within the acceptable range

RED & GREEN

Flash every 10 seconds

Past Alarm – one of the measurements previously exceeded its alarm limit (if programmed), but has now returned within the acceptable range

Magnetic Mount



7 PARTS LIST AND DRAWINGS 7.1 Spare parts Available spare parts for the SELD-102 Node unit are shown below. No spare parts are needed during start-up. Recommended quantities of 2-year operational spares are listed below. Table 8: S SELD-102 Node Spare Parts

Part Number

Description 2-Year Operational Spares

S1-1061 Replacement Lithium Battery Pack

1 (dependent on transmit interval selected)

M1-0124

Replacement Outer Tube. Red PVC tube with clear lens, dwg# 100-2104

0

M1-0119

Quarter Turn Quick Disconnect Receptacle

0

M1-0120 Quick Disconnect 316SS Pad

0



7.2 Drawings

Figure 10: Example drawing for SELD-102 Node-VA



8 TROUBLESHOOTING GUIDE

EXPLOSION HAZARD: The unit must be powered OFF during the battery installation & must be in a General Purpose Classified Area before removing outer plastic tube to prevent the possible ignition of a hazardous atmosphere.

8.1 Loss of communications Loss of communications with SELD-102 Node unit may occur for several reasons:

Unit not powered up

Unit not configured correctly

Unit out of range of receiver

Receiver not configured correctly

See solutions below to each of the possible causes:

8.1.1 UNIT NOT POWERED UP 1. 4 MAINTENANCEVerify battery plugged in

(see section 4 MAINTENANCE on how to turn

on / off unit). If this solves the communication problem, skip remaining steps.

2. Ensure SELD-102 Node is in a non-classified area before performing next step.

3. Read battery level using PSP software. If the

battery level is above 2.8V, skip to step 8. If

you are able to successfully read the battery

voltage on this screen but the level is below

2.8V, replace the battery according to

instructions in section 4 MAINTENANCE.

4. If communications are still not successful,

power down unit by disconnecting the battery.

5. Remove configuration cable.

6. Gently unscrew the external housing (tube)

from the transmitter assembly.

7. Use a voltmeter to read battery voltage across pins with red and black wires on connector to battery pack. If the voltage level is below 2.8V, replace the battery according to instructions in

section 4 MAINTENANCE.

Figure 11: Detail view of voltmeter connection to battery pack cables.

8.1.2 Unit not configured correctly To perform the diagnostic steps for this issue, the SELD-102 Node unit will need all sensors connected to it. Refer to PSP software instructions to reload the original configuration into the SELD-103 unit. 8.1.3 Unit out of range of receiver If communications from the SELD-102 Node unit to the receiver are still not successful, physically move the SELD-102 Node unit next to and with a clear line of sight to the receiver.

If data is being read from this location, then ensure that the repeater network is appropriately located and functional. 8.1.4 Receiver not configured correctly Check receiver configuration to ensure it is set up to receive data from this particular SELD-102 Node unit (refer to receiver instruction and operations manual).

If none of the above solutions are successful in getting data reception at the receiver, contact the factory for additional support.

8.2 Inaccurate or missing data If the data being read from the SELD-102 Node unit is either inaccurate or missing, this could have several causes:

Loose cable connections

Unit configuration incorrect

Inaccurate sensor calibration

Incorrect receiver configuration

8.2.2 Unit configuration incorrect If the inaccurate/missing data problem is across all sensors, reload the original configuration for the SELD-102 Node unit (see PSP software user instructions). 8.2.3 Inaccurate sensor calibration If the data received on certain channels/sensors is not accurate, recalibrate those sensors (see PSP software user instructions). 8.2.4 Incorrect receiver configuration Refer to receiver instructions to confirm correct configuration. If necessary, contact factory to reload receiver configuration settings.



If none of the above solutions are successful in getting data reception at the receiver, contact the factory for additional support.



APPENDIX: CERTIFICATION The following certifications are applicable to the SELD-102: Model SELD-102 certifications

This product must not be operated beyond the parameters specified for the application. If there is any doubt as to the suitability of the product for the application intended, contact the manufacturer for advice.

The battery pack is NOT re-chargeable and shall only be replaced by contacting your local sales representative (Battery pack part number: S1-1061).

EXPLOSION HAZARD: The unit must be powered OFF during the battery installation & must be in a General Purpose Classified Area to prevent the possible ignition of a hazardous atmosphere.

WARNING STATIC HAZARD: Wipe only with a damp cloth due to electrostatic discharge hazard.

The substitution of components may impair intrinsic safety.



9 DECLARATION OF CONFORMITY (TYPICAL)










Your Flowserve factory contacts: Flowserve Corporation 10920 W Sam Houston Parkway N, Suite 950 Houston, TX 77064 USA Phone: +1 832 375 0807

Your Flowserve sales contact: Go To: www.flowserve.com Equipment Monitoring and Control Products

FLOWSERVE REGIONAL SALES OFFICES:

USA and Canada

Flowserve Corporation

Pump

5215 North O’Connor Blvd.,

Suite 2300

Irving, Texas 75039-5421 USA

Telephone: 1 937 890 5838

Europe, Middle East, Africa


Parallelweg 13

4878 AH Etten-leur

The Netherlands

Telephone: +31 76 502 8100

Latin America


Martin Rodriguez 4460

B1644CGN-Victoria-San Fernando

Buenos Aires, Argentina

Telephone: +54 11 4006 8700

Telefax: +54 11 4714 1610

Asia Pacific

Flowserve Pte. Ltd

10 Tuas Loop

Singapore 637345

Telephone: +65 6771 1600

Telefax: +65 6862 2329

http://www.flowserve.com/

Documents

USER INSTRUCTIONS - Flowserve · 2020. 2. 19. · USER INSTRUCTIONS IPS Wireless™ SELD-102 Node Installation Operation Single Port Condition Monitor and Wireless Transmitting Unit